KR101579807B1 - Tube Expanding Apparatus and Tube Expanding Method - Google Patents
Tube Expanding Apparatus and Tube Expanding Method Download PDFInfo
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- KR101579807B1 KR101579807B1 KR1020150123075A KR20150123075A KR101579807B1 KR 101579807 B1 KR101579807 B1 KR 101579807B1 KR 1020150123075 A KR1020150123075 A KR 1020150123075A KR 20150123075 A KR20150123075 A KR 20150123075A KR 101579807 B1 KR101579807 B1 KR 101579807B1
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- KR
- South Korea
- Prior art keywords
- tube
- connector
- expanding
- pin
- main body
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
- B21D26/045—Closing or sealing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to an expanding device and an expanding method, and more particularly, to a method of expanding a tube used for manufacturing a fin-tube type heat exchanger to a fluid pressure without damaging the inner fin And to a method and a device.
Generally, a refrigerator or a refrigerating device such as a refrigerated display case is provided with a heat exchanger such as an evaporator. The heat exchanger is manufactured by the following two methods.
As a first method, a tube expanding device including two straight tube, a plurality of plate pins each having two holes, and a tube extension ball attached to one end of the wire and wire are prepared. Next, the two tubes are inserted through the respective holes of the respective plate pins to arrange the plate pins in parallel within a plurality of groups of pins spaced on the tube in the longitudinal direction.
Next, the wire of the tube extender is pressed and extended through the tube, and inserted at the other end to firmly fit the plate pin of each pin group around the tube. The two tubes are welded to each other at one end, which is the opposite end of the U-shaped bend, and the two tubes are connected to each other by the bend, thereby manufacturing the tube with the fin for the heat exchanger.
The tubes thus manufactured are bent in a zigzag fashion as a whole in a portion having no pin group (non-batch section), thereby manufacturing a heat exchanger.
On the other hand, researches for the use of a hydrocarbon refrigerant, which destroys the ozone layer and reduces the influence on global warming in refrigerator, freezer display case, or similar refrigerating apparatus as a substitute refrigerant for a glow fluorocarbon refrigerant, Since such a hydrocarbon refrigerant is flammable, there is a need to suppress its leakage as much as possible.
However, when the heat exchanger is manufactured by the above-described first method, since the tube with the fin is welded to the U-shaped bent portion, it can have a gap, so that it is likely to leak into such a gap.
Further, in the case of providing a tube having inner fins, that is, a fin extending in the longitudinal direction on the inner surface of the tube for improving the refrigerating efficiency, there is a fear that the expanding ball may collapse the inner pin, And damaging the refrigerating performance. In addition, it is difficult to expand the tubes of various shapes, such as the U-shaped tube or the S-shaped tube, which are not linear.
In addition, in the case of the first method, since the expanding ball or the tip is used for forced expansion, it is necessary to periodically replace the expansion-related parts, thereby increasing the expense due to expansion and preventing the bending and rupture inside the tube (Toxic hazardous substances) to the inside of the tube, it is necessary to wash and dry the tube. As the number of work is increased, the number of workers is also increased and the workability of the tube is lowered.
A second method of manufacturing the heat exchanger will be described below.
First, a tube extender comprising a hairpin tube, a plurality of plate pins each having two spaced apart holes, a pressure rod and an expanding mandrel are prepared.
Next, in the hairpin tube, the two straight tube portions are inserted through the respective holes of the respective plate pins and arranged in parallel. The tube is then expanded as a mandrel of the tube extender and pressurized from the open end of the hairpin into the straight tube to securely fit the plate pin, thereby producing a tube with a fin for the heat exchanger.
Next, the tube with pins is bent in a zigzag fashion as a whole in a portion not having a pin group, thereby manufacturing a heat exchanger.
However, when the heat exchanger is manufactured by the above-described second method, the expansion mandrel also tends to collapse the inner fin when the inner fin is extended in the longitudinal direction inside the tube to improve the refrigerating efficiency. Resulting in increased resistance to flow and impaired refrigeration performance.
