KR101323182B1 - Gauze manufacturing method and method for manufacturing the goods manufactured by - Google Patents
Gauze manufacturing method and method for manufacturing the goods manufactured by Download PDFInfo
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- KR101323182B1 KR101323182B1 KR1020110099770A KR20110099770A KR101323182B1 KR 101323182 B1 KR101323182 B1 KR 101323182B1 KR 1020110099770 A KR1020110099770 A KR 1020110099770A KR 20110099770 A KR20110099770 A KR 20110099770A KR 101323182 B1 KR101323182 B1 KR 101323182B1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title description 3
- 229920000742 Cotton Polymers 0.000 claims abstract description 39
- 239000000835 fiber Substances 0.000 claims abstract description 29
- 239000000203 mixture Substances 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 8
- 239000000654 additive Substances 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 238000005406 washing Methods 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims abstract description 3
- 238000009960 carding Methods 0.000 claims description 4
- 239000002657 fibrous material Substances 0.000 claims description 2
- 244000058871 Echinochloa crus-galli Species 0.000 claims 1
- 235000015225 Panicum colonum Nutrition 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 239000000428 dust Substances 0.000 abstract description 6
- 239000000356 contaminant Substances 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 2
- 239000003344 environmental pollutant Substances 0.000 abstract 1
- 231100000719 pollutant Toxicity 0.000 abstract 1
- 238000001356 surgical procedure Methods 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000008280 blood Substances 0.000 description 3
- 210000004369 blood Anatomy 0.000 description 3
- 208000015181 infectious disease Diseases 0.000 description 3
- 208000003322 Coinfection Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 230000035876 healing Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 206010019049 Hair texture abnormal Diseases 0.000 description 1
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- 229920002678 cellulose Polymers 0.000 description 1
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- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F15/00—Auxiliary appliances for wound dressings; Dispensing containers for dressings or bandages
- A61F15/001—Packages or dispensers for bandages, cotton balls, drapes, dressings, gauze, gowns, sheets, sponges, swabsticks or towels
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/01—Non-adhesive bandages or dressings
- A61F13/01021—Non-adhesive bandages or dressings characterised by the structure of the dressing
- A61F13/01029—Non-adhesive bandages or dressings characterised by the structure of the dressing made of multiple layers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/01—Non-adhesive bandages or dressings
- A61F13/01034—Non-adhesive bandages or dressings characterised by a property
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/01—Non-adhesive bandages or dressings
- A61F13/01034—Non-adhesive bandages or dressings characterised by a property
- A61F13/01038—Flexibility, stretchability or elasticity
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2509/00—Medical; Hygiene
- D10B2509/02—Bandages, dressings or absorbent pads
- D10B2509/022—Wound dressings
Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Biomedical Technology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Epidemiology (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
본 발명은 거즈 제조방법에 관한 것으로, 더욱 상세하게는 카드기에서 거즈를 제조함에 있어서, 컨베이어밸트의 상면에 돌기를 형성함과 동시에 상기 돌기를 제외한 나머지 부분에 물풀 형태의 섬유혼합물이 쌓이면서 통공을 형성함과 동시에 이를 통해 신축성을 부여하도록 거즈를 구성함으로써, 종래의 거즈인 솜 및 직조면 보다 견고하고, 흡수력이 월등하며, 분진 및 오염물이 발생되는 것을 방지함은 물론 대량생산이 가능하여 제조원가를 절감할 수 있는 거즈 및 그 제조방법에 관한 것이다.
본 발명은 목화에서 채취한 섬유원료를 세척, 건조, 압축하여 가공된 목화섬유를 준비하는 단계와; 상기 가공된 목화섬유를 혼합기에 투입하여 해리함과 동시에 첨가물을 투입하여 혼합하는 단계와; 상기 단계에서 형성된 섬유혼합물을 카드기에 투입하여 거즈를 성형하는 단계와; 상기 단계에서 성형된 복수의 거즈를 적층하는 단계와; 상기 적층된 거즈를 가열수단에 통과시킴으로써 열처리하여 건조시키는 단계와; 상기 건조된 거즈를 냉각수단에 통과시킴으로써 냉각시키는 단계와; 상기 냉각된 거즈를 규격별로 귄취하여 제품을 생산하는 단계를 포함하여 이루어진 거즈 제조방법을 제공한다.
