KR101563952B1 - The manufacturing method of block and block machine - Google Patents

Abstract

The present invention relates to a manufacturing method of fence for landscaping and a revetment block and a block processing machine and, more specifically, to a manufacturing method of fence for landscaping and a revetment block comprising: a step for forming a block after putting materials into a mold; a step for roughly processing a surface of the formed block; and a step for curing the block where surface is roughly processed, wherein the block processing machine comprises: a brush which is rotated axially supported by a rotational shaft to be rotated by coming in contact with a block surface and an edge; a driving means which rotates a rotational shaft where the brush is axially supported in order to rotate the brush; and a transport means which transports the block or brush in order to relatively transport the block and brush.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a manufacturing method of block and block machine,

The present invention relates to a method for manufacturing a fencing wall and a retaining wall block, and more particularly, to a method for manufacturing a wall fencing block and a retaining wall block, and more particularly to a method and apparatus for enhancing a natural-friendly texture, durability and safety, And to a block manufacturing machine and a method of manufacturing a fence and a retaining wall block capable of mass production of blocks at economical cost.

Generally, the retaining wall structure is used to prevent collapse due to the leakage of the soil from the slope of the land or the cut soil of roads and rivers. It is constructed of artificial structures such as bricks, concrete, concrete panels and concrete blocks. The concrete wall retaining wall structure is widely used.

However, such a concrete retaining wall as described above gives a sense of incongruity due to the specific color and uniform shape of the concrete, and the natural landscape is sometimes damaged. Particularly, when a retaining wall made of a concrete material is installed on slopes, cut-outs and stairway retaining structures such as apartment complexes, public parks, museums and exhibition halls, .

In addition, in order to prevent the retaining wall from being conducted by the gravel, the conventional retaining wall structure is subjected to structural calculation in consideration of the height and inclination of the retaining wall, so that the block is formed at a predetermined height so as to have a flat upper surface, The reinforcing grid is installed in the rear direction by connecting to the upper surface of the block. The reinforcing grid is rearranged so that the reinforcing grid is embedded. Then, the block is constructed so that the upper surface is flattened again.

That is, in the conventional retaining wall structure, retaining walls of the same shape are formed up and down and left and right to flatten the upper end face, and then a reinforcement grid is installed using the retaining wall.

Thus, the conventional retaining wall structure is formed of only a single retaining wall block for forming a flat upper portion, and thus the retaining wall shapes having the same pattern are very uniform, and it is impossible to construct various retaining walls according to the deformation, The retaining wall structures of the same shape can be found everywhere, and thus the novelty, the aesthetic sense, and the visual beauty can not be conveyed.

On the other hand, in recent years, there have been many cases of building retaining walls using natural stones for landscape landscapes. However, the construction of retaining walls using natural stones poses a problem of damaging nature due to the extraction of natural stones, The construction period was extended because it was not good.

Therefore, techniques for improving the conventional concrete block so as to allow the plants to grow in the retaining wall block, techniques for improving the outline of the uniform pattern and preventing damage to the external shape are described in "Block for installing an eco-friendly vegetation retaining wall (registered patent 10-1056163)" Reinforced soil retaining wall block (registered patent 10-1019089) "and the like.

SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method of manufacturing a fence and a retaining wall block for a landscape, which is natural and perfectly harmonized with the surrounding environment through the processing of the surface and the corner of the block, The first object of the present invention is to provide a block processor.

A second object of the present invention is to provide a method for manufacturing a fence and a retaining wall block for landscaping and a block machining apparatus which can improve the durability and safety of the block and can be easily applied to various angles and patterns such as a rectangular or curved section of the structure, do.

In addition, there are parks and various event sites that need to create an environmentally friendly and beautiful environment, wall and cascade structures that require structural rigidity and strong durability, flowerbed structures that require smooth growth of vegetation and shrubs, Fence structures for residential buildings, construction methods for fencing walls and retaining walls that can be applied to various places such as sites where natural structures need to be harmonized with various buildings and surrounding environments that require both modern sense and classical beauty at the same time, The third purpose is to provide.