That is, in the case of a tube having an inner fin, that is, an inner pin extending in the longitudinal direction for the purpose of improving the refrigerating efficiency, there is a fear that the expanding mandrel may collapse the inner pin, so that an increased resistance to the flow of refrigerant and an impaired refrigerating performance And it is difficult to expand tubes having various shapes other than the straight shape, for example, a tube having a curvature such as a U-shaped tube or an S-shaped tube.
In addition, in the case of the second method, since the expanding mandrel is forcibly expanded, it is necessary to periodically replace the expansion-related parts, thereby increasing the expense due to expansion. In order to prevent bending and rupture inside the tube (Toxic hazardous substances) to the inside of the tube, it is necessary to wash and dry the tube. As the number of work is increased, the number of workers is also increased and the workability is lowered.
It is an object of the present invention to provide an expanding device and an expanding method capable of expanding processing without causing collapse of the inner pin by making the expanding pipe made of fluid pressure.
In addition, the embodiment of the present invention allows the tube to be expanded to various types of tubes, such as a U-shaped tube or an S-shaped tube, In order to provide a tube expanding device and a tube expanding method for expanding a tube having various curved shapes as in the conventional art, there is no need to weld after completing a plurality of tubes to eliminate the concern of leakage due to suppression of crevice generation There is a purpose.
It is also an object of the present invention to provide an expanding apparatus and method for eliminating an increase in cost due to replacement of components due to the elimination of separate expansion related components for expansion.
Further, according to the present invention, since the fluid is expanded by the pressure of the fluid and the inside of the tube is cleaned with the cleaning gas (air pressure), it is not necessary to use a separate expansion oil (toxic hazardous substance) The present invention is also directed to an apparatus and method for expanding a workpiece with a greatly improved workability by reducing the number of workings and thereby reducing the number of workers.
The problems to be solved are not limited thereto, and other matters not mentioned can be clearly understood by those skilled in the art from the following description.
According to an embodiment of the present invention, there is provided an apparatus comprising: a device body having an elongated base frame; A fin jig disposed on the base frame of the apparatus main body and having pin insertion grooves into which pins (single or plural pin groups) of heat exchangers having tube insertion holes are inserted; A first connector detachably installed at an inlet end and an outlet end of an aluminum (Al) tube inserted into a tube insertion hole of the pins supported by the pin jig, respectively, and configured to open and close the inlet and outlet ends of the tube, A second connector; A condensing fluid supply means for injecting water into the tube through the first connector or the second connector at a high pressure (90 kg / cm 2 or more) to expand the tube to the water pressure; A pressing means for preventing the tube from being damaged by the expansion phenomenon by pressing the non-arrangement section where the fins are not located in the tube when the water is injected into the tube, thereby restricting the expansion of the tube; And a cleaning gas supply means for cleaning the inside of the tube by injecting a cleaning gas (preferably, air) into the tube through the first connector or the second connector can be provided.
Here, the pin insertion grooves constitute a pin support portion for supporting the pins. In order to expand the tube, other liquid or gas, or a mixture of liquid and gas, may be used instead of water. When a liquid is used as the expanding fluid, the cleaning gas also serves to remove residual liquid in the tube and dry it.
The diameter of the tube insertion hole in the fin is preferably larger than the diameter of the tube.
The pressing means includes a link portion rotated with respect to the main body; And a plurality of pressurizing portions for pressing a portion (non-disposition section) where the pins are not positioned in the tube while being lifted and lowered relative to the link portion.
In the case of supplying water (expanding fluid) to the tube through the first connector or the second connector at a high pressure, it is preferable that another connector to which no water is supplied is closed. When the cleaning gas (air) is supplied into the tube through the first connector or the second connector, it is preferable that the other connector to which the cleaning gas is not supplied is opened.
A connector connected to the expanded fluid supply means and the cleaning gas supply means among the first connector and the second connector and another connector which is not connected to the expanded fluid supply means and the cleaning gas supply means, May be provided on opposite sides of the main body.
Alternatively, the first connector and the second connector may be provided so as to be parallel to each other in either direction with respect to the main body.
