KR101397077B1 - Polyethylene for film having excellent dart falling impact strength and high clarity and preparation method thereof - Google Patents

Abstract

TECHNICAL FIELD The present invention relates to a polyethylene for a film having excellent drop impact strength and high clarity using a hybrid supported metallocene catalyst, a method for producing the same, and a film containing the same. The polyethylene for a film of the present invention can be produced by using a mixed supported metallocene catalyst and an alpha olefin comonomer having 4 or more carbon atoms and can have a molecular weight distribution curve of the same or similar even in a single reactor polymerization. The polyethylene according to the present invention is excellent in processability, has a melt flow rate ratio (MFRR) value in a range suitable for processing, and is excellent in moldability, tensile strength, tear strength, It can be used to produce products for film.

Description

TECHNICAL FIELD [0001] The present invention relates to a polyethylene film having excellent impact strength and transparency, and to a method for producing the polyethylene. [0002]

The present invention relates to a film-forming polyethylene having excellent dart falling impact strength and high clarity, a method for producing the same using a hybrid supported metallocene catalyst, and a film comprising the polyethylene.

Generally, a polymer film refers to a non-fibrous plate-shaped plastic molding having a thickness of 0.25 mm (1/100 inch) or less. Polymers are light and have good barrier properties. They are excellent in transparency and relatively inexpensive. They are used in almost all fields such as packaging materials, daily necessities, automobiles, electronic devices, and aircrafts. Synthetic polymers such as polyethylene, polypropylene, polyvinyl chloride, and polyethylene terephthalate have been widely used at home and abroad as polymer films. Currently, many synthetic polymers are used alone or in blends as film materials.

In particular, polyethylene (PE) is divided into low density polyethylene, high density polyethylene and linear low density polyethylene depending on density, copolymerization and branching types. Various types of polyethylene products are also being produced in the recently commercialized metallocene catalyst system.

Low-density polyethylene was successfully synthesized by ICI in 1933, and remarkable electrical properties were noted. It is used as insulation material for military radar, and it is one of general-use resins expanded in various packaging materials. Its main applications are general packaging, agriculture, shrink film and paper coating. Especially, it has a long chain branch and is excellent in the melt tension and is suitable for coating application. For transparency, products with MI (melt index, melt index) of 2 to 4 g / 10 min and densities of 0.920 to 0.925 g / cm 3 are used, and products with high density do. In the case of heavy-weight field strength, which is required for heavy-weight field strength, the product is considered to have an MI of 0.5, and for agriculture such as house use, in consideration of weatherability at MI 1 to 2 and density of 0.920 to 0.924 in terms of mechanical strength. For extrusion coating, products having MI 2 to 15 and a density in the range of 0.915 to 0.930 are used in consideration of elongation and workability represented by neck-in, adhesive properties to a substrate, thermal adhesiveness and permeability.

In addition, high-density polyethylene has a density in the range of 0.940 to 0.970 produced using a Ziegler-Natta catalyst in a low-pressure (30 to 50 atm) polymerization process with significantly lower polymerization pressure (1000 to 3000 atm) than low- And the film using the film has high rigidity, tensile strength, cold resistance and chemical resistance, and is being used for various purposes. The major application is shopping bag and garbage bag utilizing strong tensile strength, and used for mulching in agriculture. However, it is pointed out as a disadvantage that the tear strength is low due to the high density, and particularly, it is easily ruptured in the machine direction (MD) and the fallen impact strength is weak.

On the other hand, the linear low density polyethylene is a resin which is produced by copolymerizing ethylene and an alpha olefin at a low pressure using a polymerization catalyst, has a short molecular weight distribution and a short chain length and has no long chain branch. Linear low density polyethylene film has high tensile strength and elongation as well as general polyethylene characteristics, and has excellent tear strength and falling impact strength. Therefore, it is used for stretch film and overlap film which are difficult to apply low density polyethylene or high density polyethylene .

In such linear low density polyethylene, the critical requirement properties of the film, such as breaking strength, tear strength, and drop impact strength, are largely influenced by alpha-olefins used as comonomers. When properties are equivalent, it is well known that 1-butene, 1-hexene and 1-octene are superior in physical properties in that order.

However, since the linear medium density polyethylene using 1-octene as a comonomer is polymerized in a single solution reactor, it is difficult to control the molecular weight distribution, and thus the molecular weight distribution is narrow. Moreover, the cost of 1-octene comonomer is more than twice as high as that of 1-butene and 1-hexene, and the solution reactor process using the same also consumes high heat energy, there is a problem.

On the other hand, linear low density polyethylene using 1-butene or 1-hexene as a comonomer is mostly prepared in a single gas phase reactor or a single loop slurry reactor, and productivity is high compared to the process using 1-octene comonomer. Due to limitations of catalyst technology and process technology, there is a problem that the physical properties are considerably weaker than when using 1-octene comonomer, and the molecular weight distribution is narrow, resulting in poor processability. Although expensive fluorine-based processing aids are used for solving such processing problems, it takes a long time to be stabilized, resulting in a large loss of raw materials, which is not economical.

