KR101517505B1 - manufacturing method for raw material of paper box using of fallen leaves and tabacco composite - Google Patents

Abstract

The present invention relates to a method for manufacturing raw materials of a paper box using fallen leaves and tobacco composition, comprising the steps of: (a) pulverizing a mixture of multiple types of leaves; (b) deinking a mixture of the pulverized leaves; (c) punching the deinked leaves so as to form a composition of fallen leaves; (d) drying waste tobacco stem and pulverizing so as to form waste tobacco power and mixing the composition of fallen leaves with the waste tobacco power in a predetermined ratio so as to form fall leaves tobacco composition; and (e) mixing the fall leaves and tobacco composition with waste paper or paper pulp in a predetermined ratio so as to form a paper box material. The present invention uses fallen leaves, tobacco stems and tobacco waste as a raw material for paper pulp. Therefore, the present invention is capable of recycling waste resources as well as reducing pollution and waste disposal costs by using a waste disposal process. Further, the present invention provides a method for manufacturing a paper box material which has superior antibacterial and insect-proof properties.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a paper box raw material using a fallen leaf and a tobacco composition,

More particularly, the present invention relates to a method for manufacturing a paper box raw material, and more particularly, to a method for manufacturing a paper box raw material by using recycled waste materials and reducing the pollution and treatment loss cost due to the waste disposal process, The present invention relates to a method for producing raw materials for box paper.

The raw material of the paper should be fibrous and the fiber should be abundant so that it can receive the spotlight as the raw material of the paper. BACKGROUND OF THE INVENTION [0002] Currently, paper box raw materials are characterized in that they are inexpensive because they depend heavily on waste paper. Techniques for using pulp raw materials in advanced boxes or using paper boxes by adding small amounts to recycled paper raw materials are known.

As the present industry develops, the use of paper boxes is increasing, and especially the amount of boxes used for food packaging is rapidly increasing. However, ants and insects penetrate into boxes of ramen cookies, which are food wrapping paper, I have to. In such food packaging, it is impossible to use insecticides or chemical agents that can kill ants and insects, which is a problem in practically insecticide.

Conventionally, techniques such as a method of producing a functional paper or a method of producing antimicrobial packing using silver (Ag +) have been disclosed, in which a powder of powder of solid yellow ocher calcium carbonate far infrared rays mixed with a paper raw material is mixed. However, the cost is high and the manufacturing method is difficult There is a problem in that it is not suitable for a paper box for packing food or the like.

In addition, although some techniques have been introduced for use as raw materials of Korean paper using ginkgo leaf litter which is excellent in insecticide (Registration No., 10-1217235), it is not suitable as a low cost and widely used raw material for box paper.

Also, in autumn, it takes a lot of labor costs to collect the leaves of trees in the trees, and it is wasted resources such as landfill or incineration, and it causes waste disposal cost and pollution problem.

In addition, even in the case of tobacco, when farmers collect tobacco leaves by using tobacco farming, the tobacco stem is discarded, and the tobacco plant improves the fact that many tobacco plants are produced in tobacco production and there is a large economic loss in waste disposal It is necessary to have the technology to be able to.

Korean Registered Patent No. 10-1217235 (Registration date: December 24, 2012)

Disclosure of the Invention Problems to be solved by the present invention to solve the above-mentioned problems are to provide a method for recycling waste materials and reducing the pollution and treatment loss cost caused by the waste disposal process by using the leaves, tobacco stem and tobacco waste as papermaking materials, And to provide a method for producing a raw material for box paper using the same.

It is another object of the present invention to provide a method for manufacturing a paper box raw material which can solve the hygiene problems such as damage to food and corruption due to fireworks or insects invading into food boxes.

According to an aspect of the present invention, there is provided a method of manufacturing a composite material, comprising: (a) mixing and pulverizing a plurality of leaves; (b) deinking said mixture of said litter leaves; (c) punching the decanted leaves mixture to form a litter composition; (d) drying and pulverizing the waste tobacco stem to form a tobacco powder, and mixing the tobacco powder with the litter composition at a predetermined ratio to form a tobacco leaf composition; And (e) mixing said lagoon tobacco composition with a paper ration material made from waste paper or pulp to produce a paper box raw material.