Or one of the first connector and the second connector, which is connected to the expanding fluid supply means and the cleaning gas supply means, and another connector which is not connected to the expanded fluid supply means and the cleaning gas supply means (Another connector: a third connector) which is provided on the opposite side to the main body, and which is not connected to the expanding fluid supply means and the cleaning gas supply means, And may be provided in parallel with one connector (the first connector or the second connector) in one direction.
According to another aspect of the present invention, there is provided a method of expanding a tube using an expanding apparatus, comprising: (a) sequentially inserting fins having through holes formed in insertion grooves of a pin jig; (b) inserting a tube into the insertion hole of the pin; (c) installing the first connector at the inlet end of the tube and installing the second connector at the outlet end of the tube; (d) after the first connector or the second connector is closed, the expanding fluid supply means supplies water into the tube through the unclosed second connector or the first connector, and the tube expands by the water pressure, So that the pins are engaged with the circumference of the tube; (e) after the closed connector of the first connector or the second connector is opened, the cleaning gas supply means supplies air into the tube through the non-closed second connector or the first connector, Removing the residual water, washing and drying the residual water.
In this case, in the step (a), it is preferable that the pins are inserted into the insertion grooves of the pin jig while repeating the process of inserting the pins at a predetermined interval and not inserting the pins at regular intervals.
It is preferable that the method further comprises a step of pressing a portion of the tube where the pin is not positioned, as a pressing means, with a predetermined force after the step (b) or (c).
Means for solving the problems will be more specifically and clarified through the embodiments, drawings, and the like described below. In addition, various solution means other than the above-mentioned solution means may be further proposed.
As described above, according to the water pipe expansion device and method according to the present invention, the expansion is performed by the pressure of the fluid (water pressure), whereby the expansion is performed without collapsing the inner pin, and the efficiency is greatly increased .
In addition, since the present invention is expanded by the fluid pressure, it is possible to easily expand the tubes of various shapes other than the straight type, for example, the U-shaped tube or the bent tube such as the S-shaped tube. In order to expand the tubes having various shapes with curvature, it is also possible to eliminate the fear of leakage due to the suppression of crevices due to no need to weld after expanding the tubes.
The present invention also provides the effect of eliminating the cost increase due to the replacement of components due to the elimination of separate expansion related components for expansion.
In addition, since the present invention is expanded by the pressure of the fluid and the inside of the tube is cleaned by the pressure of the cleaning gas, it is not necessary to use a separate expansion oil (toxic hazardous substance) As a result, work efficiency is greatly improved as the number of working hours is reduced and the number of working people is reduced as much as possible.
1 is a front view of an expansion device according to the present invention;
2 is a plan view of an expansion device according to the present invention;
Fig. 3 is a side view of the expansion device according to the present invention, Fig. 3a is a view showing a state in which a pressurizing portion is opened, and Fig. 3b is a view showing a state in which a pressurizing portion is rotated to press a pin jig.
4 is a perspective view of a pin jig applied to an expanding device according to the present invention;
FIG. 5A is a perspective view of the pin jig shown in FIG. 4 in which a pin and a tube are inserted, FIG. 5A is a view showing a state where the pin is inserted into the insertion groove of the pin jig, Drawings in the inserted state.
FIG. 6 is a view showing a state in which the pressing means is pressed against a portion where the pin is not positioned in FIG. 5B; FIG.
7 (a) is a view showing a state in which a pin is fitted around the outer surface of a single straight tube, (b) is a view showing a state where a pin is fitted around the outer periphery of the tube And Fig. 8 (c) is a view showing a state in which a pin is fitted around an outer surface of a U-shaped tube.
8 is a perspective view of a completed state after a tube is inserted into the insertion hole of the fin and the tube is expanded.
9 is a cross-sectional view showing an internal view of a tube having been expanded.
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. For a better understanding of the invention, it is to be understood that the size of elements and the thickness of lines may be exaggerated for clarity of understanding. Further, the terms used to describe the embodiments of the present invention are mainly defined in consideration of the functions of the present invention, and thus may be changed depending on the intentions and customs of the user and the operator. Therefore, the terminology should be interpreted based on the contents of the present specification throughout.
