KR101461595B1 - Race for Burn-Out and printed knitted fabrics with a light and a manufacturing method thereof - Google Patents

Abstract

The present invention relates to a novel warp knitted fabric including a lace for burning-out and printing and having high qualities and high price competiveness and a method for producing the same, wherein a cloth woven with the lace is burned-out so as to have coexisting processed patterns with the lace. More specifically, the lace is formed in both length direction ends of a mesh cloth, and the mesh cloth retains a shape in which a processed yarn is removed in a part processed through a burning-out process from among the remaining parts of the mesh cloth on which the lace is not formed. A part which is not processed has patterns in a shape in which the processed yarn remains, so that burn-out processed patterns can be formed on a remaining part without being affected by the lace through the burning-out process while the lace is woven. Accordingly, aesthetic functions are improved and high quality and prices competiveness are ensured.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to knitted fabrics with lace for burn-out and kneading,

More particularly, the present invention relates to a fabric and a manufacturing method thereof, and more particularly, to a method of manufacturing a fabric having a lace and a pattern for burn-out, To a knitted fabric and a manufacturing method thereof.

Generally, for example, lace fabrics are produced by lace racing using a lace machine. In order to weave the lace fabric, the minimum weft yarn quantity is determined to be constant, Or the pattern is repetitively repeated, there is a problem that the effect of the new product does not last for a long time.

In addition, the burn-out processing method is a method in which mixed fibers of chemically different fibers are chemically reacted to form a partially transparent pattern by destroying one fiber to express a three-dimensional design, It is a special processing method that gives a silk effect.

The burn-out process can be classified into acid burn-out and alkali burn-out. Especially, in the case of polyester fiber, since it is chemically stable material, it is most used as a skeleton material of acid burn-out processing, and cellulose-based fibers such as cotton, hemp, rayon, tencel and the like are used as a material to be leached.

Since such a burn-out processing method forms only a specific pattern, it has a three-dimensional effect rather than a planar form by a printing method, but has a disadvantage that it is monotonous because the color is excluded.

In order to solve the disadvantage that a simple pile pattern must be formed in the above-mentioned fabric for use in a blow-out process, a fabric for use in burn-out processing is disclosed in Japanese Utility Model Registration No. 20-0275429.

The above-described fabrics for burn-out processing have the effect of forming a pattern by burn-out processing on the pile pattern and the bottom fabric in a complex manner, thereby widening the width that the consumer can select.

Thus, by forming a pattern using a burn-out technique on the fabric of the race, the race and the burn-out pattern are coexisted to create a variety of dazzling patterns, and high-quality fabrics and manufacturing methods with high price competitiveness are desperately required It is true.

1. Registration No. 10-0587214 (Registration date May 30, 2006) 2. Registration No. 10-0925019 (Registration date October 28, 2009) 3. Registration No. 10-0970235 (Registered on July 07, 2010) 4. Registration No. 20-0344618 (registered on March 02, 2004)

SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and it is an object of the present invention to provide a burn-out process capable of forming a burn-out pattern on the remainder without being affected by a race through a burn- To provide a lightly knitted fabric with lace for out and kneading, and a method of manufacturing the same.

Another object of the present invention is to use a feature that is not processed or processed by a burn-out technique according to the selection of a yarn, .

In addition, another object of the present invention is to enhance the aesthetic function, high quality, and price competitiveness by coexistence of race and burnout technique.

Another object of the present invention is to provide a single or mixed color fabric by expressing the color according to the characteristics of the yarn by printing, and to provide a batch property so as not to add a separate race in the sewing step.

In order to achieve the above-mentioned object, the present invention is characterized in that a race is formed at both ends in the longitudinal direction of the mesh fabric, and a portion processed by burn-out processing among the remaining portions of the mesh fabric, Wherein the mesh fabric is left in the shape of the shape in which the processed yarn is removed and the untreated portion forms a pattern in a form in which the processed yarn is left, and a method of manufacturing the same is provided do.