Many attempts have been made to improve these problems. For example, there have been a lot of efforts to improve such problems. For example, in a case of using a magnesium-supported type non-aqueous solvent such as Korean Patent No. 218,046, Korean Patent No. 223,105, US Patent No. 5,798,424, US Patent No. 6,114,276, Japanese Patent No. 2,999,162, It has been reported that the novel catalyst for metallocene-based olefin polymerization has excellent molecular structure control ability such as distribution of comonomers in a polymer chain and molecular weight distribution during olefin copolymerization, and thus can synthesize so-called "high strength linear low density polyethylene ". The high strength linear low density polyethylene has a drop impact strength of 2 times or more as compared with a film made of a general linear low density polyethylene polymerized under a Ziegler-Natta catalyst and thus has been shown to have excellent high impact properties. However, the difficulty of controlling the molecular weight distribution in the single-reactor polymerization has a typical narrow molecular weight distribution, which leads to a problem of poor processability. In some cases, there is an inconvenience in that a low-density polyethylene is partially mixed and used for the improvement thereof.

U.S. Patent No. 6,180,736 discloses a method for producing polyethylene using one kind of metallocene catalyst and produced in a single gas phase reactor or continuous slurry reactor, with low production cost, little fouling, and stable polymerization activity. U.S. Patent No. 6,911,508 reports the preparation of improved rheology-modified polyethylenes using a new metallocene catalyst compound and polymerizing in a single gas phase reactor with 1-hexene as the comonomer. However, there is a problem that the workability is poor due to a narrow molecular weight distribution. On the other hand, US Patent No. 5,958,319 discloses a polyethylene film produced using a metallocene catalyst.

U.S. Patent No. 4,935,474 discloses a process for preparing polyethylene having a broad molecular weight distribution using two or more metallocene compounds. U.S. Patent No. 6,828,394 discloses a process for producing polyethylene which is excellent in processability using a mixture of a monomer having good comonomer binding property and a monomer having no comonomer binding property and is particularly suitable for a film. In addition, U.S. Patent No. 6,841,631 and U.S. Patent No. 6,894,128 disclose that a polyethylene having at least two kinds of metal compounds is used as a metallocene-based catalyst and has a molecular weight distribution of at least two, and is used for films, blow molding, It is reported that it is applicable. However, these products have improved processability, but the dispersed state of the unit particles in molecular weight is not uniform, so that the extrusion appearance is rough and the physical properties are not stable even under relatively good extrusion conditions.

Against this backdrop, there is a continuing need to produce better products with a balance between physical and processability, and further improvements are needed.

SUMMARY OF THE INVENTION The present invention has been made in order to solve the problems of the prior art as described above, and it is an object of the present invention to provide a melt flow rate ratio (MFRR) suitable for processing, It is to provide polyethylene which is excellent in dropping impact strength and transparency.

It is still another object of the present invention to provide a method for producing polyethylene using a hybrid supported metallocene catalyst.

It is a further object of the present invention to provide a film product comprising said polyethylene.

In order to achieve the above object, one aspect of the present invention is to provide an optical fiber having a density of 0.910 to 0.940 g / cm 3, a Broad Orthogonal Comonomer Distribution (BOCD) index of 1 to 5, and 3) Average molecular weight / number average molecular weight) of 1 to 4 is provided.

A second aspect of the present invention to accomplish the above object is to provide a method for producing polyethylene using a hybrid supported metallocene catalyst in which at least two different metallocene compounds are supported on one carrier, Wherein the first metallocene compound is a compound represented by the following formula 1 and the second metallocene compound which is another one of the metallocene compounds is a compound represented by the following formula 2: .

[Chemical Formula 1]

(L ¹ ) _p (L ² ) MQ _{3 -p}

In Formula 1, M is a Group 4 transition metal of the periodic table,

L ¹ and L ² are each independently a radical of hydrogen, C _{1 ~ 20} 14 is substituted by an alkyl radical, a hydrocarbyl radical of a C _{2 ~ 20} alkenyl radicals, C _{6 ~ 30} aryl radicals, C _{7 ~ 30} alkylaryl radical, C _{7 ~ 30} arylalkyl radicals, C _{1 ~ 20} of the Or a ligand in which two adjacent carbon atoms are connected by a hydrocarbyl radical to form a 4- to 8-membered ring,

Q is a halogen radical, C _{1 ~ 20} Alkyl radical, a C _{2 ~ 20} alkenyl radicals, C _{6 ~ 30} aryl radicals, C _{7 ~ 30} alkylaryl radical, or arylalkyl radical in C _{7 ~ 30,} and the two Q is C _{1 ~ 20} with the in May form a hydrocarbon ring,

p is 1 or 0,

(2)

In Formula 2, M is a Group 4 transition metal of the periodic table;

R1 and R2 are each independently a hydrogen atom, an aryl radical of C _{1 ~ 20} alkyl radicals, C _{6 ~ 30,} the silyl radical, alkylaryl radical of C _{2 ~ 20} alkenyl radicals, C _{7 ~ 30,} the C _{7 ~} and a metalloid radical of Group 14 metal substituted with an arylalkyl radical, or hydrocarbyl of _30, wherein R1 and R2 are by alkyl naphthyridin radicals containing an aryl radical of C _{1 ~ 20} alkyl radical or C _{6 ~ 30} of the They may be connected to each other to form a ring;

R ₃ are each independently a hydrogen atom, a halogen radical, an alkylaryl radical of C _{1 ~ 20} alkyl radicals, C _{6 ~ 30} aryl radicals, C _{2 ~ 20} alkenyl radicals, C _{7 ~ 30} of the, C _{7 ~ 30} the arylalkyl radical, is also a radical or an aryloxy radical of the amino C _{1 ~ 20} alkoxy radical, C _{6 ~ 30} of the R ₃ Two or more of R < ₃ > may be linked to each other to form an aliphatic or aromatic ring;

CY1 is a substituted or unsubstituted aliphatic or aromatic ring,

Q ₁ and Q ₂ are each independently a halogen radical; Alkyl amido of C _{1 ~ 20} in FIG radicals, C _{6 ~ 30} aryl amido radical, C _{1 ~ 20} alkyl radicals, C _{2 ~ 20} alkenyl radicals, C _{6 ~ 30} aryl radicals, C _{7 ~ 30} of the An alkylaryl radical, a C _{7 to} C ₃₀ arylalkyl radical, or a C _{1 to} C ₂₀ alkylidene radical.