여기서, 상기 카드기에는 상면에 돌기가 형성된 컨베이어밸트 위에 섬유혼합물이 물풀처럼 고르게 퍼져서 거즈를 형성함과 동시에 상기 돌기에 의해 거즈에 통공이 형성되는 것을 특징으로 한다.
또한, 상기 거즈 제조방법에 의해 제조된 거즈를 제공한다.
이에 따라 본 발명은 카드기에서 거즈를 제조함에 있어서, 컨베이어밸트의 상면에 돌기를 형성함과 동시에 상기 돌기를 제외한 나머지 부분에 물풀 형태의 섬유혼합물이 쌓이면서 통공을 형성함과 동시에 이를 통해 신축성을 부여하도록 거즈를 구성함으로써, 거즈의 대량생산이 가능하며 제조원가를 절감할 수 있는 효과가 있음은 물론 상기 제조방법으로 제조된 거즈는 종래의 거즈에 비해 흡수력 및 탄력성이 월등하며, 분진 및 오염물이 발생하는 것을 방지할 수 있는 장점이 있다.The present invention relates to a gauze manufacturing method, and more particularly, in the manufacture of gauze in a card machine, while forming a projection on the upper surface of the conveyor belt and at the same time the fiber mixture in the form of a pool of water in the remaining portion except the projections stacked through By forming the gauze to form and at the same time give elasticity, it is stronger than conventional gauze cotton and woven surface, superior absorbing power, preventing dust and contaminants are generated, as well as mass production is possible It relates to a gauze that can be reduced and a method of manufacturing the same.
The present invention comprises the steps of preparing the processed cotton fibers by washing, drying and compressing the fiber raw material collected from cotton; Adding the processed cotton fiber to a mixer to dissociate and adding and mixing additives; Injecting the fiber mixture formed in the step into a card machine to form a gauze; Stacking a plurality of gauze formed in the step; Heat-treating and drying the laminated gauze through a heating means; Cooling the dried gauze through a cooling means; It provides a gauze manufacturing method comprising the step of producing a product by winding the cooled gauze by specification.
Here, the card machine is characterized in that through the projections formed on the upper surface of the conveyor belt evenly spread the fiber mixture like water pool to form a gauze, and at the same time through-holes are formed in the gauze by the projections.
In addition, it provides a gauze produced by the gauze production method.
Accordingly, in the present invention, in manufacturing the gauze in the card machine, while forming a projection on the upper surface of the conveyor belt and at the same time to form a through-hole while the fiber mixture in the form of a water pool in the remaining portion except the projection to give the elasticity through this By configuring the gauze so that the mass production of the gauze is possible to reduce the manufacturing cost, as well as the gauze produced by the manufacturing method is superior to the conventional gauze absorbing power and elasticity, dust and pollutants are generated There is an advantage that can be prevented.
Description
본 발명은 거즈 제조방법에 관한 것으로, 더욱 상세하게는 카드기에서 거즈를 제조함에 있어서, 컨베이어밸트의 상면에 돌기를 형성하고, 상기 돌기를 제외한 나머지 부분에 물풀 형태의 섬유혼합물이 쌓이면서 통공을 형성함과 동시에 이를 통해 신축성을 부여하도록 거즈를 구성함으로써, 종래의 거즈인 솜 및 직조면 보다 견고하고, 흡수력이 월등하며, 분진 및 오염물이 발생되는 것을 방지함은 물론 대량생산이 가능하여 제조원가를 절감할 수 있는 거즈 및 그 제조방법에 관한 것이다.
The present invention relates to a gauze manufacturing method, and more particularly, in the manufacture of gauze in the card machine, forming a projection on the upper surface of the conveyor belt, the fiber mixture in the form of a water pool in the remaining portion except the protrusions to form a through hole At the same time, by configuring the gauze to give elasticity through it, it is more durable than the cotton and woven surface of the conventional gauze, superior absorption, preventing dust and contaminants are generated, as well as mass production is possible to reduce the manufacturing cost It relates to a gauze that can be made and a method for producing the same.
