KR101554249B1 - Total dual type control system based on detection of abnormal state at a control point and Control method thereof - Google Patents

Total dual type control system based on detection of abnormal state at a control point and Control method thereof Download PDF

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KR101554249B1
KR101554249B1 KR1020150092746A KR20150092746A KR101554249B1 KR 101554249 B1 KR101554249 B1 KR 101554249B1 KR 1020150092746 A KR1020150092746 A KR 1020150092746A KR 20150092746 A KR20150092746 A KR 20150092746A KR 101554249 B1 KR101554249 B1 KR 101554249B1
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module
output
digital input
unit
digital
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KR1020150092746A
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Korean (ko)
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황관선
고동욱
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주식회사 나라컨트롤
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B9/00Safety arrangements
    • G05B9/02Safety arrangements electric
    • G05B9/03Safety arrangements electric with multiple-channel loop, i.e. redundant control systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B11/00Automatic controllers
    • G05B11/01Automatic controllers electric
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring

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Abstract

A first power module connected to a first external power source, a first power module connected to a second external power source separately from the first external power source, A first power supply unit having a first power supply duplication module for outputting a voltage of any one of the first power supply module and the first power supply module while monitoring the state of the first power supply module; A 2-1 power module connected to the first external power source, a 2-2 power module connected to the second external power source, and a controller for monitoring the states of the 2-1 power module and the 2-2 power module A second power supply unit having a second power supply duplication module for outputting a voltage of either the second power supply module or the second power supply module; A cipher unit having a first cipher module connected to the first power duplication module and a second cipher module connected to the second power duplication module and communicating with the first cipher module; And a function module unit having a first function module communicating with the first CPU module and a second function module communicating with the second CPU module and directly communicating with the first function module, One of the one-chip module and the second chip module always communicates with a central control unit which is an upper communication target, and the first function module and the second function module individually communicate the same information The present invention also provides an automatic control apparatus and a control method thereof for a full duplexing system,

Figure R1020150092746

Description

TECHNICAL FIELD [0001] The present invention relates to an automatic control apparatus of a full duplex system including an abnormality detection per unit point and a control method thereof,

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic control apparatus and a control method thereof, and more particularly, to a control apparatus and a control method thereof in which all the elements of an automatic control apparatus are provided in a dual form, The present invention relates to an automatic control device of a full duplex type including a unit per facility point-by-point anomaly detection device capable of increasing the reliability of a product by stably controlling external controlled devices by being activated in an active-active manner, and a control method thereof .

Generally, building equipment such as an air conditioner, a boiler, a pump, etc. for maintaining temperature, humidity and cleanliness of indoor air in a suitable condition for indoor use is installed in medium and large buildings such as business buildings, public institution buildings, .

In addition, a building facility automatic control system is installed in the building to control such building facilities. Typically, the building equipment automatic control system employs distributed control technology, so a direct digital controller (DDC), which is a distributed on-site controller, is installed at each site where the facility is located.

This direct digital controller (DDC) is a control unit that controls the temperature and humidity of the heat source and air conditioning system in the building, the operation status of the facility, control and alarms, the power equipment and security / It collects necessary information from the control points and transmits the necessary control information to each output control point, thereby performing an integrated and efficient distributed control.

In this way, the direct digital controller, which is a field control device, controls several hundreds to several tens of thousands of points, and exchanges information with other direct digital controllers or central monitoring control devices through an internal communication network.

In recent years, when a failure occurs in the components of the building automatic control system, the entire system becomes out of control. Therefore, in order to prevent such a failure, studies have been actively carried out to secure safety through control of redundancy.

Korean Registered Patent No. 10-1081990 (Title of the Invention: Control Method of Building Automatic Control Device, Date of Notification: November 09, 2011)

SUMMARY OF THE INVENTION It is an object of the present invention to provide a power supply unit, a cipher unit and a functional module unit in a dual form, in which all the components are always operated, that is, The present invention also provides a control method of a full duplex type automatic control device including a unit per facility point anomaly detection that can ensure the reliability of the system by preventing discontinuity from occurring in the control process of external control target devices.

Another problem to be solved by the present invention is that the control point of the first input module and the control points of the second input module are operated in an active-active mode with a dual form per control point unit The present invention provides an automatic control apparatus of a full duplex system including a unit control point abnormal detection capable of more stably and efficiently controlling external controlled devices and a control method thereof.

A second power module connected to a second external power source separately from the first external power source; a second power source module connected to the first external power source, And a first power supply duplication module for outputting a voltage of any one of the 1-1 power module and the 1-2 power module while monitoring the states of the 1-1 power module and the 1-2 power module A first power source unit; A 2-1 power module connected to the first external power source, a 2-2 power module connected to the second external power source, and a controller for monitoring the states of the 2-1 power module and the 2-2 power module A second power supply unit having a second power supply duplication module for outputting a voltage of either the second power supply module or the second power supply module; A cipher unit having a first cipher module connected to the first power duplication module and a second cipher module connected to the second power duplication module and communicating with the first cipher module; And a function module unit having a first function module communicating with the first CPU module and a second function module communicating with the second CPU module and directly communicating with the first function module, One of the one-chip module and the second chip module always communicates with a central control unit which is an upper communication target, and the first function module and the second function module individually communicate the same information The automatic control system of the full duplex system including the detection by the unit point by unit point is provided.

Wherein when the first cipher module communicates with the central control unit, the first cipher module, when an abnormality occurs at the first control point of the first function module, It is possible to replace the value of the first control point of the second function module with the value of the normal state and to report the abnormal state of the first control point of the first function module to the central control unit.

Wherein the full duplex control device is connected to the first power source duplication module and the second power source duplication module to monitor the states of the first power source duplication module and the second power source duplication module, And a power status monitoring module connected to the second cipher module.

Here, any one of the first and second CPU modules communicating with the central control unit may report the status of the first power source duplication module and the second power source duplication module to the central control unit .

The first digital input module of the first functional module may include a first digital input circuit portion to which a first signal is inputted from an external control target device and a second digital input circuit portion which is arranged in parallel with the first digital input circuit portion, 1 digital input check circuit unit and a signal output from the first digital input circuit unit and a signal output from the first digital input check circuit unit are judged to be identical to each other, And a first digital input signal processing unit for determining the first digital input signal.

