KR101401839B1

KR101401839B1 - Method of bonding display panel and plate for producing display panel

Info

Publication number: KR101401839B1
Application number: KR1020130168807A
Authority: KR
Inventors: 유중석
Original assignee: 유중석; 주식회사 삼우텍; (주) 거성화학
Priority date: 2013-12-31
Filing date: 2013-12-31
Publication date: 2014-05-29
Also published as: WO2015102176A1; KR20140027898A; TW201524786A

Abstract

The present invention relates to a method of joining a plate for manufacturing a display panel in which a stable and rapid process progress can be achieved by coating a coating liquid uniformly and precisely integrated on a joint surface of a display module or plate unlike a conventional dam forming method (A) applying a coating liquid on a first plate through a coating head to form a resin layer; (b) forming a cohesive layer film on both side edge surfaces of the resin layer through a coating head; (c) curing the resin layer through a coating head to form a resin adhesive layer film; And (d) bonding a second plate to the resin adhesive layer film; And a control unit.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of joining a plate for manufacturing a display panel,

The present invention relates to a method of joining a plate for manufacturing a display panel. In particular, unlike conventional dam forming methods, a coating liquid uniformly and precisely integrated on a bonding surface of a display module or a plate is integrally coated, To a method of joining a plate for manufacturing a display panel.

Display is shifting from a simple function of providing information to a role of interacting with human beings. In the past, if it was aimed at realizing objects and scenery as natural as possible, the current trend is toward a small, thin display that is natural, natural, and easy to carry.

A touch screen panel is an input device that allows a user to input a command by selecting an instruction displayed on a screen of a flat panel display device such as a liquid crystal display device as a human hand or an object.

To this end, the touch screen panel is attached to the front face of the flat panel display to convert the contact position, which is in direct contact with a human hand or object, into an electrical signal. Thus, the instruction content selected at the contact position is accepted as the input signal.

However, in general, a window is attached to the front surface of the touch screen panel in order to improve rigidity and protect the panel.

Such a touch screen panel can be replaced with a separate input device which is connected to a video display device such as a keyboard and a mouse. Therefore, the use range of the touch screen panel is gradually expanded, and weight and size are being accelerated.

As a method of implementing a touch screen panel, a resistive film type, a light sensing type, and a capacitive type are known. The dual capacitance touch screen panel converts the contact position into an electrical signal by sensing a change in capacitance that a conductive sensing pattern forms with other surrounding sensing patterns or ground electrodes or the like when a human hand or an object touches .

The use of touch in these products is an interface that allows immediate and simple input without a keyboard or mouse. The biggest advantage is that all ages can input without inconvenience.

Touch interface technology has entered a new era by adding multi touch and soft touch function to the touch screen with simple function.

As the display screen is easily enlarged and reduced while the multi-touch function is added, the usability of the mobile phone is improved. In addition, the application is easy to use, and the soft touch technology is combined with the emotional function to recognize and express the user's behavior.

The structure of the touch screen may include a backlight unit, a liquid crystal panel, a touch, and a touch window glass in this order from the inner side of the mobile terminal.

Such a touch screen panel is generally attached to the outer surface of a flat panel display device such as a liquid crystal display device or an organic light emitting display device and is often commercialized. Therefore, the touch screen panel requires high transparency and thin thickness characteristics.

In addition, in recent years, a flexible flat panel display device has been developed, and in this case, a flexible touch panel attached to the flexible flat panel display is also required.

The touch window glass may be made of tempered glass or synthetic resin to prevent a panel such as a liquid crystal panel or a touch panel from being damaged by an external force. In addition, the touch window glass includes a touch module for a touch function.

Since the touch window glass is located at the outermost side of the mobile terminal, the touch window glass occupies a part of the terminal design and can be formed larger than the inner panel.

Such panels and touch window glasses are coated with liquid materials such as SVR (Super View Resin), OCR (Optical Cleared Adhesive Resin) or UV liquid for various purposes such as light transmittance and adhesiveness.

In particular, this conventional coating method dispenses a Y-shaped pattern on a plate using a dispense tip needle method to apply an optical resin layer on the plate, Since the optical resin overflows to the outer periphery of the plate, there is a problem that the appearance is contaminated and the reproducibility of having a constant thickness is remarkably reduced.

In the conventional coating method, an optical resin layer is coated on a plate, an exposure mask is disposed on the optical resin layer, and a light source is selectively irradiated on the basis of the exposure mask to form a dam (DAM) on the optical resin layer. A method of forming a region and filling the resin liquid and a method of printing a repetitive pattern to form a print layer (a kind of printing layer dam) and filling a resin solution, or a method of forming a resin linearly along the periphery of the plate on a plate There is a method in which a resin layer is formed by curing the resin to fill the resin liquid, that is, a linear method. This is characterized in that a resin layer is formed in a region inside the resin layer formed on the outer side of the plate in a dam manner have. Therefore, it is true that there is a problem that a process operation of two or more steps (that is, a process for forming a dam layer) must be performed before the resin liquid is injected into the region inside the resin layer dam formed on the plate on the plate.

In addition, when the resin layer formed in the outer layer is insufficient or excessively injected at the time of resin liquid injection, the layer space between the plates during the plate joining becomes vacant or overflowed, resulting in failure. Reproducibility of the resin layer to have a constant thickness due to shrinkage or expansion There was a limit to this remarkable drop.

In addition, since a refractive index is generated in the material of the resin layer generated between the LCD panel and the touch window glass and the material of the resin layer (dam layer) formed on the outer periphery of the window of the touch window glass due to the difference in refractive index, There is a problem that the refractive index is different due to the formation of the second layer, thereby lowering the visibility.

Further, in order to solve the problem, it is general to use an OCA (Optically Clear Adhesive) adhesive film in attaching a window and a flat panel display device to front and back surfaces of the touch screen panel in joining the panel and the touch window glass .

The adhesive layer serves to bond the LCD panel and the touch window glass.

However, such a method may cause defects such as air bubbles and foreign matter inflow between the respective layers in the process of adhering the OCA adhesive film, which is difficult in terms of securing mass production and is highly visual There was also a limit.

SUMMARY OF THE INVENTION The present invention has been made in order to overcome the problems of the prior art described above and it is an object of the present invention to provide a liquid crystal display device capable of stably applying and adhering a uniformly- And to provide a method of joining plates for manufacturing a display panel.

In particular, the present invention relates to a novel coating method without a dam layer forming step and a curing step in which a resin is linearly formed along the outer periphery of a plate on a plate on a plate as in a conventional method, The present invention provides a method of joining a plate for manufacturing a display panel that achieves remarkable process improvement than a conventional dam layer forming method.

In a relatively conventional coating method, a dispense tip needle method is used to dispense an optical resin layer on a plate, a dispense method is used in which a Y plate is dispensed on a plate, and a functional plate is laminated and pressed There is a problem that the optical resin overflows to the outer periphery of the plate on the plate, and thus the appearance is contaminated, and there is a limit in that the reproducibility of having a uniform thickness is remarkably deteriorated.

In the conventional coating method, an optical resin layer is coated on a plate, an exposure mask is disposed on the optical resin layer, and a light source is selectively irradiated on the basis of an exposure mask to form a dam (DAM) on the optical resin layer. A method of forming a region and filling a resin solution, a method of repetitively printing several times to form a print layer (a kind of print layer dam) and filling a resin solution, a method of forming a resin linearly along the periphery of the plate on a plate And a method of filling the resin liquid by curing the resin to form a resin dam layer, that is, a linear method. This is because the resin layer is formed by injecting the resin liquid into the inside region of the resin dam layer formed on the outer side of the plate by a dam system . Therefore, it is true that there is a problem that two or more processes must be performed before the resin liquid is injected into the inner region of the resin dam layer formed on the plate on the plate.

In addition, when the resin liquid is insufficient or excessively injected into the resin dam layer formed on the outer periphery, there is a phenomenon that the layer space becomes excessively large or overflows between the plates during the plate joining, thereby causing defects and causing shrinkage or expansion of the resin layer There is a limit in that the reproducibility of having a constant thickness is significantly lowered.

In addition, due to the difference in material refractive index between the coating layer generated between the LCD panel and the touch window glass and the resin dam layer formed on the outer side of the plate between the touch window glass, light refraction bands are formed in the outer part, There is a problem.

In order to solve this problem, the present inventors developed and used a high-transmittance rubber elastomer for optical use as a rubber resin of a synthetic resin radical polymerizing resin layer to solve the problems in the conventional process, Resin injecting process) can be dramatically reduced.

According to the object of the present invention, an auxiliary device capable of forming a cohesive layer film on both sides of a resin layer can be integrated with a coating head capable of adjusting a coating thickness to 10 탆 to 500 탆 on a display panel or a functional plate, So that the liquid material can be quickly and stably applied.

