KR101308732B1 - Tension coating agent for forming insulating film with excellent glossy property, electrical resistance and method for forming insulation film using that, and oriented ecectrical steel sheet with coated insulating film that method - Google Patents

Tension coating agent for forming insulating film with excellent glossy property, electrical resistance and method for forming insulation film using that, and oriented ecectrical steel sheet with coated insulating film that method Download PDF

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KR101308732B1
KR101308732B1 KR1020110121585A KR20110121585A KR101308732B1 KR 101308732 B1 KR101308732 B1 KR 101308732B1 KR 1020110121585 A KR1020110121585 A KR 1020110121585A KR 20110121585 A KR20110121585 A KR 20110121585A KR 101308732 B1 KR101308732 B1 KR 101308732B1
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steel sheet
electrical steel
oriented electrical
phosphate
grain
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한민수
김상완
권민석
홍영수
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주식회사 포스코
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates
    • C23C22/22Orthophosphates containing alkaline earth metal cations
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1277Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties involving a particular surface treatment
    • C21D8/1283Application of a separating or insulating coating
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
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    • C21D8/1277Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties involving a particular surface treatment
    • C21D8/1288Application of a tension-inducing coating
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • C23C22/74Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process for obtaining burned-in conversion coatings

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Abstract

광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물 및 이를 이용한 절연피막 형성방법, 그 방법에 의해 형성된 절연피막을 갖는 방향성 전기강판에 관한 것으로, 방향성 전기강판의 절연피막 처리 공정에 있어 금속인산염, 콜로이달 실리카를 주요성분으로 하는 방향성 전기강판 장력코팅제로서, 상기 금속인산염은 제1인산 마그네슘(Mg(H2PO4)2)과 제1인산 알루미늄(Al(H2PO4)3)이 혼합된 혼합액이고; 상기 금속인산염 용액 100g에 대해, 5~15nm의 입자 크기를 갖는 콜로이달 실리카 고형분 30~60g을 포함하여 조성되는 것을 특징으로 하는 광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물을 제공한다.
본 발명에 따르면, 방향성 전기강판 장력코팅제의 주요성분인 금속인산염의 구성비를 달리하여 코팅제의 건조속도를 향상시킴으로써 미건조에 의한 절연 불량 문제를 해소할 수 있고, 아울러 콜로이달 실리카의 입자를 현재의 30% 이상 미세한 크기와 혼용하여 코팅 조도를 낮춤으로써 궁극적으로 전기 절연성과 피막의 광택을 향상시키는 효과를 얻을 수 있다.
The present invention relates to a tension coating composition for a grain-oriented electrical steel sheet having excellent gloss and insulation, a method of forming an insulating film using the same, and a grain-oriented electrical steel sheet having an insulating film formed by the method. In the insulating film treatment process of a grain-oriented electrical steel sheet, metal phosphate and colloidal Tension coating agent of a grain-oriented electrical steel sheet mainly composed of silica, the metal phosphate is a mixed solution of the first magnesium phosphate (Mg (H 2 PO 4 ) 2 ) and the first aluminum phosphate (Al (H 2 PO 4 ) 3 ) ego; With respect to the metal phosphate solution 100g, it provides a tension coating composition for a grain-oriented electrical steel sheet excellent in gloss and insulation, characterized in that it comprises a colloidal silica solid content of 30 ~ 60g having a particle size of 5 ~ 15nm.
According to the present invention, by improving the drying rate of the coating agent by varying the composition ratio of the metal phosphate, which is the main component of the oriented electrical steel sheet tension coating agent, it is possible to solve the problem of poor insulation due to undrying, and to remove the particles of colloidal silica By lowering the coating roughness in combination with a fine size of 30% or more, the effect of ultimately improving the electrical insulation and the gloss of the film can be obtained.