Wherein the first functional module further comprises a first digital input module and the second functional module further comprises a second digital input module, the first digital input module comprising: a first digital input circuit; A redundant communication unit, a first digital input signal processing unit, and a first digital test mode operating unit.

Wherein the first digital input signal processing unit is configured to communicate with the second digital input module through the first digital input duplication communication unit and output a first signal value output from the first digital input circuit unit and a second signal value output from the second digital input module, It is possible to determine whether or not the second signal values output from the input circuit section are the same.

Here, when the first signal value outputted from the first digital input circuit part and the second signal value outputted from the second digital input circuit part are different from each other, the first digital test mode operation part outputs the test signal to the first digital The first digital input signal processing unit determines whether the output value of the first digital input circuit unit with respect to the test signal is within the permissible range, It can be judged.

The first digital output module of the first functional module may include a first digital output signal processing unit, a first digital output circuit unit, a first digital output check circuit unit, and a first output common feedback relay unit.

The first and second output feedback relay units may output an output signal transmitted from the first digital output circuit unit to an external control target device and feed back the output signal to the first digital output check circuit unit.

The first digital output signal processing unit may determine whether the first digital output module is abnormal by comparing a signal input to the first digital output circuit unit with a feedback signal fed back through the first digital output check circuit unit.

The first analog output module of the first functional module may include a first analog output signal processing unit, a first analog output circuit unit, a first analog output check circuit unit, and a first analog output cutout unit.

The first analog output signal processing unit may determine whether the first analog output module is abnormal by comparing a signal input to the first analog output circuit unit with a feedback signal fed back through the first analog output check circuit unit.

The first analog output cutout section may not output the output signal output from the first analog output circuit section to the control target device when the first analog output module is abnormal.

In another embodiment of the present invention, the first power source duplication module is connected to a first external power source, and a second power source module connected to the second external power source, A first power supply output step of outputting a voltage of any one of the 1-1 power module and the 1-2 power module while monitoring; The second power supply module is connected to the first external power supply while monitoring the state of the second power supply module connected to the second external power supply, A second power supply output step of outputting a voltage of either the first power supply module or the second power supply module; A first communication step in which a first cipher module connected to the first power duplication module and a second cipher module connected to the second power duplication module communicate with each other and exchange information and signals; A second communication step in which any one of the first cipher module and the second cipher module always communicates with the central control unit and exchanges signals and information; A third communication step in which the first cipher module and the first functional module communicate with each other, the second cipher module communicates with the second functional module, and the information and the signal are exchanged; A fourth communication step in which the first functional module and the second functional module communicate directly and exchange information and signals; A fifth communication step in which the first functional module and the second functional module simultaneously communicate with the external control target device while exchanging the same information and signals; Determining whether an abnormality exists in the control points of the first function module and the second function module; Wherein when the first control point of the first function module abnormality occurs, a value of the first control point of the second function module corresponding to the first control point of the first function module is replaced with a value of the normal state Conversion step; One of the first cipher module and the second cipher module communicating with the central control unit includes a functional module for reporting an abnormal state of the first control point of the first functional module to the central control unit And a status reporting step of monitoring the automatic control apparatus of the full duplex system including the per-controller point-anomaly detection.

The control method of the full duplex automatic control device is characterized in that any one of the first and second cipher modules communicating with the central control unit is controlled by the state of the first power supply duplication module, And a power status reporting step of reporting the status of the redundancy module to the central control unit.

The abnormality checking step may include a first digital input module abnormality checking step of checking whether the first function module is abnormal with respect to the first digital input module.

The step of checking whether the first digital input module is abnormal may include inputting an input signal inputted from an external control target device to the first digital input circuit part of the first digital input module and the first digital input check circuit part of the first digital input module Applying the same; Determining whether the signal output from the first digital input circuit unit is identical to the signal output from the first digital input check circuit unit and determining whether the point is abnormal with respect to the point of the first digital input module have.

In the step of determining whether the first digital input module is abnormal, the step of checking whether the first digital input module is abnormal may include comparing a first signal value output from the first digital input circuit part of the first digital input module, Determining whether a second signal value output from the second digital input circuit unit of the second digital input module provided in the module is identical to the first signal value output from the first digital input circuit unit, A test signal input step of inputting a test signal to the first digital input circuit part by the first digital test mode operating part of the first digital input module when the second signal value outputted from the second digital input circuit part is different, Determines whether the output value of the first digital input circuit section with respect to the signal is within the permissible range, It may include a step of determining at least whether the dots.

The abnormality checking step may further include a first digital output module abnormality checking step of checking whether the first functional module is abnormal with respect to the first digital output module.

Wherein the step of checking whether the first digital output module is abnormal includes a step of comparing a signal inputted to the first digital output circuit part of the first digital output module and a feedback signal outputted through the first digital output check circuit part of the first digital output module So as to determine whether the first digital output module is abnormal.

According to another aspect of the present invention, there is provided a control method for a full duplex automatic control apparatus, comprising: outputting a signal output from the first analog output module to an external control target device when an abnormality occurs in the first analog output module of the first functional module; And may further include a signal truncation step.

The abnormality checking step may further include a first analog output module abnormality checking step of checking whether the first functional module is abnormal with respect to the first analog output module.

Wherein the step of verifying whether the first analog output module is abnormal includes a step of comparing the signal inputted to the first analog output circuit part of the first analog output module and the feedback signal outputted through the first analog output check circuit part of the first analog output module, So as to determine whether the first analog output module is abnormal.

The effect of the automatic control device of the full duplexing method including the detection by the unit point by unit point and the control method thereof according to the present invention will be described as follows.

First, the power unit, the cipher unit, and the functional module unit constituting the automatic control device are all provided in a dual form so that all the components are always operated, that is, the dual-type component is active-active ), And states of all the configurations of the power unit, the cipher unit, and the functional module unit are transmitted to the central control unit, so that the discontinuity does not occur when the automatic control device controls the external control target devices There is an advantage that the stability of the automatic control device is ensured.

Second, the external power supply itself is provided separately from the first external power supply and the second external power supply, and the power supplied to the first power module is also supplied to the first power supply module and the second power supply And the power supplied to the second cipher module is also actuated in an active state in both the second power module and the second power module, There is an advantage that power can be stably supplied to each of the CPU module and each function module.

