KR101518413B1 - Gear Assembly for Back-lash Elimination and Main Spindle Driving Apparatus of Hobbing Machine Using Thereof - Google Patents
Gear Assembly for Back-lash Elimination and Main Spindle Driving Apparatus of Hobbing Machine Using Thereof Download PDFInfo
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- KR101518413B1 KR101518413B1 KR1020130147136A KR20130147136A KR101518413B1 KR 101518413 B1 KR101518413 B1 KR 101518413B1 KR 1020130147136 A KR1020130147136 A KR 1020130147136A KR 20130147136 A KR20130147136 A KR 20130147136A KR 101518413 B1 KR101518413 B1 KR 101518413B1
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- gear
- backlash
- main
- drive
- backlash removing
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Abstract
Description
BACKGROUND OF THE
A CNC hobbing machine is typically used to machine gears. In the CNC hobbing machine, a gear device is used for the power transmission system of the main shaft for rotationally driving the hob cutter.
2. Description of the Related Art Generally, a gear device is widely used for high durability and smooth power transmission characteristics because two gears are meshed with each other to smoothly transmit rotational power. However, a backlash must be indispensable for the teeth of the two meshing gears to rotate smoothly. This backlash affects the rotation of the main spindle of the hobbing machine and the precision of gear processing.
Since the precision of the CNC hobbing machine itself is important to precisely process the gear, it is advantageous to set the gear backlash as small as possible in order to prevent the synchronization error of the shaft due to the gear backlash. In this case, Noise and vibration are generated.
Particularly, in the hobbing machine, since the hob cutter has to cut and cut the gear material by rotating the cutter blades of the same shape as the gear, when the cutter blade performs the cutting, Resistance occurs. However, since the cutter blades of the hob cutter rotate in the circumferential direction, the cutting depth is small at first, and the cutting depth is greatest when the cutter blade is positioned horizontally, so that the resistance continues to change. Further, since the cutter blades of the hob cutter are divided into several parts in the circumferential direction, the cutter blade and the cutter blade perform cutting with a time difference, so that a very high resistance section and a very small section are generated. That is, a large resistance force occurs intermittently.
When such a large resistance force is generated intermittently, a phenomenon repeatedly occurs when a force is applied to the gear train of the main shaft driving device for rotating the hob, and this causes vibration due to backlash between the meshing gears. Adverse effects.
In order to solve this problem, a belt having a simple structure and no backlash is used instead of a gear. However, unlike the theory, backlash occurs due to belt tension, which affects the processing accuracy.
On the other hand, various conventional examples for removing the backlash between the meshing gears are disclosed in
Conventionally known techniques, including the techniques disclosed in
In addition, a rectangular hole or groove should be formed in the disc-shaped gear for providing a pressurizing mechanism, but its structure is very complicated. In particular, since a square hole is impossible or extremely difficult to cut, It is hardly applicable to a gear made of a thick steel material (nickel-chrome steel, chrome-molybdenum steel or the like) like a spindle drive mechanism and is mainly applied to a plastic gear which can be formed by a press-formable thin metal plate material or by injection.
In addition, the conventional backlash eliminating gear is required to apply a preload to the pressurizing mechanism by rotating the backlash eliminating gear relative to the transmission gear before assembling with the counter gear. In this case, the backlash elimination gear There is a disadvantage that it is difficult to assemble and takes a long time because the means for holding the gear is not provided separately.
In addition, there is an example in which a C-type spring or a torsion spring is used as a conventional backlash removing gear. Since axial displacement is involved during spring operation, axial shaking occurs between the backlash removing gear and the transmission gear It is difficult to support the backlash elimination gear and the transmission gear with a minimum clearance so as not to move in the axial direction.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a gear mechanism in which a large resistance is intermittently applied to a driving direction and has a large backlash removing effect and a simple structure and an increase in size A backlash eliminating gear assembly which is structurally stable with less axial flow of the backlash elimination gear and which is excellent in manufacturability and assemblability and a spindle drive device which drives the hob cutter by applying such a backlash elimination gear assembly And it is an object of the present invention to provide a main spindle drive apparatus for a hobbing machine capable of effectively removing backlashes and improving structural stability by improving gear processing accuracy.