Description

광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물 및 이를 이용한 절연피막 형성방법, 그 방법에 의해 형성된 절연피막을 갖는 방향성 전기강판{TENSION COATING AGENT FOR FORMING INSULATING FILM WITH EXCELLENT GLOSSY PROPERTY, ELECTRICAL RESISTANCE AND METHOD FOR FORMING INSULATION FILM USING THAT, AND ORIENTED ECECTRICAL STEEL SHEET WITH COATED INSULATING FILM THAT METHOD}Tension coating composition for oriented electrical steel with excellent gloss and insulation, and method for forming insulating film using same, oriented electrical steel sheet having insulating film formed by the method INSULATION FILM USING THAT, AND ORIENTED ECECTRICAL STEEL SHEET WITH COATED INSULATING FILM THAT METHOD}

광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물 및 이를 이용한 절연피막 형성방법, 그 방법에 의해 형성된 절연피막을 갖는 방향성 전기강판에 관한 것으로, 특히 코팅제의 전기절연성 열위로 인한 와전류손의 저하를 막고 광택을 개선하여 변압기 제조를 위한 적층 작업시 피딩성을 좋게 함은 물론 궁극적으로 층간 고절연으로 인해 변압기의 효율을 높일 수 있도록 개선된 광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물 및 이를 이용한 절연피막 형성방법, 그 방법에 의해 형성된 절연피막을 갖는 방향성 전기강판에 관한 것이다.
The present invention relates to a tension coating composition for oriented electrical steel having excellent gloss and insulation, and to a method of forming an insulating coating using the same, and to a oriented electrical steel sheet having an insulating coating formed by the method, in particular, to prevent the reduction of eddy current loss due to the electrical insulating inferiority of the coating and Tension coating composition for oriented electrical steel with excellent gloss and insulation to improve the efficiency of the transformer due to high insulation between layers and ultimately to improve the feeding performance in the lamination work for transformer manufacturing by improving the efficiency and forming an insulating film using the same A method and a grain-oriented electrical steel sheet having an insulating coating formed by the method.

주지된 바와 같이, 방향성 전기강판이란 3.1% Si성분을 함유한 강판으로서, 결정립의 방위가 (110)[001]방향으로 정열된 집합조직을 가지고 있으며, 이 제품은 압연방향으로 극히 우수한 자기적 특성을 가지고 있으므로 이 특성을 이용하여 변압기, 전동기, 발전기 및 기타 전자 기기 등의 철심 재료로 사용된다.As is well known, a grain-oriented electrical steel sheet is a steel sheet containing 3.1% Si, which has an aggregate structure in which the grain orientation is aligned in the (110) [001] direction, and the product has extremely excellent magnetic properties in the rolling direction. It is used for iron core materials such as transformers, motors, generators, and other electronic devices.

본 발명과 관계되어 있는 공정은 방향성 전기강판의 최종공정인 '절연코팅 및 평탄화 소둔'으로서, 이 공정은 방향성 전기강판 포스테라이트층으로 구성된 1차 코팅위에 재코팅을 시행한 후 소둔하는 공정을 말하며, 이를 통해 소둔 후 냉각과정에서 피막과 소재와의 열팽창계수 차이에 의해 부가되는 인장응력으로 소재의 자기적 특성을 향상시킬 수 있게 된다.The process related to the present invention is a final process of insulating electrical coating and flattening annealing of a grain-oriented electrical steel sheet, this process is subjected to the annealing process after the recoating on the primary coating consisting of a layer of oriented electrical steel sheet forsterite This means that the magnetic properties of the material can be improved by the tensile stress added by the thermal expansion coefficient difference between the film and the material in the cooling process after annealing.

우수한 절연코팅은 기본적으로 외관에 결함이 없는 균일한 색상을 가져야 하지만, 기능성을 부여하려는 여러 가지 기술의 접목에 의하여 전기절연성을 향상시키고 피막의 밀착성을 강화시키는 것이 주로 이용되는 기술이었다.Excellent insulation coating should basically have a uniform color without defects in appearance, but the technique was mainly used to improve the electrical insulation and enhance the adhesion of the film by incorporating various techniques to give functionality.

