KR101311284B1 - Duck down washing-drying system - Google Patents

Abstract

PURPOSE: A duck down washing and drying system is provided to industrially utilize discarded duck down. CONSTITUTION: A duck down washing and drying system comprises a duck down cleaner (10), a dehydrator (22), a duck down drier (40), a duck down collecting container (70), and a duck down collecting device (100). The duck down cleaner comprises an inlet, a stirrer, an outlet, and a water supply pipe. Duck down is introduced from a duck down loading dock to a cleaning container through the inlet. The stirrer is rotated by the rotation force of a rotary motor to stir the duck down. The duck down cleaned while being stirred by the stirrer is discharged through the outlet. The cleaning container receives water through the water supply pipe. The dehydrator comprises a dehydrating container and a body. The dehydrating container is connected to the outlet of the duck down cleaner to receive the duck down cleaned by the duck down cleaner. The body supports the dehydrating container and is rotated by the rotary motor.

Description

Duck down washing-drying system

The present invention relates to a duck down washing and drying system, and more specifically, to collect the duck down from the duck slaughterhouse processing the duck, washing, dehydration, drying, collecting the duck down, generated during the duck down drying atmosphere The present invention relates to a system including a dust collector for collecting the fine feathers released into the water.

In general, the duck slaughterhouse removes the duck feathers and treats the duck feathers as waste. The cost of the disposal is considerable and the waste causes environmental pollution.

However, if you use the down feathers that pollute the environment, you can use it for your benefit.

Looking at the use of duck down, duck jumper, duck down sleeping bag, duck down sofa is used, etc. In order to use the duck down as a commodity, from the down to feathers, for example, from 1 to about 3 steps. In other words, the quality is selected as upper, intermediate and lower.

So the upper jumper endothelial, the intermediate is sleeping bag endothelial, the lower end is used for sofa endothelial.

In order to sort out the ducks, a lot of manpower is mobilized. In view of the cost of manpower, the balance of profit is not correct in Korea.

But underdeveloped countries are different. As labor costs are very low, it was concluded that if the domestic duvets were exported to poor countries and sorted and then imported back, they were corrected.

In order to export the duck down, wash thoroughly. Drying and volume reduction should be done

Korean Patent Registration No. 10-0967257 Korean Laid-Open Patent No. 2002-0064728 Korean Laid-Open Patent No. 2013-0058239

In view of the above problems, to export the duck down,

To provide a system that includes a dust collector for washing down, dehydrating, drying, collecting dried duck down, compressing the collected down feather volume, and collecting fine feathers generated during duck down into the atmosphere. do.

In the washing tub (3) there is an inlet (4) for the duck down from the duck down loading dock (not shown), the rotation is connected to the rotational force of the rotary motor (5) to agitate the duck down introduced into the inlet (4) There is a stirrer (6), which is composed of a discharge port (7) for discharging the duck down washed and agitated by the stirrer (6), and a water supply pipe (not shown) for supplying water to the washing tub (3) A washer 10;

There is a dehydration container 20 connected to the discharge port 7 of the down feather cleaner 10 to receive the down feather washed by the down feather cleaner 10, and receives the dewatering container 20 to receive a motor ( A dehydrator 22 connected rotatably by a not shown) and including a body 21 for supporting the detachable container 20 in a detachable manner;

It has a receiving cylinder 30 for receiving and drying the down feathers dehydrated by the dehydrator 22, the receiving cylinder 30, the agent is formed so that the feather can be introduced into the receiving cylinder (30) The first stirrer 31 and the second stirrer 33 connected to the rotational force of the second rotary motor 32 to stir the duck feather introduced into the first input unit 31 and the second stirrer ( 33, the first discharge portion 34 formed to be discharged by the agitated and dried duck feather,

Covering the container 39 to cover the container but spaced apart from the outer wall of the container 30 to form a space 36,

Pipe 37 formed in the cover cylinder 39 to supply steam to the space portion 36,

A discharge hole 40 'for discharging steam filled in the space 36 through the pipe 37 into the atmosphere;

Duck down dryer (40) including a configuration in which the first fan motor 200 is installed in the pipe (41) communicated to suck the internal air of the receiving cylinder (30);