Preferably, the plurality of kinds of fallen leaves include an aquatic tree leaves, and the aquatic tree leaves are sycamore leaves. In the step (a), a plurality of fallen leaves are mixed with a plurality of leaves. And crushing the mixed leaves using a roller-type crusher equipped with a blade.

Preferably, the step (b) further comprises: (b1) mixing a caustic soda solution and the pulverized litter composition with a mixer at a weight ratio of 10: 6; (b2) stirring the stirrer at 15 to 20 rpm while maintaining the temperature at 80 to 90 DEG C, and dehydrating the caustic soda solution, wherein the caustic soda solution is a solution mixed with water having a pH of 12 to 13 .

In addition, the step (b2) preferably includes deinking the litter composition by removing by-products suspended by stirring, discharging the caustic soda waste, diluting with water, and the step (d) Drying the pulpy tobacco stem and pulverizing it into sawdust form with a pulverizer to form pulverized pulpy tobacco stem; Forming a tobacco mixture in which tobacco waste in powder form is mixed with the tobacco stem pulverized product; Mixing the waste tobacco mixture and the litter composition at a certain ratio, and then punching the mixture; And rolling the punched mixture to a thickness of 2 cm to 3 cm, and then cutting the punched mixture at intervals of 10 cm to 20 cm to form a deciduous tobacco composition.

Preferably, the litter composition mixed in the waste tobacco mixture has a volume ratio of 20% to 30%, and after step (c), a mixture of water and sodium hypochlorite in a volume ratio of 10: 1 It is preferable that the method further comprises a step of washing and dewatering by bleeding with stirring after adding a predetermined amount of the litter composition.

The present invention relates to a method for manufacturing a raw material for box paper using leaves and tobacco waste, which can reduce the pollution and treatment loss cost due to the recycling of waste materials and the waste treatment process by using the leaves, tobacco stem and tobacco waste as papermaking materials .

In addition, since the sycamore leaves have a long fiber length and are inferior to pulp raw materials, and since the tobacco has excellent antifungal properties and antimicrobial properties against ants and insects, it can be used for producing paper raw materials by using tobacco and sycamore leaves, The present invention provides a method of manufacturing a paper box raw material which can solve problems of hygiene such as damage to foods and corruption.

1 is a view showing a flow of a method of manufacturing a paper box raw material using a litter and a tobacco composition according to an embodiment of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention, and how to accomplish it, will be described with reference to the embodiments described in detail below with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described herein but may be embodied in other forms. The embodiments are provided so that those skilled in the art can easily carry out the technical idea of the present invention to those skilled in the art.

In the drawings, embodiments of the present invention are not limited to the specific forms shown and are exaggerated for clarity. Also, the same reference numerals denote the same components throughout the specification.

The expression "and / or" is used herein to mean including at least one of the elements listed before and after. Also, singular forms include plural forms unless the context clearly dictates otherwise. Also, components, steps, operations and elements referred to in the specification as " comprises "or" comprising " refer to the presence or addition of one or more other components, steps, operations, elements, and / or devices.

The present invention relates to a method for producing a raw material for box paper using leaves and tobacco waste, which can reduce the pollution and treatment loss cost due to the recycling of waste materials by using the leaves, tobacco stem and tobacco waste as papermaking materials will be.

That is, the present invention relates to a method for producing a paper material having excellent fiber length and crosslinkability by pulverizing waste tobacco stem, tobacco waste, and fallen leaves into a predetermined size, boiling a caustic soda solution (pH 13) to provide.

Further, it is also possible to bleach the leaves by filtration and bleaching with sodium hypochlorite in a bleaching process, and then dehydrate again by punching the leaves in a punching process, thereby providing a method of forming a fiber sheet having excellent cross-linkability.

Then, the dried tobacco stem is pulverized in the form of sawdust, and the tobacco plant waste is mixed with pulverized tobacco stalks in the form of wheat flour, and a certain amount of flour is poured into a volumetric ratio The waste tobacco powder is well dispersed in the deciduous composition to adhere to the deciduous composition to form a deciduous tobacco composition.

Finally, in the conventional paper making process, the final papermaking material is mixed with the papermaking material of the cigarette lighter leaf material at a predetermined volume ratio to the papermaking raw material stored in the papermaking papermaking storage tank, which is a processing process, to produce a raw material for box paper. By adding the raw material, it is possible to manufacture a box of insect repellent paper according to a general paper making process.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.

