KR101577670B1 - One-piece composite furnace - Google Patents
One-piece composite furnace Download PDFInfo
- Publication number
- KR101577670B1 KR101577670B1 KR1020150094011A KR20150094011A KR101577670B1 KR 101577670 B1 KR101577670 B1 KR 101577670B1 KR 1020150094011 A KR1020150094011 A KR 1020150094011A KR 20150094011 A KR20150094011 A KR 20150094011A KR 101577670 B1 KR101577670 B1 KR 101577670B1
- Authority
- KR
- South Korea
- Prior art keywords
- furnace
- firing furnace
- tray
- outlet
- firing
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
- F27B9/021—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces having two or more parallel tracks
- F27B9/022—With two tracks moving in opposite directions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/04—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity adapted for treating the charge in vacuum or special atmosphere
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
- F27B2009/026—Two or more conveyors, e.g. mounted successively
- F27B2009/027—Two or more conveyors, e.g. mounted successively working in parallel
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
- Furnace Details (AREA)
Abstract
Description
The present invention relates to an integrated composite firing furnace, and more particularly, to a composite firing furnace having a plurality of firing furnaces having respective functions and disposed vertically interlockingly in one composite firing furnace to reduce product damage due to product movement between processes, It is possible to remarkably reduce the shortening and defect rate, and to save the number of manpower and the operation cost, thereby providing economical benefits.
Generally, until various modules such as CRT for lithium battery and monitor color, electronic products (MLCC, CHIP, CAPACITOR, HTCC, LTCC) and LCD / PDP phosphor powder are produced and modules used for electronic devices are produced, When producing electronic parts utilizing the powder material, the powder or electronic parts are subjected to the firing process in the firing furnace.
What is important in the production of products using powder materials is the technique of plasticizing CRT raw materials for coloring and powder for electronic parts materials such as manganese, nickel, and lithium uniformly in a heating furnace.
The sintering furnace, which is heated at a high temperature, has a plurality of rollers arranged in a cylindrical bar shape continuously in the central passage for moving the powder material contained in the tray in a state where the sintering furnace is assembled with refractory bricks having excellent heat resistance, The driving means and the rollers are connected and continuously rotated in a predetermined direction.
In the upper part of the rollers, tray-shaped trays having an open upper part are disposed at a high temperature with excellent heat resistance and rigidity, so that the trays placed on the rollers are moved inside the firing furnace at a constant speed by the driving force of the driving means.
The inside of the firing furnace is provided with heaters for heating the temperature.
In order to heat the powder raw materials of the electronic component, it is necessary to heat up the heaters to a predetermined temperature, a temperature elevating step, a holding step of maintaining the temperature elevated by the temperature increasing step for a desired time, and a cooling step of cooling the calcined powder raw material A cooling step, and a firing chamber of various conditions through atmosphere gas are required.
On the other hand, the powder raw material for electronic parts may require rapid cooling by a gas such as nitrogen, argon, oxygen, or water.
Ceramic curtains are arranged to control the heat exchange of the internal temperature and the flow of the atmospheric gas and air when the temperature or atmosphere conditions inside the firing furnace are different as well as the boundary of each step.
Also, in order to control the oxygen released during the high-temperature firing process, the oxygen existing in the ceramic product and the setter is minimized in the vacuum state before the introduction of the ceramic product, so that the ceramic product is introduced into the firing furnace, A gas replacement chamber is installed at the inlet and the outlet to prevent the outside air from flowing into the calcining furnace.
The baking furnace is a pusher type furnace suitable for producing a stable temperature distribution and solidification of high temperature products, and a roller heatsheet furnace for baking the powder containing lithium and various compositions at 1300 to obtain desired properties. (Roller Hearth Kiln), Mesh Belt Type which is easy to maintain temperature maintenance and maintenance, and which is used for firing electronic products as well as various ceramic products in a continuous manner is known .
The types and types of firing of the electronic products to be completed are various according to the kind of various atmospheric gases and temperature characteristics.
In order to complete the electronic product, it is necessary to pass each of the firing passages having at least two different conditions.
