KR101576279B1 - Back lash zeroise controling gearing system for helical gear - Google Patents
Back lash zeroise controling gearing system for helical gear Download PDFInfo
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- KR101576279B1 KR101576279B1 KR1020150055928A KR20150055928A KR101576279B1 KR 101576279 B1 KR101576279 B1 KR 101576279B1 KR 1020150055928 A KR1020150055928 A KR 1020150055928A KR 20150055928 A KR20150055928 A KR 20150055928A KR 101576279 B1 KR101576279 B1 KR 101576279B1
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- gear
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- shaft
- teeth
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/17—Toothed wheels
- F16H55/18—Special devices for taking up backlash
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/2863—Arrangements for adjusting or for taking-up backlash
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/30—Toothed gearings for conveying rotary motion with gears having orbital motion in which an orbital gear has an axis crossing the main axes of the gearing and has helical teeth or is a worm
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/12—Arrangements for adjusting or for taking-up backlash not provided for elsewhere
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- F16H2055/18—
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- F16H2057/12—
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gears, Cams (AREA)
- Gear Transmission (AREA)
Abstract
A backlash zeroing apparatus for an input / output type helical gear is disclosed. A pair of helical gears formed by a combination of a single pinion gear and a single ring gear divided into a drive gear and a slip gear; Wherein the pinion gear includes a pinion gear engaged with a ring gear having a different number of teeth, the pinion gear having an engagement of a slip gear to reduce a gap between gears of the ring gear with respect to the pinion gear, The number of teeth of the drive gear is one or more larger than the number of teeth of the drive gear and the axial support for supporting the slip gear reduces the gap generated at the point where the pinion gear and the drive gear meet, .
Description
The present invention relates to a backlash zeroing apparatus for an input / output type helical gear, and more particularly, to a backlash zeroing apparatus for an input / output type helical gear for reducing backlash generated when an output side ring gear meshes with an input side pinion gear.
In combination with gear engagement, a back lash is placed in order to smoothly rotate a pair of gears smoothly. Backlash is a gap between teeth that is required to rotate a pair of rotating gears, and is a gap between teeth when a pair of gears is engaged. The backlash varies depending on the type and characteristics of the gear. Normally, the backlash is designed according to the backlash calculation numerical table so that it is designed according to the design standard. Fig. 1 is a
The backlash generated from a pair of driven and driven gear bites reduces the accuracy by varying the theoretical output value and the starting output value depending on the direction of the gear, based on the arc of the gear.
For example, in repeated operations in robots and precision machines, a precision speed reducer is used when the power of the servomotor is insufficient, and helical gears and bevel gears are used to change the power direction. These meshing driven gears control backlash . In practice, ISO and DIN specify the amount of backlash based on the gear grade. In addition, backlash elimination is required even for a precision robot, a machine tool, a servo decelerator, and a split index, and various methods of backlash removal are applied, but the effect is inferior to the cost.
The backlash of the gear is formed by a circumferential direction, a normal direction, an angle, a radius, an axial clearance (not shown), etc. according to the backlash reference in FIG. Calculation of the bite strength, tolerance and output error from backlash can be predicted to some extent.
On the other hand, in order to reduce an output error caused by backlash, gears including a gear to adjust the backlash to small or separate structures have been proposed, but the backlash has not been sufficiently removed. As a method of adjusting the backlash of the gear to a small extent, there is a method of adjusting the center distance of the gear. This can be applied to a helical gear or the like. However, since the center distance of the gear is made small to adjust the clearance in the radial direction to reduce the backlash, there is a problem that the structure for adjusting the center distance becomes complicated.
Fig. 3 is a view showing a construction of a scissors gear for reducing backlash. In this method, a backlash is forcibly pulled by pulling the gear of a counter gear with the force of a spring or the like in a gear in which circumferential backlash is divided into two parts. However, since the gears are bitten when they are pushed in, the lubrication needs to be paid attention so that the oil film is not broken. This method is not suitable for gears with large tooth sliding, and there is a risk of abrupt tooth friction when the oil film is broken at a large sliding surface.
The backlash of the gear has so far been assumed to occur for the potential and the smooth gear rotation. However, it has been difficult to satisfy the cost and the reliability, and the proposal for the backlash removal disclosed in domestic or overseas The use of various materials is required and the processing cost is high.