Third, since the control points of the first input module and the control points of the second input module are redundant in units of control points, an abnormality occurs in some control points of the first input module, The CPU module recognizes only the normal input signal values in the first input module and the second input module so that the external control target device can be stably controlled There is an advantage to be able to.

1 is a view showing an embodiment of an automatic control apparatus according to the present invention.
FIG. 2 is a view showing a control state of the automatic control device when the first control point of the first digital input module in the automatic control device of FIG. 1 is abnormal.
FIG. 3 is a view showing a control state of the automatic control device when the first analog output module of the automatic control device of FIG. 1 is abnormal.
FIG. 4 is a view illustrating an embodiment of a first digital input module and a second digital input module for checking abnormality of control points in the first digital input module and the second digital input module of FIG. 1;
FIG. 5 is a view showing another embodiment of the first digital input module and the second digital input module for confirming abnormality of control points in the first digital input module and the second digital input module of FIG.
FIG. 6 is a view illustrating an embodiment of a first digital input module and a second digital input module for checking whether there is an abnormality in the first digital output module and the second digital output module in FIG.
FIG. 7 is a view showing an embodiment of a first analog input module and a second analog input module for checking abnormality of control points in the first analog input module and the second analog input module of FIG. 1;
FIG. 8 is a diagram illustrating an embodiment of a first analog output module and a second analog output module for checking whether the first analog output module and the second analog output module in FIG. 1 are abnormal.

Hereinafter, preferred embodiments of the present invention in which the above-mentioned problems to be solved can be specifically realized will be described with reference to the accompanying drawings. In describing the embodiments, the same names and the same symbols are used for the same configurations, and additional description therefor will be omitted below.

Referring to FIGS. 1 and 2, an automatic control system of a full duplex system including detection of anomalies per unit point according to the present invention will be described.

The automatic control device includes a power unit, a CPU unit, and a functional module unit. The power supply unit receives power from an external phase power supply and supplies the power to the cipher unit and the functional module unit.

The CPU unit is connected to the central control unit 40, which is an upper communication target, and is connected to the function module unit, which is a subject of lower communication. The functional module unit is connected to the external control target devices (30) while being connected to the cipher unit. Here, the power unit, the cipher unit, and the functional module unit are both provided in a dual form, and are always operated in an active state. That is, the configuration of the automatic control apparatus according to the present invention in a dual configuration is not activated in an active-standby mode as in the conventional automatic control apparatus, but is active-active ).

Specifically, the power source unit includes a first power source unit 110 having a first power source module 111, a first power source module 112 and a first power source duplication module 113, A second power source unit 120 having a power source module 121, a second power source module 122, and a second power source duplication module 123.

The first power module 111 is connected to a first external power source 10 and the first power module 112 is connected to a second external power source 20). Here, the voltage input from the first external power supply 10 and the second external power supply 20 to the power supply unit is equal to AC 220V.

The first power supply duplication module 113 monitors the states of the first power supply module 111 and the first power supply module 112 while monitoring the states of the first power supply module 111 and the first power supply module 112, -2 power supply module 112. In this case,

For example, when the automatic control device is initially driven, the first power source duplication module 113 outputs the voltage of the first power source module 111, and the first power source module 111), the voltage of the first power module 112 is outputted.

When an abnormality occurs in the first power module 111, an abnormal voltage such as an overcurrent, an overvoltage, a short circuit, or a disconnection of the power source occurs. Here, when the first power module 111 operates normally, a voltage of AC 220 V is inputted from the first external power source 10, and then a voltage of DC 24 V is outputted.

Similarly, the second power module 121 is connected to the first external power source 10, and the second power module 122 is connected to the second external power source 10, And is connected to the external power source 20.

The second power source duplication module 123 monitors the states of the second power source module 121 and the second power source module 122 while monitoring the states of the second power source module 121 and the second power source module 122, And outputs the voltage of any one of the second to the second power supply modules 122. Here, the function of the second power supply duplication module 123 is substantially the same as that of the first power supply duplication module 113 described above.

The cipher module includes a first cipher module 210 connected to the first power duplication module 113 and a second cipher module 210 connected to the second power duplication module 123 and communicating with the first cipher module 210. [ And a cipher module 220.

As a result, the external power source supplied from the outside is separately provided to the first external power source and the second external power source, and the power supplied to the first power module is also supplied to the first power source module and the first Power supply module is operated in an active state and the power supplied to the second power module is also active in both the second power module and the second power module, It is possible to stably supply the power to each of the core module and each functional module even if a problem occurs in any one of the components of the unit.

The first cipher module 210 and the second cipher module 220 share information while communicating with each other and are exchanged with each other at any time. The first cipher module 210 exchanges information with the first functional module 300 of the functional module units while the second cipher module 220 exchanges information with the second functional module Modules 400 communicate with each other.

The first cuff module 210 and the second cuff module 220 are connected to the central control unit 40 and the first cuff module 210 and the second cuff module 220, And one of them always communicates with the central control unit 40. [

For example, when the central control unit 40 and the first cipher module are set to communicate with each other at the time of initial operation of the automatic control device, if there is an abnormality in the first cipher module 210, The module 220 continuously communicates with the central control unit 40 and exchanges information.

 At this time, the second cipher module 220 reports to the central control unit 40 that an error has occurred in the first cipher module 210. Here, when an error occurs in the first cipher module 210, errors such as data errors due to noise, short circuit / disconnection of communication lines, and the like may be included.

The control device of the redundant system according to the present embodiment is connected to the first power source duplication module 113 and the second power source duplication module 123 and is connected to the first power source duplication module 113, And a power status monitoring module 130 monitoring the status of the redundancy module 123 and connected to the first and second cipher modules 210 and 220, respectively.

Also, the power status monitoring module 130 may monitor the status of the first power source duplication module 113 and the second power source duplication module 123, and may detect a replacement period or the like.

One of the first and second cipher modules 220 and 220 communicating with the central control unit 40 communicates with the power status monitoring module 130, The central control unit 40 reports the states of the power duplication module 113 and the second power duplication module 123. [

The functional module unit includes a first functional module 300 communicating with the first cipher module 210 and a second functional module 300 communicating with the second cipher module 220 and directly communicating with the first functional module 300 And a second function module 400.