As described above, according to the present invention, the burn-out process is performed in a state where the race is woven, and the burn-out process pattern can be formed on the remaining portion without being affected by the race, thereby improving the aesthetic function, And it is possible to easily produce a variety of patterns regardless of the minimum production amount.

In addition, according to the selection of the yarn, by using the feature that is not processed or processed by the burn-out technique, there is no need to make any additional equipment or equipment, and the existing equipment can be used as it is, .

In addition, the color is expressed in accordance with the characteristics of the yarn by printing, so that a single or mixed color fabric can be produced.

1 is a perspective view of a lightly knitted fabric according to the present invention;
2 is a perspective view of a mesh fabric according to the present invention,
FIG. 3 is a perspective view of a mesh fabric according to the present invention in which lace and processed yarn are woven simultaneously;
FIG. 4 is a plan view showing a state in which a lightly knitted fabric according to the present invention is burn-
6 is a flow chart for manufacturing a lightly knitted fabric according to the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The above and other features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG.

As shown in FIGS. 1 to 5, the lightly knitted fabrics with lace for burn-out and knitting of the present invention are formed by weaving a net-like mesh fabric 10, The lace 20 is woven by the mutual action of a plurality of guide bars interlocked with a plurality of chains in the lasher machine at both ends of the lasher and the upper surface of the mesh fabric 10, The knitted fabric 30 is woven as a whole to form a lightly knitted fabric 100.

The mesh fabric 10 of the lightly knitted fabric 100 may be configured to be stretchable or non-stretchable.

The yarns of the mesh fabric 10 and the lace 20 may be formed of any one of nylon yarn, polyester yarn, and rayon yarn.

The races 20 may be woven along the lengthwise direction of the mesh fabric 10 in a regular or irregular arrangement. The weaving method of the races 20 may be selected from the group consisting of Raschel, Jacquard lacelle, ) Lace and combs, and the lace 20 of the present invention is made by weaving using a Raschel machine.

The yarn of the processed yarn 30 may be any one of a polyester yarn, a cotton yarn, and a rayon yarn.

The combination of the yarns constituting the mesh fabric 10 and the lace 20 and the yarns of the processed yarn 30 are combined for burn-out processing and combination for dyeing printing processing The following are classified as follows.

First, the combination for burn-out machining is as follows.

1. When the yarns of the mesh fabric 10 and the lace 20 are nylon, the processed yarn 30 is composed of a combination of polyester yarn, cotton yarn, and rayon yarn do.

2. When the yarns of the mesh fabric 10 and the lace 20 are polyester, the finished yarn 30 is formed of a combination of one of a cotton yarn and a rayon yarn.

First, the combination for dyeing printing is as follows.

end. When the yarns of the mesh fabric 10 and the lace 20 are nylon, the processed yarn 30 is formed of a combination of polyester yarn and rayon yarn.

I. When the yarns of the mesh fabric 10 and the lace 20 are made of polyester, the processed yarn 30 is formed of a combination of one of cotton yarn and rayon yarn.

All. When the yarns of the mesh fabric 10 and the lace 20 are rayon yarns, the processed yarns 30 are made of a combination of polyester yarns.

The mesh fabric 10 and the lace 20 are formed in such a manner that the pattern is limited to the processed yarn 30 while maintaining the original state of the mesh fabric 10 and the lace 20 by burning out the lightly knitted fabric 100 as described above.

When the lightly knitted fabric 100 is burned out, the processed yarn 30 is removed in accordance with the shape of the burn-out processing agent, and only the mesh fabric 10 is present in the burn-out processed portion .

That is, in the portion not subjected to the burn-out processing, the embossing pattern 30b is formed in the form of the unprocessed embossing yarn 30 because the embossing yarn 30 is left.

At this time, the embossed pattern 30b, the engraved pattern 30a, and the embossed pattern 30a are burned out according to characteristics of the yarn of the mesh fabric 10, the yarn of the lace 20, and the yarn of the processed yarn 30, Is formed as follows.