Also, due to insufficient or excessive injection of resin liquid into the resin dam layer formed in the outer part, the layer space between the plates during the plate joining may become empty or overflow, causing defects, and the resin layer may have a certain thickness due to shrinkage or expansion In order to solve the problem of the conventional method in which the reproducibility is remarkably low, by providing an auxiliary device capable of forming a cohesive layer film on both sides and an auxiliary device capable of irradiating UV light or heat on the back surface, It is possible to eliminate the step of injecting the resin liquid into the resin dam layer formed on the outer periphery. As a result, the phenomenon that the space of the layer space becomes excessively or excessively present between the plates during the plate bonding disappears, and the reproducibility limit that does not have a constant thickness due to shrinkage or expansion of the resin layer can be improved will be.

In order to realize a certain thickness and shape on a display panel or a functional plate, which is a liquid crystal display device, the coating head must reproduce a thickness of 5 μm to 100 μm and a thickness of 100 μm to 500 μm or more, Pulsating mono pump is disposed to dispense a liquid material through a through line on a top of a liquid material coating head for manufacturing a display panel in order to solve the important problem of coating a liquid. This makes it possible to stably quantitatively apply the uniform and precise thickness of the liquid material integrated on the display panel surface or the functional plate surface of the liquid crystal display device.

It is a further object of the present invention to provide a method of bonding a resin layer formed on an outer side of a plate between a resin layer and a touch window glass in a conventional method, in which light refraction occurs due to a difference in refractive index of a material caused by a resin dam layer, There was a phenomenon that a band was formed. In order to remove this, a uniform and precise thickness of the liquid material is stably applied on the entire surface, and a hardening device for forming a cohesive film layer on the left and right sides and an irradiation of ultraviolet rays or hot wind or wind for simultaneous curing are provided on the rear surface, The adhesive layer film is formed by semi-curing to form a light-reflecting layer between the material and the material due to the difference in refractive index between the material and the material during the plate bonding in the solid or semi-solid state, And to overcome them.

In addition, the present invention is a coating for light transmission, adhesion, protection, shock supplementation, scattering prevention, and the like on a display panel, and can be applied to not only a protective adhesive coating of a display panel but also an adhesive coating , The adhesive layer film is formed with a uniform thickness, so that it is possible to achieve a regeneration side which eliminates scratches on the surface, a protection side which protects the surface, and a scattering prevention side scattered and scattered due to fine cracks.

According to the present invention, there is provided a method of manufacturing a semiconductor device, comprising: (a) entirely coating a coating solution on a first plate through a coating head to form a resin layer; (b) forming a cohesive layer film on both side edge surfaces of the resin layer through a coating head; (c) curing the resin layer through a coating head to form a resin adhesive layer film; And (d) bonding a second plate to the resin adhesive layer film; The method of joining a plate according to the present invention comprises the steps of:

Preferably, the first plate is a display panel.

Preferably, the second plate is a functional plate.

Preferably, the coating liquid comprises 15 to 20 wt% of a di-block or tri-block type rubber molecule crosslinked product, n-butyl acrylate 30 to 38 wt% of a polymer obtained by polymerizing methyl methacrylate (MMA) at both ends of acrylate (n-BA), 15 to 18 wt% of a monofunctional acrylate oligomer, 8 to 11 wt% of High Functionality acrylate monomers, 5 to 8 wt% of trifunctional acrylate monomers, 4 to 8 wt% of bifunctional acrylate monomers, 4 to 6 wt% of monofunctional acrylate monomers, 3 to 6 wt% of photoinitiators, 0.1 to 0.5 wt% of a catalyst and 0.01 to 0.2 wt% of a leveling agent, And the like.

Preferably, the high functionality acrylate monomers are at least one selected from the group consisting of Di-Trimethylolpropane Tetraacrylate, Dipentaerythritol Pentaacrylate, Pentaerythritol Tetraacrylate, and Ethoxylated (4) Pentaerythritol Tetraacrylate.

Preferably, the trifunctional acrylate monomers are at least one selected from the group consisting of trimethylolpropane triacrylate, trimethylolpropane triacrylate, trimethylolpropane triacrylate, trifunctional acrylate ester, and propoxylated glyceryl triacrylate.

Preferably, the bifunctional acrylate monomers are selected from the group consisting of 1,4-butanediol dimethacrylate, diethylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, triethylene glycol dimethacrylate, ethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, 1,4-butanediol diacrylate, And at least one selected from the group consisting of diacrylate, 1,3-butylene Glycol Diacrylate, Triethylene Glycol Diacrylate, Polyethylene Glycol Diacrylate, Alkoxylated Hexanediol Diacrylate, Alkoxylated Diacrylate, 1.6 Hexanediol Diacrylate, 1.6 Hexanediol DiMethacrylate and Polyethylene Glycol (400) Diacrylate.

Preferably, the monofunctional acrylate monomers are selected from the group consisting of Monofunctional Acid Ester, Alkoxylated Lauryl acrylate, 2-Ethoxyethoxy Ethyl acrylate, Tetrahydrofurfuryl acrylate, Lauryl acrylate, Isobornyl acrylate, Isobornyl Methacrylate, At least one selected from the group consisting of glycidyl methacrylate, tridecyl methacrylate, pentaerythritol tetraacrylate and isodecyl acrylate.

Advantageously, the steps (a), (b) and (c) are performed continuously through a single coating head.

Preferably, the coating head comprises coating means for applying a coating liquid to be injected onto a first plate, and a coagulation layer film formed on both sides of both sides of the applied resin layer extending from one side of the coating means, And an aggregation layer film forming section for forming a resin adhesive layer film by curing.

Preferably, the coating head further comprises: a conduit through which the coating liquid is injected; A blade connected to an upper side of the conduit and rising in parallel to an injection direction of the coating liquid injected through the conduit; An applicator coupled to a lower side of the blade; An upper flow-through blocking layer which is connected to the upper side of the channel and forms an inner space in which the coating liquid flows downward at an acute angle about a connection portion with the channel with respect to the blade, And a lower flow-through blocking layer rising up and bonded to a lower side of the upper flow-through blocking layer; And coating the coating solution on the first plate to form a resin layer.

Preferably, the coating head further comprises an agglomerating layer forming section extending from the applicator, and agglomerating means for applying heat or light to both edge surfaces of the resin layer is provided on a side surface of the agglomerated layer forming section, And a flocculation layer film is formed on both sides of the resin layer on one plate.

Preferably, the flocculating means is constituted by a plurality of UV lamps for irradiating ultraviolet rays or a plurality of heat injectors for spraying heat.

Preferably, the UV lamp is irradiated with ultraviolet rays at both side edges of the resin layer at an irradiation dose of 400 mJ / cm 2 to 1,500 mJ / cm 2.

Preferably, the heat injector injects heat at both sides of the resin layer at a temperature of 20 ° C to 40 ° C.

Preferably, a hardening means for applying heat or light to the entire surface of the resin layer is provided on the end surface of the cohesive layer film forming section to cure the resin layer on the first plate to form a resin adhesive layer film.

Preferably, the curing means is constituted by a plurality of UV lamps for emitting ultraviolet rays or a plurality of heat injectors for emitting heat.

Preferably, the UV lamp is irradiated with ultraviolet rays at both sides of the resin layer at an irradiation dose of 1,000 mJ / cm 2 to 2,000 mJ / cm 2.

Preferably, the heat injector injects heat at a temperature between 20 ° C and 80 ° C on both side edges of the resin layer.

Preferably, after the step of bonding the second plate to the resin adhesive layer film, irradiating ultraviolet rays through the adhesive curing unit to the resin adhesive layer film having the first plate and the second plate bonded together to cure the resin adhesive layer film; And further comprising:

Preferably, the bonding curing unit is irradiated on a resin adhesive layer film composed of a UV lamp for irradiating ultraviolet rays and having ultraviolet rays at an irradiation dose of 2,000 mJ / cm2 to 5,000 mJ / cm2, wherein the first plate and the second plate are bonded to each other .

According to the present invention, an auxiliary device capable of forming a cohesive layer film on both sides of a coating head to which a coating principle of a structure capable of adjusting a resin layer thickness to 10 μm to 500 μm is applied to a display panel or a functional plate, (UV light and heat) and an auxiliary device (UV light and heat) capable of forming a resin layer film on the back side, the liquid material of a uniform thickness can be quickly and stably applied.

Particularly, a semi-cured state of a semi-solid state is formed in a resin layer film applied simultaneously with the coating of the resin solution through light and heat, whereby an adhesive layer film free from chemical or physical changes can be obtained.

In particular, the development of high-transmittance rubber elastomer for optical use with radical polymerized rubber resin, which is a synthetic resin liquid, is used to improve the problems in the existing process and to process (a process of forming a dam and curing resin to inject resin) It is possible to reduce the effect of the present invention.

Particularly, the rubber elastic body will play a role of bonding (or laminating, bonding) the display panel, which is a liquid crystal display, and the functional plate.