It is connected in communication with the first discharge portion 34 of the down fleece dryer 40 has a closed space portion 61 having a first inlet pipe 60 for receiving the dried duck down, but the closed space portion 61 ) Has a suction hole (63) in communication with the suction pipe (62) for suctioning the closed space portion 61 by the second fan motor (400) at the upper end of the inner space, the suction hole (63) There is a blocking net (64) for blocking the duck down so that the duck sucked into the closed space 61 is not discharged, the lower end is closed but the opening and closing door 66 and the opening and closing door so that the duck down falls to the bottom (66) a down feather collecting vessel 70 including an air hole 67 for receiving air from the third fan motor 700 to cool down the falling down feathers;

One end of the third inlet pipe (90) is connected to the lower end of the downspout (70) and the third inlet pipe (90) is coupled to the collection network (91) for collecting the duck down but the collection network 91 allows air to flow in and out,

And a feather collecting device 100 including a configuration connected to the connection pipe 92 so as to receive the collection network 91 and the inside is an enclosed space and communicate with the seventh fan motor 800 that sucks the internal space. ;

There is a fourth fan motor 300 connected to the pipe 120 to communicate with the first fan motor 200, there is an internal space 121 for receiving the air discharged from the fourth fan motor 300, , And a dust collector 125 having a shower 122 for showering the down feathers included in the air and an air discharge hole 123 through which the air introduced from the fourth fan motor 300 is discharged.

Effect, dust collector for washing the domestic duck down, dehydration, drying, collecting the dried duck down, collecting the collected duck down to compress the volume of the collected duck down, drying the duck down to collect the fine duck down discharged into the atmosphere By providing a system including, it is possible to industrially use the discarded duck, it is a very advantageous invention.

1 is a perspective view showing the entire system of the down feather washing and drying system,
2 is a perspective view for showing another direction of FIG.
3 is a perspective view for showing another direction of FIG.
4 is a perspective view showing the washing machine and the dehydrator of the duck down washing and drying system,
5 is a perspective view showing the washing machine and the dehydrator of the duck down washing and drying system,
6 is a perspective view of a dryer of the duck down washing and drying system,
7 is a perspective view of the main part of the dryer in the duck down washing and drying system,
8 is a perspective view partially cut in the down feather collecting device of the down feather washing and drying system,
9 is an explanatory diagram showing an embodiment of bar 9 of FIG.
10 is a perspective view showing a down feather dust collector of the down feather washing and drying system,
Figure 11 is a reference diagram showing a down feather dust collector of the down feather washing and drying system.

Looking at the duck down washer 10 as follows.

As shown in FIG. In the washing tub (3) there is an inlet (4) for the duck down from the duck down loading dock (not shown), the rotation is connected to the rotational force of the rotary motor (5) to agitate the duck down introduced into the inlet (4) There is an agitator 6 to make.

There is a discharge port 7 through which the duck down, which is stirred and washed by the stirrer 6, is discharged, and a water supply pipe that supplies water to the washing tub 3.

By constructing in this way, the duck down from the unloading station is introduced into the washing tub 3 by the blower motor 2 because the duck down is light and blows well in the wind.

After receiving the duck down, the water is filled in the washing tub (3) through a water supply pipe (not shown), and then the agitator (6) is rotated through the rotary motor (5) to continuously stir the duck down. The hair is washed.

Next, when dehydrating the duck down washed by the washing tub (3) is as follows.

There is a dehydration container 20 connected to the discharge port 7 of the down feather cleaner 10 to receive the down feather washed by the down feather cleaner 10, and receives the dewatering container 20 to receive a motor ( There is a body 21 that is rotatably connected by a support (not shown), but supports the dewatering container 20 to be detachable.

With this configuration, when the washing is completed in the washing tub, the duck down is discharged to the dehydration tank 20 through the pipe pipe 9 through the discharge hole 7 at the bottom of the washing machine, and the duck down flows into the duck down. Receiving dehydration container 20 dehydrates the duck down by the rotational force of the motor.

Next, look at the apparatus for drying the duck dehydrated by the dehydration container 20 as follows (see Fig. 7, 8).

It has a receiving cylinder 30 for receiving and drying the down feathers dehydrated by the dehydrator 22, the receiving cylinder 30, the agent is formed so that the feather can be introduced into the receiving cylinder (30) There is one feeding part 31,

 Stirred and dried by a second stirrer 33 and the second stirrer 33 which are connected to the rotational force of the second rotary motor 32 to rotate the duck feather introduced into the first input part 31. There is a first discharge portion 34 formed to discharge the down feathers,

Covering the container 30, there is a cover cylinder 39 to form a space 36 spaced apart from the outer wall of the housing 30.