It is expected that the design of the gear with precise backlash control will enable high precision position control of the total robot position accuracy within the range of about 0.3mm to 0.01mm due to improvement of the robot joint precision. In the CNC control machine tool, It is possible to reduce the use of the encoder, and the cost of operating the machine tool system can be drastically reduced.
Patent Document 4: Korean Patent Application No. 10-2011-0045290
SUMMARY OF THE INVENTION It is an object of the present invention to provide a pinion gear of a helical gear and an input / output type helical gear that induces a drive gear of a ring gear to have a close- To provide a backlash zeroing apparatus.
Another object of the present invention is to provide a backlash zeroing apparatus for an input / output single-stage helical gear which reliably removes backlash generated from a helical gear that rotates in engagement with a pinion gear in a simple and low-cost manner.
It is still another object of the present invention to provide a backlash zeroing apparatus for an input / output single-stage helical gear that removes backlash of a ring gear from one shaft.
According to the present invention, there is provided a backlash zeroing apparatus for an input / output type helical gear which is divided into a single input side for generating a rotational force and a single output side for receiving a rotational force from the input side, A pair of helical gears composed of a combination of a single ring gear divided into slip gears; Wherein the pinion gear includes a pinion gear which is engaged with a ring gear having a different number of teeth, the pinion gear having a pinion gear meshing with the ring gear of the slip gear so as to reduce a gear gap of the ring gear with respect to the pinion gear, And an axial support for supporting the slip gear, wherein the axial support comprises: a base having a slide groove formed therein and supporting the shaft; A disk inserted in a shaft passing through the ring gear and supported by the base; A thrust bearing spaced apart from the disk and supporting the shaft at the base; And a resilient member elastically urging the disc between the disc and the thrust bearing to elastically contact the disc, wherein a circumferential surface of the disc is coupled along the slide groove of the disc to restrict axial rotation of the disc, Of the helical gear of the input / output type helical gear.
Further, according to the embodiment of the present invention, the teeth of the slip gear and the drive gear are aligned in the same direction about the axis.
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Further, according to the embodiment of the present invention, the drive gear is engaged with the shaft and is an output side that drives the shaft by the rotational force transmitted from the pinion gear on the input side.
Also, according to an embodiment of the present invention, the axial support of the slip gear comprises: a base structure supporting the shaft; And a thrust bearing which is press-fitted into the base to support and fix the shaft and to support the surface of the slip gear in close contact with the surface of the drive gear.
Further, according to the embodiment of the present invention, the slip gear may include a friction surface composed of a surface subjected to a sliding process or a friction pad, the surface facing the surface of the drive gear.
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Further, according to the embodiment of the present invention, the disk may include a surface on which a surface facing the slip gear is subjected to a threading process, or a friction portion having a friction pad.
According to the embodiment of the present invention, the ring gear is configured such that the tooth surface width of the drive gear is narrower than or equal to the tooth surface width of the slip gear, or the tooth surface width of the slip gear is wider Lt; / RTI >
The backlash zeroing apparatus for an input / output single-phase helical gear according to the present invention has the effect of guiding gear engagement to approach zero backlash by narrowing the gap between the pinion gear and the ring gear formed of the helical gear.
Further, the backlash generated in the helical gear which rotates in engagement with the pinion gear is reliably removed.
In addition, since backlash can be reduced through an existing structure-dependent or structure-dependent manner that reduces the backlash of the helical gear, it prevents malfunction and malfunction of the device for backlash removal.
Fig. 1 is a backlash calculation numerical reference chart of gears. Fig.
2 is a backlash reference diagram of a gear.
Fig. 3 is a view of a scissors gear with zero backlash.
FIG. 4 is a schematic view showing an input / output type single helical gear engaged state according to an embodiment of the present invention; FIG.
5 is an exploded perspective view showing a backlash zeroing apparatus for an input / output type helical gear according to an embodiment of the present invention.
Fig. 6 is an exemplary view of the coupled state of Fig. 5; Fig.
7 is an application example of a backlash elimination joint of an input / output single-stage helical gear according to an embodiment of the present invention.
8 is an exploded perspective view showing a backlash zeroing apparatus for an input / output type helical gear according to another embodiment of the present invention.