The first function module 300 and the second function module 400 can simultaneously exchange the same information with the control subject device 30 while communicating with the external control subject device 30 at the same time. In addition, the first function module 300 and the second function module 400 communicate with each other directly and communicate with each other at any time.

The first functional module 300 includes a first digital input module 310, a first digital output module 320, a first analog input module 330, and a first analog output module 340.

The first digital input module 310 is connected to the control target device 30 and receives a digital input signal from the control target device 30. The first digital output module 320 receives the digital input signal from the control target device 30, The first analog input module receives the analog input signal from the control target device 30 and the first analog output module receives the analog input signal from the control target device 30 The analog output signal is transmitted.

The second functional module 400 includes a second digital input module 410, a second digital output module 420, a second analog input module 430 and a second analog output module 440. The second digital input module 410 is connected to the same control target device 30 connected to the first digital input module 310 and receives a digital input signal from the control target device 30.

Similarly, the second digital output module 420 transmits a digital output signal to the control subject device 30, and the second analog input module receives the analog input signal from the control subject device 30, And the second analog output module transmits an analog output signal to the control subject device 30. [

When both the first function module 300 and the second function module 400 are normal, the input signals received from the external control target device 30, i.e., the first digital input module 310 and the second digital input module 300, Each of the digital input signal and the analog input signal input to the first analog input module 330 is input to a digital input signal inputted to the second digital input module 410 and the second analog input module 430, It is the same as the input signal.

Similarly, when both the first function module 300 and the second function module 400 are normal, the output signal to be transmitted to the external control target device 30, that is, the output signal of the first digital output module 320 And the first and second analog output modules 340 and 340 output the digital output signal and the analog output signal from the second digital output module 420 and the second analog output module 440, And the analog output signal.

Here, the first digital input module 310 and the second digital input module 410 share information while communicating with each other. The first digital output module 320 and the second digital output module 420, The first analog input module 330 and the second analog input module 430 share information while communicating with each other over time, and the first analog output module 340 and the second analog input module 430 share the information, The second analog output module 440 may share information while communicating from time to time.

If an abnormality occurs in a part of the configuration of the first functional module 300, the value of the corresponding configuration of the second functional module 400 corresponding to the first functional module 300 is set to the value of the first functional module 300 Quot;) < / RTI > for the configuration of the steady state.

Some of the configurations of the first functional module may be control points of the first digital input module 310, the first analog input module 330, or may be the module itself.

 2, the first digital input module 310 is connected to the first control point P1 of the first digital input module communicating with the external control target device 30, And the second digital input module 410 includes a second digital input (P2), a third control point (P3), and a fourth control point (P4) The first control point Q1, the second control point Q2, the third control point Q3, and the fourth control point Q4 of the module.

Here, the first control point P1 of the first digital input module corresponds to the first control point Q1 of the second digital input module and has the same data.

If the first cipher module 210 communicates with the central control unit 40, the first cipher module 210 generates an abnormality in the first control point P1 of the first digital input module The value of the first control point P1 of the first digital input module is replaced with the value of the first control point Q1 of the second digital input module.

That is, the first cipher module 210 is configured to control the values of the second control point P2, the third control point P3, and the fourth control point P4 of the first digital input module, The first control point Q1 of the module is recognized as a value of an input signal normally input from the external control target device 30 and the value of the input control signal is transmitted to the central control unit 40 At the same time, information indicating that an abnormality has occurred in the first control point (P1) of the first digital input module is also transmitted to the central control unit (40).

Here, the first cipher module 210 recognizes the values of the first digital output module 320, the first analog input module 330, and the first analog output module 340 as normal values.

In another embodiment, when an abnormality occurs in the first control point P1 of the first digital input module and the second control point Q2 of the second digital input module, the central control unit 40, The first cipher module 210 communicates with the first control module 30 based on the value of the first control point Q1 of the second digital input module as the value of the input signal input from the external control target device 30, The value of the second control point P2 of the digital input module, the value of the third control point P3 of the first digital input module, and the value of the fourth control point P4 of the first digital input module, It is recognized as the value of the signal.

As a result, even if an abnormality occurs in some control points of the first digital input module 310 and an abnormality occurs in some control points of the second digital input module 410, The CPU module communicating with the central control unit 40 can recognize a normal input signal value by the first digital input module 310 and the second digital input module 410. [

3, when the first analog output module 340 is abnormal, the first analog output module 340 itself may be replaced with the second analog output module 440. [

The first cipher module 210 communicating with the central control unit 40 is connected to the first digital input 300 of the first function module 300, The signal value of the second analog output module 440 of the second function module 400 and the signal values of the first module 310, the first digital output module 320 and the first analog input module 330, Is recognized as a normal signal value inputted or outputted to the external control target device (30).

Referring to FIG. 4, a detailed configuration of the first digital input module 310 and the second digital input module 410 according to an embodiment of the present invention will be described. Explain how to determine whether or not there is an abnormality with respect to the control points.

The first digital input module 310 includes a first digital input circuit portion 313, a first digital input check circuit portion 314, a first digital input signal processing portion 311, a first digital input duplication communication portion 315, 1 digital input unit communication unit 312, a first digital input power source unit 316, a first digital input memory unit 317, and a first digital input display unit 318.

The first digital input circuit unit 313 is a place to receive a first signal input from an external control target device 30, that is, a digital input signal.

The first digital input check circuit portion 314 is arranged in parallel with the first digital input circuit portion 313 and receives the first signal from the external control target device 30 at the same time as the first digital input circuit portion 313, .

The first digital input signal processing unit 311 determines whether the signal output from the first digital input circuit unit 313 is identical to the signal output from the first digital input check circuit unit 314, It is a place to judge whether or not the control point of the module 310 is abnormal.

2, the signal values of the points of the control points of the first digital input module 310 are replaced by the signal values of the corresponding control points of the second digital input module 410. [

The first digital input duplication communication unit 315 communicates with the second digital input duplication communication unit 415 of the second digital input module and the first digital input unit communication unit 312 receives the first digital input duplication communication unit 315, 210).