최근 고 자속밀도급의 방향성 전기강판이 상용화되면서 최종 절연피막의 고 장력화를 추구하게 되었고, 실제 고 장력 절연피막이 최종제품의 자기적 특성 개선에 크게 기여함이 확인되었다. Recently, the commercialized high-strength oriented electrical steel sheet has been commercialized, and it has been found that the high tensile tension of the final insulating film has been pursued, and the actual high tensile insulating film has contributed significantly to improving the magnetic properties of the final product.

또한, 장력피막의 특성 향상을 위해서 여러 가지 공정인자의 제어 기법이 응용되고 있으며, 현재 상품화되어 있는 방향성 전기강판은 강판과 폴스테라이트계 바탕 피막 위에 형성된 절연피막의 열팽창계수 차이를 이용하는 것에 의해 강판에 인장응력을 부가함으로써 철손감소 효과를 도모하고 있는 것이 좋은 예다. In addition, the control technique of various process factors is applied to improve the characteristics of the tension film, and currently commercialized oriented electrical steel sheet by using the difference in the coefficient of thermal expansion of the insulating film formed on the steel sheet and the base layer of the fosterite-based film A good example is the reduction of the iron loss effect by adding tensile stress.

대표적인 절연피막 형성방법으로서, 일본특허 특개평11-71683에서와 같이 고온의 유리 전이점을 가진 콜로이달 실리카를 사용하여 피막장력을 향상시킨 방법 또는 일본특허 제3098691호, 일본특허 제2688147호에서와 같이 알루미나 주체의 알루미나 솔(alumina sol)과 붕산 혼합액을 이용, 전기강판에 고장력의 산화물 피막을 형성하는 기술이 개시되어 있다.As a typical method of forming an insulating film, a method of improving the film tension by using colloidal silica having a high temperature glass transition point as in Japanese Patent Laid-Open No. 11-71683 or in Japanese Patent No. 3098691 and Japanese Patent No. 2688147 Similarly, a technique for forming a high tensile oxide film on an electrical steel sheet using an alumina sol of alumina main body and a mixture of boric acid is disclosed.

또한, 국내 등록특허 제0377566호와 같이 폴스테라이트계 바탕 피막 위에 특정 금속원자를 함유한 인산 수소염과 실리카로 구성된 제1층을 형성시킴으로써 폴스테라이트계 바탕피막과 절연피막과의 밀착성 향상을 유도하고, 그 위에 재차 붕산 알루미늄을 주성분으로 하는 제2층을 형성시킴으로써 더욱 강력한 피막장력 효과를 내는 기술이 개시되어 있다.In addition, by forming a first layer composed of hydrogen phosphate salt and silica containing a specific metal atom on the porsterite base coating as in Korea Patent No. 0377566, it is possible to improve the adhesion between the base layer and the insulating coating A technique of inducing and forming a second layer containing aluminum borate as a main component thereon to produce a stronger film tension effect is disclosed.

최근에는 고효율을 강조하여 고자속밀도급의 방향성 전기강판이 상용화되면서 최종 절연피막의 고장력화를 추구하게 되었고, 이에 따라 자성 개선의 기능적인 새로운 역할이 부가되고 있다.In recent years, the high magnetic flux density-oriented oriented electrical steel sheet has been commercialized, and the high tensile strength of the final insulating film has been pursued. Accordingly, a new function of magnetic improvement has been added.

통상의 절연 피막에 의한 장력 부여능은 0.23mm 방향성 전기강판의 경우 0.30~0.36 kg/㎟의 수준이고, 이 정도의 장력부여에 의해서도 최종 제품에 자성 기여율은 약 2~3%의 개선효과가 있다고 보고 되고 있다.The tension imparting ability of the conventional insulating film is 0.30 to 0.36 kg / mm2 for 0.23mm oriented electrical steel sheet, and the magnetic contribution to the final product is improved by about 2 ~ 3% even with this tension. Is being reported.

따라서, 피막층의 고장력부여에 의한 자성개선은 자성중의 철심손실 즉, 철손에 영향을 주고 있으며, 소재에 부여하는 장력에 의하여 와류손실을 축소할 수 있기 때문에 자성 개선이 가능하다.Therefore, the improvement of magnetism by applying the high tension of the coating layer affects the iron core loss, that is, the iron loss in the magnet, and can improve the magnetization because the eddy current loss can be reduced by the tension applied to the material.

