KR101396431B1 - Manufacture apparatus one type non-woven fabric vegetation-mat - Google Patents

Abstract

The present invention discloses an apparatus for producing a net-like nonwoven vegetable mat.
According to the present invention, a net made of polypropylene, coconut fiber net, or iron wire is placed in the central region, and the upper and lower coronets are irregularly interlaced by passing the net through the upper and lower portions thereof, Net and upper and lower coconut are interwoven with each other irregularly so that a monolithic nonwoven vegetable mat is manufactured and the tensile strength is superior to that of a vegetative mat which has not been conventionally integrated and the damage is prevented by being torn easily by external force, A long-term effect is provided.

Description

[0001] The present invention relates to a non-woven fabric vegetation mat,

The present invention relates to an apparatus for producing a net-like nonwoven vegetable mat, and more particularly, to a net nonwoven vegetable mat producing apparatus which comprises a net made of polypropylene (PP), a coconut fiber net or a wire or the like at a central region thereof and an upper coconut and a lower coconut Thereby forming a nonwoven vegetable mat integral with the net in the central region.

In general, the vegetation mat includes a mat portion for assisting germination and growth of the plant in use; And a structural part such as a net for having a structural force such as a tensile force. The required functions of these mats are natural materials such as rice straw, coconut fiber, reed and australia, moisture retention, heat insulation, and sunlight blocking function. Nets and woven fabrics of PP, PE, PVC, Chemical substances, etc. are used singly or in combination. Most mats, however, have the problem that they are not easily pulled even by some external forces because they have no tensile strength.

The structure of the net is installed to resist external force such as tensile force that the mat does not have. The net (net type) made of cords and strings made of coconut fiber is used. In addition, Or sewing with cotton yarn or yellow yarn.

1, a short fiber (coconut fiber) extracted from the fiber of the coconut fruit is placed in the center of the coconut fiber layer 200 spreading the sommon together and the coconut fiber layer The upper mat layer 100 and the lower mat layer 300 are constituted by upper and lower pulp sheets, a vinyl film for a light-shielding film, or a lid woven with rice straw so that the upper mat layer 100 and the lower mat layer 200 are not separated.

However, in the conventional vegetation mat, the upper mat layer and the lower mat layer, which are made of pulp paper, a vinyl film for a light-shielding film, or a lid wrapped with rice straw, are overlapped on the upper and lower portions of the coconut fiber layer to prevent the coconut fiber layer from being disturbed. This is because the coconut fiber layer constituting the vegetative mat and the upper and lower mat layers are not integrated so that the coconut fiber layer and the upper and lower mat layers are separated by the external force and are easily broken by tearing .

SUMMARY OF THE INVENTION The present invention has been conceived in order to overcome such a conventional problem, and it is an object of the present invention to provide a honeycomb structure, in which a net made of polypropylene, coconut fiber net or wire is placed in a central region and an upper coconut and a lower coconut Like non-woven vegetable mat, and a net non-woven vegetable mat which is formed integrally with the net of the central area by interlacing the net with each other irregularly.

A lower coconut feeder provided in an upper front region of the feed conveyor for feeding a lower coconut to the upper portion of the belt of the feed conveyor; A net supply device provided in a front area of the supply conveyor to supply a net made of polypropylene, coconut net or wire to the upper part of the lower coconut; An upper coconut feeder provided in the upper central region of the feed conveyor for feeding the upper coconut to the net top; And a vegetation mat production device for supplying a lower coconut, a net, and an upper coconut from the supply conveyor, the lower coconut and the upper coconut being irregularly interwoven with each other through upper and lower portions of the net to produce an integral vegetative mat .

