KR101564737B1 - Antimicrobial, water and sewage with PVC resin compositions and it has a deodorizing function - Google Patents

Antimicrobial, water and sewage with PVC resin compositions and it has a deodorizing function Download PDF

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KR101564737B1
KR101564737B1 KR1020150097055A KR20150097055A KR101564737B1 KR 101564737 B1 KR101564737 B1 KR 101564737B1 KR 1020150097055 A KR1020150097055 A KR 1020150097055A KR 20150097055 A KR20150097055 A KR 20150097055A KR 101564737 B1 KR101564737 B1 KR 101564737B1
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weight
parts
powder
antibacterial
pvc resin
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KR1020150097055A
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신창훈
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주식회사 차후에스엔피
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    • C08K3/0041
    • C08K3/005
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/18Double-walled pipes; Multi-channel pipes or pipe assemblies
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

10 to 30 parts by weight of a bioceramics powder and 10 to 30 parts by weight of a silver nano-scale antibacterial agent using 10 to 30 parts by weight of a bioceramics powder, 10 to 30 parts by weight of a antibacterial agent, 0.5 to 1.5 parts by weight of a wax-based dispersing agent is first blended at a temperature of 130 to 150 DEG C, and 10 to 30 parts by weight of bamboo activated carbon powder is added to 100 parts by weight of natural zeolite powder, And 5 to 25 parts by weight of nano-silica as ultrafine powder silicon oxide, the resin composition for molding a PVC pipe according to the present invention has high tensile strength, impact resistance, antibacterial and deodorizing function, and also has an odor of disinfectant And the tap water can be consumed with ease, and it is possible to reduce the odor generated in the connection port or the water trap, It has an effect of blocking the propagation of bacteria.

Description

[0001] The present invention relates to a PVC resin composition having antimicrobial and antiseptic functions and a water and sewage pipe using the same,

The present invention relates to a PVC resin composition for manufacturing a water and sewage pipe having high tensile strength, impact resistance, antibacterial and deodorizing function, and a water supply and drainage pipe using the PVC resin composition. The present invention can reduce the odor of disinfectant flowing in tap water, The present invention relates to a PVC resin composition for manufacturing a water and sewage pipe having an antibacterial function for reducing the odor generated in a sewer pipe, a connection pipe, a water bath, and the like and preventing the propagation of various bacteria.

Up to now, water and sewage pipes are heat stabilizers and impact modifiers in PVC resin. PVC tubing which is extruded with a mixture of antioxidants and lubricants. Antimicrobial water and sewage pipes containing organic and inorganic antimicrobial agents are being produced and sold. Particularly, currently used inorganic antibacterial agents are metal ions such as silver, copper and zinc However, these metals have problems such as toxicity and discoloration due to oxidation, and they are avoided to use. In order to prevent such side effects as described above, various kinds of inorganic antimicrobial agents for water supply and drainage pipes have been developed.

As a related prior art, Korean Patent No. 10-877201 discloses an antimicrobial agent for enhancing the antimicrobial activity of outer layer (1) and inner layer (3), such as zinc 2-pyridenthol-1-oxide and zirconium phosphate, , A silica-based antimicrobial agent (product name: Silvix Nanosilver Composite Powder) composed of SiO2 98.25%, water 0.25% and Al2O3 1.00%.

In Korean Patent No. 10-384929, 25 weight% of ferrous sulfate aqueous solution and 25 weight% of EDTA are added to prevent skim formation in the water supply and drainage pipe caused by fungi and various noxious bacteria propagation, 10 to 40% by weight of an aqueous solution of ferrous sulfate stabilized with 50% by weight of a calcium carbonate compound and 10 to 40% by weight of EDTA are added in a neutral aqueous solution.