FIG. 1 is a front view of an expansion device according to the present invention, FIG. 2 is a plan view of an expansion device according to the present invention, FIG. 3 is a side view of an expansion device according to the present invention, And Fig. 3B is a view showing a state in which the pressing portion is rotated to press the pin jig.
5 is a perspective view showing a state where a pin and a tube are inserted into the pin jig of Fig. 4. Fig. 5a is a perspective view of the pin jig shown in Fig. FIG. 5B is a view showing a state in which a tube is inserted into an insertion hole of a pin. FIG. FIG. 6 is a view showing a state in which the pressing means is pressed against a portion where the pin is not positioned in FIG. 4B. FIG.
7 (a) to 7 (c) are views showing a state in which the tube is expanded so that the pin is fitted around the outer surface of the tube, and Fig. 8 is a cross- And FIG. 9 is a cross-sectional view showing an inner appearance of the tube having been expanded.
1 to 3B, an expansion device according to the present invention includes a
4, the
Here, the
The tube expanding apparatus according to the present invention is detachably installed at the inlet end and the outlet end of the
Here, the
The
The expansion device according to the present invention includes expansion fluid supply means (not shown) for supplying water through the openings of the
The
The pressing means 70 includes a
A method of expanding the pipe using the expanding device having the above-described structure will be described as follows.
First, as shown in FIGS. 1, 4 and 5A, the
At this time, the method of inserting the
Herein, the process of repeatedly performing the process of inserting the
On the other hand, the
5B, when the
The diameter of the
In this state, as shown in Figs. 3A, 3B and 6, by using the pressing means 70 formed on one side of the
That is, after the
Next, the inlet end and the outlet end of the
The inlet end of the
The rotation of the
As described above, the
At this time, the primary water pressure is generated through the opening / closing port of the first connector (40) or the second connector (50) connected to the expanding fluid supply means so that the tube (30) reaches the yield point, The secondary water pressure is generated, and the inside of the
Here, the
Thus, the
Thereafter, the cleaning gas supply means provided in parallel with the expanding fluid supply means supplies air through the openings of the
Here, the expanded fluid supply means and the rinse gas supply means are arranged in parallel to selectively supply water and air through the opening / closing port of the
The
In particular, it is possible to expand the tubes of various shapes having the curvature, such as the straight or
Here, in the case of the
Of course, as shown in FIG. 7 (b), depending on the installation of the
As described above, after the
As described above, the
While the present invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention.
Further, the technical ideas described in the embodiments of the present invention may be performed independently of each other, or two or more may be implemented in combination with each other.
10: main body 20: pin jig
22: pin insertion groove 24: semicircular groove
30: tube 32: inner pin
40: inlet side connector (first connector) 50: outlet side connector (second connector)
70: pressing means 72:
74: pressing portion 80: pin
82: tube insertion hole
Claims (7)
A pin jig provided on the main body and provided with a pin support portion for supporting the heat exchanger pins formed with the tube insertion holes;
A first connector and a second connector each of which is detachably installed at an inlet end and an outlet end of a tube inserted into a tube insertion hole of the fins to be supported by the pin jig and is configured to respectively open and close the inlet end and the outlet end, Wow;
Expanding fluid supply means for injecting an expanding fluid into the tube through the first connector or the second connector to expand the tube to the pressure of the injected expanding fluid;
A pressing means for pressing the non-arrangement section in which the pins are not located in the tube to restrict the expansion of the tube when the expanding fluid is injected into the tube;
And a cleaning gas supply means for cleaning the tube by injecting a cleaning gas into the tube through the first connector or the second connector,
When the expanding fluid is injected into the tube through the first connector or the second connector, one connector to be supplied with the expanding fluid is opened and the remaining connector is closed,
Wherein when the cleaning gas is injected into the tube through the first connector or the second connector, both connectors are opened,
Expansion device.
Wherein the pressing means comprises:
A link portion rotated with respect to the main body;
And a pressurizing portion that pressurizes the non-batch section in which the pins are not positioned in the tube while being lifted up and down relative to the link portion.