일반적으로 자상, 화상, 찰과상 등 그 밖에 여러 가지 원인에 의해 신체의 외상에 의한 환부를 소독한 후 덮음으로써, 2차 감염을 막는 것은 물론 외부물체와의 접촉을 막아 환부가 신속하게 아물도록 보조하기 위하여 거즈가 제공된다.In general, disinfection and injury of the body caused by various causes such as cuts, burns, abrasions, etc. to prevent secondary infection as well as contact with external objects to help the affected area to heal quickly. Gauze is provided for this purpose.
이러한 거즈로는 목화 섬유를 뭉쳐서 위생약품에 침수시킨 솜(일명: 알콜솜 또는 약솜)과, 환부를 덮어 2차 감염을 막는 직조면(일명: 거즈)이 주로 사용된다.Such gauze is mainly used cotton wool (also known as alcohol cotton or medicine cotton) in which cotton fibers are immersed in the sanitary drug, and woven cotton (aka gauze) covering the affected part to prevent secondary infection.
상기 솜의 경우 피의 흡수능력은 탁월하지만 인장력이 없고, 사용시에 솜 자체에서 짧고 가느다란 섬유사(섬유조각)가 이탈되어 환부 또는 호흡기로 침입하여 감염의 원인이 된다.In the case of cotton, the absorbency of blood is excellent, but there is no tensile force, and when used, short and thin fibers (fibrous pieces) are separated from the cotton itself and invade into the affected area or respiratory tract, causing infection.
따라서, 신체의 외부에 노출되는 환부에 흐르는 피를 흡수하거나 소독하고자 하는 경우에는 환부를 봉합하지 않고 간단한 연고 등을 발라 치료하므로 상기 상처부위에 섬유사가 일부 달라붙어 있었다고 하더라도 치료 및 이후 상처의 치유과정에서 큰 문제가 되지 않아 실제로 널리 사용하고 있지만 신체의 일부를 절개한 수술을 통해서 내부를 치료하는 경우에는 수술 완료 후 절개부위를 봉합하는 과정에서 내부에 섬유사가 달라붙게 될 경우 수술후의 치유과정에서 섬유사가 문제를 일으키게 될 확율이 배우 높음에 따라 위생솜을 사용하지 않고 있다.Therefore, in the case of absorbing or disinfecting blood flowing to the affected part exposed to the outside of the body, it is treated by applying a simple ointment without suturing the affected part, even though the fiber yarn is stuck to the wound part, the treatment and subsequent healing process of the wound It is not a big problem at all, but it is widely used. However, when the internal treatment is performed through a surgical procedure in which a part of the body is injured, the fiber is stuck in the process of healing after the surgery. As the chances that Saga will cause problems are high, he is not using sanitary cotton.
한편, 상기 신체의 내부를 치료하기 위해 수술을 진행하는 경우에는 비록 흡수력은 솜에 비해 떨어지지만 섬유사의 이탈이 방지되어 신체의 내부에 상기 섬유사가 달라붙는 것을 방지할 수 있는 의료용 거즈가 널리 사용되고 있고, 이러한 의료용 거즈는 면사를 가로세로 직조한 상태에서 이를 여러 겹으로 겹치게 접은 구조를 가지고 있다.On the other hand, in the case of performing surgery to treat the inside of the body, although the absorbency is lower than the cotton, medical gauze that can prevent the fiber yarn from sticking to the inside of the body to prevent the separation of the fiber is widely used In addition, the medical gauze has a structure in which the cotton yarn is woven vertically and folded in multiple layers.
이와 같은 의료용 거즈는 피가 흐르는 신체부분에 맞닿도록 사용되어 피 또는 부유물을 흡수하는데 사용되지만, 기 설명된 바와 같이 솜에 비해서 흡수력이 떨어지므로 수술 과정에서 의료용 거즈를 자주 갈아주어야 하는 번거로움이 있으며, 이 또한, 상기 솜과 마찬가지로 거즈에서 탈락된 면사 또는 조각이 환부에 침입하는 문제가 있다.Such medical gauze is used to absorb blood or suspended matter by touching the body part where blood flows, but as described above, since the absorbency is inferior to cotton, the medical gauze has to be changed frequently during the surgical procedure. In addition, there is a problem that cotton yarn or pieces dropped from the gauze invade the affected part like the cotton.