Then, there is a pipe 37 formed in the cover cylinder 39 to supply steam to the space portion 36,

A discharge hole 40 'for discharging steam filled in the space 36 through the pipe 37 into the atmosphere;

Comprising a configuration in which the first fan motor 200 is installed in the pipe pipe 41 communicated to suck the internal air of the receiving cylinder 30 to complete the down dryer (40).

By configuring in this way, operation | movement and drying are performed as follows.

The duck feather is conveyed from the dehydrator and put into the first feeding part 31. Looking at such a fixed input, the dehydration container 20 accommodated in the body 21, using a hoist (not shown) hoist (hoist) to lift the dehydration container and moves to the down dryer (40).

Thereafter, the operator inserts the dehydrated duck down into the first input part 31 by manual labor. The reason for the convenient input is that the first fan motor 200 and the fourth fan motor communicated with the receiving container 30. 300 is constantly in the receiving container 30 inside the state. The suction pipe passage 30 ″ has a first strainer 30 ′ so that the duck is not sucked into the first fan motor 200.

In this way, because it is continuously sucked, it is convenient for the operator to accommodate the down feather in the receiving container (30).

Next, let's take a look at the drying process.

When steam is supplied through the pipe 37 formed in the cover cylinder 39, the space 36 between the accommodation cylinder 30 and the cover cylinder 39 is continuously filled, and thus the accommodation cylinder 30 is It is heated, so that the inner space of the container is heated.

Due to the heating, the duck down being stirred by the second stirrer 33 is dried.

If the moisture is continuously generated during the drying process, and the moisture is not discharged to the outside, the drying is not smooth and the moisture is continuously sucked using the first fan motor 200. The second stirrer 33 is rotated by the second rotary motor 32, and the steam continuously charged in the space 36 is discharged to the discharge hole 40 'formed at the bottom of the cover cylinder 39. .

The temperature of the container 30 is detected by a sensor (not shown) and the detected value is controlled by a control device (not shown) to adjust the amount of steam charge that can be charged in the space 36.

In the drying process, whether to dry can be determined by detecting the humidity inside the container using a humidity sensor. This is read by the control and can be checked by the operator.

When the duck down is dried by the same process as above, it is sent to the duck down container 70 which can collect the duck down will be described the process.

The first discharge part 34 formed at the lower end of the receiving container 30 is connected to be connected to the suction port of the fifth fan motor 500, and the discharge part of the fifth fan motor 500 collects the down feather to collect the down feathers. It is connected to the cylinder 70 by the communication pipe A.

Therefore, opening the valve (not shown) installed in the first discharge unit 34 (not shown), stopping the first fan motor 200, and then operating the fifth fan motor 500 may be located in the container 30. Dried duck down is moved to the duck down container (70). Of course, the second stirrer 33 is continuously stirring the duck down until the duck out in the receiving container 30 is exhausted.

By continuously stirring as described above, the fifth fan motor 500 may suck the duck down well.

Looking at the down feather collecting container 70, the closed space portion having a first inlet pipe 60 is connected in communication with the first discharge portion 34 of the down feather dryer 40 to receive the dried down feathers A suction hole communicating with the suction pipe 62 which sucks the sealed space 61 by a second fan motor 400 which is disposed at an upper end of the inner space. 63), the suction hole 63 has a blocking network 64 to block the duck down so that the duck down sucked into the closed space 61 is not discharged, the bottom is sealed at the bottom but the duck down to the bottom Opening and closing door 66 for opening and closing to fall and the lower end of the opening and closing door (66) is configured to include an air hole 67 to receive the air of the third fan motor 700 to cool down the down feather ( Complete 70).

With this configuration, with the help of the fifth fan motor 500, the down feather and air are introduced into the sealed space 61 from the first inlet pipe, and the introduced air is inhaled in communication with the second fan motor 400. When the 62 operates the second fan motor, the suction force is strong, and the ducks are strongly moved toward the suction tube 62. In the process, the upper end of the closed space 61, which is the conduit, is blocked by the screening net 64 so that the duck down is not sucked into the suction pipe 62.

(See also cities 3 and 8)

Therefore, the down feather is in a state of being adsorbed to the screen 64. When the duck down is constantly adsorbed and accumulated to some extent, the second fan motor 400 and the fifth fan motor 500 are stopped. If it stops like this, the duck down will fall down in the closed space 61.