Conventionally, in order to obtain a finished electronic product, a first sintered component passed through an independent sintering furnace is manually transferred to a second sintering furnace by another operator under different conditions.
Therefore, when a product is moved to a different firing furnace, product damage due to unevenness or sudden change in environment occurs, causing defective products to be mass-produced.
In addition, since the working time is long and the atmospheric gas needs to be supplied to the first and second firing furnaces, the production cost is greatly increased due to the loss of material and the waste of manpower. In addition, two or more firing furnaces There is a problem that the installation area and work area of a large facility are required and the energy required for maintaining the temperature can not be utilized, resulting in an increase in the operation cost and a great deal of economic damage due to wasted manpower.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the conventional problems, and it is an object of the present invention to provide a firing furnace having vertically arranged two rows of upper and lower firing furnaces having different functions so that the firing work time and manpower can be greatly reduced And a composite firing furnace.
It is another object of the present invention to provide a method and apparatus for preventing the occurrence of sudden environmental changes when a product is moved to a different firing furnace, And a composite firing furnace.
It is another object of the present invention to provide a composite firing furnace which can reduce work space and improve work efficiency by vertically arranging the firing furnaces of different processes.
In order to achieve the above object, the present invention is characterized in that
Conveying
An outside air inflow and outflow preventing device (30) for preventing external air from entering into the inside of the first baking furnace (10) and an inlet or an outlet of the second baking furnace (20) )Wow,
A
The
The outside air
This
delete
The outlet temperature of the
According to the present invention, the firing process can be continuously performed while forming a single passageway in which the
Therefore, not only the firing time and the work force can be greatly reduced, but also when the product is moved to the firing furnace with different processes, there is no fear of a sudden change in the environment and the product defect rate becomes very low.
Further, the energy for maintaining the temperature and the atmospheric gas can be recycled to the
1 is a whole apparatus view of the present invention.
2 is a device diagram showing another embodiment of the present invention.
3 is an enlarged view showing the gas replacement device configuration of the present invention.
4 is an enlarged view showing the configuration of the outside air inflow and outflow device of the present invention.
5 is a front view showing the lifter structure of the present invention.
Figure 6 is a side view of Figure 4;
FIG. 7 is a graph showing temperature characteristics obtained from the first baking furnace and the second baking furnace, respectively.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
As shown in the drawing, the present invention is characterized in that a
The
The contents contained in the
The sintered product contained in the
Meanwhile, a gas pipe (not shown) is connected to each of the compartments defined by the
Here, the
The
The
The outside air inlet and
The outside air inflow /
The inside atmosphere of the furnace is maintained only by controlling the amount of exhaust gas without using a nitrogen (N2) shower or the like. Therefore, the amount of gas such as nitrogen (N2) 10-1078410, and detailed description and operation effects thereof are omitted.
A
In addition, the
The shower gas is mainly nitrogen.
The structure of the
On the other hand, a
Further, it is also possible that the worker completes the sintering process at the exit side of the
Thus, the fired finished
5 and 6, the
Therefore, when the
The
Then, the
The structure of the
For example, in the present invention, the
The inner atmosphere of the
As shown in FIG. 7, the
According to the present invention, it is possible to use the same loaded products as in-line processes, thereby reducing the work force.
In addition, it is possible to shorten the defect rate and the processing time due to the product damage due to the product movement between the processes, and the
The exhausted atmosphere gas of the
Since the outlet temperature of the product of the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. will be.