Particularly, according to the present invention, when an aggregation layer film is formed on a display panel or a functional plate, which is a liquid crystal display, and a resin adhesive layer film is formed at the end of the area of the coagulation layer film, the resin adhesive layer film is adhered to a display panel or a functional plate , There is an effect of preventing a part of the resin adhesive layer film from flowing to the outside (or outside).

Further, according to the present invention, when vacuum or compression bonding is applied to a display panel or a functional plate, which is a liquid crystal display device, a plate is warped due to an external force at both left and right ends, There is an effect of drastically improving problems that may occur.

1 is a cross-sectional view illustrating a general display module to which the present invention is applied.
2 is a cross-sectional view illustrating a coating method of a coating head according to the present invention.
3 is a sectional view for explaining a coating state according to the present invention.
4 is a view for explaining a change in coating operation according to a blade setting angle change of a coating head according to the present invention.
5 is a sectional view for explaining a coating head according to the present invention.
6 is a perspective view for explaining a coating head according to the present invention.
7 is a flowchart for explaining a method of joining a plate for manufacturing a display panel according to the present invention.
8 is a view for explaining a process of forming a cohesive layer film and a resin adhesive layer film according to the present invention.
9 is a cross-sectional view illustrating a curing process for a bonding plate according to the present invention.
10 is a cross-sectional view illustrating a bonded product structure according to the present invention.
11 is a sectional view for explaining a joint deformation phenomenon according to the prior art;
12 is a process chart showing a process of bonding a plate for manufacturing a display panel according to the present invention;
13 is a view for explaining an in-line automatic bonding process according to the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments disclosed herein are provided so that the disclosure can be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a cross-sectional view illustrating a general display module to which the present invention is applied.

Referring to FIG. 1, a display module to which the present invention is applied is bonded to a display panel 100, which is a liquid crystal display, by a resin layer 120 coated with a touch screen panel 130 and a functional plate 140.

2 is a cross-sectional view illustrating a coating method of a coating head according to the present invention.

2, a liquid resin coating liquid having fluidity is supplied from the supply pipe 210 of the coating head 200, and a solids of fluid viscosity, that is, a resin liquid is supplied to the liquid crystal display The resin layer 120 is coated on the surface of the display panel 100 or the functional plate 140 uniformly with a predetermined thickness on the surface in the proceeding direction.

3 is a cross-sectional view illustrating a coating state according to the present invention.

Referring to FIG. 3, a resin layer 120 having a predetermined thickness is coated on the display panel 100 or the functional plate 140, which is a liquid crystal display device. The resin layer 120 has a thickness of 100 μm to 500 μm and a thickness of 5 μm to 100 μm when the surface coating thickness is small. The surface of the display panel 100, which is a liquid crystal display, or the surface width of the functional plate 140 A resin layer film having a thickness of 500 to 1200 mm and a thickness of 25 to 500 mm may be coated.

Here, the display panel 100 may be at least one of an LCD (Liquid Crystal Display) panel, an OLED (Organic Light Emitting Diode) panel, and a PDP (Plasma Display Panel).

The resin layer 120 may serve to bond (or cement, bond) the display panel 100, which is the liquid crystal display, and the functional plate 140.

In addition, the resin layer 120 may have a refractive index higher than that of the functional plate 140, or the same or similar material. For example, the resin layer 120 may be formed of an optical transparent elastic adhesive (OCR) and a super view resin (SVR) or an optical clear elastic UV resin , UV OCR).

4 is a view for explaining a change in the coating operation according to the blade setting angle of the coating head according to the present invention.

4, when the coating liquid 120 having fluidity is applied to the display panel 100 or the functional plate 140, which is a liquid crystal display, through the channel 220 including the blades 230, The pressure distribution (P2) of the reaction flow pressure (P1) on the blade (230) according to each change is intentionally shown. This makes it possible to accurately deduce the influence of the set angle A1 of the blade 230 on the coating, which is a very important factor in designing the application analogy.

Referring to FIG. 4A, the blade setting angle A1 of the coating head 200 is set to a minimum (90 degrees or less). When the coating liquid 120a having fluidity is coated on the display panel 100 or the functional plate 140 which is a liquid crystal display device through the channel 220 including the blades 230, (90 ° or less), the coating fluid 120a having fluidity flows through the channel 220 including the blades 230 to the display panel surface or the functional plate surface, (P1) becomes maximum, and the pressure dispersion (P2) due to the action of the fluid force on the blade (230) is also maximized. The maximum flow pressure P1 on the surface of the display panel 100 or the surface of the functional plate 140 and the force of the pressure dispersion P2 due to the action of the flow force T of the blade are maximized As a result, the reaction fluid pressure P2 of the coating fluid 120a having fluidity is balanced with the force applied to the blade 230, so that the resin layer 120 forms a uniform and uniform coating surface.

Next, referring to FIG. 4B, the blade set angle A2 of the corresponding coating head 200 is set to be perpendicular (90 DEG). When the setting angle A2 of the blade 230 is set to 90 degrees, the coating liquid 120a having fluidity flows through the channel 220 including the blades 230 to the display panel surface The reaction flow pressure P1 is maximized as a result of actuation on the functional plate surface, and the pressure dispersion P2 due to the action of the fluid force acting on the blade 230 becomes intermediate. The maximum flow pressure P1 on the surface of the display panel 100 or the surface of the functional plate 140 and the force of the pressure dispersion P2 due to the action of the flow force T of the blade As a result, the reaction flow pressure P2 of the coating fluid 120a having fluidity causes an unbalance in the force applied to the blade 230, resulting in instability of the force in the resin layer 120, This results in an unstable coating surface.

Next, referring to FIG. 4C, the blade setting angle A3 of the coating head is set to the maximum (90 degrees or more). When the setting angle A3 of the blade 230 is set to the maximum value (90 degrees or more), the coating liquid 120a having fluidity flows through the channel 220 including the blades 230, The reaction fluid pressure P1 due to the start of the surface or the functional plate surface is minimized and the pressure dispersion P2 due to the action of the fluid force acting on the blade 230 is also minimized. The minimum flow pressure P1 on the surface of the display panel 100 or the surface of the functional plate 140 and the force of the pressure dispersion P2 due to the action of the flow force T of the blade are minimized As a result, the reaction flow pressure P2 of the coating liquid 120a having fluidity causes instability of the force applied to the blade 230, thereby making the resin layer 120 irregular and unstable.

Hereinafter, the change of the installation angle of the blade 230 and the change of the flow pressure due to the flow reaction will be described.

When the moving surface velocity is changed from 1 m / s to 50 m / s, the force of the flow reaction increases in proportion to the moving surface velocity and the flow pressure also increases proportionally. Therefore, when the angle of the blade 230 is changed from 5 ° to 180 °, the force of the flow reaction due to the moving surface speed and the flow pressure increase as the angle decreases from 5 ° to 85 ° with respect to the angle of 90 °. As the angle increases from 95 ° to 180 ° with respect to the angle of °, the force of flow reaction due to the moving surface velocity and the flow pressure are lowered. Therefore, a flow reaction due to the moving surface velocity at an angle that is parallel to the injection direction of the coating liquid 120a injected through the upper channel 220, that is, an angle that is 90 ° (perpendicular to the direction of the resin layer surface) And the variation of the induction pressure was found to be within a certain range when the change of the force and the flow pressure was measured.

Table 1 below shows the velocity and flow pressure of the flow reaction when the angle of the blade 230 is 30 °.

Condition Moving surface
speed Flow reaction
speed Flow pressure
Coefficient of restitution

Bleached texture: SUS 631
Blade thickness: 0.15 mm
Inflow flow rate: 1 (l / s) / m
Guide flow rate: 0.575 (l / s) / m
Surface tension: 0.0425 Kg / ㎡
Viscosity: 1,000 cps
5 m / s 4.89 m / s 0.0478 Kg / cm 2 0.11 m / s 10 m / s 9.79 m / s 0.0958 Kg / cm 2 0.21 m / s 15 m / s 14.68 m / s 0.1434 Kg / cm 2 0.32 m / s 20 m / s 19.57 m / s 0.1918 Kg / cm 2 0.43 m / s 25 m / s 24.46 m / s 0.2398 Kg / cm 2 0.54 m / s 30 m / s 29.25 m / s 0.2876 Kg / cm 2 0.75 m / s 35 m / s 34.06 m / s 0.3356 Kg / cm 2 0.94 m / s 40 m / s 38.74 m / s 0.3836 Kg / cm 2 1.26 m / s 45 m / s 43.45 m / s 0.4316 Kg / cm 2 1.55 m / s 50 m / s 48.18 m / s 0.4796 Kg / cm 2 1.82 m / s

The inner wall of the applicator including the blade 230 is in direct contact with the coating liquid 120a and the inner wall facing the blade 230 has an angle of incidence with respect to the resin layer surface direction .