1. When the yarns of the mesh fabric 10 and the lace 20 are nylon and the yarn of the processed yarn 30 is polyester, when burn-out processing is performed, the processed yarn 30 made of polyester The unprocessed processed yarn 30 is left in the form of the embossed pattern 30b and the unprocessed yarn 30 is left in the shape of the embossed pattern 30b, 20) is configured to remain in this state without being affected by burn-out processing.

2. If the yarns of the mesh fabric 10 and the lace 20 are made of polyester and the yarns of the processed yarn 30 are made of cotton or rayon, burn- Only the yarn of the mesh fabric 10 is left in the removed portion of the processed yarn 30 made of cotton or rayon and the unprocessed processed yarn 30 is removed from the portion of the embossed pattern 30b And the lace 20 is configured to remain in this state without being affected by burn-out processing.

After the burned-out process of the lightly knitted fabric 10, dyeing and printing are performed. According to the combination of the yarns of the mesh fabric 10, the lace cloth 20 and the processed yarn 30, The following explains what is different.

(1) If the yarn of the mesh fabric 10 or the lace 20 of the lightly knitted fabric 100 is nylon and the processed yarn 30 is made of a polyester yarn or a cotton yarn, Rayon) yarn;

At this time, when the dyeing printing is performed on the mesh cloth 10 or the lace cloth 20, the processed cloth 30 is not dyed.

On the other hand, when post processing of the dyeing printing is performed on the processed yarn 30, the mesh fabric 10 or the lace 20 is dyed in the same color.

(2) When the yarn of the mesh fabric 10 or the lace 20 of the lightly knitted fabric 100 is made of polyester and the processed yarn 30 is made of a cotton yarn or a rayon yarn ;

At this time, when the dyeing printing is performed on the mesh cloth 10 or the lace cloth 20, the processed cloth 30 is not dyed.

On the other hand, when the post processing of the dyeing printing is performed on the processed yarn 30, the mesh fabric 10 or the lace 20 is not dyed.

As a technique for dyeing and printing the mesh fabric 10 having been subjected to the burn-out process, various techniques such as screen, transfer, printing, and flocking may be selectively applied.

The lightly knitted fabric 100 may be dyed and printed to be colored and non-colored depending on the yarn characteristics of the mesh fabric 10, the lace 20 and the processed yarn 30. The mesh fabric 10, A description will be made of the fact that the coloring result is different according to the combination of the yarn of the lace 20 and the yarn of the processed yarn 30.

(A) The yarn of the mesh fabric 10 or the lace 20 of the lightly knitted fabric 100 is nylon, and the processed yarn 30 is made of a polyester yarn or a rayon yarn Occation;

At this time, when the dyeing printing is performed on the mesh cloth 10 or the lace cloth 20, the processed cloth 30 is not dyed.

On the other hand, when post processing of the dyeing printing is performed on the processed yarn 30, the mesh fabric 10 or the lace 20 is dyed in the same color.

(B) the mesh fabric 10 of the lightly knitted fabric 100 or the yarn of the lace 20 is polyester and the processed yarn 30 is made of a cotton yarn or a rayon yarn Occation;

At this time, when the dyeing printing is performed on the mesh cloth 10 or the lace cloth 20, the processed cloth 30 is not dyed.

When the post processing of dyeing printing is performed on the processed yarn 30, the mesh fabric 10 or the lace 20 is not dyed.

(C) when the yarn of the mesh fabric 10 of the lightly knitted fabric 100 or the yarn of the lace 20 is made of rayon, and the processed yarn 30 is made of polyester yarn;

At this time, when the dyeing printing is performed on the mesh cloth 10 or the lace cloth 20, the processed cloth 30 is not dyed.

When the post processing of dyeing printing is performed on the processed yarn 30, the mesh fabric 10 or the lace 20 is not dyed.

In general, when the mesh fabric 10 or the lace 20 is dyed and printed, the processed yarn 30 is subjected to a separate dyeing and printing process so as to have a darker green color or other colors limited to the processed yarn 30 only It can also be processed.