The present invention is applied to the field of firing furnace. In particular, a plurality of firing furnaces having different roles are vertically and vertically arranged to be applied to an integrated composite firing furnace which can improve the efficiency of the work, reduce the defect rate, and provide economic benefits
1 - Tray 10 - First firing furnace
20 - Second firing furnace 30 - Outer air flow cut-off device
40 - Gas replacement device 50 - Lifter
51 - Carrier
Claims (4)
Conveying rollers 21 are disposed at a central portion of the inner passage connected from the inlet to the outlet so as to be rotated in the direction of the outlet by the driving means and are positioned respectively above and below the conveying roller 21, Is heated to a predetermined temperature for each zone by the upper heater 22 and the lower heater 23 and the temperature and atmosphere conditions heated by the upper heater 22 and the lower heater 23 are different from each other The respective zones are partitioned by separators 25 so that the fired product contained in the tray 1 is not transferred to the inner passage of the previous stage and the succeeding stage at the time of conveyance, 2 firing furnace 20,
An outside air inflow and outflow preventing device (30) for preventing external air from entering into the inside of the first baking furnace (10) and an inlet or an outlet of the second baking furnace (20) )Wow,
A gas substitution device 40 positioned at the entrance or exit of the first firing furnace 10 and the second firing furnace 20 to suppress changes in the atmosphere of the firing furnace due to the gate opening of the contents held in the tray 1,
The tray 1 is lifted and moved from the outlet side of the first baking furnace 10 to the inlet position of the second baking furnace 20 and the tray 1 conveyed from the outlet side of the second baking furnace 20 is moved And a lifter (50) for lowering the work to a working position,
The outside air inflow cutoff device 30, the gas replacement device 40 and the lifter 50 are connected to the internal passages of the first firing furnace 10 and the second firing furnace 20 so as to communicate with the internal passages of the first firing furnace 10, Wherein the heat and the atmosphere gas for maintaining the temperature are discharged and re-supplied to the inside of the second firing furnace (20).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150094011A KR101577670B1 (en) | 2015-07-01 | 2015-07-01 | One-piece composite furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150094011A KR101577670B1 (en) | 2015-07-01 | 2015-07-01 | One-piece composite furnace |
Publications (1)
Publication Number | Publication Date |
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KR101577670B1 true KR101577670B1 (en) | 2015-12-28 |
Family
ID=55084989
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150094011A KR101577670B1 (en) | 2015-07-01 | 2015-07-01 | One-piece composite furnace |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110125393A (en) * | 2019-07-03 | 2019-08-16 | 宁波恒普真空技术有限公司 | A kind of lateral transport device of continuous degreasing sintering furnace |
KR20230022092A (en) | 2021-08-06 | 2023-02-14 | 삼성전기주식회사 | Firing furnace |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06273055A (en) * | 1993-03-24 | 1994-09-30 | Murata Mfg Co Ltd | Roller hearth furnace |
JPH0726694U (en) * | 1993-10-28 | 1995-05-19 | 石川島播磨重工業株式会社 | Continuous heat treatment furnace |
KR100765044B1 (en) * | 2006-07-27 | 2007-10-09 | 주식회사 포스코 | An apparatus for moving a carrier for treatment of scale in heating furnace |
KR101078410B1 (en) | 2011-04-27 | 2011-10-31 | 주식회사 신명 | An air protection device for a powder furnace |
KR20130097527A (en) | 2012-02-24 | 2013-09-03 | 주식회사 원준 | An apparatus for substituting the gas atmosphere inentrance of sintering furnace |
-
2015
- 2015-07-01 KR KR1020150094011A patent/KR101577670B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06273055A (en) * | 1993-03-24 | 1994-09-30 | Murata Mfg Co Ltd | Roller hearth furnace |
JPH0726694U (en) * | 1993-10-28 | 1995-05-19 | 石川島播磨重工業株式会社 | Continuous heat treatment furnace |
KR100765044B1 (en) * | 2006-07-27 | 2007-10-09 | 주식회사 포스코 | An apparatus for moving a carrier for treatment of scale in heating furnace |
KR101078410B1 (en) | 2011-04-27 | 2011-10-31 | 주식회사 신명 | An air protection device for a powder furnace |
KR20130097527A (en) | 2012-02-24 | 2013-09-03 | 주식회사 원준 | An apparatus for substituting the gas atmosphere inentrance of sintering furnace |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110125393A (en) * | 2019-07-03 | 2019-08-16 | 宁波恒普真空技术有限公司 | A kind of lateral transport device of continuous degreasing sintering furnace |
CN110125393B (en) * | 2019-07-03 | 2024-05-14 | 宁波恒普技术股份有限公司 | Transverse transmission device of continuous degreasing sintering furnace |
KR20230022092A (en) | 2021-08-06 | 2023-02-14 | 삼성전기주식회사 | Firing furnace |
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