According to the present invention, the net made of polypropylene, coconut fiber net, or iron wire is placed in the central region, and the upper and lower coconuts cross irregularly while being passed through the upper and lower portions of the net, Net and upper and lower coconut are interwoven with each other irregularly so that a monolithic nonwoven vegetable mat is manufactured and the tensile strength is superior to that of a vegetative mat which has not been conventionally integrated and the damage is prevented by being torn easily by external force, A long-term effect is provided.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a block diagram showing a conventional vegetation mat structure. Fig.
FIG. 2 and FIG. 3 are schematic views showing an apparatus for producing a net type nonwoven vegetable mat according to the present invention.
FIG. 4A and FIG. 4B are views showing the operation of the apparatus for fabricating a netted nonwoven vegetative mat according to the present invention.
Fig. 5 is an apparatus for producing a net type nonwoven vegetable mat according to the present invention, which is a configuration diagram showing irregularly bound states between nets. Fig.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

2 and 3 are views schematically showing the entire structure for fabricating the net-like nonwoven vegetable mat according to the present invention. FIGS. 4A and 4B are views showing the net- Fig. 5 is a configuration diagram of the net-like nonwoven vegetable mat according to the present invention irregularly bound to a central net. Fig.

2 to 5, an apparatus for producing a net type nonwoven vegetable mat according to the present invention includes a lower coconut feeder 10 to which a lower coconut 1 and an upper coconut 3 are fed, A supply device (30); A net supply device 20 for supplying a net 2 made of polypropylene, coconut net or wire or the like between the lower coconut 1 and the upper coconut 3; And a vegetation mat making apparatus 40 for forming the integral vegetation mat by irregularly bonding the lower coconut 1 and the upper coconut 3 through the upper and lower portions of the net 2.

The lower coconut feeder 10 collects the lower coconut 1 made of short fibers extracted from the fibers of the coconut fruit and feeds the lower collection hopper 12 provided in the upper front region of the feed conveyor 40, Wow; And a lower rotary drum 14 for feeding the lower coconut 1 which is rotatably supported at the lower end of the lower collecting hopper 12 and which is downwardly downwardly extended to the upper part of the belt 42 of the supply conveyor 40.

At this time, the lower rotary drum 14 is rotatably supported by the motor 15, and a plurality of dispersion rods 16 are provided on the outer circumferential surface so that the lower coconut 1 can be easily dispersed.

The net supply device (20) includes a storage support (21) provided in a central region above the supply conveyor (40); A supply reel 22 rotatably disposed above the storage support 21 and wound with a net 2; Net supply means 23 rotatably provided in the front region of the storage support 21 for supplying the net 2 to the upper portion of the lower coronet 1 laid over the belt 42 of the supply conveyor 40, Lt; / RTI >

The net supply means 23 includes a rear support 24 provided in a rear region of the storage support 21; A low-speed motor 25 mounted on the rear support 24; A low speed motor 25 and a chain 26 so as to be rotatably rotatable at low speed on a storage support 21 so as to supply a plurality of nets 2 for supplying the net 2 with the belt 42 of the supply conveyor 40 And a tooth 27.

The upper coconut feeder 30 collects the upper coconut 3 made of short fibers extracted from the fiber of the coconut fruit and feeds it to the upper collection hopper 32 provided in the upper rear region of the feed conveyor 40 ; And an upper rotary drum 34 for distributing and feeding the upper coconut 3, which is rotatably supported at the lower end of the upper collecting hopper 32 and falls downward, to the top of the net 2.

At this time, the upper rotating drum 34 is rotatably supported by the motor 35, and a plurality of dispersing rods 35 are provided on the outer circumferential surface so that the upper coconut 3 can be easily dispersed.

The vegetation mat manufacturing apparatus 50 is provided in a rear region of the supply conveyor 40 and is provided with a mat for receiving the lower coconut 1, net 2 and upper coconut 3 stacked on the supply conveyor 40, A conveyor 60; An upper moving plate (52) movably provided in an upper area of the mat conveyor (60) as upper and lower moving means (70); A plurality of upper binding pins 54 detachably fastened to the lower portion of the upper moving plate 52 to bind the upper coconuts 3 and bind them to the lower coconut 1 through the central net 2, ; A lower moving plate 56 movable up and down as a lower moving means 80 in a lower region of the mat conveyor 60; A plurality of lower binding pins 58 which are detachably fastened to the upper portion of the lower moving plate 56 to bind the lower coconut 1 and bind the upper coconat 1 to the upper noconnect 3 through the central net 2 .