A fourth object of the present invention is to provide a method of manufacturing a fence and a retaining wall block for gardening that can be mass-produced at a low cost by automating the surface treatment of the block, thereby reducing labor costs.

In the meantime, the objects of the present invention are not limited to the above-mentioned objects, and other objects not mentioned can be clearly understood by those skilled in the art from the following description.

In order to achieve the above objects, the present invention provides a method for manufacturing a fencing and wall block for a building, comprising the steps of molding a block by molding a material into a mold, roughly machining the surface of the block, And may include a curing step.

Preferably, the step of roughing the surface of the block may comprise the step of scratching the surface of the molded block.

Preferably, the step of scraping the surface of the block may be performed by scraping the surface of the block with irregularities formed on the inner surface of the mold in the process of demolding the molded block from the mold.

Preferably, the step of roughing the surface of the block may be accomplished by brushing the surface of the molded block.

Preferably, the step of vibrating the surface and the edge of the block may further include reprocessing.

In the meantime, the gardening fence and retaining wall block processing machine according to the present invention comprises: a brush which is supported by a rotary shaft so as to be rotated in contact with a surface and an edge of a block, and a driving means for rotating the rotary shaft, And moving means for moving the block or brush so that the block and the brush are relatively moved.

Preferably, the moving means is a conveyor for moving an upper block, and the rotary shaft may be vertically erected so that the brush contacts the side of the block conveyed by the conveyor.

Preferably, the block is conveyed in a plurality of rows on an upper portion of the conveyor, and the brush may be provided between blocks to be conveyed to a plurality of rows and outwardly located on a block.

The present invention has the following excellent effects.

First, the processing of the surface and corners of the block can be natural and perfectly matched to the surrounding environment to improve the aesthetics.

In addition, it improves the durability and safety of the block, and it is easy to construct various angles and patterns such as a right angle or a curved section of the structure with various standard products.

In addition, there are parks and various event sites that need to create an environmentally friendly and beautiful environment, wall and cascade structures that require structural rigidity and strong durability, flowerbed structures that require smooth growth of vegetation and shrubs, It can be applied to various places such as a power house fence structure for buildings, a building that needs a modern sense and a classic beauty at the same time, and a site where natural structures need to be harmonized with the surrounding environment.

In addition, by automating the surface treatment of the block, labor costs can be reduced accordingly, which enables mass production at an economical cost.

1 is an overall process diagram of a method for manufacturing a fencing and wall block according to an embodiment of the present invention.
2 is a cross-sectional view showing the shape of a molding die according to an embodiment of the present invention.
Fig. 3 is a perspective view showing a shape of a fencing wall and a retaining wall block manufactured according to the method of Fig. 1; Fig.
FIG. 4 is a view showing the state of use of the fencing and retaining wall installed using the landscape gardening wall and the retaining wall block shown in FIG.
5 is a partial cross-sectional view taken along line A-A 'of the wall and retaining wall shown in Fig.
6 is a view showing the entire construction of a garden fencing block and a retaining wall block processing machine according to an embodiment of the present invention.
7 is a cross-sectional view illustrating a vibrating impactor according to an embodiment of the present invention.

The term used in the present invention is a general term that is widely used at present. However, in some cases, there is a term selected arbitrarily by the applicant. In this case, the term used in the present invention It is necessary to understand the meaning.

Hereinafter, the technical structure of the present invention will be described in detail with reference to preferred embodiments shown in the accompanying drawings.