A third aspect of the present invention provides a film comprising the polyethylene.

The polyethylene according to the present invention has a broad molecular weight distribution, has a molecular weight distribution curve equal to or higher than that, and has a characteristic that the content of the comonomer is concentrated in the high molecular weight distribution region. Therefore, the polyethylene has a melt flow rate ratio (MFRR) value in a range suitable for processing, and can be used in the production of film products having excellent moldability, tensile strength, tear strength, particularly drop impact strength characteristics and transparency.

In order to synthesize a polyethylene resin having a molecular weight distribution of manganese and manganese, there have been problems of using two or more reactors as a conventional technique. However, the present technology can easily obtain a molecular weight distribution to be produced even by a single reactor . Accordingly, it has become possible to produce various polyethylene products even in a single gas phase reactor or a single loop slurry polymerization process, which can not produce a product having a molecular weight distribution and superior characteristics of the biomass or the sweet potato with the existing technology. In particular, A polymer product can be produced.

1 is a graph showing the GPC-FTIR result and the BOCD index (BOCD Index) of Comparative Example 3. Fig.
2 is a graph showing the GPC-FTIR result and the BOCD index of Example 2 according to the present invention.

Hereinafter, the present invention will be described more specifically.

In one aspect of the present invention, there is provided a polyolefin resin composition comprising 1) a density of 0.91 to 0.94 g / cm 3, 2) a Broad Orthogonal Comonomer Distribution (BOCD) index of 1 to 5, and 3) a molecular weight distribution Lt; RTI ID = 0.0 > 1 < / RTI >

When the density of the polyethylene according to the present invention is in the above range, the film is excellent in transparency when the polyethylene is produced into a film, and has excellent properties such as fallen impact strength, tear strength and tensile strength.

In the term " BOCD Index " used herein, the term " BOCD " is a newly developed concept of a polymer structure related term. The BOCD structure refers to a new structure in which the content of comonomers such as alpha olefins is concentrated in the high molecular weight main chain, that is, the short chain branching (SCB) content increases toward higher molecular weight . Herein, the term short chain branch (SCB) means branches having 2 to 6 carbon atoms attached to the main chain, and usually comonomers such as 1-butene, 1-hexene, 1-octene, Means the side branches made when using.

The molecular weight, molecular weight distribution and SCB content can be measured simultaneously and continuously using GPC-FTIR equipment. The BIO-CID index calculates the SCB content (unit: 1,000C) in the range of 30% (total 60%) left and right of the molecular weight distribution (MWD) based on the weight average molecular weight (Mw) .

[Equation 1]

If the BDI index is less than 0, it is not a polymer of BOCD structure. If it is larger than 0, it can be regarded as a polymer of BOCD structure. The larger the BDI index, the better the BOCD characteristic.

For example, when measuring GPC-FTIR of samples A and B having different polymer structures, results as shown in FIGS. 1 and 2 can be obtained. Here, sample A has a bioCD index of -0.33, , And sample B has a bioCD index of 1.48 and can be interpreted as a polymer having an excellent BOCD structure.

In addition, the melt flow index (190 ° C under 2.16 kg load conditions) of the polyethylene according to the present invention is preferably 0.05 to 2 g / 10 min, more preferably 0.1 to 1 g / 10 min. When the melt flow index is in the above range, it is preferable as an optimum point that can harmonize the molding processability and the mechanical properties.

The value of the melt flow rate ratio (MFRR) of the polyethylene of the present invention is preferably 5 to 20 in terms of appearance, workability, and physical properties.

In addition, the polyethylene of the present invention preferably has 0 to 6 SCBs per 1,000 carbon atoms of polyethylene.

The polyethylene according to the present invention is preferably a copolymer of ethylene and an alpha olefin-based comonomer, which is an olefin-based monomer.

The alpha olefin-based comonomer may be an alpha olefin having 4 or more carbon atoms. Examples of the alpha olefin having 4 or more carbon atoms include 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-hexadecene, 1-octadecene, 1-eicosene, and the like. Of these, alpha-olefins having 4 to 10 carbon atoms are preferable, and one or more alpha-olefins may be used as comonomers together.

In the copolymer of the ethylene and the alpha olefin-based comonomer, the content of ethylene is preferably 55 to 99.9% by weight, and most preferably 90 to 99.9% by weight. The content of the alpha olefin-based comonomer is preferably 0.1 to 45% by weight, and most preferably 0.1 to 10% by weight.

The density of the polyethylene of the present invention is affected by the amount of alpha olefin comonomer used. That is, when the amount of the alpha olefin comonomer is large, the density is low, while when the amount of the alpha olefin comonomer is small, the density is high. The density of the polyethylene according to the present invention is preferably 0.910 to 0.940 g / cm 3 in order to obtain optimum physical properties of the film product.

