KR101511312B1 - Cooling and drying apparatus of the kneaded rubber - Google Patents
Cooling and drying apparatus of the kneaded rubber Download PDFInfo
- Publication number
- KR101511312B1 KR101511312B1 KR20140164662A KR20140164662A KR101511312B1 KR 101511312 B1 KR101511312 B1 KR 101511312B1 KR 20140164662 A KR20140164662 A KR 20140164662A KR 20140164662 A KR20140164662 A KR 20140164662A KR 101511312 B1 KR101511312 B1 KR 101511312B1
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- KR
- South Korea
- Prior art keywords
- roller
- roller conveyor
- cooling
- rollers
- drive roller
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/04—Conditioning or physical treatment of the material to be shaped by cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
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- B29C47/88—
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/02—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces
- F26B17/04—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces the belts being all horizontal or slightly inclined
- F26B17/045—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces the belts being all horizontal or slightly inclined the material on the belt being agitated, dispersed or turned over by mechanical means, e.g. by vibrating the belt, by fixed, rotating or oscillating elements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The present invention relates to a method for cooling and kneading a kneaded rubber sheet, in which additives are added to a raw material, a kneaded rubber (mixed rubber) is produced in the form of a plate, the kneaded rubber is cooled by chiller water or cooling water and then the water remaining on the surface of the kneaded rubber sheet is effectively removed. The present invention relates to a device for cooling and drying a kneaded rubber sheet, which is capable of removing moisture remaining on the surface of a kneaded rubber sheet in a short period of time through air jetting with vibration so as to prevent molding defects caused by moisture remaining in the rubber product molding process Device.
That is, the present invention provides a kneading rubber plate cooling and drying apparatus for cooling and drying a kneaded rubber sheet, A lower support; An upper support disposed above the lower support via a vibrator; An intermediate roller conveyor including an intermediate drive roller provided on a draw-in shaft and a draw-out side so as to be supported by bearings installed at upper and middle portions of the lower support, and an intermediate idle roller disposed between the intermediate drive rollers, A lower roller conveyor including a lower drive roller and a lower idle roller disposed between the lower drive roller; An upper roller conveyor consisting of an upper idler roller disposed between the upper drive roller and the upper drive roller, the upper drive roller being installed on the take-in side and the take-out side so as to be supported by bearings provided on the upper support; A water pedestal fixed to the upper support member in an inclined manner below the upper roller conveyor; An idle lower portion and an intermediate guide roller provided on an upper portion of the rollers positioned on the drawing side of the lower and intermediate drive rollers; An idle lower portion and intermediate and upper guide rollers provided on the lower portion and the rollers positioned on the drawing side of the intermediate and upper drive rollers; And a drive unit connected to the shafts of the upper drive roller, the intermediate drive roller, and the lower drive roller by power transmission means and driven by the motor in a lump.
Description
The present invention relates to a method for cooling and kneading a kneaded rubber sheet, in which additives are added to a raw material, a kneaded rubber (mixed rubber) is produced in the form of a plate, the kneaded rubber is cooled by chiller water or cooling water and then the water remaining on the surface of the kneaded rubber sheet is effectively removed. More specifically, it is possible to remove moisture remaining on the surface of the kneaded rubber sheet in a short time by air jetting with vibration, so that kneading is prevented so that defective molding caused by moisture remaining in the rubber product molding process is eliminated Rubber plate cooling and drying apparatus.
In the case of a chip for rubber molding, the additive is added to the raw material, the kneaded rubber (mixed rubber) is produced in the form of a plate, the kneaded rubber is cooled by chiller water or cooling water, and the kneaded rubber plate is cut to a size required for molding.
As a technique relating to the kneaded rubber, a rubber kneading machine of Korean Patent Registration No. B1-050053590 (May 26, 2006), a rubber composition of 10-0404151 (March 30, 2004) and a manufacturing method thereof have been proposed In the case of the kneaded rubber according to the prior art as described above, the raw materials are mixed and extruded by an extruder to form a kneaded rubber plate. The kneaded rubber plate is put into a water cooling device containing water to be first cooled, And the water remaining in the outside is removed in the treated state.
Usually, water is removed by passing through a kneading rubber plate between rollers having a sponge structure capable of absorbing water to remove moisture from the surface.
On the other hand, in the case of the conventional method of removing water using the rollers of the water treatment and the sponge constitution as described above, it is very effective in continuously producing the kneaded rubber sheet, but the kneaded rubber sheet is stored without being completely cooled , There is a problem that the kneaded rubber plate is deformed by the latent heat remaining in the process of cooling and storing and there is a problem that the moisture remaining on the surface is not perfect and it acts as a defect factor in the rubber molding process in the future.