2 is a sectional view showing the shape of a molding die according to an embodiment of the present invention; Fig. 2 is a sectional view showing the shape of a mold according to an embodiment of the present invention; Fig. 3 is a perspective view showing a shape of a fencing wall and a retaining wall block manufactured according to the method of FIG. 1, FIG. 4 is a view showing the state of use of a wall and a retaining wall installed using the fencing wall and the retaining wall block shown in FIG. FIG. 6 is a view showing the entire construction of a fencing and fencing block machining apparatus according to an embodiment of the present invention, and FIG. 7 is a cross-sectional view taken along the line A-A ' BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a vibration striking device according to an embodiment of the present invention.

Referring to FIGS. 1 to 7, a method for manufacturing a fencing and wall block according to an embodiment of the present invention includes the step of forming a block by injecting a material into a mold 110 (S100).

At this time, the material is prepared by mixing the raw materials at a predetermined ratio and mixing them. The raw materials are materials including aggregate, sand, stone, cement, and water. Materials for general block manufacture ≪ / RTI >

In addition, the raw material may further include various pigments including yellow loess to impart a specific color to the block to be produced, and the pigments made of various organic or inorganic substances may be used as such pigments.

The step (S100) of molding the block 100 by injecting the material into the mold 110 is a step of scratching the surface of the molded block 100 and may be performed by various methods or methods on the surface of the block 100 .

However, in the step of scraping the surface of the block in the preferred embodiment of the present invention, as shown in FIG. 2, The surface of the block 100 is roughly formed by the concavity and convexity 111 because the groove 111 scratches the side surface of the block 100. [

By roughly forming the surface of the block 100 through the unevenness 111, the surface of the block 100 to be manufactured can have a natural aesthetic feeling like a natural stone, and various irregular patterns can be realized.

3 to 5, when a block 100 is inserted into a predetermined portion of the block 100, a fixing pin 130 is inserted into the block 100 to fix the blocks 100 stably. A pin hole 120 is formed.

4 and 5, the fixing pin 130 has a through hole 132 passing through the pin hole 120 and a diameter larger than a diameter of the pin hole 120, A head portion 131 protruding from the upper surface of the base 120 is integrally formed.

The fixing pin 130 is inserted into the pin hole 120 to fix the upper block 100 and the lower block when the blocks 100 are stacked. Passes through the pin holes 120 of the upper and lower blocks, thereby coupling the upper and lower blocks together.

5, a long hole 121 is formed in the horizontal direction of the block 100 on the bottom surface of the block 100. In addition,

The reason why the long hole 121 is formed on the bottom surface of the block 100 is that the head portion 131 of the fixing pin 130 protruding from the upper surface of the block stacked on the lower portion of the block 100, Is inserted in the long hole 121 formed in the bottom surface to remove the gap between the upper and lower blocks stacked.

As a result, the long hole 121 serves as a receiving groove 140 for receiving the head portion 131 of the fixing pin 130.

On the other hand, in the conventional roofing wall and retaining wall construction, upper and lower blocks are connected to each other by using a mortar or an adhesive for block bonding between the blocks to be stacked.

However, the above-described conventional roofing fences and retaining walls have the problem that the blocks stacked by the external force exerted in the lateral direction are separated from each other and are vulnerable to safety accidents such as landscaping fences and collapse of retaining walls.

The present invention is characterized in that the pin hole 120 is formed in the block 100 and the upper and lower blocks are fixed and coupled to each other through the fixing pin 130 passing through the pin hole 120, The upper and lower blocks stacked on each other can be firmly coupled to each other.

The thickness of the head portion 131 of the fixing pin 130 during stacking the blocks through the intestinal holes 121 formed in the bottom surface of the block 100 can prevent the occurrence of a gap between the upper and lower blocks. have.

Referring to FIG. 4, it can be seen that the pinhole 120 is not formed in the uppermost block of the block shown in FIG.

This is to prevent the entry of rainwater or the like through the pinhole in the uppermost block.

Meanwhile, in the method for fabricating a fence and a retaining wall block according to an embodiment of the present invention, step S200 of roughing the surface of the block is performed by scratching the surface of the molded block with a brush 220.

At this time, the process of machining the surface of the block using the brush 220 can be selectively performed with the surface machining method using the irregularities 111 formed on the inner surface of the mold 110.