The weight average molecular weight of the polyethylene according to the present invention is preferably 80,000 to 300,000, but is not limited thereto.

The polyethylene according to the present invention may contain other additives. Specifically, such additives include heat stabilizers, antioxidants, UV absorbers, light stabilizers, metal deactivators, fillers, reinforcing agents, plasticizers, lubricants, emulsifiers, pigments, optical bleaches, flame retardants, antistatic agents and foaming agents. The kind of the additive is not particularly limited, and general additives known in the art can be used.

The polyethylene according to the present invention is excellent in processability, has a melt flow ratio (MFRR) value in a range suitable for processing, and is excellent in moldability, tensile strength, tear strength, It can be used for production.

The polyethylene according to the present invention can be produced, for example, according to the production method described below, but is not limited thereto.

A second aspect of the present invention relates to a method for producing polyethylene using a hybrid supported metallocene catalyst in which at least two different metallocene compounds are supported on one support.

According to the method for producing polyethylene of the present invention, there is provided a process for producing polyethylene having a molecular weight distribution curve of at least two in the presence of a mixed supported metallocene catalyst having at least two different metallocene compounds carried on one carrier .

In the method for preparing polyethylene according to the present invention, silica, silica-alumina, silica-magnesia, etc., dried at a high temperature may be used as a carrier which can be used for preparing the hybrid supported metallocene catalyst, ₂ O, K ₂ CO ₃ , BaSO ₄ , Mg (NO ₃ ) ₂ and the like, carbonate, sulfate, and nitrate components.

The smaller the amount of hydroxyl groups (-OH) on the surface of the support is, the more difficult it is to remove all the hydroxyl groups (-OH). Therefore, the amount of hydroxyl group (-OH) is preferably 0.1 to 10 mmol / g, more preferably 0.1 to 1 mmol / g, and most preferably 0.1 to 0.5 mmol / g. The amount of the surface hydroxyl group (-OH) can be controlled by the production conditions or the method of the carrier, or the drying conditions or the method (temperature, time, pressure, etc.). Further, in order to reduce side reactions caused by some hydroxyl groups remaining after drying, it is also possible to use a carrier in which the hydroxyl group (-OH) is chemically removed while preserving the highly reactive siloxane groups participating in the loading.

In the method for producing polyethylene according to the present invention, the hybrid supported metallocene catalyst is a process for producing polyethylene using a hybrid supported metallocene catalyst in which at least two different metallocene compounds are supported on one carrier, The first metallocene compound, which is one of the following metallocene compounds, is a compound represented by Formula 1, and the second metallocene compound, which is another one of the metallocene compounds, is a compound represented by Formula 2 below.

The first metallocene compound, which is one of the metallocene compounds, may be represented by the following formula (1), and the second metallocene compound which is another one of the metallocene compounds may be represented by the following formula (2).

[Chemical Formula 1]

(L ¹ ) _p (L ² ) MQ _{3 -p}

In Formula 1, M is a Group 4 transition metal of the periodic table,

L ¹ and L ² are, each same or different, and independently a hydrogen radical, a C _{1 ~ 20} 14 is substituted by an alkyl radical, a hydrocarbyl radical of a C _{2 ~ 20} alkenyl radicals, C _{6 ~ 30} aryl radicals, C _{7 ~ 30} alkylaryl radical, C _{7 ~ 30} arylalkyl radicals, C _{1 ~ 20} of the Or a ligand in which two adjacent carbon atoms are connected by a hydrocarbyl radical to form a 4- to 8-membered ring,

Q is a halogen radical, C _{1 ~ 20} An alkyl radical, alkenyl radical, an arylalkyl radical of C _{6 ~ 30} aryl radicals, C _{7 ~ 30} alkylaryl radicals or C _{7 ~ 30} of the C _{2 ~ 20,} the same as or different from each other, if more than one Q and , it is possible to two Q form a hydrocarbon ring with C _{1 ~ 20,}

p is 1 or 0,

(2)

In Formula 2, M is a Group 4 transition metal of the periodic table;

R1 and R2, respectively, and the same as or different from each other, independently represent a hydrogen atom, a C _{1 ~ 20} alkyl radicals, C _{6 ~ 30} aryl radical, a silyl radical, a C _{2 ~ 20} alkenyl radicals, C _{7 ~ 30} of the alkyl an aryl radical, a metalloid radical of Group 14 metal substituted with an arylalkyl radical, or hydrocarbyl of C _{7 ~ 30,} wherein R1 and R2 comprises an aryl radical of C _{1 ~ 20} alkyl radical or C _{6 ~ 30} of the Lt; / RTI > may be linked together to form a ring;

R ₃ Is, and the same as or different from each other, each independently represent a hydrogen atom, a halogen radical, an alkylaryl radical of C _{1 ~ 20} alkyl radicals, C _{6 ~ 30} aryl radicals, C _{2 ~ 20} alkenyl radicals, C _{7 ~ 30} of the, A C _{7 ~ 30} arylalkyl radical, a C _{1 ~ 20} alkoxy radical, a C _{6 ~ 30} aryloxy radical or an amido radical, said R ₃ Two or more of R < ₃ > may be linked to each other to form an aliphatic or aromatic ring;

CY1 is a substituted or unsubstituted aliphatic or aromatic ring,

Q ₁ and Q ₂ Are each independently a halogen radical, an aryl group of C _{1 ~ 20} alkyl amido radical, a C _{6 ~ 30} aryl amido radical, a C _{1 ~ 20} alkyl radicals, C _{2 ~ 20} alkenyl radicals, C _{6 ~ 30} of the A C _{7 to} C ₃₀ alkylaryl radical, a C _{7 to} C ₃₀ arylalkyl radical, or a C _{1 to} C ₂₀ alkylidene radical.