Then, when opening and closing the door 66 in the lower end of the closed space 61, the down feather falls to the bottom of the door 66.

The opening and closing door 66 is designed so that one side is connected to the hinge shaft 66 'and the other side is opened and closed by the cylinder 69. Thus, the lower end of the sealed space 61 is sealed or opened by the cylinder 69 (see FIG. 9).

And, one end of the third inlet pipe (90) is connected to the lower end of the down feather collecting container 70, the other end of the third inlet pipe (90) is bound with the collection network (91) for collecting the down The collection network 91 allows air to flow in and out.

The feather collecting device 100 is configured to be connected to the connection pipe 92 so as to communicate with the seventh fan motor 800 that receives the collection network 91 and the inside is an enclosed space. Completed.

When the seventh fan motor 800 is operated in the configuration state, the seventh fan motor 800 sucks the inside of the down feather collecting device 100 in a vacuum state, and the duck at the bottom of the rotating body 160 by the suction. The hair is moved to the collection network (91). Since the collection network 91 is well communicated with the air inside and outside, the down feather at the bottom of the rotating body 160 is sucked.

When the rotor 160 is described in detail, the down feathers dropped to the bottom of the opening and closing door 66 are bitten by the rotors 160 which rotate inward to each other in a symmetrical state as shown in the drawing and pushed to the bottom of the rotors. . The reason for pushing the duck down by the rotating body 160 is to send a large amount of duck down slowly to the bottom. Only then can the ducks, which have a high temperature during drying, be cooled in the next process. The rotating body 160 is rotated by a motor (not shown) connected to the outside, the rotating body is long forward and backward, the shape is cylindrical.

Consider the following process. Duck down being pushed by the rotating body is cooled by the external third fan motor 700

Although the process has been omitted above, the box 161 is formed at the bottom of the opening and closing door 66 to install the rotating body 160 at the bottom of the box 161, and the lower sidewall of the rotating body 160 at the bottom thereof. In order to have an air hole 67 in communication with the third fan motor 700, the wind blows from the third fan motor 700 through the air hole 67 to cool the down feathers.

The air hole 67 receives the wind from the third fan motor through the pipe line portion 67 '.

Then, at the lower end of the rotating body 160, a stirring blade 171 for scattering the duck feather is installed on the circumferential edge of the long pipe 170 back and forth, and is rotated by the reduction motor 172. The traditional 173 is installed, but the stirring blade 171 installed in the rotating cylinder 173 has the stirring blade 171 disposed in a screw direction so that the duck feather moves to one side when the stirring blade 171 rotates.

The stirring blade 171 is provided with the stirring blade 171 on both ends of the long pipe longitudinal direction so that the screw direction is symmetrical to each other.

By placing the stirring blades 171 as described above, when the stirring blades 171 rotate, the duck feathers are collected in the center. In this way, the suction is facilitated by the third inlet pipe 90 by gathering to the center.

Next, let's look at the dust collector.

There is a fourth fan motor 300 connected to the pipe 120 to communicate with the first fan motor 200, there is an inner space 121 for receiving the air discharged from the fourth fan motor 300, It comprises a dust collector 125 having a shower (122) for showering the down feathers contained in the air and the air discharge hole 123 for discharging the air introduced from the fourth fan motor (300).

The body 121 'of the dust collector 125 is generated from the down feather collecting container 70 and discharged into the atmosphere to infiltrate the micro-oral with the help of the second fan motor 400, and the inlet pipe 122'. Through the body (121 ') is introduced through.

In this state, when the fourth fan motor 300 and the second fan motor 400 are operated, the fine feathers are positioned to the inside of the body 121 ', and the inlet pipe 122' having the discharge portion directed to the lower end thereof and the second fan motor 300 are moved. The exhaust pipe 122 ″ connected to the fan motor 400 sprays a powerful blowing wind containing fine feathers toward the water filled at the bottom of the body.

The micro-oral outbreak is the down fleece passing through the sieve of the downspout (70).

When sprayed as described above, the fine duck feather is temporarily submerged in water and then floats again and flows with water in the water flow direction to be collected toward the container 128.

The duck feather that is not immersed in water during the injection process is directed toward the air discharge hole 123, and has a sieve 130 on the upper side thereof, and thus is not discharged to the air discharge hole 123.