1 is a view showing a flow of a method of manufacturing a paper box raw material using a litter and a tobacco composition according to an embodiment of the present invention. As shown in FIG. 1, a method of manufacturing a paper box raw material using a litter and a tobacco composition according to an embodiment of the present invention includes: (a) mixing and pulverizing a plurality of litters; (b) deinking (S200) the mixture of the littered leaves; (c) punching the decanted leaves mixture to form a litter composition (S300); (d) drying and pulverizing the waste tobacco stem to form waste tobacco powder, and mixing the tobacco powder with the litter composition at a predetermined ratio to form a tobacco leaf composition (S400); And (e) mixing the leaf tobacco composition at a predetermined ratio with the paper stock made of waste paper or pulp to produce a paper box raw material (S500).

As described above, in order to solve the above-mentioned problems, the embodiment of the present invention uses leaf litter, tobacco stem, and tobacco waste as papermaking materials to reduce the pollution and processing loss cost due to the disposal process, And a method for producing raw materials for box paper using tobacco waste.

In addition, since the sycamore leaves have a long fiber length and are inferior to pulp raw materials, and since the tobacco has excellent antifungal properties and antimicrobial properties against ants and insects, it can be used for producing paper raw materials by using tobacco and sycamore leaves, The present invention provides a method of manufacturing a paper box raw material which can solve problems of hygiene such as damage to foods and corruption.

Referring to FIG. 1, the paper box raw material manufacturing process will be described in detail. First, in step (a) (S100), a plurality of leaves are mixed and pulverized. Here, many types of fallen leaves include roadside leaves, and by using fallen leaves that are collected in many autumnal times in urban roads and collected by cleaning, it is possible not only to utilize waste leaves to be disposed of, but also to prevent environmental pollution There is an advantage that it can be reduced.

In particular, it is preferable to use sycamore leaves in the roadside leaves. Platanus is a plant that belongs to the genus Plucophyllum Platanus and Platanus. It can purify the soil and withstand the pollution, This is because trees are used as roadside trees and thus they are highly utilizable. Many kinds of leaves such as sycamore leaves are mixed and pulverized through a crusher.

In step (b) (S200), the mixture of the ground litter is deinked through step (a). The deinking process generally refers to a process of removing ink from a high-grade paper such as a newspaper or a printed matter. In the case of a fallen leaf, since there are a variety of by-products and foreign substances, the deinking process can achieve a primary cleaning effect.

In the embodiment of the present invention, the stirrer was rotated at 20 rpm using a stirrer in a stencil cauldron, and the stirrer equipped with the temperature sensor device was maintained at 80 ° C to 90 ° C. Sodium hydroxide solution (pH 13) at a volume ratio of 10: 6, the ground leaf blend mixture is slowly added thereto, and the leaves are boiled for deinking. That is, when the litter mixture is agitated at a temperature of 80 to 90 degrees, the fiber falls and the dispersion floats, and the by-product is removed, and the caustic soda waste liquid contained in the deinking apparatus equipped with the agitator is discharged to the outside Fresh water is added and deinked through the process of continuously removing the caustic soda waste solution while stirring.

(c) Step (S300) is a punching process. It is possible to form a deciduous leaf composition having excellent fiber length by punching out the debristed leaf litter mixture with a punching machine to soften the fiber and increase the crosslinking property. That is, the punching process is a process for softening and softening the leaves of the leaves and increasing the cross-linking property. In the step (b), punching or rolling the debrisped leaves mixture is carried out by using a small- .

After step (c), the decolorizable composition formed in step (c) is added to a sodium hypochlorite solution having a volume ratio of water and sodium hypochlorite of 10: 1, and the mixture is stirred to bleach and wash and dehydrate . In the embodiment of the present invention, 600 g of the litter composition is added to a mixture of 1000 ml of water and 100 ml of sodium hypochlorite, followed by bleaching and washing and dehydrating with stirring.

(d) a step (S400) of forming a decayed tobacco composition, wherein the tobacco stem is dried and pulverized to form a tobacco powder, and the tobacco powder is mixed with the tobacco composition at a predetermined ratio to form a tobacco composition .