In the method for producing polyethylene according to the present invention, the second metallocene compound may be a compound represented by the following formula (3).

(3)

In Formula 3, M is a Group 4 transition metal of the periodic table;

R4 and R5 each, and the same as or different from each other, independently represent a hydrogen atom, an alkyl radical of _{C 1 ~ 20, C 6 ~} 30 aryl radical or a silyl radical;

R6 is, each the same as or different from each other, independently represent a C _{1 ~ 20} alkyl radicals, C _{6 ~ 30} aryl radicals, C _{2 ~ 20} alkenyl radicals, C _{7 ~ 30} alkylaryl radical, C _{7 ~ 30} of the arylalkyl radicals, and also radicals or aryloxy radicals of amino C _{1 ~ 20} alkoxy radical, C _{6 ~ 30} of the R ₆ Two or more of R < ₆ > may be linked to each other to form an aliphatic or aromatic ring;

Q ₃ and Q ₄ is an alkyl radical, a halogen radical, C _{1 ~ 20} alkyl amido radical, C _{6 ~ 30} aryl amido radical or a C _{1 ~ 20} of the.

Specific examples of the second metallocene compound may be a compound represented by one of the following structural formulas, but are not limited thereto.

In the above formula, R ₇ is hydrogen or a methyl radical,

Q ₅ and Q ₆ can each independently be selected from a methyl radical, a dimethylamido radical or a chloride radical.

In the method for producing polyethylene according to the present invention, the mixed supported metallocene catalyst is prepared by a) contacting a supported metallocene catalyst carrying at least one metallocene compound with a cocatalyst to form an activated supported metallocene catalyst ; And b) further carrying one or more metallocene compounds different from the metallocene compound on the activated supported metallocene catalyst.

For example, one metallocene compound that induces a low molecular weight polyethylene and one metallocene compound that derives a high molecular weight polyethylene are impregnated into one carrier together with the cocatalyst to form a reaction in a single reactor It is possible to prepare a mixed supported metallocene catalyst which can easily control the molecular weight distribution.

In the method for producing polyethylene according to the present invention, the co-catalyst contains a Group 13 metal of the periodic table, and the molar ratio of Group 13 metal / Group 4 metal of the mixed supported metallocene catalyst is preferably 1 to 10,000, To 1,000 is more preferable, and 10 to 100 is most preferable.

Representative co-catalysts that can be used to activate the metallocene compound include alkylaluminum-based trimethylaluminum, triethylaluminum, triisobutylaluminum, trioctylaluminum, methylaluminoxane, ethylaluminoxane, isobutylaluminoxane , Butylaluminoxane and the like. Examples of the neutral or ionic compound of the boron system include tripentafluorophenylboron, tributylammonium tetrapentafluorophenylboron and the like, but the present invention is not limited thereto.

The content of the Group 4 transition metal in the hybrid supported metallocene catalyst finally produced in the present invention is preferably 0.1 to 20% by weight, more preferably 0.1 to 10% by weight, and more preferably 1 to 3% by weight, Is most preferable. When the content of the Group 4 transition metal of the Periodic Table of Elements exceeds 20% by weight, the catalyst may escape from the carrier during ethylene polymerization to cause problems such as fouling, and the production cost is increased.

The molar ratio of Group 13 metal / Group 4 metal of the periodic table in the mixed supported metallocene catalyst is preferably 1 to 10,000, more preferably 1 to 1,000, 100 is most preferable.

It is preferable that the loading of the second metallocene compound is carried in a molar ratio of 0.5 to 2 based on 1 mole of the first metallocene compound to variously control the molecular weight distribution of the final polyethylene.

The amount of the promoter to be supported is preferably in the range of 1 to 10,000 moles per 1 mole of the metal contained in the first and second metallocene compounds, based on the metal contained in the co-catalyst.

The hybrid supported metallocene catalyst itself can be used for ethylene polymerization and may be used for prepolymerization in contact with olefinic monomers such as propylene, 1-butene, 1-hexene, 1-octene and the like.

The hybrid supported metallocene catalyst of the present invention is an aliphatic hydrocarbon solvent having 5 to 12 carbon atoms such as isobutane, pentane, hexane, heptane, nonane, decane and isomers thereof; Aromatic hydrocarbon solvents such as toluene and benzene; Dichloromethane, and a hydrocarbon solvent substituted with a chlorine atom such as chlorobenzene. Preferably, the solvent is treated with a small amount of aluminum to remove a small amount of water, air, or the like acting as a catalyst poison.

A polyethylene copolymer having a molecular weight distribution curve having a molecular weight distribution of at least two can be prepared using the hybrid supported metallocene catalyst. The copolymerization with an alpha olefin in the case of using a hybrid supported metallocene catalyst is particularly effective when a high performance polyethylene copolymer in which an alpha olefin comonomer is intensively bonded to a high molecular weight chain is induced by a second metallocene compound, .

The polyethylene may be produced in one continuous slurry polymerization reactor, a loop slurry reactor, a gas phase reactor, or a solution reactor, and may be carried out according to a conventional method while continuously feeding ethylene and an alpha olefin having 4 or more carbon atoms as a comonomer at a constant ratio can do.