이와 더불어 전기강판의 와전류손을 감소시키기 위해서 재료를 박판으로 제조하게 되었으며, 이러한 재료를 적층해서 사용하는 경우 판의 표면이 절연되어 있지 않으면 박판에 의한 적층 효과가 사라진다. 따라서 전기강판에 있어서 표면 절연은 매우 중요하며, 이를 위해서 강판에 전기 절연성을 부여하는 장력 코팅의 역할은 매우 크다고 하겠다.In addition, in order to reduce the eddy current loss of the electrical steel sheet is made of a thin plate material, when the laminated material is used if the surface of the plate is not insulated, the lamination effect by the thin plate disappears. Therefore, the surface insulation is very important in the electrical steel sheet, for this purpose, the role of the tension coating for providing electrical insulation to the steel sheet is very large.

특히, 고전압용 변압기에서는 전기 절연성이 더욱 중요한데, 상기에서 언급한 바와 같이 현 장력코팅 연구는 대부분이 고장력 부여 및 친환경을 강조한 Cr-free 코팅제 개발에 그 초점이 맞추어져 있으며, 전기절연성 및 고객사 작업성을 향상시키기 위한 코팅조도의 향상에는 기술개발이 매우 미진한 실정이다.
In particular, electrical insulation is more important in high voltage transformers. As mentioned above, most of the current tension coating research is focused on the development of Cr-free coatings that emphasize high tension and eco-friendliness. In order to improve the coating roughness to improve the technology development is very low.

본 발명은 상술한 바와 같은 종래 기술상의 많은 한계점들을 극복하기 위해 창출된 것으로, 방향성 전기강판 장력코팅제의 주요성분인 콜로이달 실리카의 입자를 현재의 30% 이상 미세한 크기와 혼용하여 이를 통해 표면의 충진 효과를 극대화 시킴과 동시에 금속 인산염을 구성하고 있는 성분들의 구성비를 조정하여 건조속도를 가속화시켜 전기 절연성과 피막의 광택을 향상시킬 수 있도록 한 방향성 전기강판용 장력코팅제 조성물 및 이를 이용한 절연피막 형성방법, 그 방법에 의해 형성된 절연피막을 갖는 방향성 전기강판을 제공하는데 그 목적이 있다.
The present invention was created to overcome many of the limitations of the prior art as described above, by mixing the particles of the colloidal silica, which is the main component of the oriented electrical steel sheet tension coating agent with a fine size of more than 30% of the present, thereby filling the surface Tension coating composition for oriented electrical steel sheet to improve the electrical insulation and film gloss by maximizing the effect and adjusting the composition ratio of the components constituting the metal phosphate to improve the electrical insulation and the gloss of the coating, and the method of forming the insulating coating using the same It is an object to provide a grain-oriented electrical steel sheet having an insulating coating formed by the method.

본 발명은 상기한 목적을 달성하기 위한 수단으로, 방향성 전기강판의 절연피막 처리 공정에 있어 금속인산염, 콜로이달 실리카를 주요성분으로 하는 방향성 전기강판 장력코팅제로서, 상기 금속인산염은 제1인산 마그네슘(Mg(H2PO4)2)과 제1인산 알루미늄(Al(H2PO4)3)이 혼합된 혼합액이고; 상기 금속인산염 용액 100g에 대해, 5~15nm의 입자 크기를 갖는 콜로이달 실리카 고형분 30~60g을 포함하여 조성되는 것을 특징으로 하는 광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물을 제공한다.The present invention as a means for achieving the above object, in the insulating film treatment process of a grain-oriented electrical steel sheet as a oriented electrical steel sheet tension coating agent mainly composed of metal phosphate, colloidal silica, the metal phosphate is a magnesium phosphate monobasic ( Mg (H 2 PO 4 ) 2 ) and mono aluminum phosphate (Al (H 2 PO 4 ) 3 ) are mixed liquids; With respect to the metal phosphate solution 100g, it provides a tension coating composition for a grain-oriented electrical steel sheet excellent in gloss and insulation, characterized in that it comprises a colloidal silica solid content of 30 ~ 60g having a particle size of 5 ~ 15nm.