In addition, when the processed yarn 30 is preferentially subjected to dyeing and printing, dyeing printing with a darker color is preferentially performed first on the mesh fabric 10 or the lace fabric 20 to prevent color interference due to dyeing printing of the processed yarn 30 It may be desirable to prevent discoloration due to mixing or blending.

The operation and effect of the present invention constructed as described above will be described below.

As shown in FIGS. 2 to 6, the lightly knitted fabric 100 is woven in a net form using stretchable or non-stretchable yarn using a separate mechanical device that weaves in a lacelle manner, and at the same time, The lace 20 is woven on both upper and lower sides along the longitudinal direction of the mesh fabric 10 and the finished yarn 30 is completely woven on the remaining upper surface of the mesh fabric 10 where the lace 20 is not woven.

That is, since the mesh fabric 10 is woven and the lace 20 and the processed yarn 30 are woven together at the same time, the processing time can be shortened and there is no need to attach the lace 20 separately, And the manufacturing cost can be reduced.

In this case, when the lightly knitted fabric 100 is woven and then burned out, the mesh fabric 10 and the lace 20 are knitted with nylon yarn, and the processed yarn 30 is made of polyester The yarn 30 is woven with one of the yarns of Rayon yarn and cotton yarn and the mesh yarn 10 and the lace yarn 20 are made of polyester yarn, ) Yarn, weaving with one of cotton yarn.

When the lightly knitted fabric 100 is woven and then subjected to dyeing and printing, the mesh fabric 10 and the lace 20 are knitted with a nylon yarn, The yarn is woven into one of a yarn and a rayon yarn and the mesh yarn 10 and the lace yarn are woven into a polyester yarn, When the mesh fabric 10 and the lace 20 are woven with a rayon yarn, the processed yarn 30 is woven with a polyester yarn.

The lightly knitted fabric 100 can be used as a product as it is woven without being subjected to a burn-out process or dyeing printing process, can be used as a product by burn-out processing or dyeing printing process, It can be used as paper, paper, and so on.

Next, burn-out processing of the lightly woven fabric 100 that has been woven is performed, and the remaining portion of the mesh fabric 10 excluding the lace 20 is processed by burn-out processing The mesh fabric 10 is left in the shape of the shape in which the processed yarn 30 is removed, so that the engraved pattern 30a is formed.

On the other hand, the unprocessed portion of the burn-out technique forms the embossed pattern 30b in a shape in which the processed yarn 30 is left.

That is, even though the mesh fabric 10 and the lace 20 are woven into a yarn that is not affected by the burn-out process and the burn-out process is performed, only the processed yarn 30 is affected and removed, The original state of the lace fabric 100 is maintained, and only the mesh fabric 10 is present at the portion where the processed yarn 30 is removed, thereby completing the lace fabric 100.

The yarn of the mesh fabric 10 of the lightly knitted fabric 100 or the yarn of the lace 20 is nylon when the lightly knitted fabric 100 having been burned out is dyed and printed, In the case of using one of polyester yarn, cotton yarn and rayon yarn, if the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, The mesh fabric 10 or the lace 20 is colored in the same color when the post processing of the dyeing printing is performed on the processed yarn 30. [

In addition, when the mesh fabric 10 of the lightly knitted fabric 100 or the yarn of the lace 20 is made of polyester and the processed yarn 30 is made of a cotton yarn or a rayon yarn The processed yarn 30 is not dyed when dyeing printing is performed on the mesh fabric 10 or the lace fabric 20 and when the dyeing printing process is performed on the processed yarn 30, 10) and the lace (20) are not stained.

When the dyeing and printing of the lightly knitted fabric 100 is performed immediately, it is preferable that (a) the yarn of the mesh fabric 10 of the lightly knitted fabric 100 or the yarn of the lace 20 is nylon, Is made of a polyester yarn or a rayon yarn, when the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed, When the post processing of dyeing printing is performed on the processed yarn 30, the mesh fabric 10 or the yarn 20 is colored in the same color.