The polymerization temperature in copolymerizing ethylene with a high alpha-olefin having 4 or more carbon atoms as a comonomer by using the hybrid supported metallocene catalyst of the present invention is preferably 25 to 500 ° C, more preferably 25 to 200 ° C, and most preferably 50 To 150 deg. C is more preferable. The polymerization pressure is preferably 1 to 100 Kgf / cm2, more preferably 1 to 50 Kgf / cm2, and most preferably 5 to 30 Kgf / cm2.

The polyethylene copolymer according to the present invention can be obtained by copolymerization of ethylene and an alpha olefin having 4 or more carbon atoms, using the mixed supported metallocene compound as a catalyst, and may have a molecular weight distribution or a molecular weight distribution.

In a third aspect of the present invention, the present invention provides a film comprising the polyethylene. The film according to the present invention is manufactured by a method of inflating a pellet of a polyethylene copolymer into a single-screw extruder so as to have a thickness of about 0.05 mm, as is well known in the art, but is not limited thereto.

Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. However, the examples are for illustrating the present invention, and the present invention is not limited thereto.

< Example >

Organic reagents and solvents required for catalyst preparation and polymerization were purified by standard methods from Aldrich and ethylene was polymerized after passing a high purity product from Applied Gas Technology through water and oxygen filtration apparatus , The contact between air and water was blocked at all stages of catalyst synthesis, support and polymerization, and the reproducibility of the experiment was improved.

Preparation Example 1: Preparation of a first metallocene catalyst Synthesis of (CH ₂ ) ₄ -C ₅ H ₄ ] ₂ ZrCl ₂

n-BuCp was obtained by reacting n-butylchloride with NaCp. Thereafter, n-BuCp was dissolved in THF at -78 ° C, n-butyllithium (n-BuLi) was added slowly, and the temperature was further raised to room temperature, followed by reaction for 8 hours. The lithium salt solution thus prepared was slowly added to a suspension solution of ZrCl ₄ (THF) ₂ (1.70 g, 4.50 mmol) / THF (30 ml) at -78 ° C. and further reacted at room temperature for 6 hours . All volatiles were vacuum dried and filtered with a hexane solvent to the oily, oily liquid material. The filtered solution was vacuum dried, and hexane was added thereto to induce a precipitate at a low temperature (-20 ° C). The obtained precipitate was filtered out at a low temperature to obtain a (CH ₂ ) ₄ -C ₅ H ₄ ] ₂ ZrCl ₂ compound in the form of a white solid. (Yield: 92%)

Preparation Example 2 Preparation of a Second Metallocene Catalyst Synthesis of [(6-methyl-1,2,3,4-tetrahydroquinolin-8-yl) trimethylcyclopentadienyl-η ⁵ ,

A solution of 6-methyl-1,2,3,4-tetrahydroquinoline (1.16 g, 7.90 mmol) in carbon tetrachloride (4 mL) was cooled to -20 ° C. N-bromo succinimide (1.41 g, 7.90 mmol) was slowly added thereto, and the reaction temperature was raised to room temperature and further reacted for 5 hours. The resulting compound was separated by column chromatography using MC and hexane (v: v = 1: 1) to give a pale yellow oil (0.71 g, 40%).

2,3-dimethyl-5-oxo-cyclohexane-l-enyl boronic acid (1.27 g, 8.26 mmol), Na 2 CO 3 (1.25 g, 11.8 mmol), Pd (PPh 3) 4 (0.182 g, 0.157 mmol) and an 8-bromo-1,2,3,4-tetrahydro-6 synthesis in front of the parent-methylquinoline (7.87 mmol) mixture Degassed DME (dimethyl ether) (21 mL) and distilled water (7 mL) was heated at 95 &lt; 0 &gt; C overnight. The reaction solution was cooled to room temperature and extracted twice with ethyl acetate (50 mL). The obtained compound was separated by column chromatography using hexane and ethyl acetate (2: 1) to obtain a pale yellow solid. (90%)

Anhydrous La (OTf) ₃ (21.4 mmol) and TFH (24 mL) was cooled to -78 ° C and MeLi (13.4 mL, 21.4 mmol) was added and reacted for about 1 hour. To this was added the compound of 5- (3,4-dimethyl-2-cyclopenten-1-one) -7-methyl-1,2,3,4-tetrahydroquinoline (7.13 mmol) The reaction was carried out for 2 hours and extracted with water and an acetate solvent. The obtained organic layer was shaken with HCl (2 N, 20 mL) for 2 minutes, neutralized with an aqueous NaHCO ₃ solution (20 mL), and dried over MgSO ₄ . The obtained compound was separated by column chromatography using hexane and ethyl acetate (10: 1) to obtain a pale yellow solid. (40%)

The obtained 1,2,3,4-tetrahydro-6-methyl-8- (2,3,5-trimethyl-cyclopenta-1,3-dienyl) quinoline ligand (0.696 mmol) and Ti (NMe _{2) 4} compound (0.156 g, 0.696 mmol) was dissolved in toluene (2 mL). The reaction solution was reacted at 80 ° C for 2 days, and all the solvents were removed to obtain a red solid compound. (100%)

Toluene (2 mL) was added to the red solid compound obtained above, and then Me ₂ SiCl ₂ (0.269 g, 2.09 mmol) was added at room temperature, and the reaction solution was reacted for about 4 hours. The obtained compound was recrystallized in hexane at -30 캜 to obtain a pure red solid. (0.183 g, 66%).