이때, 상기 금속인산염 혼합액은 제1인산 마그네슘과 제1인산 알루미늄의 비가 금속인산염 혼합액 100g을 기준으로 제1인산 마그네슘 25~90g, 제1인산 알루미늄 10~75g이 혼합되어 전체 100g이 되게 조성되는 것에도 그 특징이 있다.At this time, the metal phosphate mixture is composed of 25 to 90 g of the first magnesium phosphate, 10 to 75 g of the first aluminum phosphate mixed with the ratio of the first magnesium phosphate and the first aluminum phosphate to 100g total composition. It also has its features.

또한, 상기 콜로이탈 실리카는 5nm(A), 7nm(B), 15nm(C)로 서로 다른 입자 크기를 갖는 A,B,C가 혼합되어 구성되되, 상기 A,B,C의 구성비는 1:1:0, 0:1:1, 1:1:2 중 어느 하나의 중량비로 혼합된 것에도 그 특징이 있다.In addition, the colloidal silica is 5nm (A), 7nm (B), 15nm (C) is composed of a mixture of A, B, C having a different particle size, the composition ratio of A, B, C is 1: It is also characterized by mixing at a weight ratio of 1: 0, 0: 1: 1, 1: 1: 2.

뿐만 아니라, 본 발명은 방향성 전기강판에 절연피막을 형성하는 방법에 있어서; 상기 방향성 전기강판의 표면에 앞서 설명한 장력코팅제 조성물을 0.5 ~ 6.0 g/㎡ 범위에 걸쳐 도포하고, 800~900℃에서 10~50초간 건조 소부시켜 절연피막을 형성하는 것을 특징으로 하는 광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물을 이용한 절연피막 형성방법도 제공한다.In addition, the present invention provides a method for forming an insulating coating on a grain-oriented electrical steel sheet; The tension coating composition described above on the surface of the grain-oriented electrical steel sheet is applied over a range of 0.5 to 6.0 g / ㎡, and baked and baked for 10 to 50 seconds at 800 ~ 900 ℃ to form an insulating film, gloss and insulation properties The present invention also provides a method for forming an insulating coating using an excellent tensile coating composition for electrical steel sheet.

그리고, 본 발명은 방향성 전기강판의 표면에 앞서 설명한 방법으로 형성된 절연피막을 갖는 방향성 전기강판에 있어서; 상기 절연피막은 90mA 이하의 절연성을 가지면서 광택도는 45-53%를 유지하는 것을 특징으로 하는 방향성 전기강판도 제공한다.
In addition, the present invention provides a grain-oriented electrical steel sheet having an insulating coating formed on the surface of the grain-oriented electrical steel sheet by the method described above; The insulating film also provides a grain-oriented electrical steel sheet, characterized in that the glossiness is maintained at 45-53% while having an insulation of 90 mA or less.

본 발명에 따르면, 방향성 전기강판 장력코팅제의 주요성분인 금속인산염의 구성비를 달리하여 코팅제의 건조속도를 향상시킴으로써 미건조에 의한 절연 불량 문제를 해소할 수 있고, 아울러 콜로이달 실리카의 입자를 현재의 30% 이상 미세한 크기와 혼용하여 코팅 조도를 낮춤으로써 궁극적으로 전기 절연성과 피막의 광택을 향상시키는 효과를 얻을 수 있다.
According to the present invention, by improving the drying rate of the coating agent by varying the composition ratio of the metal phosphate, which is the main component of the oriented electrical steel sheet tension coating agent, it is possible to solve the problem of poor insulation due to undrying, and to remove the particles of colloidal silica By lowering the coating roughness in combination with a fine size of 30% or more, the effect of ultimately improving the electrical insulation and the gloss of the film can be obtained.

이하에서는, 바람직한 실시예를 참조하여 본 발명에 대하여 보다 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in more detail with reference to preferred embodiments.