Fig. 9 is an exemplary view of the coupling state of Fig. 8; Fig.
10 is an application example of a backlash elimination joint of an input / output single-phase helical gear according to another embodiment of the present invention.
FIG. 11A is a view showing a ring gear having a width t of the drive gear tooth surface and a width t1 of the slip gear tooth surface t> t1, according to an embodiment of the present invention, (B) is an example of a ring gear with t = t1, and (c) is a comparative example of a ring gear with t < t1.
12 is an explanatory diagram relating to backlash elimination gear engagement of an input / output type helical gear according to an embodiment of the present invention;
Fig. 13 is a calculation formula and a calculation table of the 10t-58t tooth square-shaped potential helical gear of Fig. 12;
Fig. 14 is a calculation formula and a calculation table of the 10t-59t tooth orthogonal method potential helical gear of Fig. 12;
Fig. 15 is a calculation formula and a calculation table of the 10t-60t tooth right angle type potential helical gear of Fig. 12;
Fig. 16 is a calculation formula and a calculation table of the 10t-61t tooth angle-wise method helical gear of Fig. 12;
Fig. 17 is a calculation formula and a calculation table of the 10t-62t tooth rectangular-shaped potential helical gear of Fig. 12;
FIG. 18 is a calculation formula and a calculation table of the 10t-63t tooth angle-wise method helical gear of FIG. 12;
Hereinafter, the structure of a backlash zeroing apparatus for an input / output type helical gear according to an embodiment of the present invention will be described with reference to FIGS. 4 to 11. FIG.
4 is a schematic diagram illustrating a pair of helical gear engagement in accordance with an embodiment of the present invention.
4, a backlash zeroing apparatus for an input / output type helical gear according to an embodiment of the present invention includes one
A
The
The
Therefore, the
The means for reducing the backlash is a mechanism for reducing the backlash by frictionally rotating along the
5 is an exploded perspective view showing a main part of a backlash zeroing apparatus for a helical gear according to an embodiment of the present invention.
5, specifically, the engagement of the pair of helical gears H engaged along the
The pair of helical gears H are formed in a bite structure in which the number of teeth of the drive gear D and the
The engaging structure includes a
And an
Here, the
In general, helical gears are twisted around the wheel and have helical teeth. The helical teeth appear in either the right angle module or the front module, and thrust is applied to the axial direction when a rotational force is applied to the helical teeth. The spiral teeth are inclined obliquely with a sawtooth line. The relative position of the two axes is parallel to the spur gear but the teeth are inclined so that the thrust is applied in the axial direction. The magnitude of the thrust is the tooth inclination of the helical gear . ≪ / RTI >
When the
The shaft hole of the
6 is a perspective view showing gear engagement of a backlash zeroing device of a helical gear according to an embodiment of the present invention. 7 is an application example of backlash elimination of a helical gear according to an embodiment of the present invention.
4 to 7, the
Here, the
The
The drive gear D is engaged with the key 130 on the
The
The
7, the
The specific structure and operation of the backlash zeroing device of the helical gear according to the embodiment of the present invention will be described with reference to FIGS. 4 to 11. FIG.
7, the
The axial support of the
The
8 is an exploded perspective view showing a main part of a backlash zeroing apparatus for a helical gear according to an embodiment of the present invention. 9 is a view illustrating an engaged state of a backlash zeroing apparatus for a helical gear according to an embodiment of the present invention. 10 is an application example of backlash elimination of a helical gear according to another embodiment of the present invention.
As shown in FIGS. 8 to 10, the
Specifically, the
The main part includes a
The
At least two or
The frictional force between the contact surface of the drive gear D and the
However, it is preferable to adjust the frictional force in consideration of the rotational load of the shaft or the drive gear. Although not shown in the drawing, the
The
It is preferable that the number of teeth T of the drive gear D and the number of teeth T1 of the
As described above, the
The
11 (a) is a view showing a ring gear having a width t and a slip gear tooth surface width t1 of t> t1 in a combination of ring gears according to an embodiment of the present invention, (B) is an example of a ring gear with t = t1, and (c) is a comparison example of a ring gear with t < t1.