If the mesh fabric 10 of the lightly knitted fabric 100 or the yarn of the lace 20 is made of polyester and the processed yarn 30 is made of a cotton yarn or a rayon yarn The processed yarn 30 is not dyed when dyeing printing is performed on the mesh fabric 10 or the lace fabric 20 and the mesh fabric 10 is not dyed when the dyeing printing process is performed on the processed yarn 30. [ The lace 20 has a characteristic that it is not dyed.

When the yarn of the mesh fabric 10 or the lace 20 of the lightly knitted fabric 100 is made of rayon and the processed yarn 30 is made of polyester yarn, If the post processing of dyeing printing is performed on the lace 20 or the lace 20, the processed lace 30 is not dyed and the mesh lace 10 or the lace 20 is not applied to the processed lace 30 when post- Has a characteristic that it is not stained.

The lightly knitted fabric 100 is formed by forming the engraved pattern 30a and the embossed pattern 30b through burn-out processing in a state in which the lace 20 is woven, It is possible to fabricate fabrics in which the pattern (30a) and the embossed pattern (30b) coexist together, which is characteristic to enhance market competitiveness and satisfaction of consumers.

In addition, the lightly knitted fabric 100 needs to produce a minimum amount of woolen yarn due to a weaving process and a unit price problem when weaving races, so that there is a problem in that it is difficult to sell the product using only lace fabric, 20 can be used without any additional processing or by burning out the lightly knitted fabric 100 to maintain the characteristics of the lace 20 as they are, It is possible to overcome the simplicity of the lace fabric and prevent the weakening of the price competitiveness according to the simplicity, so that it is possible to produce and sell the high-quality light knitted fabric 100 even if it is produced in a small amount.

The lightly knitted fabric 100 is characterized in that it can be expressed in various colors through the printing and printing in order to increase the aesthetic effect.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be construed as limited to the embodiments set forth herein. Various changes and modifications may be made by those skilled in the art.

10: mesh fabric 20: lace
30: Foil 30a: Gyro Glyph
30b: embossed pattern 100: light knitted fabric

Claims (24)