본 발명은 방향성 전기강판용 장력코팅제를 제조함에 있어 전기절연성을 개선하여 층간 와전류손을 감소시키고 표면광택을 향상시켜 변압기 적층 작업시 작업성을 향상시키는 동시에 제품의 이미지를 고급화하는 것을 특징으로 한다.The present invention is characterized by improving the electrical insulation in the manufacture of the tension coating agent for oriented electrical steel sheet to reduce the interlayer eddy current loss and to improve the surface gloss to improve the workability at the time of laminating transformers and at the same time to enhance the image of the product.

앞서 설명한 바와 같이, 고자속밀도급의 방향성 전기강판이 상용화되면서 최종 절연피막의 고장력화를 추구하게 되었고, 이에 따라 자성 개선의 기능적인 새로운 역할이 부가되게 되었는데, 결과적으로 방향성 전기강판에 전기절연성을 부여하는 장력 코팅의 역할은 매우 크다고 하겠다.As described above, the commercialized high-strength oriented electrical steel sheet has been commercialized, and the high tensile strength of the final insulating film has been pursued. Accordingly, a new functional role of improving the magnetic properties has been added. As a result, the electrical insulating property of the oriented electrical steel sheet has been added. The role of the tension coating is very large.

이러한 방향성 전기강판은 변압기를 제조하는 고객사에 코일 상태로 제공되는데, 고객사에서는 변압기 규격에 맞게 재가공하게 된다.These oriented electrical steel sheets are provided in coil form to customers who manufacture transformers, which are then reworked to meet the transformer specifications.

이렇게 재가공된 낱장의 강판을 적층하여 변압기를 제조하는데, 적층시 표면의 조도가 크면 강판과 강판 사이의 마찰로 인해 작업성이 감소하게 된다.In this way, a transformer is manufactured by stacking sheets of reprocessed sheets. If the surface roughness is large during lamination, workability decreases due to friction between the steel sheets and the steel sheets.

이러한 경우 표면이 미려한 코팅을 적용함에 의해 강판과 강판 사이의 마찰을 줄일 수 있으며, 동시에 표면에 광택을 부여함으로써 제품에 고급스러운 이미지를 부여 할 수 있다.In this case, the friction between the steel plate and the steel plate can be reduced by applying a beautiful surface coating, and at the same time, it can give a high-quality image to the product by giving gloss on the surface.

이와 같은 상황을 고려한 본 발명에 따른 장력코팅제의 주요성분은 피막장력을 부여하는 콜로이달 실리카, 코팅제, 강판 계면에 접착력을 부여하는 금속인산염(제1인산 마그네슘(Mg(H2PO4)2)과 제1인산 알루미늄(Al(H2PO4)3) 혼합액), CrO3 그리고 이외 기능성을 보강하기 위한 미량의 첨가제로 구성된다.In consideration of such a situation, the main component of the tension coating agent according to the present invention is a colloidal silica which gives a coating tension, a coating agent, and a metal phosphate (magnesium phosphate (Mg (H 2 PO 4 ) 2 ) which imparts adhesion to the interface of the steel sheet. And monoaluminum phosphate (Al (H 2 PO 4 ) 3 ) mixture), CrO 3 and other minor additives to enhance functionality.

이때, 콜로이달 실리카의 경우 피막장력이 우수하며 제조비용이 비교적 저렴한 염기성 콜로이달 실리카를 사용하고 있으며, 장력코팅제의 바인더로 사용되는 산성의 금속 인산염과는 상용성이 좋지 않아 겔화 현상을 일으키게 된다.In this case, colloidal silica uses basic colloidal silica having excellent film tension and relatively low manufacturing cost, and does not have good compatibility with acidic metal phosphate used as a binder of the tension coating agent, thereby causing gelation.

이런 경우 산화크롬을 사용을 하면 두 성분이 혼합될 때 겔화 현상을 방지하고 코팅제가 안정한 액상을 지닐 수 있도록 한다.In this case, the use of chromium oxide prevents gelation when the two components are mixed and allows the coating to have a stable liquid phase.