(a) is an example of the
5B shows an example of the
(c) shows an example of the
Referring to FIG. 11, it can be seen that the tooth surface width or the thickness of the drive gear and the slip gear of the ring gear can be adjusted by selectively adjusting the tooth surface width as required. The difference in the relative tooth widths of the drive gear and the slip gear may induce a change in thrust and frictional force in the engagement of the pinion gear and the ring gear, which are helical gears having a helical tooth profile.
For example, FIG. 11 (c) shows a case in which the tooth width of the
On the other hand, the single-
FIG. 12 is an explanatory view of backlash elimination of a helical gear according to an embodiment of the present invention, and shows a tooth cross section at a right angle to reduce backlash.
12, the number of teeth of the input-
That is, when the number of teeth of the gear except the gear radius is in a gear ratio of 1/6, which is the
The engagement ratio forms a stable engagement ratio that eliminates backlash such as detail -58T, detail -59T, detail -60T, detail -61T, detail -62T, detail -63T in FIG. The rotating drive gear D and the
12 shows a pair of helical gear engagement states in which the number of teeth of the input side pinion gear is 10T and the number of output side drive gear teeth is 60T and the number of teeth of the slip gear is 63T and the number of teeth of the drive gear D and the
For example, the number of teeth (T) of the drive gear D: the number of teeth T1 of the
FIGS. 13 to 18 are diagrams for explaining the design of the helical gear for backlash zeroing according to the embodiment of the present invention. In FIG. 13 to FIG. 18, when the number of teeth of the pinion gear is 10T and the number of teeth of the slip gear The number of gear teeth, tooth angle module, reference pressure angle, root clearance ratio, and torsion angle are shown as examples of the formula reflected in the helical gear engagement design divided into 58T, 59T, 60T, 61T, 62T, (FIG. 14), 10T-60T (FIG. 15), 10T-61T (FIG. 16), 10T-62T (FIG. 17), and 10T- And is an example of the calculation table showing this as an example.
According to the above example, values are calculated by substituting the tooth angle module, the reference pressure angle, the root gap ratio, and the twist angle except for the number of teeth of the gear teeth in Table 1 below.
Table 2 shows the results obtained by extracting frontal contact pressure angle, end circle diameter, and bite factor that directly affect backlash.
Bite rate
According to the tables of FIGS. 13 to 18 and Table 2, the value of the " end circle diameter " of the output side ring gear including the slip gears varying in the number of teeth of the teeth is '139.908' 139.909 '. It can be seen that a value equal or close to the "diameter of the end circle" of the ring gear results in a stable engagement ratio that eliminates the backlash formed by the gap between the input gear (pinion) and the output gear (drive gear) .
A backlash zeroing device for a helical gear according to the present invention is a device for guiding a backlash of a helical gear so as to have a bite that narrows a gap generated between a pinion gear formed of a helical gear and a tooth of a drive gear, . And since the slip gear for reducing the backlash is integrated into the ring gear, the ring gear can be simply finished with a small processing cost, and the device for backlash elimination is simplified.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of illustration, .
D: drive gear H: a pair of helical gears
100: ring gear 110: shaft
120: key groove 130: key
200: Pinion gear 300: Slip gear
310: Friction member 320: Friction member
400:
410:
420: friction portion 430: elastic member
500: Base 510: Slide groove
Claims (9)
Wherein the axial supporting portion includes: a structure base having a slide groove formed therein and supporting the shaft; A disk inserted in a shaft passing through the ring gear and supported by the base; A thrust bearing spaced apart from the disk and supporting the shaft at the base; And a resilient member elastically urging the disc between the disc and the thrust bearing to elastically contact the disc, wherein the circumferential surface of the disc is coupled along the slide groove of the disc to restrict axial rotation of the disc, And the at least two stoppers for guiding the stoppers to the at least two stoppers.
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008075856A (en) * | 2006-09-25 | 2008-04-03 | Kubota Corp | Engine transmission |
JP2009299812A (en) * | 2008-06-13 | 2009-12-24 | Fujitsu Ten Ltd | Gear device and disk device using the same |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2008075856A (en) * | 2006-09-25 | 2008-04-03 | Kubota Corp | Engine transmission |
JP2009299812A (en) * | 2008-06-13 | 2009-12-24 | Fujitsu Ten Ltd | Gear device and disk device using the same |
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