The surface of the block 100 which is roughly formed by the irregularities 111 may be removed after the surface of the mold 110 is processed by the irregularities 111 formed on the inner surface of the mold 110, .

On the other hand, conventionally, by using scratches such as rake or the like on the surface and corners of the block before curing, or by abrading the irregularities by rolling the block, the block has a natural aesthetic like natural stone.

However, all of the above-described conventional methods are performed by hand, resulting in an increase in the production cost and an increase in the manufacturing time of the block.

In the meantime, in order to solve the above-mentioned problems, a method of manufacturing a garden fencing and retaining wall block according to an embodiment of the present invention uses a garden fencing and wall block processing machine 200 equipped with the brush 220, 6 is a detailed explanatory view of a garden fencing and retaining wall block processing machine 200 according to an embodiment of the present invention.

First, the landscape wall and retaining wall block processing machine 200 includes a brush 220 rotatably supported on a rotary shaft 210 so as to be contacted with a surface and an edge of the block 100, and rotated to rotate the brush 220 A driving unit 230 for rotating the rotary shaft 210 supported by the brush 220 and a moving unit 230 for moving the block 100 or the brush 220 so that the block 100 and the brush 220 are relatively moved. (240).

In this case, the moving unit 240 may use various moving means. However, in an embodiment of the present invention, the moving unit 240 is a conveyer for moving the upper block 100, (220) is characterized in that the rotary shaft (210) is vertically raised so as to contact the side surface of the block (100) conveyed by the conveyor.

On the other hand, the conveyor can use various conveyors including belt type and body recognition, and therefore, there is no particular limitation thereto.

At this time, the block 100 can be moved to the moving unit 240 in a plurality of rows. In a preferred embodiment of the present invention, the block 100 is moved in three rows as shown in FIG.

6, the three types of blocks 100 shown in FIG. 3 form a set (SET) of a landscape wall and a retaining wall block, and the three types of block shapes are simultaneously processed .

Meanwhile, the fencing and wall block processing machine 200 according to an embodiment of the present invention is configured such that the block 100 described above is transported in a plurality of rows on the conveyor, and the brush 220 is transported to a plurality of rows And is provided on the outer side of the block 100 positioned between the block 100 and the outermost side.

However, in the preferred embodiment of the present invention, when the corner of the block 100 is machined, the upper and lower portions of the brush 220 may be curved in order to form a curved surface at the corner. And both ends thereof have a curved shape with a predetermined curvature as shown in Fig.

The block processor 200 includes driving means 230 for rotating the rotating shaft 210 and a belt 250 for transmitting the rotating force of the driving means 230 to the rotating shaft 210.

At this time, the belt 250 is configured to transmit the rotational force of the driving means 230 to the four rotational shafts 210, and is not necessarily limited to a belt, and various power transmission means such as a chain may be used .

As a result, the method of manufacturing a garden fence and retaining wall block according to an embodiment of the present invention can reduce the labor cost compared to the conventional manual method by machining both sides and corners of the block formed through the block processor 200, It is economical and can be mass-produced because it can reduce the production and supply unit cost by shortening the manufacturing time.

Meanwhile, a method of manufacturing a gardening fence and a retaining wall block according to an embodiment of the present invention includes a step C300 of curing a corner and a surface-processed block, wherein the step of curing the block S300 is performed under various conditions So there is no particular limitation to this.

In the meantime, the method of manufacturing a garden fencing and retaining wall block according to an embodiment of the present invention further includes a step of vibrating and reworking the surface and the edge of the block 100.

At this time, the step of vibrating and reworking the surface and the edge of the block 100 is a step of finally machining the edge or the surface of the cured block, and may be performed in various ways. In a preferred embodiment of the present invention The edge or the surface of the block is processed into a round shape by applying vibration to the edge or surface of the block using the vibrating impactor 300 or various vibrators.