그리고, 상기 거즈의 경우 면사를 가로세로 직조한 상태에서 이를 여러겹으로 겹치게 접은 구조로 목화 섬유에서 실을 뽑아 방직작업을 수행하여 생산해야 하는 과정이 포함되어 있어 제조단가가 높은 문제가 있다.
In the case of the gauze, there is a problem in that the manufacturing cost is high because a process in which cotton yarn is pulled out from cotton fibers in a state in which the cotton yarn is woven in the length and width thereof is folded in multiple layers to perform a weaving operation.
상기와 같은 문제점을 극복하기 위한 것으로, 본 발명은 종래의 거즈인 솜 및 직조면 보다 견고하고, 인장력이 탁월하며, 흡수력이 월등하고, 분진 및 오염물이 발생하는 것을 방지함은 물론 제조공정의 단축과 함께 대량생산이 가능하여 제조원가를 절감할 수 있는 거즈 및 그 제조방법을 제공하는데 그 목적이 있다.
In order to overcome the above problems, the present invention is more robust than the conventional gauze cotton and woven surface, excellent tensile force, excellent absorption, preventing dust and contaminants, as well as shortening the manufacturing process In addition, the object of the present invention is to provide a gauze and a method of manufacturing the same that can be mass-produced to reduce manufacturing costs.
상기와 같은 목적을 달성하기 위하여, 본 발명은 목화에서 채취한 섬유원료를 세척, 건조, 압축하여 가공된 목화섬유를 준비하는 단계와; 상기 가공된 목화섬유를 혼합기에 투입하여 해리함과 동시에 첨가물을 투입하여 혼합하는 단계와; 상기 단계에서 형성된 섬유혼합물을 카드기에 투입하여 거즈를 성형하는 단계와; 상기 단계에서 성형된 복수의 거즈를 적층하는 단계와; 상기 적층된 거즈를 가열수단에 통과시킴으로써 열처리하여 건조시키는 단계와; 상기 건조된 거즈를 냉각수단에 통과시킴으로써 냉각시키는 단계와; 상기 냉각된 거즈를 규격별로 귄취하여 제품을 생산하는 단계를 포함하여 이루어진 거즈 제조방법을 제공한다.In order to achieve the above object, the present invention comprises the steps of preparing a processed cotton fiber by washing, drying, and compressing the fiber material collected from the cotton; Adding the processed cotton fiber to a mixer to dissociate and adding and mixing additives; Injecting the fiber mixture formed in the step into a card machine to form a gauze; Stacking a plurality of gauze formed in the step; Heat-treating and drying the laminated gauze through a heating means; Cooling the dried gauze through a cooling means; It provides a gauze manufacturing method comprising the step of producing a product by winding the cooled gauze by specification.
여기서, 상기 카드기에는 상면에 돌기가 형성된 컨베이어밸트 위에 섬유혼합물이 물풀처럼 고르게 퍼져서 거즈를 형성함과 동시에 상기 돌기에 의해 거즈에 통공이 형성되는 것을 특징으로 한다.Here, the card machine is characterized in that through the projections formed on the upper surface of the conveyor belt evenly spread the fiber mixture like water pool to form a gauze, and at the same time through-holes are formed in the gauze by the projections.
또한, 상기 거즈 제조방법에 의해 제조된 거즈를 제공한다.
In addition, it provides a gauze produced by the gauze production method.
상기와 같은 방법으로 카드기에서 거즈를 제조함에 있어서, 컨베이어밸트의 상면에 돌기를 형성하고, 상기 돌기를 제외한 나머지 부분에 물풀 형태의 섬유혼합물이 쌓이면서 통공을 형성함과 동시에 이를 통해 신축성을 부여하도록 거즈를 구성함으로써, 거즈의 대량생산이 가능하며 제조원가를 절감할 수 있는 효과가 있음은 물론 상기 제조방법으로 제조된 거즈는 종래의 거즈에 비해 흡수력 및 탄력성이 월등하며, 분진 및 오염물이 발생하는 것을 방지할 수 있는 장점이 있다.