In order to achieve the above object, the backlash-removing gear assembly according to the present invention is characterized in that the backlash-removing gear assembly includes a driving force transmitting direction that receives a resistance force from an operating end of the gear transmission system, A main gear engaged with a drive gear driven in a simple rotation direction; A backlash removing sub gear having the same number and tooth profile as the main gear and slidably coupled to one axial side of the main gear to engage with the drive gear together with the main gear; A fixed plate integrally coupled to the main gear while blocking the outer surface of the backlash removing sub gear in a slidable state; An annular groove having a square cross section formed on the contact surface of the main gear and the backlash removing sub gear; And a fixing hole is formed at both ends in the circumferential direction so that one of the fixing holes is fastened from the backlash removing sub gear, And the opposite fixing hole includes an elastic ring to which a fixing bolt fastened from the main gear is inserted and fixed to the main gear; The direction of the preload applied to the elastic ring is set to a direction for rotating the backlash removing sub gear in the driving force transmitting direction to provide an elastic restoring force to be pressed against the follower tooth surface of the drive gear; Wherein the drive gear, the main gear, and the sub gear for removing the backlash are made of helical gears, and the torsional direction and the driving force transmission direction of the helical gear are set such that the backlash removing sub- And is configured so as to receive a thrust force which is slid in the axial direction and brought into close contact with the main gear by the twist angle of the follower tooth surface of the drive gear when elastically brought into close contact with the follower tooth surface of the drive gear.
In the backlash eliminating gear assembly according to the present invention, a temporary fixing screw hole is formed in the fixing plate so as to face the outer side surface of the backlash removing sub gear, and the temporary fixing screw hole The auxiliary gear is temporarily fixed to prevent the backlash removing sub gear from rotating with respect to the main gear in a state in which the outer ring of the sub gear is pressed in the axial direction and pressed against the side surface of the main gear, A fixing detent screw is fastened.
In the backlash removing gear assembly according to the present invention, a plurality of arcuate guide grooves are formed in the fixing plate, and a guide shaft passing through the arcuate guide grooves of the stationary plate is fastened to the backlash removing sub gear The rotational range of the backlash removing sub gear with respect to the main gear and the fixed plate is limited and the rotation is guided.
In the backlash-removing gear assembly according to the present invention, the annular groove of the square cross-section is formed to be recessed at a certain depth from the inner surface of the backlash-removing subgear; In the ring-shaped elastic ring of the square cross section, both side surfaces of the annular groove are in sliding contact with one side of the main gear and the inner surface of the annular groove.
A main spindle driving apparatus for a hobbing machine according to the present invention is a main spindle driving apparatus for a hobbing machine for driving a hob cutter (40) provided at an operative end of a power transmission system for cutting a gear, , A first drive gear (12) driven in a driving force transmitting direction that receives a resistance force from the cutting operation of the hob cutter (40) at an operating end and a simple rotating direction that simply rotates in the opposite direction without being subjected to a resistance force, A first shaft (10) having a drive gear (12); A
In the spindle drive apparatus for a hobbing machine according to the present invention, the helical twisting direction of the first gear pair composed of the first drive gear (12) and the first backlash elimination gear assembly (100) 22 and the second backlash eliminating
According to the backlash removing gear assembly and the main shaft driving apparatus for a hobbing machine using the same according to the present invention, when the drive gear rotates in the driving force transmitting direction and backlash occurs between the follower tooth surface of the drive gear and the leading tooth surface of the main gear , The backlash removing sub gear is further pushed in the driving force transmitting direction which is the same direction as the drive gear and the back side lash is removed by pressing the front side of the drive gear against the side of the follower face of the drive gear. Therefore, the resistance force acting intermittently in the direction opposite to the driving force transmitting direction and the shaking caused thereby can be effectively removed by the backlash removing gear assembly, and the driving stability can be ensured.