The first digital input power source 316 receives power from the first power source duplication module 113 and supplies power for driving the components of the first digital input module 310.

The first digital input memory unit 317 stores data of the first digital input module 310 and the first digital input display unit 318 receives information of the first digital input module 310 Is displayed.

The second digital input module 410 includes a second digital input circuit portion 413, a second digital input check circuit portion 414, a second digital input signal processing portion 411, a second digital input duplication communication portion 415, A second digital input power source section 416, a second digital input memory section 417, and a second digital input display section 418. The second digital input section 418 includes a second digital input signal communication section 412, a second digital input power source section 416,

The features of the detailed configurations of the second digital input module 410 are substantially the same as those of the detailed configurations of the first digital input module 310, so a detailed description thereof will be omitted.

5, description will be given of another embodiment of the detailed configuration of the first digital input module and the second digital input module provided in the present invention, Describe how to determine whether or not it is.

The first digital input module 3100 according to the present embodiment includes a first digital input circuit portion 3130, a first digital input duplication communication portion 3150, a first digital input signal processing portion 3110, A first digital input signal switching section 3140, a first digital input signal communication section 3120, a first digital input power source section 3160 and a first digital input memory section 3170 do.

The first digital input signal processing unit 3110 communicates with the second digital input module 4100 through the first digital input duplication communication unit 3150 and outputs a first signal that is output from the first digital input circuit unit 3130, Value and the second signal value output from the second digital input circuit 4130 of the second digital input module are the same.

When the first signal value output from the first digital input circuit portion 3130 is different from the second signal value output from the second digital input circuit portion 4130, the first digital test mode operation portion 3130 performs a test Signal to the first digital test signal and the input signal switching unit 3140.

A test signal passed through the first digital test signal and the input signal switching unit 3140 is input to the first digital input circuit unit 3130 and the first digital input signal processing unit 3110 receives the test signal It is determined whether the output value of the first digital input circuit portion 3130 is within the permissible range and it is determined whether or not the control points of the first digital input module 3100 are abnormal.

Likewise, as described in FIG. 2, the signal values of the points of the control points of the first digital input module are replaced by the signal values of the corresponding control points of the second digital input module. In other words, in the digital input module, redundancy can be implemented in units of point units.

If the first signal value output from the first digital input circuit portion 3130 and the second signal value output from the second digital input circuit portion 4130 are different from each other, And the first digital test signal and the input signal switching unit 3140 switches the input signal inputted from the external control target device 30 to the first digital input signal when the first digital input module 3100 is normal, And transmits the test signal applied from the first digital test mode operating unit 3130 to the first digital input circuit unit 3130 when the first digital test mode operating unit 3130 is operated. 3130).

The second digital input module 4100 includes a second digital input circuit portion 4130, a second digital input duplication communication portion 4150, a second digital input signal processing portion 4110, A second digital input power source section 4160 and a second digital input memory section 4170. The second digital input signal power source section 4130 includes a first digital input signal switching section 4130, a second digital test signal and input signal switching section 4140, a second digital input signal communication section 4120,

The features of the detailed configurations of the second digital input module 4100 are substantially the same as those of the detailed configurations of the first digital input module 3100, so a detailed description thereof will be omitted.

One embodiment of the detailed configuration of the first digital output module and the second digital output module provided in the present invention will be described with reference to FIG. 6, and a method of determining whether the first digital output module 320 is abnormal Explain.

The first digital output module 320 includes a first digital output signal processing unit 321, a first digital output circuit unit 322, a first digital output check circuit unit 324, a first output common feedback relay unit 323, A first digital output unit communication unit 325, a first digital output duplication communication unit 326, and a first digital output memory unit 327.

The first output / feedback relay unit 323 outputs the output signal transmitted from the first digital output circuit unit 322 to the external control target device 30 and outputs the output signal to the first digital output check circuit unit 324, .

The first digital output signal processing unit 321 compares a signal input to the first digital output circuit unit 322 with a feedback signal fed back through the first digital output check circuit unit 324, (320).

A DPST (double pole single throw switch) or a DPDT (double pole double throw switch) may be used as the first output / feedback relay unit 323. The first output-feedback relay unit 323 has one of two poles selectively connected to an output port, and the other is selectively coupled to a feedback port. The two poles operate simultaneously .

When the first digital output module 320 is normal, the first output / feedback relay unit 323 outputs an output signal to the external control target device 30, To the output check circuit portion 324.

If the first digital output module 320 is abnormal and the output value to be actually output is a signal value for turning on the external control target device 30, the first digital output module 320 is abnormal The corresponding output value will not be output. This is because the digital output signal is outputted as a signal of '0' or '1'.

At this time, the first cipher module 210 communicating with the central control unit 40 replaces the output value of the second digital output module 420 with a normal output signal, and the second digital output module 420 To the external control target device (30). That is, even if an error occurs in the first digital output module 320, the second digital output module 420 outputs the output signal to the external control target device.

Of course, the first cipher module 210 reports to the central control unit 40 that the first digital output module 320 has experienced an error.

On the other hand, if the first digital output module 320 is abnormal and the output value to be actually output is a signal value for turning off the external control target device 30, the first digital output module 320 The output value will output a signal value in the ON state because it is abnormal.

However, when the external control target device 30 is controlled by using the digital output module, the fact that the external control target device 30 is in an OFF state in which the control target device 30 is not operated causes a serious problem. It is not a problem that the display unit 30 is operated.

The second digital output module 420 includes a second digital output signal processing unit 421, a second digital output circuit unit 422, a second digital output check circuit unit 424, a second output common relay unit 423 A second digital output system communication unit 425, a second digital output duplication communication unit 426, and a second digital output memory unit 427. [

The features of the detailed configurations of the second digital output module 420 are substantially the same as those of the detailed configurations of the first digital output module 320, and a detailed description thereof will be omitted.

Referring to FIG. 7, an embodiment of the detailed configuration of the first analog input module 330 and the second analog input module 430 of the present invention will be described, and the first analog input module 330 Describe how to determine if something is wrong.