The inner wall facing the blade 230 is configured to have an angle of 70 ° to 5 °, preferably 21 ° to 18 °, more preferably 19.5 ° to the resin layer surface direction, and the length of the inclined surface is 5 mm To about 200 mm, preferably from about 12.5 mm to about 13.25 mm, and more preferably about 12.75 mm, causes the reaction flow pressure (P2) to force and balance the blade (230) such that the resin layer (120) Coating surface.

Here, the various angles of the inner wall facing the blade 230, and thus the change of the flow pressure and the change of the flow velocity are shown in Table 2 below.

Condition Blade angle Coating area Flow pressure Flow rate
Inflow flow rate: 1 (l / s) / m
Guide flow rate: 0.575 (l / s) / m
Surface tension: 0.0425 Kg / ㎡
Viscosity: 1,000 cps
Coating thickness: 100 탆
Moving surface speed: 25 m / s
Flow reaction speed: 24.46 m / s
Coefficient of restitution: 0.54 m / s
5 ° 50 x 100mm 0.2248 Kg / cm 2 22.97m / s 10 ° 50 x 100mm 0.2123 Kg / cm 2 24.47m / s 15 ° 50 x 100mm 0.2034Kg / cm2 32.56m / s 20 ° 50 x 100mm 0.1961 Kg / cm 2 32.75 m / s 25 ° 50 x 100mm 0.1980 Kg / cm 2 32.81m / s 30 ° 50 x 100mm 0.2009 Kg / cm 2 33.35m / s 35 ° 50 x 100mm 0.2039Kg / cm2 33.92m / s 40 ° 50 x 100mm 0.2069 Kg / cm 2 34.48m / s 45 ° 50 x 100mm 0.2100 Kg / cm 2 35.07m / s 50 ° 50 x 100mm 0.2131 Kg / cm 2 35.65m / s 55 ° 50 x 100mm 0.2163 Kg / cm 2 36.25m / s 60 ° 50 x 100mm 0.2195 Kg / cm 2 36.86m / s 65 ° 50 x 100mm 0.2227 Kg / cm 2 37.48m / s 70 ° 50 x 100mm 0.2260 Kg / cm 2 38.11m / s 75 ° 50 x 100mm 0.2295 kg / cm 2 38.75 m / s 80 ° 50 x 100mm 0.2329 Kg / cm 2 39.40 m / s 90 ° 50 x 100mm 0.2398 Kg / cm 2 40.73m / s

FIG. 5 is a sectional view for explaining a coating head according to the present invention, and FIG. 6 is a perspective view for explaining a coating head according to the present invention.

The liquid-phase material coating head 200 for manufacturing a display panel according to the present invention is characterized in that a fluid viscosity viscous coating liquid 120a is injected through the upper regulating conduit 220 and the coating liquid 120a is injected into the lower flow- The display panel 100 or the functional plate 140 to be filled with the resin layer 120 is filled and coated in a basket composed of a blade 230, a blade 230 and a applicator 260.

In the present invention, as a conventional dam system, in order to solve the problem that a process operation of two or more processes (that is, a process for forming a dam layer) must be performed before the resin liquid is injected into the region of the inside of the resin layer dam formed outside the plate, 120a are crosslinked with a di-block or tri-block type rubber molecule crosslinked with n-butyl acrylate (n-BA) A rubber molecule thermoplastic elastomer which is a polymer obtained by polymerizing methyl methacrylate (MMA) at both ends, a monofunctional acrylate oligomer, a multifunctional acrylate oligomer, A combination of high functionality acrylate monomers, trifunctional acrylate monomers, bifunctional acrylate monomers, 1-functional acrylate monomers, Acrylate monomers, photoinitiators, catalysts, and leveling agents in order to achieve the desired effect.

The di-block or tri-block type rubber molecule crosslinking material constituting the coating liquid 120a is about 15 to 20 wt%, preferably about 17.5 wt% May be included.

In addition, about 30 to 38 wt%, preferably 34 wt%, of polymers polymerized with methyl methacrylate (MMA) at both ends of n-butyl acrylate (n-BA) .

The monofunctional acrylate oligomer may also comprise about 15 to 18 wt%, preferably 16.5 wt%.

Also, the high functionality acrylate monomers may comprise about 8 to about 11 wt%, preferably about 9.5 wt%.

Triacrylate monomers may also contain about 5 to 8 wt%, preferably about 6.5 wt%, of trifunctional monomers.

Also, the diacrylate monomers may comprise about 4 to 8 wt%, preferably 6 wt%.

Also, the 1-functional group acrylate monomers may include about 4 to 6 wt%, preferably 5 wt%.

Also, about 3 to 6 wt%, preferably 4.6 wt%, of photoinitiators may be included.

Also, the catalyst may contain about 0.1 to 0.5 wt%, preferably 0.3 wt%.

The leveling agent may be included in an amount of 0.01 to 0.2 wt%, preferably 0.1 wt%.

The high functionality acrylate monomers may be at least one selected from the group consisting of Di-Trimethylolpropane Tetraacrylate, Dipentaerythritol Pentaacrylate, Pentaerythritol Tetraacrylate and Ethoxylated (4) Pentaerythritol Tetraacrylate.

Also, the trifunctional acrylate monomers may be at least one selected from the group consisting of trimethylolpropane triacrylate, trimethylolpropane triacrylate, trimethylolpropane triacrylate, trifunctional acrylate ester, and propoxylated glyceryl triacrylate.

The bifunctional acrylate monomers may be used alone or in combination of two or more of the following: 1,4-butanediol dimethacrylate, 1,3-butylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, triethylene glycol dimethacrylate, ethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, at least one selected from the group consisting of butylene glycol diacrylate, triethylene glycol diacrylate, polyethylene glycol diacrylate, Alkoxylated Hexanediol Diacrylate, Alkoxylated Diacrylate, 1.6 Hexanediol Diacrylate, 1.6 Hexanediol DiMethacrylate and Polyethylene Glycol (400) Diacrylate.

Also, the above-mentioned monofunctional acrylate monomers may be monofunctional acid ester, 2-ethoxyethoxy acrylate, 2-ethoxyethoxy acrylate, tetrahydrofurfuryl acrylate, lauryl acrylate, isobornyl acrylate, isobornyl methacrylate, 2-phenoxyeryhyl methacrylate, glycidyl methacrylate, Methacrylate, pentaerythritol tetraacrylate, and isodecyl acrylate.

In the present invention, since the rubber liquid of the radical polymerization reaction body is used as the coating liquid 120a, the problems in the conventional process are improved and the existing process (step of forming solder and hardening resin to inject resin) It was able to reduce the effect dramatically.

The resin layer 120 formed through the coating liquid 120a may serve to bond the display panel 100 and the functional plate 140 to each other.

In addition, the rubber elastic body resin layer 120 according to the present invention may have a refractive index higher than that of the functional plate 130 or the same or similar material. For example, the rubber elastomer resin layer 120 may be formed of an optical transparent elastic adhesive (OCR), an optical elastic resin (Super View Resin, SVR) or an optical transparent UV elastic resin elastic UV Resin, UV OCR).

The upper outflow blocking layer 240 coupled to the upper end of the upper outflow blocking layer 240 has a horizontal coupling end at a lower end thereof and the lower outflow blocking layer 250 is coupled to the coupling end of the upper outflow blocking layer 240, And has a horizontal coupling end at the upper end so as to be able to be connected.

The blade 230 coupled to the upper part of the adjustment pipe 220 has a horizontal coupling end at a lower end thereof and the applicator 260 is horizontally coupled to the coupling end of the blade 230. [ And has a coupling end at its upper end.

Here, the upper flow-through blocking layer 240 is about 160 ° to 100 ° (calculated based on the resin liquid applied surface) with respect to the direction of the resin layer surface of the object to be coated (hereinafter referred to as the resin layer surface direction) The blade 230 has an angle that is perpendicular to the direction of the resin layer surface, in other words, it is injected through the upper regulating conduit 220 And has an angle parallel to the injection direction of the coating liquid 120a.

Here, an angle of 126.5 DEG with respect to the direction of the resin layer surface means an angle from the surface having the resin liquid to the inclined surface in the figure, and this technique is also applied hereinafter.

The upper end of the upper flow-through blocking layer 240 is connected to the adjusting channel 220 together with the upper end of the blade 230 and the upper flow-through blocking layer 240 is entirely widened within an acute angle with respect to the blade 230, The inner space becomes wider as the distance increases.

The lower flow-through blocking layer 250 coupled to the upper flow-through blocking layer 240 may have an angle that is perpendicular to the resin layer plane direction as a whole, that is, an injection direction of the coating liquid 120a injected through the upper regulation channel 220 An inner wall having an angle that is parallel to the inner wall.

More specifically, in the structure of the inner wall in which the lower flow-through blocking layer 250 is in direct contact with the coating liquid 120a, the upper inner wall 251 is perpendicular to the resin layer surface direction. The upper inner wall 251 may have an angle of 90 ° to 10 ° with respect to the resin layer surface direction.