Further, by utilizing the resilient restoring force of the elastic ring of the square cross-section, it is easy to elastically press the backlash removing sub gear in one direction of the driving force transmission, and at the same time, the flat both surfaces of the square cross- , The elastic ring is constrained so as to minimize the axial flow in the annular groove so that axial torsion can be minimized when the elastic ring contracts or expands in the radial direction and stable operation becomes possible, Can be minimized.
Further, since the backlash removing sub gear can be fixed to the main gear by the temporarily fixing detent screw in the state where the elastic ring is preloaded, the backlash removing gear assembly can be easily engaged with the drive gear and assembled, The elastic restoring force of the elastic ring acts directly on the sub gear for removing the backlash.
In addition, the drive gear, the main gear, and the sub gear for removing the backlash are constituted by helical gears, and the torsional direction of the helical gear and the driving force transmission direction are controlled by the elastic restoring force of the elastic ring, Gears for backlash removal are arranged so as to receive a thrust force that is slid in the axial direction and brought into close contact with the main gear due to the twist angle of the follower tooth surface of the drive gear when elastically brought into close contact with the follower tooth surface of the gear, So that the driving can be stably performed. Accordingly, it is possible to process the gear with high precision.
In addition, the rotational force transmitted to the hob cutter can be maximized by connecting three axes from the drive source to the hob cutter and decelerating in two steps.
In addition, by constituting the driven gear that receives the rotational power to the drive gear with the backlash removing gear assembly according to the present invention, even if large resistance force is generated intermittently and repeatedly from the hob cutter at the time of gear cutting, So that excellent gear machining precision can be ensured.
1 is a view showing a main spindle driving apparatus of a hobbing machine according to the present invention.
Fig. 2 is a view as seen from the right side of Fig.
3 is a perspective view showing the drive relationship of the backlash-removing gear assemblies according to the present invention.
4A is a side view of a backlash removal gear assembly (first backlash removal gear assembly) in accordance with the present invention.
4B is a cross-sectional view taken along line AA of FIG. 4A.
4C is a sectional view taken along line BB in Fig. 4A. Fig.
Fig. 5 is an essential detail view for explaining the backlash removing principle of the first backlash removing gear assembly. Fig.
6 is a view for explaining the driving force transmission direction and the arrangement relationship of the first backlash elimination gear assembly.
7A is a side view of a second backlash elimination gear assembly in accordance with the present invention.
FIG. 7B is a cross-sectional view taken along line CC of FIG. 7A. FIG.
7C is a cross-sectional view taken along line DD of Fig. 7A.
Fig. 8 is an essential detail view for explaining the backlash removing principle of the second backlash removing gear assembly. Fig.
FIG. 9 is a graph comparing a tooth surface condition measurement graph of a gear machined in a hobbing machine to which a conventional drive device and a drive device using a backlash removing gear assembly according to the present invention are applied.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of a backlash removing gear assembly and a spindle driving device of a hobbing machine of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 and FIG. 2 show the overall structure of a main shaft driving apparatus of a hobbing machine according to the present invention. FIG. 1 shows an overall structure thereof, and FIG. 2 shows a right side view of FIG.
1 and 2, the main shaft driving device of the hobbing machine includes a gear device that transmits rotational power generated by the driving
In the present specification, the term "driving force transmission direction" is defined as a direction in which a gear is cut in a
Therefore, when the
The main shaft driving device of the hobbing machine includes a
The gear mechanism increases the torque of the
The gear mechanism is provided with a
That is, by connecting the three
Here, the first backlash
The first backlash
Similarly, the second backlash
FIG. 3 is a perspective view showing the drive relationship of the first and second backlash removing
3, a first gear pair consisting of a
3, when the gear device rotates in the driving force transmitting direction, a tooth surface leading to the driving force transmission direction among the two tooth surfaces of a gear tooth (jaw) is referred to as a leading tooth surface, Quot ;, and the following tooth surface is set as a " trailing face ".