Accordingly, the present inventors have researched and developed the present invention in order to solve the conventional problems in the cooling time of the kneaded rubber plate and the removal of the moisture on the surface during the cooling process. In the present invention, the moisture removal by vibration, By allowing water to be removed simultaneously, cooling and moisture removal in cold air are simultaneously and simultaneously provided by a single device, it is possible to cleanly remove moisture remaining on the surface together with cooling in a short period of time, The present invention has been accomplished on the basis of the technical object of the present invention by providing a kneading rubber plate cooling and drying apparatus in which molding defects are prevented from occurring.
The present invention provides a kneading rubber plate cooling and drying apparatus for cooling and drying a kneading rubber sheet,
A lower support; An upper support disposed above the lower support via a vibrator; An intermediate roller conveyor including an intermediate drive roller provided on a draw-in shaft and a draw-out side so as to be supported by bearings installed at upper and middle portions of the lower support, and an intermediate idle roller disposed between the intermediate drive rollers, A lower roller conveyor including a lower drive roller and a lower idle roller disposed between the lower drive roller; An upper roller conveyor consisting of an upper idler roller disposed between the upper drive roller and the upper drive roller, the upper drive roller being installed on the take-in side and the take-out side so as to be supported by bearings provided on the upper support; A water pedestal fixed to the upper support member in an inclined manner below the upper roller conveyor; An idle lower portion and an intermediate guide roller provided on an upper portion of the rollers positioned on the drawing side of the lower and intermediate drive rollers; And a drive unit connected to the shafts of the upper drive roller, the intermediate drive roller, and the lower drive roller by power transmission means and driven by a motor.
Grooves were formed axially on the surfaces of the rollers constituting the lower roller conveyor, the intermediate roller conveyor and the upper roller conveyor.
The lower, intermediate and upper idle rollers constituting the lower roller conveyor, the intermediate roller conveyor and the upper roller conveyor form a flow path in the axial direction, and one side of the lower support and the upper support are connected to the air compressor, The lower and middle and upper air supply chambers are connected to each other so as to freely rotate the roller shaft to cool the lower and upper and lower idle rollers, The upper and lower supports on the opposite side of the chamber are provided with a ⊃ bottom and intermediate and upper cold air induction plates so that the cold air discharged through the channels can be blown onto the lower, intermediate and upper roller conveyors.
The lower, intermediate and upper idle rollers constituting the lower roller conveyor, the intermediate roller conveyor and the upper roller conveyor form a flow path in the axial direction, and one side of the lower support and the upper support are connected to the air compressor, The lower and middle and upper air supply chambers are connected to each other so as to freely rotate the roller shaft to cool the lower and upper and lower idle rollers, The upper and lower support members of the lower and upper supports of the chamber are provided with lower and middle and upper air discharge chambers so as to freely rotate the roller shaft ends to collect cool air discharged from the flow path, And an intermediate roller conveyor and a kneading rubber plate passing over the upper roller conveyor Connected to the air supply pipe is disposed at a right angle to the air supply pipe has been installed a nozzle for injecting air with a rubber kneading proceeds in the opposite direction.
In the kneading rubber plate cooling and drying apparatus provided in the present invention, a kneaded rubber plate extruded by an extruder after mixing is put into a water cooling apparatus containing primary water, and then subjected to secondary cooling (air cooling) and drying When the present invention is used, the kneaded rubber plate is cooled by using the air cooled by the cooled roller and the roller, and the air is directly sprayed while vibrating the moving kneaded rubber plate, And it is possible to manufacture and distribute devices at a low cost. Since the cooling air is supplied to the rotating idler rollers, it is possible to cool and dry the kneaded rubber plates without fear of malfunction Device can be provided.
The moisture remaining on the surface of the kneaded rubber plate can be cleanly cleaned, thereby providing an effect of solving the defective molding caused by the moisture remaining in the molding process.
In addition, since the upper roller conveyor, the intermediate roller conveyor, and the lower roller conveyor are constructed in a laminated structure, they can be provided in a compact structure, which is easy to install in a narrow space and additionally installed at the end of the existing kneading rubber sheet forming process And then use it.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an external perspective view showing a preferred embodiment of a kneading rubber plate cooling and drying apparatus provided by the present invention; Fig.