Further, the lower inner wall 252 of the lower flow-through blocking layer 250 is formed to have an angle of 88 ° to 10 °, preferably 79 ° to 76 °, more preferably 77.5 ° with respect to the resin layer surface direction.

The upper outer wall 253 of the lower flow-through blocking layer 250 is perpendicular to the resin layer surface direction.

Further, the lower outer wall 254 of the lower flow-through blocking layer 250 is formed to have an angle of 85 ° to 2 °, preferably 15 ° to 12 °, more preferably 13.5 ° to the resin layer surface direction.

The bottom surface 256 of the lower flow-through blocking layer 250 is parallel to the surface of the resin layer and the length of the flat surface is 2 mm to 200 mm, preferably 2.5 mm to 7.5 mm, more preferably 5.25 mm .

The operation characteristics of the upper outflow blocking layer 240 and the lower outflow blocking layer 250 having such a structure will be described below.

The coating liquid 120a having flow viscosity is first injected through the upper flow-pressure regulation conduit 220 and the pressure of the coating liquid 120a passes through the upper regulation conduit 220, The first fluidized bed 40a, the second fluidized bed 40b and the third fluidized bed 40c are moved downward to contact the display panel or the functional plate to move toward the applicator 260 side.

Herein, the lower outflow blocking layer 250 is formed to have a lower inner wall (inner wall) so that the force due to the capillary phenomenon occurring on the surface between the lower outflow blocking layer 250 and the display panel or the functional plate and the external force due to the moving direction can be balanced. 252) is formed to have an angle of 88 ° to 10 °, preferably 79 ° to 76 °, more preferably 77.5 ° to the direction of the resin layer surface, and the upper inner wall 251 is formed to be perpendicular to the resin layer surface direction Respectively. Accordingly, the first fluidized bed 40a moving downward and colliding with the lower flow-through blocking layer 250 can naturally move upward.

The lower surface 256 of the lower outflow blocking layer 250 is parallel to the surface of the resin layer and has a length of 2 mm to 200 mm, preferably 2.5 mm to 7.5 mm, more preferably 5.25 mm And the lower outer wall 254 is formed to have an angle of 85 ° to 2 °, preferably 15 ° to 12 °, more preferably 13.5 ° with respect to the direction of the resin layer surface, So as to have this force (P).

The third fluidized bed 40c moves downward along the sidewall interface of the upper outflow blocking layer 240 and the lower first fluidized bed 40a moves upward due to the inner wall of the lower outflow blocking layer 250 The lower inner wall 252 of the lower flow-through blocking layer 250 is rotated at an angle of 70 ° to 5 ° with respect to the direction of the resin layer surface, (The display panel 100 or the functional plate 140, which is a liquid crystal display) by configuring the liquid crystal display device 100 to have an angle of 21 to 18 degrees, more preferably 19.5 degrees, The mucous membrane of the coating liquid 120a is not bent due to the phenomenon of being pushed outwardly by the force P and the capillary phenomenon caused by the lower flow-through blocking layer 250 and the coating, Is prevented from non-conductive is produced. Accordingly, when the coating liquid 120a contacts the display panel 100 or the functional plate 140, the contact line instability that occurs dynamically together with the accompanying air is eliminated. Here, the boundary layer instability of the fluidized bed by the coating liquid 120a is remarkably improved.

Here, the upper flow-through blocking layer 240 is formed to have an angle of about 160 ° to 100 °, preferably 128 ° to 125 °, more preferably 126.5 ° to the direction of the resin layer surface of the coated object, The blade 230 has an angle that is perpendicular to the direction of the resin layer surface, that is, an angle that is parallel to the injection direction of the coating liquid 120a injected through the upper adjustment conduit 220.

The applicator 260 coupled to the blades 230 may have an angle that is perpendicular to the resin layer surface direction as a whole, that is, a direction perpendicular to the injection direction of the coating liquid 120a injected through the upper adjustment conduit 220 An upper inner wall 266 having a parallel angle is constituted.

More specifically, in the structure of the inner wall in which the applicator 260 is in direct contact with the coating liquid 120a, the lower inner wall 261 has an incident angle with respect to the resin layer surface direction.

That is, the lower inner wall 261 of the applicator 260 has an angle of 70 ° to 5 °, preferably 21 ° to 18 °, more preferably 19.5 ° to the direction of the resin layer surface, Has a length of 5 mm to 200 mm, preferably 12.5 mm to 13.25 mm, and more preferably 12.75 mm.

Further, the lower outer wall 263 of the applicator 260 has an incidence angle with the direction of the resin layer surface.

That is, the lower outer wall 151 of the applicator 260 protrudes outwardly from the upper outer wall 264, the upper side thereof forms an angle of incidence with respect to the direction of the resin layer surface, Preferably 160 ° to 157 °, more preferably 158.5 °, and the length of the inclined surface of the ramp mounting hole or the thermal spray hole on the outer wall is 1 mm to 10 mm, preferably 8.1 mm to 8.4 mm, More preferably 8.25 mm.

The lower flat surface 162 of the applicator 260 is parallel to the surface of the resin layer in a state spaced apart from the surface of the display panel or the functional plate by a predetermined distance and the flat surface has a length of 5 mm to 250 mm 5 mm to 5.4 mm, and more preferably 5 mm.

The operation and characteristics of the blade 140 and the applicator 150 having such a structure will be described below.

The coating liquid 120a having flow viscosity is first injected through the upper flow-pressure regulation conduit 220 and the pressure of the coating liquid 120a passes through the upper regulation conduit 220, The first fluidized bed 40a and the second fluidized bed 40b are moved toward the display panel or the functional plate so that the first fluidized bed 40a and the second fluidized bed 40b can cause the curved film flow to occur in the concave boundary layer. It is possible to minimize the possibility of Gortler instability.

Further, the lower inner wall 261 of the applicator 260 is formed to have an angle of 70 ° to 5 °, preferably 21 ° to 18 °, more preferably 19.5 ° with respect to the direction of the resin layer surface, The lower inner wall 261, which is responsible for the transferring outflow from the applicator 260 at the lower portion of the blade 230, has a length of 5 mm to 200 mm, preferably 12.5 mm to 13.25 mm, and more preferably 12.75 mm The flow of the equilibrium flow is generated by the force due to the construction of the inducing suspension, thereby preventing the instability of the 2-D obstacle and the congestion point of the blade 230.

Further, the lower plane 262 of the application port is made parallel to the resin layer surface direction in a state of being spaced apart from the display panel or the functional plate by a predetermined distance, and the length of the surface is 5 mm to 250 mm, preferably 5 mm to 5.4 mm, The first fluidized bed 40a does not affect the flow of the coating liquid 120a due to the construction of the transfer inducing suspension in the transfer outflow area LA, .

In addition, since the coating liquid 120a of the second fluidized bed 40b is gradually moved from the lower surface 153 of the display panel or the functional plate to the moving surface of the display panel or the functional plate, the boundary layer instability can be minimized.

The coating liquid 120a having flow viscosity is injected through the upper flow-pressure regulation conduit 220. The pressure of the coating liquid 120a passes through the upper regulation conduit 220, The third flowing layer 40c moves downward along the upper flow blocking layer 240 and the lower first flow layer 40a moves upward by the inner surface of the lower flow blocking layer 140, As described above, the lower inner wall 161 of the applicator may be divided into the resin layer surface 40a and the upper layer 40b of the resin layer surface 40a, And the angle of the surface is preferably in the range of 70 to 5, preferably 21 to 18, more preferably 19.5, and the length of the surface is 5 to 200 mm, preferably 12 to 13.25 mm Preferably 12.75 mm (US13), which can be caused by vortices due to continuous rotation, can be minimized.

And the lower side of the lower outer wall 263 of the applicator at the side of the contact line 267 at which the coating starts is 178 ° to 95 °, preferably 160 ° to 157 ° with respect to the direction of the resin layer surface, Is configured to have an angle of 158.5 DEG and a length of the surface thereof is set to be 1 mm to 10 mm, preferably 8.1 mm to 8.4 mm, and more preferably, 8.25 mm so that the contact line 267 and the meniscus meniscus region, it is possible to minimize the possibility of the instability of the extended flow coating due to the capillary phenomenon and the viscosity of the coating liquid 120a of the display panel or the functional plate.

The blades 230 and the applicator 260 can be replaced and a plurality of blades 230 and applicators 260 having various heights can be attached to a plurality of applicators having various heights It is possible to easily adjust the desired coating thickness among the intervals of about 2 mu m to 750 mu m in the display panel and the functional plate surface.

As shown in FIG. 6, in a plane orthogonal to the rear outer wall of the applicator 260, that is, a portion of the cohesive film-forming section 270 located on the rear side of the meniscus region of the contact line 267, The side wall 271 is formed to be horizontal at right angles to the resin layer surface direction.