Expansion device.
Wherein the first connector and the second connector are provided on opposite sides of the main body so as to face each other,
Expansion device.
Wherein the first connector and the second connector are provided on either side of the main body,
Expansion device.
Wherein the first connector and the second connector are provided on opposite sides of the main body so as to face each other,
Wherein the expansion device further comprises a third connector, wherein the third connector is disposed parallel to the first connector or the second connector,
Expansion device.
a) supporting pins for a heat exchanger in which a tube insertion hole is formed in a pin support of a pin jig;
b) inserting a tube into the tube insertion hole of the fin;
c) installing a first connector and a second connector at the inlet and outlet ends of the tube, respectively;
d) pressurizing the non-batch section in which no pins are located in the tube after step b) or step c);
e) expanding the tube to the pressure of the expanding fluid by closing the first connector or the second connector and then injecting the expanding fluid into the tube through the unclosed connector by the expanding fluid supply means, ; ≪ / RTI >
f) opening said closed connector and then injecting a cleaning gas into said tube through said first connector or said second connector by means of a cleaning gas supply means to clean said tube,
How to expand.
Priority Applications (1)
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KR1020150123075A KR101579807B1 (en) | 2015-08-31 | 2015-08-31 | Tube Expanding Apparatus and Tube Expanding Method |
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KR1020150123075A KR101579807B1 (en) | 2015-08-31 | 2015-08-31 | Tube Expanding Apparatus and Tube Expanding Method |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180049520A (en) * | 2016-11-03 | 2018-05-11 | 주식회사 세아에프에스 | Heat exchager and manufacturing method thereof |
KR20190122927A (en) * | 2018-04-23 | 2019-10-31 | 최병월 | Apparatus for expanding pipe using fluid pressure |
KR20190122926A (en) * | 2018-04-23 | 2019-10-31 | 최병월 | Apparatus and method for expanding pipe |
CN116354590A (en) * | 2023-02-09 | 2023-06-30 | 江苏圣达石英制品有限公司 | Quartz tube expanding device and method |
Citations (2)
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JPH09192766A (en) * | 1995-06-01 | 1997-07-29 | Kyoshin Kogyo Kk | Method and device for manufacturing heat exchanger |
JP2004190906A (en) * | 2002-12-10 | 2004-07-08 | Showa Denko Kk | Heat exchanger tube with fin, heat exchanger, and device and method for manufacturing heat exchanger tube with fin |
-
2015
- 2015-08-31 KR KR1020150123075A patent/KR101579807B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09192766A (en) * | 1995-06-01 | 1997-07-29 | Kyoshin Kogyo Kk | Method and device for manufacturing heat exchanger |
JP2004190906A (en) * | 2002-12-10 | 2004-07-08 | Showa Denko Kk | Heat exchanger tube with fin, heat exchanger, and device and method for manufacturing heat exchanger tube with fin |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180049520A (en) * | 2016-11-03 | 2018-05-11 | 주식회사 세아에프에스 | Heat exchager and manufacturing method thereof |
KR101928627B1 (en) * | 2016-11-03 | 2019-03-14 | 주식회사 세아에프에스 | Heat exchager and manufacturing method thereof |
KR20190122927A (en) * | 2018-04-23 | 2019-10-31 | 최병월 | Apparatus for expanding pipe using fluid pressure |
KR20190122926A (en) * | 2018-04-23 | 2019-10-31 | 최병월 | Apparatus and method for expanding pipe |
KR102066347B1 (en) * | 2018-04-23 | 2020-01-14 | 최병월 | Apparatus for expanding pipe using fluid pressure |
KR102090379B1 (en) | 2018-04-23 | 2020-03-17 | 최병월 | Apparatus and method for expanding pipe |
CN116354590A (en) * | 2023-02-09 | 2023-06-30 | 江苏圣达石英制品有限公司 | Quartz tube expanding device and method |
CN116354590B (en) * | 2023-02-09 | 2023-12-01 | 江苏圣达石英制品有限公司 | Quartz tube expanding device and method |
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