2 is a front view of the kneading rubber plate cooling and drying apparatus provided by the present invention
3 is a side view of the kneading rubber plate cooling and drying apparatus provided in the present invention
4 is a plan view of the kneading rubber plate cooling and drying apparatus provided by the present invention
5 is a front sectional view showing a roller arrangement state of the kneading rubber plate cooling and drying apparatus provided by the present invention
6 is a partial cross-sectional view showing the moving state of the cold air in the present invention
7 is an external perspective view showing the configuration of the driving roller and idler roller applied to the present invention.
8 is an external perspective view showing another embodiment of the kneading rubber plate cooling and drying apparatus provided by the present invention.
FIG. 9 is a partial cross-sectional view showing the moving state of cold air in FIG.
FIG. 10 is a partial cross-sectional view showing the nozzle installation state in FIG.
Hereinafter, a preferred embodiment of a kneading rubber plate cooling and drying apparatus provided in the present invention will be described with reference to the accompanying drawings.
FIG. 1 is an external perspective view showing a preferred embodiment of a kneading rubber plate cooling and drying apparatus provided in the present invention. FIGS. 2 to 4 are a front view and a side view of a kneading rubber plate cooling and drying apparatus provided by the present invention, and FIGS. FIG. 5 is a front sectional view showing a roller arrangement state of the kneading rubber plate cooling and drying apparatus provided by the present invention, FIG. 6 is a partially exploded sectional view showing a moving state of cold air in the present invention, and FIG. In which the driving roller and the idler roller are used.
The raw material is mixed and extruded by an extruder to produce a kneaded
The
As a means for providing such functionality, the present invention provides a kneading rubber plate cooling and drying
The
The
When the
A
The
The
The
The
On the other hand, on the upper side of the rollers located on the inlet side of the lower and
The
5a and 5b are formed on the surfaces of the rollers constituting the
In the present invention, the lower and middle and
To this end, the lower support, the intermediate and upper
Fig. 8 is a perspective view showing another embodiment of the kneading rubber plate cooling and drying apparatus provided in the present invention. Fig. 9 is a partially exploded cross-sectional view showing a moving state of cold air in Fig. FIG. 5 is a partial cross-sectional view showing the installation state of the apparatus shown in FIG.
In another embodiment of the kneading rubber plate cooling and drying
And lower and middle and upper
In the present invention constituted as described above, the kneaded
The kneaded
At this time, the
The lower
Since the driving rollers and the idle rollers are configured such that
The cooling air passing through the
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. Therefore, the scope of protection of the present invention should not be limited to the described embodiment, but should be determined by the equivalents as well as the claims that follow.
1: kneading rubber plate cooling and drying device 2: lower support
3: upper support 4: vibrator
5: Bearing 6: Water tray
7: motor 8:
10, 20, 30: Lower and middle and upper roller conveyors
11, 21, 31: Lower and intermediate and upper drive rollers
11a, 12a, 21a, 22a, 31a, 32a:
12, 22, 32: Lower and intermediate and upper idle rollers
13, 23: lower and intermediate guide rollers
14, 24, 34: Euro
15, 25, 35: Lower and middle and upper air supply chambers
16, 27, 37: Lower, middle and upper cold air guide plates
17, 27, 37: Lower and middle and upper air discharge chambers
18, 28, 38:
19,29,39: Nozzles
100: kneading rubber plate
Claims (4)
A lower support 2;
An upper support 3 provided above the lower support 2 via a vibrator 4;
An intermediate drive roller 21 provided on the draw-in shaft and the draw-out side so as to be supported by bearings 5 installed at the upper and middle portions of the lower support 2, an intermediate idle roller 22 disposed between the intermediate drive roller 21, And a lower idler roller 12 disposed between the lower drive roller 11 and the lower drive roller 11 disposed on the draw-in shaft and the draw-out side, and a lower roller conveyor 10 )Wow;
And an upper idler roller 32 disposed between the upper drive roller 31 and the upper drive roller 31. The upper idler roller 32 is disposed between the upper drive roller 31 and the upper drive roller 31, A roller conveyor 30;
A water support (6) slantly fixed to the upper support (3) below the upper roller conveyor (30);
An idle lower portion and intermediate guide rollers 13 and 23 provided above the rollers positioned on the drawing side of the lower and intermediate drive rollers 11 and 21;
And a drive unit (8) connected to the shafts of the upper drive roller (31), the intermediate drive roller (21) and the lower drive roller (11) by power transmission means and driven collectively by a motor (7) Rubber plate cooling and drying equipment.
12a, 21a, 22a, 31a and 32a axially in the surface of the rollers constituting the lower roller conveyor 10, the intermediate roller conveyor 20 and the upper roller conveyor 30, Is formed on the surface of the kneaded rubber plate.