In manufacturing the gauze in the carding machine in the same manner as described above, forming a projection on the upper surface of the conveyor belt, to form a through-holes while the fiber mixture in the form of water pool other than the projections to form a through and at the same time to give elasticity By constructing the gauze, it is possible to mass-produce the gauze and reduce the manufacturing cost, as well as the gauze produced by the manufacturing method is superior to the conventional gauze absorbing power and elasticity, and that dust and contaminants are generated There is an advantage that can be prevented.
도 1은 본 발명인 거즈 제조방법에 따른 제조공정의 순서도
도 2는 본 발명에 따른 거즈 제조과정을 도시한 구성도
도 3은 본 발명인 거즈 제조방법에 의해 제조된 거즈 도시한 도면1 is a flow chart of the manufacturing process according to the inventors gauze manufacturing method
Figure 2 is a block diagram showing a gauze manufacturing process according to the present invention
Figure 3 is a view showing the gauze produced by the inventors gauze manufacturing method
상기와 같이 구성된 본 발명을 첨부된 도면을 참고로 하여 구체적으로 설명한다.The present invention configured as described above will be described in detail with reference to the accompanying drawings.
첨부된 도 1은 본 발명인 거즈 제조방법에 따른 제조공정의 순서도이고, 도 2는 본 발명에 따른 거즈 제조과정을 도시한 구성도이며, 도 3은 본 발명인 거즈 제조방법에 의해 제조된 거즈 도시한 도면이다.
1 is a flow chart of a manufacturing process according to the present invention gauze manufacturing method, Figure 2 is a block diagram showing a gauze manufacturing process according to the present invention, Figure 3 is a gauze manufactured by the present invention gauze manufacturing method Drawing.
먼저, 도 1과 도 2에서 보시는 바와 같이, 목화에서 채취한 섬유원료를 알칼리수에 혼합한 후 세척, 건조, 압축하여 가공된 목화섬유를 준비(S100)한다.First, as shown in Figures 1 and 2, after mixing the fiber raw material collected from the cotton in alkaline water, washed, dried, compressed to prepare the processed cotton fibers (S100).
이때, 상기 목화섬유 준비단계(S100)는 재료 및 원료를 준비하는 과정으로서, 양산 또는 수입으로 비축한 목화에서 섬유원료를 채취한 후 PH지수 4.5 이하인 알칼리수에 혼합 및 세척한 다음, 상기 세척된 목화섬유를 알칼리수와 분리하면서 탈수 및 건조한 다음 압축하여 가공된 목화섬유(10)를 준비한다.At this time, the cotton fiber preparation step (S100) is a process for preparing the material and raw material, after collecting the fiber raw material from the cotton stockpile mass production or import, and then mixed and washed with alkaline water having a pH index of 4.5 or less, the washed cotton Dewatering and drying while separating the fibers from alkaline water, and then compressed to prepare a processed cotton fiber (10).
상기 가공된 목화섬유(10)를 혼합기(30)에 투입하여 해리(풀어서 떨어지게 하는 현상)함과 동시에 첨가물(20)을 투입하여 혼합(S200)한다.The processed
이때, 상기 혼합기(30)에 투입되는 첨가물(20)은 셀롤로오스, 유화제, 고결방지제, 점증제, 조직향상제, 분산제, 안정제 등을 일정비율 또는 원재료의 성질과 중량에 따라 비율을 정하여 혼합하는 것으로 일반적이다.At this time, the
상기와 같이 혼합된 섬유혼합물(40)을 카드기(50)에 투입하여 거즈(1)를 성형(S300)한다. The mixed
이때, 상기 거즈 성형단계(S300)에서 상기 카드기(50)에는 상면(53)에 돌기(54)가 형성된 컨베이어밸트(52) 위에 섬유혼합물(40)이 물풀처럼 고르게 퍼져서 거즈(1)를 형성함과 동시에 상기 돌기(54)에 의해 거즈(1)에 통공(2)이 형성되며, 이를 통한 결속으로 거즈(1)에 인장력이 부여된다.In this case, in the gauze forming step (S300), the
또한, 상기 카드기(50)에는 섬유혼합물(40)을 담는 수조(51)의 일측에 고압 분사수단(55)이 더 구비되어 상기 섬유혼합물(40)을 고압으로 분사하여 침전되는 것을 방지함과 동시에 순환되면서 상기 컨베이어밸트(52)의 상면에 섬유가 안착되도록 하여 거즈(1)를 성형한다.In addition, the
상기 단계에서 성형된 복수의 거즈(1)를 적층(S400)한다.A plurality of gauze (1) formed in the step is laminated (S400).