In addition, Korean Patent No. 10-1260031 discloses a technique for obtaining an antibacterial effect by mixing 1 to 3 parts by weight of a fragrant wood powder having an average particle diameter of 20 mu m, and in Korean Patent No. 10-969655, a zeolite has an antibacterial effect And vermiculite has a far infrared ray emission effect and antimicrobial property and acts as a filler while the phosphate compound is a component having antimicrobial activity and is composed of a primary phosphate, a secondary phosphate, a hexametaphosphate and a tetra Discloses a technique for increasing the antibacterial property by combining at least one selected from potassium phosphate (Mono-Phosphate, Di-Phosphate, Hexameta-Phosphate and Tetra-Potassium Pyrophosphate).

Korean Patent No. 10-890796 discloses a technique for an antibacterial zeolite containing 0.1 to 3 mass%, which is not limited to an additive for an antimicrobial agent in a water pipe, but has antimicrobial activity against fungi and the like.

However, the above-mentioned prior arts have antibacterial ability to inhibit the propagation of germs, and there is a limit to the original removal of the odor of the disinfectant generated from tap water, and the level of antibacterial performance and odor removal are not satisfactory.

1. Korean Patent No. 10-877201 1. Korean Patent No. 10-384929 1. Korean Patent No. 10-1260031 1. Korean Patent No. 10-969655 1. Korean Patent No. 10-890796

The object of the present invention is to develop an antibacterial material having excellent dispersibility and lasting antibacterial effect semi-permanently.

It is another object of the present invention to develop a material having a deodorizing and deodorizing function.

It is another object of the present invention to provide a water supply and drainage pipe and a joint pipe having high antibacterial power and excellent deodorizing and deodorizing function as well as mechanical strength.

Existing water and sewage pipes are heat stabilizers and impact modifiers in PVC resin. And some of them are produced and sold. In particular, metal ions such as silver, copper, and zinc are mainly used as inorganic antibacterial agents currently being used. In the case of copper, it is applied only to the construction materials due to the problem of toxicity and discoloration due to oxidation, and silver is the most applied in practice. In the case of silver ions, it binds to the cell wall to interfere with energy transfer. When it penetrates into the cell, it binds with the sulfur component of the protein, thereby inhibiting the enzyme that causes metabolism, thereby blocking the propagation of bacteria. Specifically, The metal particles are ionized from the impregnated metal components and eluted to the plastic surface. The silver particles are eluted at a concentration of several ppb. The dissolution of metal ions by contact with the water present in the air on the surface of the plastic is shown in the following [ Picture].

[Drawing]

Figure 112015066094689-pat00001

In addition, inorganic antibacterial agents have advantages such as excellent durability due to a slow dissolution rate, little environmental or human hazard due to very small amount of elution, and excellent thermal stability. On the other hand, the inorganic antibacterial agent has advantages such as dispersibility, discolouration, , And relatively high prices. Recently, the development of nanotechnology has led to the development of nanoparticles rather than bulk particles. In the case of using nanoparticles, it is possible to maximize the elution by increasing the specific surface area with respect to the mass. So that the price can be dramatically lowered. Actually, when it is added to plastic, it should be more than 2500ppm to exhibit antibacterial and germicidal effect by elution, but since nanoparticles are used, the same effect is exhibited even at a concentration of 100ppm. However, it has been difficult to process nanoparticles with polymers until now, and the effective concentration of nanoparticles to exhibit antibacterial and germicidal effects varies depending on the degree of technological development. Particularly, it is urgent to research and develop dispersion of nanoparticles in polymer resin to be. Inorganic antibacterial agents are antimicrobial agents in which inorganic carriers are substituted with silver, copper and zinc, and when they are mixed with powdered PVC resin, their dispersibility is low and they can not exert their antimicrobial activity. In order to solve the problem of dispersibility, the present invention adds a wax-based dispersant (DP720) to disperse the dispersibility smoothly and uniformly to maximize the antibacterial activity.