A plurality of pin moving holes 62a are formed in the belt 62 of the mat conveyor 60 so as to allow the lower binding pins 58 to pass therethrough. The upper binding pins 54 and the lower binding pins 58 are formed in the upper A moving hook groove 59 for moving the coconut 3 and the lower coconut 1 downward and upward is formed.

On the other hand, a compression roller 90 for pressing the integral vegetative mat 4 on the lower coconut 1, the net 2 and the upper coconut 3 is provided in the rear area of the mat conveyor 60.

The upper moving means 70 includes an upper horizontal frame 72 in the upper area of the mat conveyor 60; A plurality of upper air cylinders 74 mounted on the upper horizontal frame 72; And an air piston 76 which is movably interposed in the upper air cylinder 74 and has an end mounted on the upper pressure plate 52.

The lower moving means 80 includes a plurality of lower air cylinders 84 mounted on the upper portion of the reinforcing frame 82 under the mat conveyor 60; And an air piston 86 which is movably interposed in the lower air cylinder 84 and has an end mounted on the lower portion of the lower press plate 56.

An operation state for fabricating the net-like nonwoven vegetable mat according to the present invention constructed as described above will be schematically described below.

2, when the lower coconut 1 collected in the lower collecting hopper 12 constituting the lower coconut feeder 10 is dropped downward, the lower coconut 1 of the lower rotatory drum 14 16 are regularly stacked on the belt 42 of the supply conveyor 40 while the lower coconut 1 is unfolded.

Thereafter, as the low-speed motor 25 of the net supply means 23 constituting the net supply device 20 is operated and the rotational force is supplied to the supply teeth 27 as the chain 26, the net 2 advances, The net 2 is loosened from the supply reel 22 which is located above the coconut 1 and is rotatably housed above the storage support 21 in the front region of the supply conveyor 40. [

Next, when the upper coconut 3 captured inside the lower collection hopper 32 constituting the upper coconut feeder 30 is taken out and dropped downward, The upper coconut 3 is unfolded by the cap 36 so as to be regularly stacked on the top of the net 2.

The lower coconut 1, the net 2 and the upper coconut 3 stacked on the belt 42 of the supply conveyor 40 are provided in the rear region of the supply conveyor 40 by the operation of the supply conveyor 40 And is supplied to the mat conveyor 60 (see Fig. 3)

In this state, the lower air cylinder 84 constituting the lower moving means 80 moves the air piston 76 upward, and the lower binding pin 58 fastened to the upper portion of the lower moving plate 56 is pressed against the mat After passing through the pin moving hole 62a formed in the belt 62 of the conveyor 60, the lower coconut 1 is caught in the moving hook groove 59 and is passed through the net 2 while passing through the upper coconut 3 (See Fig. 4A)

A plurality of upper binding pins 54 connected to the lower portion of the upper moving plate 52 by the downward movement of the air piston 76 by the operation of the upper air cylinder 74 constituting the upper moving means 70, The upper coconut 3 is caught in the moving hook groove 59 formed in the lower coconut 1 and is bound to the lower coconut 1 through the net 2. (See Fig. 4B)

In this state, when the lower moving means 80 and the upper moving means 70 are opposed to move the lower binding pin 58 upward and the upper binding pin 54 moves upward, The lower coconut 1 or the upper coconut 3 which is bound to the upper coconut 3 is hooked to the moving hook groove 59 of the upper coconut 3 to be moved downward through the net 2 So that they are irregularly bound to the lower coconut.

At the same time, the upper coconut 3 or the lower coconut 1, which is moved to the lower side and bound to the lower coconut 1, is caught in the moving hook groove 59 of the upper binding pin 54, 2) to move upward and to be irregularly bound to the upper coconut (3).