By collecting the fine feather as described above it is effective to prevent environmental pollution.

The container 128 is connected to the water storage tank 132 at the bottom of the container 128

There is a water pipe 131, the water storage tank 132 is a motor pump (F) for pumping the water of the water storage tank 132, the motor pump (F) is in the body 121 ' It is a configuration connected to the pipe for supplying water to the shower 122.

2: blowing motor 3: washing tub
4: inlet 5: rotation motor
6 agitator 7 discharge port
9: pipe pipe 10: duck down washer
20: dehydration container 21: the body
22: dehydrator 30: container
30 ': First strainer 30 ": Suction line
31: first input part 32: second rotation motor
33: second stirrer 34: first discharge unit
36: space 37: piping
39: cover container 40: duck down dryer
40 ': discharge hole 41: pipe
60: first inlet pipe 61: sealed space
62: suction pipe 63: suction hole
64: blocking network 66: opening and closing door
66 ': hinge shaft 67: air hole
67 ': Piping line part 69: Cylinder
70: duck down container 90: third inlet pipe
91: collection network 92: connector
100: down feather collecting device 120: pipe
121: internal space 121 ': body
122: shower 122 ': inlet pipe
122 ": exhaust pipe 123: air exhaust hole
125: dust collector 128: container
130: sieve 131: water pipe
132: water storage tank 160: rotating body
161: box
170: long pipe 171: stirring blade
172: reduction motor 173: rotary cylinder
200: first fan motor 300: fourth fan motor
400: second fan motor 500: fifth fan motor
700: 3rd fan motor 800: 7th fan motor
A: Communication tube F: Motor pump

Claims (1)

In the washing tub (3) there is an inlet (4) for the duck down from the duck down loading dock (not shown), the rotation is connected to the rotational force of the rotary motor (5) to agitate the duck down introduced into the inlet (4) There is a stirrer (6), the down-washing machine (10) consisting of a discharge port (7) for discharging the duck feathers stirred and washed by the stirrer (6), and a water supply pipe for supplying water to the washing tank (3) Wow;

There is a dehydration container 20 connected to the discharge port 7 of the down feather cleaner 10 to receive the down feather washed by the down feather cleaner 10, and receives the dewatering container 20 to receive a motor ( A dehydrator 22 connected rotatably by a not shown) and including a body 21 for supporting the detachable container 20 in a detachable manner;

It has a receiving cylinder 30 for receiving and drying the down feathers dehydrated by the dehydrator 22, the receiving cylinder 30, the agent is formed so that the feather can be introduced into the receiving cylinder (30) The first stirrer 31 and the second stirrer 33 connected to the rotational force of the second rotary motor 32 to stir the duck feather introduced into the first input unit 31 and the second stirrer ( 33, the first discharge portion 34 formed to be discharged by the agitated and dried duck feather,
Covering the container 39 to cover the container but spaced apart from the outer wall of the container 30 to form a space 36,
Pipe 37 formed in the cover cylinder 39 to supply steam to the space portion 36,
A discharge hole 40 'for discharging the steam charged in the space 36 through the pipe 37 into the atmosphere;
Duck down dryer (40) including a configuration in which the first fan motor 200 is installed in the pipe (41) communicated to suck the internal air of the receiving cylinder (30);

It is connected in communication with the first discharge portion 34 of the down fleece dryer 40 has a closed space portion 61 having a first inlet pipe 60 for receiving the dried duck down, but the closed space portion 61 ) Has a suction hole (63) in communication with the suction pipe (62) suctioning the closed space portion (61) by the second fan motor (400) outside the upper end of the inner space, the suction hole (63) There is a blocking net 64 for blocking the duck down so that the duck down sucked into the sealed space 61, the opening and closing door 66 and the opening and closing door to seal the lower end but the duck down falls to the lower end ( 66) a down feather collecting container 70 including an air hole 67 for receiving air from the third fan motor 700 to cool down the down feathers;

One end of the third inlet pipe (90) is connected to the lower end of the downspout container (70), the lower end of the third inlet pipe (90) is bound to the collection network (91) for collecting the duck down but the collection network 91 allows air to flow out of the inside,
A configuration including a feather collecting device 100 connected to the connection pipe 92 to receive the collection network 91 and the inside is an enclosed space and communicate with the seventh fan motor 800 that sucks the internal space. Duck down washing and drying system.

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