7, the vibrating striker 300 includes a striking part 310 having a predetermined concavity and convexity to be in contact with a cured block, a vibrator 320 for vibrating the striking part 310 in the horizontal direction, (320).

As a result, the landscape fencing and retaining wall block according to the embodiment of the present invention has the rounded shape of the corner of the block as shown in FIG. 3 through the technical constructions described above, and the surface of the block is roughly processed, It exhibits natural beauty.

More specifically, in the case of the block (c) shown in FIG. 3, the blocks having parallel opposite faces are processed in the shape of an oblique line to form a trapezoidal shape as a whole. In the case of the a) shape, the parallel opposing faces of the (c) shape are formed in a trapezoidal shape having a shape extending more than (a).

The block of FIG. 3 (b) is a block that forms a corner portion and both ends of a stacked block when the blocks are stacked, as shown in FIG. 4, Is formed at an angle of 90 [deg.].

Meanwhile, the method for manufacturing a garden fencing and retaining wall block according to an embodiment of the present invention further includes stacking and lapping the blocks after the reworking step, wherein the lapping includes: As the packaging step, various wrapping paper and apparatus can be used, so that there is no particular limitation.

As a result, the method for manufacturing the fencing and the retaining wall block according to the embodiment of the present invention and the block processing machine are natural and perfectly harmonized with the surrounding environment through the processing of the surface and the corner of the block, thereby improving the aesthetics.

In addition, it improves the durability and safety of the block, and it is easy to construct various angles and patterns such as a right angle or a curved section of the structure with various standard products.

In addition, there are parks and various event sites that need to create an environmentally friendly and beautiful environment, wall and cascade structures that require structural rigidity and strong durability, flowerbed structures that require smooth growth of vegetation and shrubs, It can be applied to various places such as a power house fence structure for buildings, a building that needs a modern sense and a classic beauty at the same time, and a site where natural structures need to be harmonized with the surrounding environment.

In addition, by automating the surface treatment of blocks using a block processor, labor costs can be reduced accordingly, which enables mass production at an economical cost.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, Various changes and modifications may be made by those skilled in the art.

100: Landscape fence and retaining wall block
110: mold
111: unevenness
120: pin hole
121: Chapter hall
130: Fixing pin
131:
132:
140: Receiving groove
200: Landscape fence and retaining wall block processing machine
210:
220: Brushes
230: driving means
240: Moving means
250: Belt
300: vibrating striker
310:
320: Vibrator

Claims (8)

A method of manufacturing a garden fence and a retaining wall block,
Molding the block by injecting the material into the mold;
Roughening the surface of the molded block;
Curing the roughened surface of the block; And
And vibrating the surface and the edge of the block to reprocess it,
Wherein the step of vibrating the surface and the edge of the block by vibrating is reprocessed using a vibrating impactor comprising a vibrating part for contacting the cured block and a vibrating part for vibrating the vibrating part in the horizontal direction, A method for manufacturing a fencing wall and a retaining wall block.
The method according to claim 1,
Wherein the step of roughing the surface of the block comprises scraping the surface of the block with irregularities formed on the inner surface of the mold in the process of demolding the molded block from the mold.
The method according to claim 1,
Wherein the step of roughing the surface of the block is performed by brushing the surface of the molded block.
A fence wall and retaining wall block processing machine for processing surfaces and edges of a garden fence and a retaining wall block,
A brush supported on a rotary shaft so as to be rotated while being contacted with a surface and an edge of the block;
A driving means for rotating a rotation shaft on which the brush is pivotally supported to rotate the brush; And
And moving means for moving the block or brush so that the block and the brush are relatively moved,
Wherein the moving means is a conveyor for moving the upper block to three rows, the brush is vertically erected so that the rotating shaft comes into contact with the side of the block conveyed by the conveyor,
Wherein the brush is provided on the outside of the block positioned between the blocks transferred to the three rows and the outermost block. delete delete delete delete

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