Preparation Example 3: Preparation of supported metallocene catalyst

(Carrier drying)

Silica (SYLOPOL 948, Grace Davison) was dehydrated under vacuum at a temperature of 400 ° C for 15 hours.

(Preparation of supported catalyst)

1.0 kg of silica is put into the reactor, and 10 L of toluene is added thereto. 5 L of 10 wt% methylaluminoxane (MAO) / toluene solution is added, and the mixture is slowly reacted at 40 ° C with stirring. Thereafter, the reaction product was washed with a sufficient amount of toluene to remove the unreacted aluminum compound, and the remaining toluene was removed by reducing the pressure at 50 캜. After adding 10 L of toluene again, 50 g of the metallocene catalyst A synthesized in Preparation Example 1 was dissolved in toluene, and the mixture was reacted for 1 hour. After the reaction is completed, stirring is stopped, the toluene is separated by layer, and then washed once with 20 L of toluene solution. Thereafter, 50 g of the metallocene catalyst B synthesized in Production Example 2 was dissolved in toluene, and the mixture was reacted for 1 hour. Thereafter, the solution was removed by filtration, washed twice with toluene, and dried under reduced pressure to obtain a solid powder.

&Lt; Production and Characterization of Polyethylene Copolymer >

The prepared metallocene hybrid supported catalyst was used to prepare a polyethylene copolymer according to a conventional method in different polymerization reactors. Evaluation items and evaluation methods of the polyethylene copolymer thus obtained are as follows. Film properties were evaluated by forming a film with a thickness of 0.05 mm.

[Material properties]

1) Density: ASTM 1505

2) Melt Index (MI, 2.16 kg / 10 kg): Measuring temperature 190 占 폚, ASTM 1238

3) MFRR (MFR ₂₀ / MFR ₂ ): MFR _{20 The} ratio of the melt index (MI, 21.6 kg load) divided by MFR ₂ (MI, 2.16 kg load).

4) Molecular weight, molecular weight distribution: Number-average molecular weight, weight-average molecular weight and Z-average molecular weight were measured using Gel Permeation Chromatography-FT-IR (GPC-FTIR) at a measurement temperature of 160 ° C. The molecular weight distribution is represented by the ratio of the weight average molecular weight to the number average molecular weight.

5) BOCD Index: The SCB content in the range of 30% (total 60%) of the molecular weight distribution (MWD) based on the weight average molecular weight (Mw) in the analysis of the GPC- / 1,000C) was measured and the BIODY index was calculated by the following equation (1).

[Equation 1]

[Film Properties]

1) Tensile strength and elongation: ASTM D 882. At this time, the test speed was 500 mm / min, and the average value was measured 10 times per one specimen.

2) Tear strength: A film having a certain thickness was cut out in the form of a test piece with a die cutter and measured according to ASTM D 1922. At this time, the test speed was 500 mm / min, and the average value was measured 10 times per one specimen.

3) Fallen Impact Strength: Fallen impact strength was measured by measuring 20 times or more per film sample based on ASTM D 1709 [Method A].

4) Cloudiness: measured according to ASTM D 1003. At this time, the average value was measured 10 times per one specimen.

[Film processability]

1) Resin melt pressure: The resin melt pressure generated at the extruded portion in the film forming process under the film processing conditions was measured.

2) Occurrence of Melt Fracture (M / F): Whether or not a melt fracture such as an arrow head occurred when the film was formed under the film processing conditions was measured.

Example  One

The supported metallocene catalyst obtained in the above Production Example was fed into a single loop slurry polymerization process to prepare a linear low density polyethylene according to a conventional method. As the comonomer, 1-hexene was used. The obtained polyethylene copolymer was granulated at an extrusion temperature of 180 to 210 ° C using a twin-screw extruder (75 psi, L / D = 36) after prescription of an antioxidant (Iganox 1010 + Igafos 168, CIBA) . The film was inflated using a single screw extruder (Xinhua Industrial Single Screw Extruder, Blown Film M / C, 50 psi, L / D = 20) at an extrusion temperature of 165 to 200 ° C to a thickness of 0.05 mm. At this time, the die gap was 2.0 mm and the blown-up ratio was 2.3. The physical properties of the raw material and the physical properties of the polyethylene polymer were measured in accordance with the properties evaluation methods of the examples, and the results are shown in Table 1.

Example  2

The supported metallocene catalyst obtained in the above Production Example was fed into a single loop slurry polymerization process to prepare a polyethylene copolymer according to a conventional method. 1-octene was used as the comonomer. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the results of the characteristics evaluation are shown in Table 1. [

Example  3

The supported metallocene catalyst obtained in the above Production Example was added to a single gas phase polymerization step to prepare a polyethylene copolymer according to a conventional method. As the comonomer, 1-hexene was used. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the results of the characteristics evaluation are shown in Table 1. [

Example  4

The supported metallocene catalyst obtained in the above Production Example was added to a single gas phase polymerization step to prepare a polyethylene copolymer according to a conventional method. As the comonomer, 1-hexene was used. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the results of the characteristics evaluation are shown in Table 1. [

Example  5

The supported metallocene catalyst obtained in the above Production Example was added to a single solution polymerization step to prepare a polyethylene copolymer according to a conventional method. 1-octene was used as the comonomer. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the results of the characteristics evaluation are shown in Table 1. [