The outer side wall 271 of the meniscus region rear side cohesion layer forming section 270 is formed on the outer side of the rear side outer wall 265 of the applicator 260, And the spacing distance from the resin layer surface on the rear side is 1 mm to 25 mm, preferably 1.5 mm to 5 mm, more preferably 2.5 mm on both side surfaces, and the length between the rear surfaces of the sections is 5 mm To 200 mm, preferably 10 mm to 100 mm, and more preferably 55 mm.

A plurality of spot UV LED lamps for irradiating ultraviolet rays or a plurality of heat injectors for spraying heat are provided as agglomerating means 272 on the side wall 271 of the cohesive layer film forming section 270, And is horizontally arranged in a state of being perpendicular to the layer plane direction.

At this time, the exposed holes (i.e., the ramp mounting holes or the heat injection holes) of the aggregating means 272 in the side wall 271 of the cohesion film forming section 270 are formed on the outer wall perpendicular to both sides of the resin layer surface, .

On the other hand, a plurality of spot UV LED lamps for irradiating ultraviolet rays or a plurality of heat injectors for spraying heat are provided as curing means 273 at the end of the cohesive layer forming section 270.

The exposed holes (i.e., the ramp mounting holes or the heat injection holes) of the hardening means 273 at the end of the cohesive layer film forming section 270 may be in the range of 40 ° to 130 °, 110 DEG, and more preferably 90 DEG.

The function and characteristics of the cohesive layer forming section 270 having such a structure will be described below.

The agglomerating means 272 formed on the side wall 271 of the agglomerated layer forming section 270 forms an aggregated layer film on the left and right outer edge surfaces of the applied resin layer 120. [ It is possible to prevent a part of the resin layer from flowing out to the outside (or outside) when it is attached to the functional plate through such a cohesive layer film.

At the end of the cohesive layer film forming section 270, the curing means 273 is cured in a semi-solid state and a semi-cured state through the light and heat in the direction of the resin layer surface progressing direction to obtain a resin adhesive layer film. It is possible to prevent a part of the resin layer from flowing out to the outside when the resin is adhered to the functional plate through the aggregated side film and the resin adhesive layer film.

5 and 6, the characteristics of the UV light for forming the cohesive layer 170 and the resin adhesive layer will be described.

Lamp intensity Light intensity per second Cure rate 250mW / cm² 250mJ / cm² 8.8% 300mW / cm² 300mJ / cm² 10.2% 400mW / cm² 400mJ / cm² 12.4% 500mW / cm² 500mJ / cm² 14.9% 600mW / cm² 600mJ / cm² 16.5% 700mW / cm² 700mJ / cm² 18.2% 800mW / cm² 800mJ / cm² 20.1% 900mW / cm² 900mJ / cm² 23.5% 1,000mW / cm² 1,000mJ / cm² 25.7% 1,500mW / cm² 1.500 mJ / cm² 37.4% 2,000mW / cm² 2,000 mJ / cm² 49.6% 2,500mW / cm² 2,500 mJ / cm² 62.7%

The UV irradiation amount for forming the coagulated layer film on the right and left outer edges of the resin layer 120 applied in Table 3 is 250 mJ / cm 2 to 2,500 mJ / cm 2, preferably 400 mJ / cm 2 to 1,500 mJ / cm 2, more preferably 800 mJ / cm < 2 > was found to form an optimum flocculated layer film. The temperature for forming the coagulated layer on the coated right and left outer edges is preferably 5 ° C to 80 ° C, preferably 20 ° C to 60 ° C, more preferably 40 ° C. . &Lt; / RTI >

The UV irradiation amount for forming the resin adhesive layer film is applied to the applied resin layer 120 at a dose of 250 mJ / cm 2 to 2,500 mJ / cm 2, preferably 1,000 mJ / cm 2 to 2,000 mJ / cm 2, more preferably 2,000 mJ / cm 2 It was found that an optimum resin adhesive layer film having a semi-solid state and a semi-cured state was formed for adhesion. The temperature for forming the resin adhesive layer film in the applied resin layer 120 is preferably 5 ° C to 100 ° C, preferably 20 ° C to 80 ° C, more preferably 60 ° C, State and a semi-cured state of the resin adhesive layer.

On the other hand, the wind speed applied to the left and right outer peripheral edges and planes of the applied resin layer surface traveling direction is 0.01 m / s to 0.2 m / s, preferably 0.02 m / s to 0.1 m / s, more preferably 0.04 m / And the resin adhesion layer film was formed.

7 is a flowchart illustrating a method of joining a plate for manufacturing a display panel according to the present invention.

Referring to FIG. 7, a resin layer 120 having a predetermined width and thickness is formed on a display panel or a functional plate through a coating head 200, and a UV light or heat To form a cohesive layer film, and the resin adhesive layer film is formed by semi-curing the resin layer through UV light or heat that can be irradiated onto the resin layer (S10).

Next, a functional plate is attached (or bonded and adhered) to the resin adhesive layer film on the display panel or the functional plate (S20).

Next, in the state that the functional plate is attached to the resin adhesive layer film on the display panel or the functional plate, curing is performed by UV light irradiation (S30).

For example, the display panel may be one of an LCD (Liquid Crystal Display) panel, an OLED (Organic Light Emitting Diodes) panel, and a PDP (Plasma Display Panel).

The functional plate may be a functional plate such that a specific function is included in the display module. For example, the functional plate may be one of a cover glass, a touch window glass, an AR coated glass, and a 3D glass.

Further, the resin adhesive layer film may be bonded to the functional plate on the basis of adhesive property.

In step S30, the resin adhesive layer 120 may be cured by a method of irradiating ultraviolet rays or a method of applying heat.

8 is a view for explaining a process of forming a cohesive layer and a resin adhesive layer according to the present invention.

8A and 8B, in step S20, the resin layer 120 having a predetermined width and thickness is formed on the display panel or the functional plate through the coating head, and at the same time, The aggregation layer film can be formed by irradiating UV light (FIG. 8A) or heat (FIG. 8B) to the aggregation means 272 along the left and right outer edges of the resin layer 120, 8 (a)) or heat (Fig. 8 (b)) with a curing means 273 capable of irradiating the entire surface of the substrate do.

9 is a cross-sectional view illustrating a curing process for a bonding plate according to the present invention.

Referring to FIG. 9, in the step S30, UV light is irradiated to the bonding and curing machine 300 in a state where they are cemented (or bonded, adhered). If the moving speed is too low in the state that the functional plate is adhered (or bonded and adhered) to the resin adhesive layer film on the display panel or the functional plate, the thermal calories of the surface on which the functional plate is adhered increase, If the moving speed is too fast in the state where the functional plate is attached, the light energy of the surface on which the functional plate is bonded is small, so that the radical reaction by the photoinitiator is delayed, An unsafe condition occurs. Therefore, curing the moving speed of 5 mm / sec to 75 mm / sec, preferably 10 mm / sec to 20 mm / sec, more preferably 15 mm / sec can minimize the influence on thermal expansion, shrinkage or curing. In addition, curing the UV irradiation amount at 500 mJ / cm 2 to 6,000 mJ / cm 2, preferably 2,000 mJ / cm 2 to 5,000 mJ / cm 2, more preferably 3,500 mJ / cm 2 results in optimum adhesion hardening.

Also, a light source that is the same as or similar to a mercury UV lamp or a metal halide lamp may be used as the light source of the bonding and curing apparatus 300. For example, the light source of the bond curing unit 300 may be a mercury lamp, a metal halide lamp, or a combination of a mercury lamp and a metal halide lamp. Or a combination thereof.

Herein, the curing rate according to the variation of the amount of UV light irradiation in the cemented (or bonded, adhered) state is shown in Table 4 below.

Experimental conditions Lamp type
Curing condition Spot UV LED lamp
(spot UV LED Lamp) Mercury UV lamp
(Mercury Lamps) Metal UV lamp
(Metal Halide Lamp) Wavelength: 250 to 420 nm
Speed: 15mm / sec
LED lamp height: 5mm
Lamp height: 240mm
Distance: 350mm
Temperature: 20 ° C
500 mJ / cm² Curing rate 14.9% Curing rate 36% 38% 750 mJ / cm² 19.1% 40% 43% 1,000 mJ / cm² 25.7% 45% 49% 1,500 mJ / cm² US experiment 60% 66% 2,000 mJ / cm² US experiment 78% 88% 2,500 mJ / cm² US experiment 97% 100% 3,000 mJ / cm² US experiment 100% 100% 3,500 mJ / cm² US experiment 100% 100% 4,000 mJ / cm² US experiment 100% 100% 4,500 mJ / cm² US experiment 100% 100%

10 is a cross-sectional view for explaining a bonded product structure according to the present invention.

In the present invention, the functional plate may use at least one of a cover glass, a touch window glass, an AR coated glass, and a 3D glass.

At least one of plastic films such as polycarbonate (PC), polyester (PET), and polymethyl methacrylate (PMMA) may be used.