In order to attain the above object, the present invention provides a method for producing an antibacterial agent, comprising the steps of: (1) preparing 10 to 30 parts by weight of a silver nano-antibacterial agent containing 10 to 30 parts by weight of bioceramics powder and zeolite 4A, 0.5 to 1.5 parts by weight of a wax-based dispersing agent is firstly compounded at a temperature of 130 to 150 캜,

In order to have deodorization and deodorization function, 10 to 30 parts by weight of bamboo activated carbon powder and 5 to 25 parts by weight of nano silica powder of ultrafine powder silicon oxide are blended in 100 parts by weight of natural zeolite powder at a temperature of 100 to 120 DEG C, After cooling to 80 < 0 &

(3) 3 to 5 parts by weight of a calcium-based non-toxic heat stabilizer, 2 to 5 parts by weight of an MBS-based impact modifier, 1 to 4 parts by weight of a processing aid, 5 to 15 parts by weight of an antibacterial material of And 10 ~ 25 parts by weight of the deodorant material (2) is heated and blended at a temperature of 120 to 140 ° C and then cooled to 60 to 80 ° C to be extruded so as to have a high mechanical strength and high deodorizing and deodorizing function. .

10 to 30 parts by weight of a bioceramics powder and 10 to 30 parts by weight of a silver nano-scale antibacterial agent using 10 to 30 parts by weight of a bioceramics powder, 10 to 30 parts by weight of an antimicrobial agent dispersed in an antibacterial agent for antimicrobial activity, 0.5 to 1.5 parts by weight of a wax-based dispersing agent is first blended at a temperature of 130 to 150 DEG C, and 10 to 30 parts by weight of bamboo activated carbon powder is added to 100 parts by weight of natural zeolite powder, And 5 to 25 parts by weight of nano-silica as ultrafine powder silicon oxide, the resin composition for molding a PVC pipe according to the present invention has high tensile strength, impact resistance, antibacterial and deodorizing function, and also has an odor of disinfectant And the tap water can be consumed with ease, and it is possible to reduce the odor generated in the connection port or the water trap, It has an effect of blocking the propagation of bacteria.

Hereinafter, the PVC water and sewage pipe formed according to the specific mixing ratio of the PVC resin composition according to the present invention will be described in more detail.

≪ Preparation of a composition having an antibacterial function &

In the present invention, 10 to 30 parts by weight of a bioceramics powder and 10 to 30 parts by weight of a silver nano-scale antibacterial agent using 10 to 30 parts by weight of a bioceramics powder are dispersed in 100 parts by weight of a far- 0.5 to 1.5 parts by weight of a wax-based dispersant for the purpose of greatly improving the viscosity of the composition is prepared at a temperature of 130 to 150 캜.

Primary composition division Addition amount (parts by weight) Shell calcined powder 100 Bao ceramic powder 10 - 30 Silver nano antibacterial agent 10 -30 Dispersant (wax-based) 0.5 - 1.5

The shell firing powder may be powder obtained by washing at least one shellfish shell selected from shell shell, petiole shell and shell shell, removing foreign matter, firing, cooling and pulverization. Shellfish shells are rich in far-infrared radiation substances such as calcium oxide (CaO) and magnesium oxide (MgO), and are highly alkaline. In the present invention, it is possible to use a product obtained by firing shellfish shells rich in far-infrared radiation material and heating the shellfish at 800-900 ° C in order to further improve the effect on far-infrared radiation.

The bioceramic according to the present invention is characterized in that various minerals are mixed and formed, and the minerals of the raw materials are extracted from sericite, serpentine, sillimanite, clay, garnet, white clay, The major chemical components of the minerals are silicon oxide, aluminum oxide, magnesium oxide, calcium oxide, potassium oxide, titanium oxide and germanium, which are pulverized with 100-200 mesh (MESH) By weight of aluminum oxide, 16.2% by weight of aluminum oxide, 0.59% by weight of magnesium oxide, 1.63% by weight of calcium oxide, 4.28% by weight of potassium oxide, 2.8% by weight of iron oxide, 0.27% by weight of titanium oxide, 0.06% by weight of selenium, 6.25% by weight.