Comparative Example  One

The Ziegler - Natta catalyst was fed into a continuous two - stage slurry polymerization process to produce linear low density polyethylene according to a conventional method. As the comonomer, 1-hexene was used. The granulation and film forming of the obtained polyethylene were the same as in Example 1, and the evaluation results of the properties are shown in Table 2. [

Comparative Example  2

The Ziegler - Natta catalyst was added to a single gas phase polymerization process to prepare a polyethylene copolymer according to a conventional method. As the comonomer, 1-hexene was used. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the evaluation results of the properties are shown in Table 2. [

Comparative Example  3

The Ziegler - Natta catalyst was added to a single gas phase polymerization process to prepare a polyethylene copolymer according to a conventional method. 1-octene was used as the comonomer. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the evaluation results of the properties are shown in Table 2. [

Comparative Example  4

The Ziegler-Natta catalyst was fed into a single solution polymerization process to prepare a polyethylene copolymer according to a conventional method. 1-octene was used as the comonomer. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the evaluation results of the properties are shown in Table 2. [

Comparative Example  5

Two types of metallocene supported catalysts were mixed at the upstream side of the reactor and then added to a single gas phase polymerization step to prepare a polyethylene copolymer according to a conventional method. As the comonomer, 1-hexene was used. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the evaluation results of the properties are shown in Table 2. [

Comparative Example  6

One type of metallocene catalyst was added to a single loop slurry polymerization process to prepare a polyethylene copolymer according to a conventional method. As the comonomer, 1-hexene was used. The polyethylene copolymer thus obtained was granulated and film-formed in the same manner as in Example 1, and the evaluation results of the properties are shown in Table 2. [

As can be seen from Tables 1 and 2, the polyethylene copolymer obtained in the Examples has a structure in which the polymer distribution structure has a remarkable molecular weight distribution and the content of the comonomer is concentrated on the high molecular weight side using the hybrid supported metallocene catalyst Lt; / RTI &gt; Therefore, when used as a film product, it has a great advantage of being excellent in moldability, tensile strength, tear strength, particularly impact strength characteristics and transparency. In addition, it has a relatively high MFRR value and a broad molecular weight distribution, and is excellent in film product processability.

In addition, the polyethylene copolymers obtained from Examples 1 to 5 were produced by changing the polymerization process and the comonomer using the hybrid supported metallocene catalyst of Production Example.

The polyethylene of Comparative Example 1 was polymerized in a continuous two-stage slurry polymerization process using a Ziegler-Natta catalyst and had a relatively broad molecular weight distribution. However, the compatibility of the comonomer was poor due to the characteristics of the catalyst. Also, the distribution of the comonomer is opposite to that of the Biocyte structure, and the physical properties of the film product manufactured using the same are relatively poor compared with the examples.

The polyethylenes of Comparative Examples 2 to 4 were polymerized in a single gas phase solution polymerization process using a Ziegler-Natta catalyst and had a typical narrow molecular weight distribution. As a result, the workability was extremely poor. Also, as in Comparative Example 1, the distribution of the comonomer was opposite to that of the Biocyte structure, and the physical properties of the film were generally inferior when the film was manufactured.

Comparative Example 5 was the same as the Examples in that a metallocene catalyst was used, but a catalyst in which a heterogeneous metallocene compound was physically mixed instead of a mixed supported metallocene catalyst was used. As a result, a precise analysis of the polyethylene polymer after polymerization has a problem that the arrangement state of the polymer in the unit volume is not uniform. That is, the molecular weight distribution and the bioCD index exhibit comparatively good values, but since the low molecular weight and high molecular weight resin are arranged in an irregularly distributed arrangement, the physical properties of the product are poor and the product properties are greatly improved even in a relatively good condition It was not.

In Comparative Example 6, a catalyst composed of one kind of metallocene compound was used, which was polymerized in a loop slurry polymerization process, but has a typical narrow molecular weight distribution and poor processability. When the catalyst to be used is a metallocene catalyst, the molecular weight distribution is rather narrow rather than when using the Ziegler-Natta catalyst, and the Biocdex index is somewhat better than the Ziegler-Natta catalyst. By having a narrow molecular weight distribution, transparency is good, but physical properties and processability are the same as those of other comparative examples, but are somewhat lower than those of the examples.

Claims (7)

1) the density is 0.91 to 0.920 g / cm 3,
2) The Broad Orthogonal Comonomer Distribution (BOCD) index is 1 to 5,
3) The molecular weight distribution (weight average molecular weight / number average molecular weight) is 1 to 3.6,
4) a melt flow rate ratio (MFR ₂₀ / MFR ₂ ) value measured by ASTM 1238 at 190 ° C of 5 to 20,
5) Polyethylene for film products, characterized in that the short chain branching (SCB) content per 1,000 carbons is 1 to 20. The polyethylene according to claim 1, wherein the polyethylene has a melt flow index (190 캜, 2.16 kg load condition) of 0.05 to 2 g / 10 min. The polyethylene according to claim 1, wherein the polyethylene is a copolymer of ethylene and an alpha olefinic comonomer. [4] The polyethylene according to claim 3, wherein the content of the alpha olefin comonomer is 0.1 to 45% by weight. [4] The method of claim 3, wherein the alpha olefin comonomer is selected from the group consisting of 1-butene, 1-pentene, 1-hexene, 1-hexadecene, 1-octadecene, and 1-eicosene. The polyethylene according to claim 1, wherein the weight average molecular weight of the polyethylene is 80,000 to 300,000. A film comprising the polyethylene of claim 1.

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