The mesh type mesh fabric 10 is woven in a lacquer and the lace 20 is wound on both ends of the upper surface of the mesh fabric 10 by the mutual operation of a plurality of guide bars interlocked with several chains, Characterized in that the processed yarn (30) is entirely woven on the upper surface of the mesh fabric (10) where the lace (20) is not woven, thereby forming the lightly knitted fabric (100) Method of making lightly knitted fabrics with lace. The method of claim 1, wherein the mesh fabric (10) is made of elastic or non-stretchable yarn. The method as claimed in claim 1 or 2, wherein the yarns of the mesh fabric (10) and the lace (20) are burned out of one of a nylon yarn, a polyester yarn, and a rayon yarn And a process for producing lightly knitted fabrics with lace for printing. The method of claim 1, wherein the lace (20) is run-out along the length of the mesh fabric (10) in a regular or irregular arrangement. The method according to claim 1, wherein the yarn of the processed yarn (30) is made of one of a polyester yarn, a cotton yarn, and a rayon yarn. A method for producing a lightly knitted fabric. The method of claim 1, wherein the lightly knitted fabric (100) is burned-out so that the mesh fabric (10) and the lace (20) Wherein the knitted fabric is a knitted fabric. 7. The method of claim 6, wherein the lightly knitted fabric (100) is subjected to burn-out processing followed by dyeing and printing. The method according to claim 7, wherein the mesh fabric (10) of the lightly knitted fabric (100) or the yarn of the lace (20) is nylon and the processed yarn (30) is a polyester yarn or a cotton yarn , And Rayon yarn,
When the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed,
Wherein the mesh fabric (10) or the lace (20) is dyed in the same color when the post processing of the dyeing printing is performed on the processed yarn (30). The method according to claim 7, wherein the mesh fabric (10) or the yarn of the lace (20) of the lightly knitted fabric (100) is polyester and the processed yarn (30) is a cotton yarn or a rayon yarn Respectively,
When the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed,
Wherein the mesh fabric (10) or the lace (20) is not dyed when the post processing of dyeing printing is performed on the processed yarn (30). The method of claim 1, wherein the lightly knitted fabric (100) is dyed and printed to be colored and non-colored according to yarn characteristics of the mesh fabric (10), the lace (20) A method for producing lightly knitted fabrics with lace for out and kneading. The method of claim 10, wherein the mesh fabric (10) of the lightly knitted fabric (100) or the yarn of the lace (20) is nylon, and the processed yarn (30) is a polyester yarn or a rayon yarn Respectively,
When the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed,
Wherein the mesh fabric (10) or the lace (20) is dyed in the same color when the post processing of the dyeing printing is performed on the processed yarn (30). The method of claim 10, wherein the mesh fabric (10) of the lightly knitted fabric (100) or the yarn of the lace (20) is polyester, and the processed yarn (30) is a cotton yarn or a rayon yarn Respectively,
When the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed,
Wherein the mesh fabric (10) or the lace (20) is not dyed when the post processing of dyeing printing is performed on the processed yarn (30). The lace 20 is formed at both ends in the longitudinal direction of the mesh fabric 10 and the woven fabric 30 is woven into the remaining portion of the mesh fabric 10 on which the lace 20 is not formed Light knitted fabrics with lace for burn-out and knitting. 14. The lightly knitted fabric of claim 13, wherein the mesh fabric (10) is made of elastic or non-stretchable yarn. 15. The method as claimed in claim 13 or 14, wherein the yarns of the mesh fabric (10) and the lace (20) are burn-outs made of any one of nylon yarn, polyester yarn, And lightly knitted fabrics with lace for printing. 14. The lightly knitted fabric of claim 13, wherein the lace (20) is run-out and weaving along the length of the mesh fabric (10) in a regular or irregular arrangement. 14. The method according to claim 13, wherein the yarn of the processed yarn (30) is made of a polyester yarn, a cotton yarn, or a Rayon yarn. Lightly knitted. The method as claimed in claim 13, wherein the lightly knitted fabric (100) is burned-out so that the mesh fabric (10) and the lace (20) Characterized in that the knitted fabric is lace-woven for burn-out and knitting. The light knit fabric as set forth in claim 18, wherein the lightly knitted fabric (100) is subjected to burn-out processing followed by dyeing and printing. The method according to claim 19, wherein the mesh fabric (10) or the yarn of the lace (20) of the lightly knitted fabric (100) is nylon and the processed yarn (30) is a polyester yarn or a cotton yarn , And Rayon yarn,
When the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed,
Wherein the mesh fabric (10) and the lace (20) are dyed in the same color when the post processing for dyeing printing is performed on the processed yarn (30). The method according to claim 19, wherein the mesh fabric (10) or the yarn of the lace (20) of the lightly knitted fabric (100) is polyester, and the processed yarn (30) is a cotton yarn or a rayon yarn Respectively,
When the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed,
Wherein the mesh fabric (10) or the lace (20) is not dyed when the post processing of dyeing printing is performed on the processed yarn (30). 14. The method of claim 13, wherein the lightly knitted fabric (100) is dyed and printed to be colored and non-colored according to yarn characteristics of the mesh fabric (10), the lace (20) Lightly knitted with lace for out and kneading. The method according to claim 22, wherein the mesh fabric (10) or the yarn of the lace (20) of the lightly knitted fabric (100) is nylon and the processed yarn (30) is a polyester yarn or a rayon yarn Respectively,
When the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed,
Wherein the mesh fabric (10) and the lace (20) are dyed in the same color when the post processing for dyeing printing is performed on the processed yarn (30). The method according to claim 22, wherein the mesh fabric (10) of the lightly knitted fabric (100) or the yarn of the lace (20) is polyester and the processed yarn (30) is a cotton yarn or rayon yarn Respectively,
When the dyeing printing is performed on the mesh fabric 10 or the lace fabric 20, the processed yarn 30 is not dyed,
Wherein the mesh fabric (10) or the lace (20) is not dyed when the post processing of dyeing printing is performed on the processed yarn (30).

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