Zeolite 4A Zeolite A, whose molecular formula is Na 12 [Al 12 Si 12 O 48 ] .27H 2 O, has 12 Na, Si [+4], Al is [+3] +12] is insufficient. To complement the structure, Na of [+1] is required to be 12, and activated carbon or char is good in porosity but burns when it exceeds 400 ℃, while zeolite is burned And the specific surface area important for adsorption is natural zeolite: 300 ~ 600m2 / g, synthetic zeolite: 800 ~ 900m2 / g compared with charcoal: 250 ~ 300m2 / g and activated charcoal: 800 ~ 1000m2 / g And there is a large difference in specific surface area. Thus, a wax-based dispersant is added to the zeolite 4A to improve the dispersibility by applying the antimicrobial agent to the zeolite 4A. As the dispersing agent, polyethylene oxide (Oxidized Polyethylene) or paraffin wax is preferably used alone or in combination.

≪ Preparation of composition having deodorizing and deodorizing function &

10 to 30 parts by weight of bamboo activated carbon powder and 5 to 25 parts by weight of ultrafine powdered silicon oxide are blended in 100 parts by weight of natural zeolite powder at a temperature of 100 to 120 DEG C, And cooled to -80 ° C to prepare a secondary composition as shown in [Table 2].

Secondary composition division Addition amount (parts by weight) Natural zeolite powder 100 Bamboo activated carbon powder 10 - 30 Nano silica 5 - 25

3 to 5 parts by weight of a calcium-based non-toxic heat stabilizer, 2 to 5 parts by weight of an MBS-based impact modifier, and 1 to 4 parts by weight of a processing aid are added to 100 parts by weight of a PVC resin having a degree of polymerization of 800 to 1200 in the first and second compositions, 5 to 15 parts by weight of a first composition as an antimicrobial material and 10 to 25 parts by weight of a second composition as a deodorant were heated and blended at a temperature of 120 to 140 DEG C to obtain a PVC resin composition having excellent antibacterial activity, 3] of Examples 1 to 3.

PVC resin composition division  Example 1 Example 2 Example 3 PVC resin (polymerization degree 800 ~ 1200)  100 100 100 Calcium-based heat stabilizer   3  4 5 MBS impact modifier   2  3 4 Processing aid   One  2 4 Primary compound mixture   5  10 15 Secondary compounding mixture  10  15 20

The impact modifier, heat stabilizer and processing aid according to the present invention are additives generally added to the resin composition for molding. The impact modifier is a component added to improve the impact resistance of the PVC resin, for example, MBS (methyl methacrylate butadiene Styrene, acrylic, butadiene, etc., and an MBS impact modifier is particularly preferable.

The heat stabilizer is preferably a mixture of one or two of zinc stearate, calcium stearate, and methyltin mercaptide, and the amount of the heat stabilizer is relatively small, (Oxidized Polyethylene) or paraffin wax may be used alone or in combination as a processing aid for improving the workability, or an anionic or cationic antistatic agent may be used.

In addition, the PVC resin composition for forming an upper drainage pipe according to the present invention may contain, in addition to the additives described above, additives such as a UV stabilizer and a processability improver, which are generally added as needed when the PVC molding is manufactured, As for the additives, those skilled in the art can select suitable additives and processing aids, so detailed description is omitted.

Table 4 shows the results of testing the physical properties of the water and sewage pipes extruded using a conventional extrusion molding machine using the resin compositions of Examples 1 to 3 above.


turn

Example
Extrusion load
(Nm)
Extrusion amount
(g / min)
The tensile strength
(N / m 2)
IZOD
Impact strength
(Kg cm / cm)
Flexural strength
(Kg / cm2)

Processing conditions
One Example 1 55 43.8 46 6.8 735 175 ° C, 20 rpm 2 Example 2 59 44.3 48 7.3 803 175 ° C, 20 rpm 3 Example 3 62 48.3 52 8.2 837 170 ° C, 20 rpm

As shown in Table 4, it can be confirmed that the PVC resin composition of the present invention has improved impact strength and tensile strength as compared with conventional PVC resin pipes.