The first analog input module 330 includes a first analog input circuit portion 332, a first analog input signal processing portion 331, a first analog input signal communication portion 333, a first analog test mode operation portion 334, A first analog input power supply unit 337, and a first analog input memory unit 338. The first analog input power supply unit 337 and the first analog input power supply unit 338 are connected to the first analog input power supply unit 337,

The first analog input signal processing unit 331 communicates with the second analog input module 430 through the first analog input duplication communication unit 336 and outputs the first signal outputted from the first analog input circuit unit 332, And the second signal value output from the second analog input circuit portion 432 of the second analog input module are the same.

When the first signal value outputted from the first analog input circuit part 332 and the second signal value outputted from the second analog input circuit part 432 are out of a certain range, the first analog test mode operation part 334 ) Inputs the test signal to the first analog test signal and the input signal switching unit 335.

The first analog test signal and the test signal passed through the input signal switching unit 335 are input to the first analog input circuit unit 332 and the first analog input signal processing unit 331 receives the test signal It is determined whether the output value of the first analog input circuit section 332 is in the permissible range and it is determined whether or not the control point of the first analog input module 330 is abnormal.

The signal values of the control points where abnormality occurs among the control points of the first analog input module 330 are detected by the corresponding control points of the second analog input module 430 until the first analog input module 330 is replaced, As shown in FIG. In other words, in the analog input module, redundancy can be implemented in units of points.

Of course, the first cipher module 210 communicating with the central control unit 40 may inform the central control unit 40 of information of a control point where an abnormality occurs among the control points of the first analog input module 330 .

The second analog input module 430 includes a second analog input circuit portion 432, a second analog input signal processing portion 431, a second analog input signal communication portion 433, a second analog test mode operation portion 434 A second analog input duplication communication unit 436, a second analog input power supply unit 437, and a second analog input memory unit 438. The second analog input power supply unit 437 and the second analog input power supply unit 437 are the same as those of the first embodiment.

The features of the detailed configurations of the second analog input module 430 are substantially the same as those of the detailed configurations of the first analog input module 330, so a detailed description thereof will be omitted.

Referring to FIG. 8, a detailed configuration of the first analog output module and the second analog output module provided in the present invention will be described, and a method of determining whether the first analog output module 340 is abnormal Explain.

The first analog output module 340 includes a first analog output signal processing unit 341, a first analog output circuit unit 343, a first analog output check circuit unit 344, a first analog output cutout unit 346, 1 analog output unit communication unit 345, a first analog output duplication communication unit 347, and a first analog output memory unit 342.

The first analog output signal processing unit 341 compares a signal input to the first analog output circuit unit 343 with a feedback signal fed back through the first analog output check circuit unit 344, (340).

When the first analog output module 340 has an error, the first analog output cutout part 346 outputs the output signal from the first analog output circuit part 343 to the external control target device 30 It will not output.

3, the first cipher module 210 communicating with the central control unit 40 replaces the output value of the second analog output module 440 with a normal output signal, 2 analog output module 440 to the external control target device 30.

Since the first analog output duplication communication unit 347 communicates with the second analog output duplication communication unit 447 of the second analog output module, the first analog output cutout unit 346, The second analog output cut-out unit 446 of the second control unit 44 gives priority to the normal analog output module and outputs the output signal to the external control target device 30. That is, even if an error occurs in the first analog output module 340, the second analog output module 440 outputs an output signal to the external control target device 30.

Of course, the first cipher module 210 reports to the central control unit 40 that the first analog output module 340 has an error.

The second analog output module 440 includes a second analog output signal processing unit 441, a second analog output circuit unit 443, a second analog output check circuit unit 444, a second analog output cutout unit 446, A second analog output unit communication unit 445, a second analog output duplication communication unit 447, and a second analog output memory unit 442.

Since the features of the detailed configurations of the second analog output module 440 are substantially the same as those of the detailed configurations of the first analog output module 340, detailed description thereof will be omitted.

Referring to FIGS. 1 to 8, a control method of an automatic control apparatus of a full duplex system including the detection by a unit point by unit point according to the present invention will be described.

The first cipher module 210, the second cipher module 220, the first function module 300 and the second function module 400 are connected by the first power source unit 110 and the second power source unit 120, Is supplied with power.

The first power source duplication module 113 is connected to the first external power source 10 and the first power source module 111 connected to the second external power source 20, The first power output step of outputting the voltage of either the first power module 111 or the first power module 112 is performed while monitoring the state of the first power module 112.

At the same time, the second power source duplication module 123 is connected to the first external power source 10 and the second power source module 121 is connected to the second external power source 20, A second power output step of outputting a voltage of either the second power module 121 or the second power module 122 is performed while monitoring the state of the power module 122. [

Any one of the first and second cipher modules 220 and 220 communicating with the central control unit 40 may be connected to the first power supply module 113 and / A power status reporting step of reporting the status of the second power duplication module 123 to the central control unit 40 is performed.

Also, when the power is supplied, the first cipher module 210 connected to the first power duplication module 113 and the second cipher module 220 connected to the second power duplication module 123 communicate with each other A first communication step of exchanging information and signals is performed

In addition, a second communication step is performed in which either the first cipher module 210 or the second cipher module 220 always communicates with the central control unit 40 and exchanges signals and information.

The first functional module 300 and the second functional module 400 communicate with each other and communicate with the first and second cipher modules 210 and 220, And the same information is shared while communicating with the control target device 30.

More specifically, the first cipher module 210 and the first functional module 300 communicate with each other, the second cipher module 220 communicates with the second functional module 400, A third communication step is performed.

Also, a fourth communication step is performed in which the first functional module 300 and the second functional module 400 communicate directly and exchange information and signals.

In addition, the first function module 300 and the second function module 400 perform a fifth communication step of communicating the same information and signals while communicating with the external controlled device 30 at the same time.

While all of the configurations of the automatic control device, i.e., the first power source unit, the second power source unit, the first cipher module, the second cipher module, the first functional module, and the second functional module are activated and operated, It is checked whether an abnormality has occurred in the module 300 and the second function module 400 at any time.

More specifically, an abnormality confirmation step is performed to check whether the control points of the first function module 300 and the second function module 400 are abnormal.

The abnormality check step may include a first digital input module 310, a first digital output module 320, a first analog input module 330, a first analog output module 340, The second digital input module 410, the second digital output module 420, the second analog input module 430, and the second analog output module 440 of the second function module.