That is, the upper coconut 3 and the lower coconut 1 are irregularly passed between the nets 2 and are mutually bound to each other so that the binding forces of the lower coconut 1 and the upper coconut 3 (See Fig. 5)

When the binding is completed in this way, the lower coconut 1, the mat 2 and the upper coconut 3 are finally squeezed while passing between the pressing rollers 90 provided in the rear region of the feed conveyor 40, The production of the mat 4 is completed.

It will be apparent to those skilled in the art that various modifications and changes can be made in the present invention without departing from the spirit or scope of the present invention as defined by the appended claims. It will be appreciated that such modifications and variations are intended to fall within the scope of the following claims.

1: Lower coronet 2: Net
3: Upper Coconut 4: Integrated vegetation mat
10: Lower coconut feeder 20: Net feeder
30: Coconut feeder 40: Feed conveyor
42: Belt 50: vegetation mat making device
52: upper moving plate 54: upper binding pin
56: lower moving plate 58: lower binding pin
59: moving hook groove 60: mat conveyor
62: Belt 62a: Pin transfer hole

Claims (4)

A lower coconut feeder 10 provided in the upper front region of the feed conveyor 40 for feeding the lower coconut 1 onto the belt 42 of the feed conveyor 40;
A net feeding device 26 for feeding a net 2 made of polypropylene, a coconut net or a wire to the upper part of the lower coconut 1 in the upper central region of the feed conveyor 40, 20);
An upper coconut feeder 30 provided in an upper lower region of the feed conveyor 40 for feeding the upper coconut 3 above the net 2;
The lower coconut 1 and the upper coconut 3 are supplied from the supply conveyor 40 so that the lower coconut 1 and the upper coconut 3 are moved upward and downward of the net 2 And a vegetation mat manufacturing apparatus (50) for fabricating an integrated vegetation mat (4) by interlacing the vegetation mat (4) irregularly. The vegetation mat producing apparatus (50) according to claim 1, wherein the vegetation mat producing apparatus
A mat conveyor 60 provided in a rear region of the supply conveyor 40 to receive the lower coconut 1, the net 2 and the upper coconut 3 stacked on the supply conveyor 40;
An upper moving plate (52) movably provided at an upper region of the mat conveyor (60) as upper and lower moving means (70);
A plurality of upper binding pins 54 which are detachably fastened to the lower part of the upper moving plate 52 to hook the upper coconuts 3 and bind them to the lower coconut 1 through the central net 2, and;
A lower moving plate 56 movable downward as a lower moving means 80 in a lower region of the mat conveyor 60;
The lower coronet 1 is detachably fastened to the upper part of the lower moving plate 56 and passes through the pin moving hole 62a formed through the belt 62 of the mat conveyor 60 to hang the lower coronet 1, And a plurality of lower binding pins (58) for binding the lower nipple to the upper coconut (3). 3. The connector according to claim 2, wherein the upper binding pin (54) and the lower binding pin (58)
Wherein a moving hook groove (59) for moving the upper coconut (3) and the lower coconut (1) to the lower and upper portions is formed. The integrated vegetation mat (4) according to claim 1, wherein the integral vegetation mat
The upper coconut 3 is caught in the moving hook groove 59 of the upper binding pin 54 and is bound to the lower coconut 1 through the lower portion of the net 2,
The lower coconut 1 is caught in the moving hook groove 59 of the lower binding pin 58 so as to pass through the net 2 and bind to the upper coconut 3,
The upper coconut 3 bound to the lower coconut 1 and the lower coconut 1 bound to the upper coconut 3 are engaged with the lower hook pin 58 and the upper hook pin of the upper hook pin 54, And the net 2 is hooked on the upper coconut 3 and the lower coconut 1 by being passed through the upper and lower portions of the nail 59 to reinforce the self-reinforcing strength.

Images