Further, the functional plate 140 may be formed of the same material or different materials.

The display panel 100 and the resin layer 120 may be bonded to the functional plate 140 as shown in Figure 10 (a), and the display panel 100 may be bonded to the functional plate 140, The first functional plate 140a may be bonded to the resin layer 120 and the resin layer 120 may be formed on the first functional plate 140a and the second functional plate 140b may be bonded thereto.

Preferably, the sum of the thickness of the first functional plate and the thickness of the second functional plate is in the range of 0.15 mm to 0.50 mm, and the sum of the thickness of the first functional plate and the thickness of the second functional plate is in the range of 0.15 mm to 0.50 mm , The resin layer has a thickness within a range of 0.01 mm to 0.3 mm.

On the other hand, the materials of the first functional plate and the second functional plate may be made of the same material or made of different materials.

With this structure, the overall thickness of the display panel and the functional plate can be relatively reduced, and the improved impact resistance and flexural deformation can be effectively suppressed.

Specifically, a resin adhesive layer film, which is a relatively soft elastic material, is disposed between the display panel 100 and the functional plate 140 to absorb the impact as well as the stress generated between the display panel 100 and the functional plate 140 Relax. Also, the optical transparent elastic adhesive resin (OCR) and the optical super elastic resin (SVR) or the optical transparent elastic UV resin (UV), which is used as the resin layer 120, OCR) of the display panel 100 and the functional plate 140 can be effectively prevented from being excellent in thermal characteristics.

In addition, when the display panel 100 and the functional plate 140, which are liquid crystal display devices, are formed of different materials, deformation due to a difference in thermal expansion coefficient between the functional plate (plastic film) and the resin adhesive layer film can be effectively corrected.

The first experiment was carried out by a method of measuring impact resistance characteristics through a drop test through comparative examples having a general gorilla glass veneer structure.

Specifically, the first experiment was conducted using the functional plate 140 and the optical clear elastic adhesive (OCR) used as the resin adhesive layer film 120 in the embodiment and the optical elasticity Layer structure formed of a transparent resin adhesive layer / functional plate for optical applications such as Super View Resin (SVR) or Optical Clear Elastic UV Resin (UV OCR). The optical transparent resin adhesive layer film for the first experimental example was 0.05 mm and the total thickness was 0.40 mm.

Comparative Example 1 was formed from a single piece of Gorilla Glass having a thickness of 0.35 mm, and the thickness of Comparative Example 1 was 0.35 mm

Comparative Example 2 was formed as a single layer made of Gorilla Glass having a thickness of 0.35 mm and a transparent resin adhesive layer film having a thickness of 0.05 mm, and Comparative Example 2 had a thickness of 0.40 mm.

standard Drop height Comparative Example 1 Comparative Example 2 Reinforced Gorilla Glass 0.35mm
CS (Mpa): 400 MPa
DOL (.mu.M): 35 .mu.M
B / D (cm): 30 cm
Drop source: SUS 631
10cm 15cm 20cm NG 25cm NG 30cm NG 35cm NG 40cm NG 45cm NG NG 50cm NG NG 60cm NG NG 70cm NG NG

As shown in Table 5, in Comparative Example 2, damage occurred at a height of 45 cm or more, whereas in Comparative Example 1, damage occurred at a height of 20 cm or more. From the first experiment, it was found that the comparative examples 1 and 2 had an excellent impact resistance of about 2 to 2.5 times on average.

Hereinafter, a second experimental example will be described in comparison with Comparative Examples 3 and 4 having a structure bonded to the first experimental example and Comparative Example 5 having a different thickness.

The second experimental example was carried out by a method of measuring the impact resistance characteristics through a drop test with Comparative Examples 3 and 4 of the structure bonded to the first experimental example and Comparative Example 5 having a different thickness.

Specifically, the experimental example was formed in a multilayer structure formed of Gorilla Glass / optical transparent resin adhesive layer film / Gorilla Glass for each layer thickness of 0.35 mm / 0.05 mm / 0.35 mm.

In Comparative Example 3, the thickness of each layer was 0.35 mm / 0.05 mm / 0.35 mm in a multilayer structure formed of Gorilla Glass / optical transparent resin adhesive layer film / Gorilla Glass.

In Comparative Example 4, the thickness of each layer was 0.35 mm / 0.05 mm / 0.35 mm in a multilayer structure formed of Gorilla Glass / optical transparent resin adhesive layer film / PMMA film.

In Comparative Example 5, the thickness of each layer was 0.35 mm / 0.05 mm / 0.42 mm in a multilayer structure formed of Gorilla Glass / optical transparent resin adhesive layer film / PC film.

standard Drop height Comparative Example 3 Comparative Example 4 Comparative Example 5 Drop source: SUS 631
Ø12.5mmX55mm X50g
45cm 50cm 55cm 60cm 65cm 70cm 75cm 80cm 85cm NG 90cm NG NG 95cm NG NG 100cm NG NG NG

As shown in Table 6, in the case of the second experimental example, damage occurred when falling at a height of 80 cm or more, while that of Comparative Example 2 of the first experimental example was damaged when dropped at a height of 45 cm or more. From the first experiment, it can be seen that the first experimental example has an excellent impact resistance characteristic about 1 to 1.5 times as much as the Comparative Examples 3, 4 and 5 of the second experimental example on average.

In general, it is predicted that the specific characteristics are linearly improved or decreased as the thickness is increased or decreased. However, it can be seen from the second experiment that the experimental example according to the present invention has a critical effect beyond the prediction range.

Through the first experiment and the second experiment, it can be seen that the protective window for a display panel or a functional plate according to the present invention, that is, a protective window for a display, is superior to a known protective window in terms of a predicted range.

11 is a cross-sectional view for explaining a joint deformation phenomenon according to the prior art.

Referring to FIG. 11, in a conventional bonding method (dam method) for manufacturing a general display module, the resin is bonded to the resin layer within a temperature range of 40 ° C to 80 ° C, or is adhered in a state of normal pressure or vacuum suction pressure 410, The layer 120 may be expanded or contracted by heat and the expansion or contraction due to the coefficient of linear expansion of the glass may occur and the restoring / restoring stress that the glass is going to return to the original state due to compression by the atmospheric pressure or vacuum suction pressure 410 . Therefore, it is shrunk, expanded and compressed by heat or pressure. A lifting phenomenon 420 appears in which the resin layer is separated by the force to be restored.

Hereinafter, an in-line system for performing a laminating process of C / G and B / A will be described with reference to FIGS. 12 and 13. FIG.

Here, C / G is a cover glass for a touch window, and B / A is a LCD panel, which means a display panel or other functional plate.

FIG. 12 is a view illustrating a process of joining a plate for manufacturing a display panel according to the present invention, and FIG. 13 is a view for explaining an in-line automatic joining process according to the present invention.

12, B / A and C / G may each be supplied in a single sheet and may be continuously fed into (or supplied to) an inline automatic bonding process system (supply of B / A and C / G step).

In this case, a process of removing the protective film included in the B / A and C / G may be performed (not shown).

A resin layer is applied on the B / A in a rectangular shape, a coagulated layer film is formed on the left and right outer edges of the applied resin layer, and the resin layer is cured by irradiation with ultraviolet rays or hot air or wind, (Full application and simultaneous resin curing step).

Here, the cohesive layer film and the resin adhesive layer film may be in a semi-cured state or a semi-solid state.

And the resin adhesive layer film is supplied to the cohesive device for coalescing the C / G and B / A through the glass transfer device in a state in which the film is coated on the entire surface.

The cohesive machine automatically aligns the C / G and B / A at atmospheric pressure and room temperature to discharge the display module in which the C / G and B / A are cemented together (cementing step).

In addition, the discharged display module is inspected for bubbles, foreign matter, and inspections in the automatic inspecting apparatus 310, and automatically selects good products / defects and moves only good products to the bonding curing apparatus 300 (automatic inspecting step).

The bonding curing unit 300 may be cured by irradiating ultraviolet rays or heat with ultraviolet rays for curing to a display module judged as a good product.

Referring to FIG. 13, C / G and B / A can be supplied to the automatic bonding process system at the atmospheric pressure and the normal temperature state in the inline state through the feeder through the feeder (FIG. 12 (a)).

Next, the resin layer 120 is formed by coating the coating liquid with a coating head, and at the same time, it is cured by heat or UV light to obtain a resin adhesive layer film having an outer aggregation layer film (FIG. 12 (b)).

Next, the C / G may be cemented to the resin adhesive layer film having the outer aggregate layer film formed thereon through a laminator at atmospheric pressure and room temperature (Fig. 12 (c)).

Next, bubble and foreign matter inspection can be performed on the display module in which the C / G is attached by the resin adhesive layer film through the automatic inspection device 310 (FIG. 13 (d)).

Next, the display module determined to be good can be cured by the UV bonding curing machine 300 for curing (Fig. 12 (e)).