As shown in FIG. 4, the first digital input module abnormality checking process to check whether the first digital input module 310 is abnormal may include checking whether the first digital input module 313 of the first digital input module Applying the same input signal to the first digital input check circuit portion 314 of the first digital input module from the external control target device 30; It is determined whether or not the signal output from the first digital input circuit portion 313 is the same as the signal output from the first digital input check circuit portion 314, And judging whether or not it is possible.

As shown in FIG. 5, in the step of checking whether the first digital input module is abnormal, the step of checking whether the first digital input module is abnormal may be performed by the first digital input circuit part 3130 of the first digital input module A signal identity determination step of determining whether a first signal value to be outputted is the same as a second signal value outputted from the second digital input circuit part 4130 of the second digital input module provided to the second function module 4000 When the first signal value outputted from the first digital input circuit part 3130 and the second signal value outputted from the second digital input circuit part 4130 are different from each other, A test signal input step in which the mode operation unit 3130 inputs a test signal to the first digital input circuit unit 3130 and a test signal input step in which the output value of the first digital input circuit unit 3130 It is determined that the range for a step of determining at least whether the control point of the first digital input module (3100).

As shown in FIG. 6, the first digital output module abnormality checking step for checking whether the first digital output module 320 is abnormal is performed by the first digital output circuit part 322 of the first digital output module And compares the input signal with a feedback signal fed back through the first digital output check circuit portion 324 of the first digital output module to determine whether the first digital output module 320 is abnormal.

As shown in FIG. 7, the step of confirming whether or not the first analog input module 330 is abnormal is similar to the process according to another embodiment for checking whether the first digital input module is abnormal. A detailed description thereof will be omitted.

As shown in FIG. 8, the first analog output module abnormality check step for checking whether the first analog output module 340 is abnormal is performed by the first analog output circuit part 343 of the first analog output module The input signal is compared with a feedback signal that is fed back through the first analog output check circuit 344 of the first analog output module to determine whether the first analog output module 340 is abnormal.

At this time, if there is an abnormality in the first analog output module 340, an output signal cutting-out step is performed in which the signal output from the first analog output module 340 is not outputted to the external control target device 30. That is, the first analog output cut-out unit 346 and the second analog output cut-out unit 446 of the second analog output module give priority to the normal analog output module, .

On the other hand, it is checked whether the second digital input module 410, the second digital output module 420, the second analog input module 430, and the second analog output module 440 of the second function module are abnormal The first digital input module 310, the first digital output module 320, the first analog input module 330, and the first analog output module 340 of the first functional module And therefore, a description thereof will be omitted. Herein, the input modules determine whether there is an abnormality in units of a monitoring point.

Next, when an abnormality occurs in the first control point of the first function module 300, the first control point (Q1) of the second function module corresponding to the first control point P1 of the first function module ) Is replaced with the value of the steady state.

One of the first CPU module 210 and the second CPU module 220 communicating with the central control unit 40 is connected to the first control point P1 of the first function module, Is reported to the central control unit (40).

As a result, all of the power supply unit, the cipher unit and the functional module unit constituting the automatic control device are provided in a dual form so that all the components are always operated, that is, a dual type component is active state of all the configurations of the power unit, the cipher unit, and the functional module unit is transmitted to the central control unit, so that the automatic control device controls the external control target devices to cause discontinuity The stability of the automatic control device is secured.

As described above, the present invention is not limited to the above-described specific preferred embodiments, and various changes and modifications may be made by those skilled in the art without departing from the scope of the present invention as claimed in the claims. And such variations are within the scope of the present invention.

10: first external power source 20: second external power source
30: External control target device 40: Central control unit
110: First power source unit 111: 1st power source module
112: 1-2 power module 113: 1st power module
120: second power source unit 121: 2nd-1 power source module
122: second power supply module 123: second power supply redundancy module
130: power supply status monitoring module 210: first cipher module
220: second cipher module 300: first function module
310: first digital input module 320: first digital output module
330: first analog input module 340: first analog output module
400: second function module 410: second digital input module
420: second digital output module 430: second analog input module
440: Second analog output module

Claims (12)