3, when the
Similarly, when the
4A to 4C show a detailed configuration of a first backlash removing
Referring to FIGS. 3 and 4A to 4C, the first backlash
The first
The first
The
A first
In the embodiment shown in the drawing, the first
The first
One
Therefore, by rotating the first
4A and 4C, the
The
4A and 4C, a
The temporary
That is, when the first backlash removing
4A and 4C, a plurality of arc-shaped
5, there is shown a principal detail view for explaining the backlash removal principle of the first backlash-removing
The first backlash removing
5, in a state in which the
In this case, the first backlash removing
6 is a view for explaining the driving force transmission direction, the twist direction of the helical gear, and the positional relationship between the
3 and 6, the leading
For example, the helical gear generates thrust in the axial direction in accordance with the rotation direction or the torsion direction. Therefore, when the first backlash removing
6 (a), between the first
6 (b), the elastic force of the first
6 (b), the thrust direction c of the first backlash removing
7A to 7C illustrate a second backlash elimination gear assembly 200 according to the present invention, wherein a side view is shown in FIG. 7A, and a cross-sectional view taken along line CC in FIG. 7A is shown in FIG. And FIG. 7C is a cross-sectional view taken along line DD of FIG. 7A. Hereinafter, FIG. 3 will be referred to concurrently.
As previously described, the second backlash
However, in the actual hobbing machine, the twist direction of the helical gear of the first gear pair consisting of the
As shown in FIGS. 3, 7A-7C, the second backlash
A provisional
A plurality of
The second
Fig. 8 is a main detail view for explaining the backlash removing principle of the second backlash removing gear assembly. Fig.
The second backlash removing
8, in a state in which the
In this case, the second backlash removing
On the other hand, the direction of the preload applied to the second
The torsional direction and the driving force transmission direction of the helical gears of the sub gears of the
9 is a graph comparing the tooth surface condition measurement graphs of the gears cut in the hobbing machine to which the conventional drive device and the drive device using the backlash removing
As shown in FIG. 9, the gears fabricated in the hobbing machine to which the backlash-removing
This is because the backlash eliminating
The foregoing is a description of certain preferred embodiments of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, .
10: 1st axis
12: first drive gear
12a, 22a, 110a, 510a:
12b, 22b, 110b, 510b:
20: Second axis
22: second drive gear (22)
30: 3rd axis
40: Hob cutter
100, 500: Backlash removal gear assembly
110, 510: main gear
112, 122, 126, 512, 522:
114, 134: Boss
116, 516: annular groove
120, 520: Sub gear for backlash removal
130, 530: Fixing plate
132, 532: flange
136, 536: temporary fixing screw hole
138, 538: circular arc guide groove
139, 539: guide shaft
140, 540: elastic ring
142, 144, 542, 544: fixing holes
150, 550, 160, 170, 560, 570: Fixing bolts
180, 580: Temporary fixing detent screw
Claims (6)
A backlash removing sub gear having the same number and tooth profile as the main gear and slidably coupled to one axial side of the main gear to engage with the drive gear together with the main gear;
A fixed plate integrally coupled to the main gear while blocking the outer surface of the backlash removing sub gear in a slidable state;
An annular groove having a square cross section formed on the contact surface of the main gear and the backlash removing sub gear;
And a fixing hole is formed at both ends in the circumferential direction so that one of the fixing holes is fastened from the backlash removing sub gear, And the opposite fixing hole includes an elastic ring to which a fixing bolt fastened from the main gear is inserted and fixed to the main gear,
Wherein a plurality of arcuate guide grooves are formed in the fixed plate and a guide shaft passing through the arcuate guide grooves of the stationary plate is coupled to the backlash removing sub gears so that the backlash is removed from the main gear and the stationary plate, And the rotation range of the sub gear is limited and the rotation is guided.