The lower and intermediate and upper idle rollers 12, 22 and 32 constituting the lower roller conveyor 10, the intermediate roller conveyor 20 and the upper roller conveyor 30 are axially and internally provided with a passage 14, (24) and (34)
The lower and upper air supply chambers 15, 25 and 35 are connected to one side of the lower support body 2 and the upper support body 3 so as to be connected to the air compressor at right angles to the roller shaft, And the lower end and the upper and lower idle rollers 12, 22 and 32 are cooled by providing cold air to the flow paths 14, 24, and 34,
The upper and lower supports 2 and 3 on the opposite side of the lower and middle and upper air supply chambers 15, 25 and 35 have a ⊃ bottom and middle and upper cold air guide plates 16, 26 and 36 Wherein the cooling air discharged to the flow paths 14, 24 and 34 can be blown onto the lower and middle and upper roller conveyors 10, 20 and 30 by cooling and drying the kneaded rubber sheet. (1).
The lower and intermediate and upper idle rollers 12, 22 and 32 constituting the lower roller conveyor 10, the intermediate roller conveyor 20 and the upper roller conveyor 30 are axially and internally provided with a passage 14, (24) and (34)
The lower and upper air supply chambers 15, 25 and 35 are connected to one side of the lower support body 2 and the upper support body 3 so as to be connected to the air compressor at right angles to the roller shaft, And the lower end and the upper and lower idle rollers 12, 22 and 32 are cooled by providing cold air to the flow paths 14, 24, and 34,
The lower and middle air discharge chambers 17, 27 and 37 are installed in the lower support 2 and the upper support 3 opposite to the lower and middle and upper air supply chambers 15, The upper and lower air discharge chambers 17, 27 and 37 are connected to the lower roller conveyor (not shown) so as to collect the cool air discharged from the flow paths 14, 24 and 34, 28 and 38 disposed at right angles to the kneading rubber plate 100 passing over the intermediate roller conveyor 20 and the upper roller conveyor 30 and connected to the air supply pipe 18 28 and 38 are provided with nozzles 19, 29 and 39 for spraying air in the direction opposite to the advancing direction of the kneading rubber plate 100.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR20140164662A KR101511312B1 (en) | 2014-11-24 | 2014-11-24 | Cooling and drying apparatus of the kneaded rubber |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR20140164662A KR101511312B1 (en) | 2014-11-24 | 2014-11-24 | Cooling and drying apparatus of the kneaded rubber |
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KR101511312B1 true KR101511312B1 (en) | 2015-04-14 |
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KR20140164662A KR101511312B1 (en) | 2014-11-24 | 2014-11-24 | Cooling and drying apparatus of the kneaded rubber |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101761535B1 (en) | 2017-01-06 | 2017-07-26 | 최종석 | Drying method by drying device |
CN107718352A (en) * | 2017-11-23 | 2018-02-23 | 东莞鸿祥机械有限公司 | Plate-hung type cools down airing machine |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07205162A (en) * | 1994-01-12 | 1995-08-08 | Kansai Roll Kk | Cooler for rubber sheet |
JP2002338026A (en) | 2001-05-16 | 2002-11-27 | Sekisui House Ltd | Support structure of middle part of roller chain conveyer |
JP2012081689A (en) | 2010-10-14 | 2012-04-26 | Bridgestone Corp | Rubber sheet cooling device |
KR101313348B1 (en) | 2013-07-01 | 2013-10-01 | (주)한도기공 | Dry apparatus and cooling apparatus of sheet type rubber goods using the same |
-
2014
- 2014-11-24 KR KR20140164662A patent/KR101511312B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07205162A (en) * | 1994-01-12 | 1995-08-08 | Kansai Roll Kk | Cooler for rubber sheet |
JP2002338026A (en) | 2001-05-16 | 2002-11-27 | Sekisui House Ltd | Support structure of middle part of roller chain conveyer |
JP2012081689A (en) | 2010-10-14 | 2012-04-26 | Bridgestone Corp | Rubber sheet cooling device |
KR101313348B1 (en) | 2013-07-01 | 2013-10-01 | (주)한도기공 | Dry apparatus and cooling apparatus of sheet type rubber goods using the same |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101761535B1 (en) | 2017-01-06 | 2017-07-26 | 최종석 | Drying method by drying device |
CN107718352A (en) * | 2017-11-23 | 2018-02-23 | 东莞鸿祥机械有限公司 | Plate-hung type cools down airing machine |
CN107718352B (en) * | 2017-11-23 | 2024-04-02 | 东莞鸿祥机械有限公司 | Hanging cooling air dryer |
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