A first power module connected to a first external power source, a first power module connected to a second external power source separately from the first external power source, A first power supply unit having a first power supply duplication module for outputting a voltage of any one of the first power supply module and the first power supply module while monitoring the state of the second power supply module;
A 2-1 power module connected to the first external power source, a 2-2 power module connected to the second external power source, and a controller for monitoring the states of the 2-1 power module and the 2-2 power module A second power supply unit having a second power supply duplication module for outputting a voltage of either the second power supply module or the second power supply module and arranged in parallel with the first power supply unit;
A cipher unit having a first cipher module connected to the first power duplication module and a second cipher module connected to the second power duplication module and communicating with the first cipher module; And,
And a function module unit having a first function module for communicating with the first cipher module and a second function module for communicating with the second cipher module and directly communicating with the first function module,
Wherein one of the first cipher module and the second cipher module always communicates with a central control unit that is an upper communication target and the first function module and the second function module communicate with an external control target device at the same time Exchange information,
Wherein when the first cipher module communicates with the central control unit, the first cipher module, when an abnormality occurs at the first control point of the first function module, And a value of the first control point of the second function module is replaced with a value of the normal state and at the same time an abnormal state of the first control point of the first function module is reported to the central control unit Automatic control system with full redundancy including detection.
The method according to claim 1,
Wherein the first power supply module and the second power supply module are connected to the first power supply module and the second power supply module to monitor the state of the first power supply module and the second power supply module, And a power status monitoring module,
One of the first and second cipher modules communicating with the central control unit reports to the central control unit the state of the first power supply duplication module and the state of the second power supply duplication module And an automatic control device of a full duplex system including an abnormal detection by a unit point.
The method according to claim 1,
The first digital input module of the first functional module may include a first digital input circuit portion to which a first signal is inputted from an external control target device and a second digital input circuit portion which is arranged in parallel with the first digital input circuit portion, A first digital input check circuit section for comparing the signal output from the first digital input circuit section and the signal output from the first digital input check circuit section to determine whether the control points of the first digital input module are abnormal; 1 digital input signal processing unit. The automatic control apparatus of the full duplex system including the detection by the unit point by unit point.
The method according to claim 1,
Wherein the first functional module comprises a first digital input module and the second functional module comprises a second digital input module,
Wherein the first digital input module includes a first digital input circuit portion, a first digital input duplication communication portion, a first digital input signal processing portion, and a first digital test mode operation portion,
Wherein the first digital input signal processing unit is configured to communicate with the second digital input module through the first digital input duplication communication unit and output a first signal value output from the first digital input circuit unit and a second signal value output from the second digital input module, It is determined whether or not the second signal values output from the input circuit unit are the same,
When the first signal value outputted from the first digital input circuit part and the second signal value outputted from the second digital input circuit part are different from each other, the test signal is outputted by the first digital test mode operation part to the first digital input circuit part The first digital input signal processing unit determines whether the output value of the first digital input circuit unit with respect to the test signal is within the permissible range and determines whether the control point of the first digital input module is abnormal And an automatic control device of a full duplex system including an abnormal detection by a unit point.
The method according to claim 3 or 4,
The first digital output module of the first functional module includes a first digital output signal processing section, a first digital output circuit section, a first digital output check circuit section, and a first output common relay section,
The first and second output feedback relay units output an output signal transmitted from the first digital output circuit unit to an external control target device and feed back the output signal to the first digital output check circuit unit,
The first digital output signal processing unit compares a signal input to the first digital output circuit unit with a feedback signal fed back through the first digital output check circuit unit to determine whether the first digital output module is abnormal Automatic control system of full duplex system including abnormal detection by unit point.
The method according to claim 3 or 4,
The first analog output module of the first functional module includes a first analog output signal processing unit, a first analog output circuit unit, a first analog output check circuit unit, and a first analog output cutout unit,
The first analog output signal processing unit compares a signal input to the first analog output circuit unit and a feedback signal fed back through the first analog output check circuit unit to determine whether the first analog output module is abnormal,
Wherein the first analog output cutout unit does not output an output signal output from the first analog output circuit unit to the control target device externally when the first analog output module is abnormal. Automatic control system with full redundancy including.
The first power source duplication module is connected to the first external power source and the first power source module connected to the first external power source and the first power source module connected to the second external power source, A first power supply output step of outputting a voltage of any one of the first and second power supply modules;
The second power supply module is connected to the first external power supply while monitoring the state of the second power supply module connected to the second external power supply, A second power supply output step of outputting a voltage of either the first power supply module or the second power supply module;
A first communication step in which a first cipher module connected to the first power duplication module and a second cipher module connected to the second power duplication module communicate with each other and exchange information and signals;
A second communication step in which any one of the first cipher module and the second cipher module always communicates with the central control unit and exchanges signals and information; And,
A third communication step in which the first cipher module and the first functional module communicate with each other, the second cipher module communicates with the second functional module, and the information and the signal are exchanged;
A fourth communication step in which the first functional module and the second functional module communicate directly and exchange information and signals;
A fifth communication step in which the first functional module and the second functional module simultaneously communicate with the external control target device while exchanging the same information and signals;
Determining whether an abnormality exists in the control points of the first function module and the second function module;
Wherein when the first control point of the first function module abnormality occurs, a value of the first control point of the second function module corresponding to the first control point of the first function module is replaced with a value of the normal state Conversion step; And,
Wherein one of the first and second cipher modules communicates with the central control unit comprises a functional module status report unit reporting an abnormal status of the first control point of the first functional module to the central control unit, And a control unit for controlling the automatic control unit of the full duplexing system including the per-control point error detection.
8. The method of claim 7,
Wherein any one of the first and second cipher modules communicating with the central control unit reports to the central control unit the state of the first power supply duplication module and the state of the second power supply duplication module Further comprising a power status reporting step of monitoring the power of the power supply unit.
8. The method of claim 7,
Wherein the abnormality checking step includes a first digital input module abnormality checking step of checking whether the first function module is abnormal with respect to the first digital input module,
The step of checking whether the first digital input module is abnormal may include inputting an input signal inputted from an external control target device to the first digital input circuit part of the first digital input module and the first digital input check circuit part of the first digital input module Applying the same;
And comparing the signal output from the first digital input circuit with the signal output from the first digital input check circuit to determine whether there is an abnormality with respect to the control points of the first digital input module Control method of full duplex automatic control system including detection by unit point.
8. The method of claim 7,
Wherein the abnormality checking step includes a first digital input module abnormality checking step of checking whether the first function module is abnormal with respect to the first digital input module,
Wherein the step of determining whether the first digital input module is abnormal may include comparing a first signal value output from the first digital input circuit unit of the first digital input module and a second signal value output from the second digital input circuit unit of the second digital input module provided in the second function module, A signal identity determination step of determining whether or not the second signal values output from the first and second signals are identical;
When the first signal value outputted from the first digital input circuit part and the second signal value outputted from the second digital input circuit part are different from each other, the first digital test mode operating part of the first digital input module outputs the test signal 1 digital input circuit section,
Determining whether an output value of the first digital input circuit section with respect to the test signal is in an allowable range and determining whether the output value of the first digital input circuit section is abnormal with respect to the control points of the first digital input module; A control method of an automatic control device of a full duplex system including detection.
11. The method according to claim 9 or 10,
Wherein the abnormality checking step further includes a first digital output module abnormality checking step of checking whether the first function module is abnormal with respect to the first digital output module,
Wherein the step of checking whether the first digital output module is abnormal includes a step of comparing a signal inputted to the first digital output circuit part of the first digital output module and a feedback signal outputted through the first digital output check circuit part of the first digital output module And determining whether or not the first digital output module is abnormal based on the comparison result.
11. The method according to claim 9 or 10,
Further comprising an output signal cutting step of not outputting a signal output from the first analog output module to an external control target device when there is an error in the first analog output module of the first function module,
Wherein the abnormality checking step further includes a first analog output module abnormality checking step of checking whether the first function module is abnormal with respect to the first analog output module,
Wherein the step of verifying whether the first analog output module is abnormal includes a step of comparing the signal inputted to the first analog output circuit part of the first analog output module and the feedback signal outputted through the first analog output check circuit part of the first analog output module, And determining whether or not the first analog output module is abnormal based on the comparison result.
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