이때, 상기 거즈 적층단계(S400)는 상기 카드기(50)와 동일한 여러 대의 카드기(50)에서 인출되는 거즈(1)를 일렬로 모아 적층하는 것이 바람직하다.At this time, the gauze stacking step (S400) it is preferable to stack the gauze (1) drawn from a plurality of
상기 적층된 거즈(1)를 가열수단(60)에 통과시킴으로써 열처리(S500)하여 건조시킨다.The laminated gauze (1) is passed through a heating means (60) by heat treatment (S500) and dried.
상기 건조된 거즈(1)를 냉각수단(70)에 통과시킴으로써 냉각(S600)시킨다.Cooling (S600) by passing the dried gauze (1) through the cooling means 70.
상기 냉각된 거즈(1)를 규격별로 귄취하여 제품을 생산(S700)하여 병원, 약국 및 의료기관에 납 품할 수 있도록 포장하여 제품을 유통한다.
The cooled gauze (1) is odorized by specifications to produce a product (S700) and packaged to be delivered to hospitals, pharmacies and medical institutions to distribute the product.
상기 거즈 제조방법을 통해 제조된 거즈(1)는 도 3에서 보시는 바와 같이, 상기 컨베이어밸트(52)의 상면에 형성된 돌기(54)에 의해 거즈(1)에 다수의 통공(2)이 연속적으로 형성함으로써 신축성을 부여하여 인장력이 탁월하며, 흡수력이 월등하고, 분진 및 오염물이 발생하는 것을 방지함은 물론 제조공정의 단축과 함께 대량생산이 가능하여 제조원가를 절감할 수 있는 장점이 있다.
As shown in FIG. 3, the
상기와 같이, 상기 돌기(54)에 의해 거즈(1)에 형성된 통공(2)은 상기 돌기(54)의 모양에 따라 통공(2)의 모양이 형성되며, 상기 통공(2)의 모양은 별, 사각, 타원, 마른모 등 다양한 모양을 형성할 수 있다.
As described above, the through
이상의 설명에서 본 발명은 특정의 실시 예와 관련하여 도시 및 설명하였지만, 특허청구범위에 의해 나타난 발명의 사상 및 영역으로부터 벗어나지 않는 한도 내에서 다양한 변경 및 변화가 가능하다는 것을 이 기술분야에서 통상의 지식을 가진 자라면 누구나 쉽게 알 수 있을 것이다.
While the invention has been shown and described in connection with specific embodiments thereof, it is well known in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as indicated by the claims. Anyone who has a can easily know.
1: 거즈 2: 통공
10: 목화섬유 20: 첨가물
30: 혼합기 40: 섬유혼합물
50: 카드기 51: 수조
52: 컨베이어밸트 53: 상면
54: 돌기 55: 고압 분사수단
60: 가열수단 70: 냉각수단1: gauze 2: through-hole
10: cotton fiber 20: additive
30: Mixer 40: Fiber Blend
50: card machine 51: tank
52: conveyor belt 53: upper surface
54: projection 55: high pressure injection means
60: heating means 70: cooling means
Claims (4)
Washing, drying and compressing the fiber raw material collected from the cotton to prepare the processed cotton fiber 10, the processed cotton fiber 10 is added to the mixer 30 and dissociated and at the same time mixed the additives 20 To form a fiber mixture 40, and the fiber mixture 40 is spread evenly on the conveyor belt 52 in which the protrusions 54 are formed on the upper surface to form a gauze 1, and at the same time by the protrusions 54. The fiber mixture 40 is introduced into the carding machine 50 forming the through hole 2 to form a gauze 1, and then the plurality of molded gauzes 1 are laminated, and the laminated gauze 1 After passing through the heating means (60) to dry the gauze characterized in that the dried gauze (1) is passed through the cooling means (70) to cool and then quenched the cooled gauze (1) by specifications.