Wherein the fixed plate is formed with a temporary fixing screw hole facing the outer side surface of the backlash removing sub gear and the outer side surface of the backlash removing sub gear is axially pressed into the temporary fixing screw hole, And a temporarily fixing detent screw for temporarily fixing the backlash removing sub gear so as not to rotate with respect to the main gear is fastened in a state where a preload is applied to the elastic ring by pushing to the side of the main gear. Lash removal gear assembly.
The annular groove having a square cross section is recessed at a predetermined depth from the inner surface of the backlash removing sub gear,
Wherein said annular resilient ring of said cross-sectional rectangular shape has both side surfaces in said annular groove in sliding contact with one side of said main gear and an inner surface of said annular groove, respectively.
A first drive gear that is rotated in a simple rotation direction that is rotated only in a reverse direction without receiving a resistance force and a driving force transmission direction in which a driving force is received from a driving source and is subjected to a resistance force in accordance with gear cutting from a hob cutter (10) having a first drive gear (12) and the first drive gear (12);
A second shaft 20 disposed in parallel with the first shaft 10;
The first backlash removing gear assembly (100) according to any one of claims 1, 2, and 4, which is installed on the second shaft (20) and engages with the first drive gear (12) ;
A second drive gear (22) provided on the second shaft (20) together with the first backlash removing gear assembly (100);
A third shaft 30 disposed in parallel to the second shaft 20 and having the hob cutter 40 mounted at one end thereof;
A second backlash elimination gear assembly (500) according to any one of claims 1, 2 or 4, which is mounted on the third shaft (30) and engaged with the second drive gear (22) And a main shaft driving unit for driving the main shaft of the hobbing machine.
The helical twisting direction of the first gear pair consisting of the first drive gear 12 and the first backlash elimination gear assembly 100 and the helical twisting direction of the second drive gear 22 and the second backlash elimination gear assembly 500 Wherein the helical twisting directions of the second pair of gears are opposite to each other.
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KR1020130147136A KR101518413B1 (en) | 2013-11-29 | 2013-11-29 | Gear Assembly for Back-lash Elimination and Main Spindle Driving Apparatus of Hobbing Machine Using Thereof |
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KR1020130147136A KR101518413B1 (en) | 2013-11-29 | 2013-11-29 | Gear Assembly for Back-lash Elimination and Main Spindle Driving Apparatus of Hobbing Machine Using Thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110159741A (en) * | 2019-06-26 | 2019-08-23 | 潍柴动力股份有限公司 | A kind of gear transmission structure and pinion unit |
CN113606308A (en) * | 2021-07-20 | 2021-11-05 | 浙江大学 | Parallelogram mechanism driven by floating gear |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0710606U (en) * | 1993-07-15 | 1995-02-14 | ダイハツ工業株式会社 | Scissors gear |
JPH08166055A (en) * | 1994-10-12 | 1996-06-25 | Hino Motors Ltd | Lubricating structure of scissors gear |
JP2013099842A (en) * | 2013-01-08 | 2013-05-23 | Makita Corp | Speed reduction mechanism for power tool |
-
2013
- 2013-11-29 KR KR1020130147136A patent/KR101518413B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0710606U (en) * | 1993-07-15 | 1995-02-14 | ダイハツ工業株式会社 | Scissors gear |
JPH08166055A (en) * | 1994-10-12 | 1996-06-25 | Hino Motors Ltd | Lubricating structure of scissors gear |
JP2013099842A (en) * | 2013-01-08 | 2013-05-23 | Makita Corp | Speed reduction mechanism for power tool |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110159741A (en) * | 2019-06-26 | 2019-08-23 | 潍柴动力股份有限公司 | A kind of gear transmission structure and pinion unit |
CN113606308A (en) * | 2021-07-20 | 2021-11-05 | 浙江大学 | Parallelogram mechanism driven by floating gear |
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