Claims (5)

3 to 5 parts by weight of a calcium-based non-toxic heat stabilizer, 2 to 5 parts by weight of an MBS-based impact modifier, 1 to 4 parts by weight of a processing aid, 5 to 15 parts by weight of an antibacterial material, 10 to 25 parts by weight,
10 to 30 parts by weight of a nano-silver antimicrobial agent using zeolite 4A and 0.5 to 1.5 parts by weight of a wax-based dispersing agent are blended in 100 parts by weight of a shell firing powder, 10 to 30 parts by weight of a bioceramics powder of 100-200 mesh,
Wherein the deodorizing material is composed of 10 to 30 parts by weight of bamboo activated carbon powder and 5 to 25 parts by weight of nano-silica as ultrafine powder silicon oxide in 100 parts by weight of natural zeolite powder.
delete The method according to claim 1,
Wherein the impact modifier is MBS-based.
A water and sewage pipe having an antibacterial and deodorizing function, which is manufactured from the PVC resin composition of claim 1. A jointing tube having antimicrobial and deodorizing function, which is manufactured from the PVC resin composition of claim 1.
KR1020150097055A 2015-07-08 2015-07-08 Antimicrobial, water and sewage with PVC resin compositions and it has a deodorizing function KR101564737B1 (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101643360B1 (en) * 2016-02-23 2016-07-27 주식회사 고리 Manufacturing methods of using shell Green plastic pipe
CN107602898A (en) * 2017-10-10 2018-01-19 深圳大学 A kind of antibiotic plastic and preparation method
CN109535606A (en) * 2018-12-05 2019-03-29 广讯检测(广东)有限公司 A kind of imitative glaze flame-retardant plastic-steel wallboard and preparation method thereof
CN109553886A (en) * 2018-11-29 2019-04-02 广讯检测(广东)有限公司 A kind of imitative glaze flame-proof PVC foamed wallboard and preparation method thereof
CN109553887A (en) * 2018-11-29 2019-04-02 广讯检测(广东)有限公司 A kind of imitative glaze flame-proof PVC floor and preparation method thereof
CN109575474A (en) * 2018-11-29 2019-04-05 广讯检测(广东)有限公司 A kind of imitative glaze flame-proof PVC Plastic steel tile and preparation method thereof
KR101967313B1 (en) * 2018-11-13 2019-04-11 (유)아주산업 PVC Propulsion Pipe

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101643360B1 (en) * 2016-02-23 2016-07-27 주식회사 고리 Manufacturing methods of using shell Green plastic pipe
CN107602898A (en) * 2017-10-10 2018-01-19 深圳大学 A kind of antibiotic plastic and preparation method
KR101967313B1 (en) * 2018-11-13 2019-04-11 (유)아주산업 PVC Propulsion Pipe
CN109553886A (en) * 2018-11-29 2019-04-02 广讯检测(广东)有限公司 A kind of imitative glaze flame-proof PVC foamed wallboard and preparation method thereof
CN109553887A (en) * 2018-11-29 2019-04-02 广讯检测(广东)有限公司 A kind of imitative glaze flame-proof PVC floor and preparation method thereof
CN109575474A (en) * 2018-11-29 2019-04-05 广讯检测(广东)有限公司 A kind of imitative glaze flame-proof PVC Plastic steel tile and preparation method thereof
CN109535606A (en) * 2018-12-05 2019-03-29 广讯检测(广东)有限公司 A kind of imitative glaze flame-retardant plastic-steel wallboard and preparation method thereof

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