상기 가공된 목화섬유(10)를 혼합기(30)에 투입하여 해리함과 동시에 첨가물(20)을 투입하여 혼합하는 단계(S200)와;
상기 단계(S200)에서 형성된 섬유혼합물(40)을 상면(53)에 돌기(54)가 형성된 컨베이어밸트(52) 위에 섬유혼합물(40)이 물풀처럼 고르게 퍼져서 거즈(1)를 형성함과 동시에 상기 돌기(54)에 의해 거즈(1)에 통공(2)을 형성하는 카드기(50)에 투입하여 거즈(1)를 성형하는 단계(S300)와;
상기 단계(S300)에서 성형된 복수의 거즈(1)를 적층하는 단계(S400)와;
상기 적층된 거즈(1)를 가열수단(60)에 통과시킴으로써 열처리하여 건조시키는 단계(S500)와;
상기 건조된 거즈(1)를 냉각수단(70)에 통과시켜 냉각하는 단계(S600)와;
상기 냉각된 거즈(1)를 규격별로 귄취하여 제품을 생산하는 단계(S700)를 포함하여 이루어진 거즈 제조방법.Preparing a processed cotton fiber 10 by washing, drying, and compressing the fiber material collected from cotton (S100);
Putting the processed cotton fiber 10 into the mixer 30 to dissociate and simultaneously adding and mixing the additives 20 (S200);
The fiber mixture 40 formed in the step (S200) is spread on the conveyor belt 52 on which the protrusions 54 are formed on the upper surface 53, and the fiber mixture 40 is evenly spread like water grass to form the gauze 1 and the A step (S300) of molding the gauze (1) by inserting it into the carding machine (50) forming the through hole (2) in the gauze (1) by the projection (54);
Stacking a plurality of gauze (1) formed in the step (S300) (S400);
Heat-processing and drying by passing the laminated gauze (1) through a heating means (60) (S500);
Cooling the dried gauze (1) by passing it through cooling means (70) (S600);
Gauze manufacturing method comprising the step of producing a product by winding the cooled gauze (1) according to the standard (S700).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020110099770A KR101323182B1 (en) | 2011-09-30 | 2011-09-30 | Gauze manufacturing method and method for manufacturing the goods manufactured by |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08291451A (en) * | 1995-04-19 | 1996-11-05 | Unitika Ltd | Nonwoven fabric and its production |
| KR20010102885A (en) * | 2001-10-13 | 2001-11-17 | 김윤석 | 4 layer non-woven fabric for hygienic application, and the method of producing the non-woven fabric |
| JP2008106372A (en) * | 2006-10-23 | 2008-05-08 | Toyota Motor Corp | Apparatus for producing natural fiber mat and method for producing natural fiber mat |
| KR20110070320A (en) * | 2009-12-18 | 2011-06-24 | 이희대 | A filler for life goods, and method for manufacturing the same |
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2011
- 2011-09-30 KR KR1020110099770A patent/KR101323182B1/en active IP Right Grant
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08291451A (en) * | 1995-04-19 | 1996-11-05 | Unitika Ltd | Nonwoven fabric and its production |
| KR20010102885A (en) * | 2001-10-13 | 2001-11-17 | 김윤석 | 4 layer non-woven fabric for hygienic application, and the method of producing the non-woven fabric |
| JP2008106372A (en) * | 2006-10-23 | 2008-05-08 | Toyota Motor Corp | Apparatus for producing natural fiber mat and method for producing natural fiber mat |
| KR20110070320A (en) * | 2009-12-18 | 2011-06-24 | 이희대 | A filler for life goods, and method for manufacturing the same |
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