As described above, in the automatic inline atmospheric pressure room temperature automatic bonding process system according to the embodiment of the present invention, the C / G and B / A are cemented at normal temperature and room temperature, and the display module is automatically manufactured through automatic inspection and automatic curing, And may be a system that performs an in-line auto-lapping process for evaluating quality.

Particularly, there is an advantage that a resin adhesive layer film having no physical change can be obtained by forming a cohesive layer film and a resin adhesive layer film in a semi-solid state and a semi-cured state through light and heat in a resin layer 120 coated simultaneously with coating.

Particularly, according to the bonding method disclosed in the present invention, when a kind of cohesive layer film is formed on a display panel and a resin adhesive layer film is formed, a part of the resin adhesive layer film flows to the outside (or outside) when the resin adhesive layer film is adhered to the functional plate &Lt; / RTI >

Further, according to the display module and the functional plate joining method disclosed in the present invention, when the external force of the display panel and the functional plate joining method are combined by vacuum or compression bonding, the plate is bent at both left and right ends for external force, And has a feature of drastically improving the problem of lifting due to elasticity.

The scope of the present invention is not limited to the embodiments disclosed in the present invention, but the present invention can be modified, changed, or improved in various forms within the scope of the present invention and claims.

As described above, an optimal embodiment has been disclosed in the drawings and specification. Although specific terms have been employed herein, they are used for purposes of illustration only and are not intended to limit the scope of the invention as defined in the claims or the claims. Therefore, those skilled in the art will appreciate that various modifications and equivalent embodiments are possible without departing from the scope of the present invention. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.

100: display panel 120: resin layer
140: Functional plate 120a: Coating liquid
130: touch screen panel 200: coating head
210: supply pipe 220: pipe
230: blade 240: upper flow-
250: lower flow-through barrier 260:
270: Coagulation layer forming section 300: Bonding curing machine
310: Inspector

Claims

(a) applying a coating liquid on a first plate through a coating head to form a resin layer;
(b) forming a cohesive layer film on both side edge surfaces of the resin layer through a coating head;
(c) curing the resin layer through a coating head to form a resin adhesive layer film; And
(d) bonding a second plate to the resin adhesive layer film; , &Lt; / RTI &
Wherein the steps (a), (b) and (c) are performed continuously through a single coating head.

The method according to claim 1,
Wherein the first plate is a display panel.

The method according to claim 1,
Wherein the second plate is a functional plate.

The method according to claim 1,
The coating liquid
15 to 20 wt% crosslinked di-block or tri-block type rubber molecule crosslinked with n-butyl acrylate (n-BA) A polymer having 30 to 38 wt% of a polymer obtained by polymerizing methyl methacrylate (MMA) at a terminal thereof, 15 to 18 wt% of a monofunctional acrylate oligomer and a monomer having a high functionality acrylate monomers, 8 to 11 wt% of trifunctional acrylate monomers, 5 to 8 wt% of trifunctional acrylate monomers, 4 to 8 wt% of bifunctional acrylate monomers and 1 to 8 wt% of bifunctional acrylate monomers ) 4 to 6 wt%, photoinitiators 3 to 6 wt%, a catalyst 0.1 to 0.5 wt%, and a leveling agent 0.01 to 0.2 wt% .

5. The method of claim 4,
The above-mentioned High Functionality acrylate monomers may be used, for example,
Di-Trimethylolpropane Tetraacrylate, Dipentaerythritol Pentaacrylate, Pentaerythritol Tetraacrylate, Ethoxylated (4) Pentaerythritol Tetraacrylate.

5. The method of claim 4,
The trifunctional monomer (s)
Wherein the adhesive layer comprises at least one selected from the group consisting of Trimethylolpropane Triacrylate, Trimethylolpropane Triacrylate, Trimethylolpropane Triacrylate, Trifunctional Acrylate Ester, and Propoxylated Glyceryl Triacrylate.

5. The method of claim 4,
The bifunctional acrylate monomers may be used alone or in combination of two or more.
1,3-butanediol dimethacrylate, 1,3-butylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, ethylene glycol dimethacrylate, ethylene glycol dimethacrylate, 1,4-butanediol diacrylate, 1,3-butylene glycol diacrylate, triethylene glycol diacrylate, Wherein at least one member selected from the group consisting of Alkoxylated Hexanediol Diacrylate, Alkoxylated Diacrylate, 1.6 Hexanediol Diacrylate, 1.6 Hexanediol DiMethacrylate and Polyethylene Glycol (400) Diacrylate is used.

5. The method of claim 4,
The above-mentioned monofunctional acrylate monomers may be used alone or in combination of two or more.
Selected from the group consisting of Monofunctional Acid Ester, Alkoxylated Lauryl acrylate, 2 (Ethoxyethoxy) Ethyl acrylate, Tetrahydrofurfuryl acrylate, Lauryl acrylate, Isobornyl acrylate, Isobornyl Methacrylate, 2-phenoxyerhyl Methacrylate, Glycidyl Methacrylate, Tridecyl Methacrylate, Pentaerythritol Tetraacrylate and Isodecyl acrylate Wherein the at least one plate comprises at least one plate.

delete

The method according to claim 1,
The coating head comprises coating means for coating a coating liquid to be injected onto a first plate, and a cohesive layer film formed on both side edges of the coated resin layer formed on one side of the coating means and curing the resin layer, And an agglomerated layer film forming section for forming a film.

The method according to claim 1,
The coating head comprising:
A conduit through which the coating liquid is injected;
A blade connected to an upper side of the conduit and rising in parallel to an injection direction of the coating liquid injected through the conduit;
An applicator coupled to a lower side of the blade;
An upper flow-through blocking layer which is connected to the upper side of the channel and forms an inner space in which the coating liquid flows downward at an acute angle about a connection portion with the channel with respect to the blade, And
A lower outflow blocking layer that is raised and bonded to the lower side of the upper outflow blocking layer; Including,
Wherein a coating liquid is applied on the entire surface of the first plate to form a resin layer.

(a) applying a coating liquid on a first plate through a coating head to form a resin layer;
(b) forming a cohesive layer film on both side edge surfaces of the resin layer through a coating head;
(c) curing the resin layer through a coating head to form a resin adhesive layer film; And
(d) bonding a second plate to the resin adhesive layer film; / RTI >
The coating head comprising:
A conduit through which the coating liquid is injected;
A blade connected to an upper side of the conduit and rising in parallel to an injection direction of the coating liquid injected through the conduit;
An applicator coupled to a lower side of the blade;
An upper flow-through blocking layer which is connected to the upper side of the channel and forms an inner space in which the coating liquid flows downward at an acute angle about a connection portion with the channel with respect to the blade, And
A lower outflow blocking layer that is raised and bonded to the lower side of the upper outflow blocking layer; Including,
Coating the coating liquid on the first plate to form a resin layer,
The coating head comprising:
Further comprising an agglomerated layer forming section extending from the applicator,
Wherein a flocculating means for applying heat or light to both edge surfaces of the resin layer is provided on a side surface of the cohesion layer film forming section to form an aggregated layer film on both sides of the resin layer on the first plate.

13. The method of claim 12,
Wherein the coagulation means comprises a plurality of UV lamps for emitting ultraviolet rays or a plurality of heat injectors for emitting heat.

14. The method of claim 13,
Wherein the UV lamp is irradiated with ultraviolet rays at both side edges of the resin layer at an irradiation dose of 400 mJ / cm 2 to 1,500 mJ / cm 2.

14. The method of claim 13,
Wherein the heat injector injects heat at both side edges of the resin layer at a temperature of 20 ° C to 40 ° C.

13. The method of claim 12,
Wherein a curing means for applying heat or light to the entire surface of the resin layer is provided on the end surface of the cohesive layer film forming section to cure the resin layer on the first plate to form a resin adhesive layer film.

17. The method of claim 16,
Wherein the curing means comprises a plurality of UV lamps for emitting ultraviolet rays or a plurality of heat injectors for emitting heat.

18. The method of claim 17,
Wherein the UV lamp is irradiated with ultraviolet rays at both sides of the resin layer at an irradiation dose of 1,000 mJ / cm2 to 2,000 mJ / cm2.

18. The method of claim 17,
Wherein the heat injector injects heat at both side edges of the resin layer at a temperature of 20 ° C to 80 ° C.

The method according to claim 1,
After the step of bonding the second plate to the resin adhesive layer film,
Irradiating ultraviolet rays to a resin adhesive layer film formed by bonding the first plate and the second plate to each other through a bonding curing unit to cure the resin adhesive layer film; Further comprising the steps of:

21. The method of claim 20,
Wherein the adhesive curing unit is irradiated on a resin adhesive layer film composed of a UV lamp for irradiating ultraviolet rays and having ultraviolet rays irradiated at an irradiation dose of 2,000 mJ / cm2 to 5,000 mJ / cm2, wherein the first plate and the second plate are bonded to each other .