In the embodiment of the present invention, the waste tobacco stem used for tobacco manufacturing is dried and then pulverized into sawdust using a pulverizer, and the tobacco waste of the pulverized tobacco manufacturing process is mixed with the pulverized product. Then, the decayed leaf composition formed in step (c) is mixed with the mixed tobacco waste powder at a volume ratio of 10: 2, and then the leaf tobacco composition is formed through the punching process. The thus-formed tobacco composition is rolled to a thickness of 2 cm to 3 cm and cut at intervals of 10 cm to 20 cm to form a deciduous tobacco composition.

(e) Step (S500) is a step of producing a final paper box raw material, wherein paper bag raw materials are manufactured according to a papermaking process by mixing the paper tobacco raw material made of waste paper or pulp at a predetermined ratio .

In the embodiment of the present invention, the paper papermaking raw material produced in the step (d) is mixed with the raw material stored in the papermaking storage tank for storing the papermaking raw material through various processes such as deinking process in a general paper making process, % To 20% by weight of the total weight of the composition. Then, the box paper can be manufactured by adding the raw material of the box paper according to a general paper making process.

Experiment

Hereinafter, an experiment for observing that an ant or insect is avoided due to the smell of a cigarette contained in a paper box when the insect repellent box is manufactured using raw materials produced according to the present invention is exemplified below.

The paper box prepared using the raw material manufactured according to the embodiment of the present invention was used to select the raw paper additive paper box and the conventional box manufactured according to the embodiments of the present invention within a box having a width of 30 cm, a length of 30 cm and a height of 20 cm, As a result of observing each of the ten ants on the slope of each of the slopes, the wall was formed with a 10 cm interval with a conventional wrapping paper, and as a result, it was confirmed that ten ants in the box packed with the leaf composition additive paper were fled toward the wall while avoiding all ten ants. It was found that the paper box to which the raw material was added had a high insecticidal effect.

While the invention has been shown and described with respect to the specific embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. Anyone with it will know easily.

Claims (9)

(a) mixing and pulverizing a plurality of leaves;
(b) deinking said mixture of said litter leaves;
(c) punching the decanted leaves mixture to form a litter composition;
(d) drying and pulverizing the waste tobacco stem to form a tobacco powder, and mixing the tobacco powder with the litter composition at a predetermined ratio to form a tobacco leaf composition; And
(e) mixing said leaf tobacco composition with a paper stock material made of waste paper or pulp at a certain ratio to produce a paper box raw material.
The method according to claim 1,
Wherein the plurality of kinds of fallen leaves comprise roadside leaves and the leaves of aquatic plants are sycamore leaves.
3. The method according to claim 1 or 2,
The step (a)
Mixing a plurality of litters with an asterisk;
And crushing the mixed leaves using a roller-type crusher equipped with a blade.
3. The method according to claim 1 or 2,
The step (b)
(b1) mixing a caustic soda solution and the pulverized litter composition with an agitator in a weight ratio of 10: 6;
(b2) stirring the stirrer at 15 to 20 rpm while maintaining the temperature at 80 to 90 DEG C, and deinking the mixture.
5. The method of claim 4,
The caustic soda solution,
wherein the solution is a solution mixed with water having a pH of from 12 to 13.
6. The method of claim 5,
The step (b2)
Removing the by-products suspended by stirring, discharging the caustic soda waste liquid, diluting the waste water with water, and deinking the decontaminated leaf composition.
3. The method according to claim 1 or 2,
The step (d)
Drying the pulpy tobacco stem and pulverizing it into sawdust with a pulverizer to form a pulverized pulp tobacco stem;
Forming a tobacco mixture in which tobacco waste in powder form is mixed with the tobacco stem pulverized product;
Mixing the waste tobacco mixture and the litter composition at a certain ratio, and then punching the mixture; And
Rolling the punched mixture to a thickness of 2 cm to 3 cm, and then cutting the punched mixture at intervals of 10 cm to 20 cm to form a leaf tobacco composition.
8. The method of claim 7,
Wherein the volume ratio of the litter composition mixed in the waste tobacco mixture is 20% to 30%.
8. The method of claim 7,
After the step (c)
The method of claim 1, further comprising the step of adding a predetermined amount of the litter composition to water and a 10: 1 volume ratio of sodium chloride to sodium chloride, stirring the mixture to bleach, and washing and dewatering the paper. Method of manufacturing box material.

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