또한, 장력코팅제의 절연성과 표면 광택을 향상시키기 위해서는 장력코팅의 성분과 건조 메커니즘에 대한 고찰이 필요하고 이에 대한 근본적인 기술을 제시해야 한다.In addition, in order to improve the insulation and surface gloss of the tension coating agent, it is necessary to consider the components of the tension coating and the drying mechanism, and present a fundamental technique.

따라서, 본 발명자는 다음과 같은 기술을 제안함으로써 문제점들을 해결하였다.Therefore, the present inventors solved the problems by proposing the following technique.

첫째, 장력코팅제 성분 각각의 건조 메커니즘과 전기절연성과의 관계에 주목하였다. 위에서 언급한 바와 같이 코팅제를 구성하고 물은 각각의 성분 자체가 가지고 있는 물과 전체적으로 비중을 맞추어 주기 위해 첨가된 물로 구성되어 있는데 이들의 건조 메커니즘에 대한 해석은 아직까지 되어 있지 않다. 본 발명자는 이러한 성분들간의 건조 메커니즘이 다름을 파악함은 물론 건조가 완벽하게 이루어 지지 않을 때 절연성이 저하됨에 알았다.First, attention was paid to the relationship between the drying mechanism and the electrical insulation of each of the tension coating agent components. As mentioned above, the coating consists of water and the water is composed of water added to balance the overall gravity with the water of each component itself. The inventors noticed the difference in the drying mechanism between these components as well as the insulation deterioration when the drying was not complete.

특히,코팅제 성분 중 금속인산염, 즉 제1인산 마그네슘(Mg(H2PO4)2) 인산염의 건조속도가 다른 성분대비 열위하며, 따라서 코팅 성분 중 금속 인산염의 구성 성분비를 제1인산 알루미늄(Al(H2PO4)3) 위주로 설계하여 코팅제 건조 능력을 향상시키는 것을 주요한 특징으로 하고 있다.In particular, the drying rate of the metal phosphate, ie, the first magnesium phosphate (Mg (H 2 PO 4 ) 2 ) phosphate in the coating agent is inferior to the other components, and therefore the constituent ratio of the metal phosphate in the coating component of the aluminum phosphate (Al (H 2 PO 4 ) 3 ) Mainly designed to improve the drying ability of the coating agent.

둘째, 장력코팅제의 주요성분인 콜로이달 실리카의 입자 크기를 줄임으로써 코팅조도 향상에 의한 마찰 감소 및 광택을 향상시켰다. 콜로이달 실리카는 코팅제 소부시 열팽창 계수가 낮은 세라믹층을 형성하여 소재에 인장응력을 부여하는 작용을 하며, 그 첨가량은 인산염 용액 100g에 대하여 고형분인때의 중량으로 30g 이하인 경우는 적절한 세라믹층을 형성하지 못하여 소재에 인장응력을 부여하는 것이 부족하게 되고, 60g 이상에서는 코팅제에 고형분비가 높아져 강판의 표면품질을 저하시킨다.Second, by reducing the particle size of the colloidal silica, the main component of the tension coating agent to improve the friction reduction and gloss by improving the coating roughness. Colloidal silica forms a ceramic layer with a low thermal expansion coefficient upon firing of the coating agent to impart a tensile stress to the material, and the amount of the colloidal silica forms an appropriate ceramic layer when the content is 30 g or less based on 100 g of phosphate solution. It is not enough to impart tensile stress to the material, the solid content is increased in the coating agent at 60g or more to reduce the surface quality of the steel sheet.

그러나, 콜로이달 실리카는 인장응력을 부여하는 역할 외에 코팅 형성 이후에 표면조도를 좌우하며, 특히 사용되는 콜로이달 실리카의 입자 크기가 코팅조도에 결정적인 역할을 미치는 것으로 본 연구를 통해 밝혀졌다. 따라서 본 발명에서는 입자 크기에 대한 코팅조도 및 광택도와의 관계를 구했으며, 현재 사용되고 있는 콜로이달 실리카의 입자 크기에 비해 2배 이하로 작은 크기를 사용했을 때 가장 큰 효과를 발휘함을 알게 되었다.However, colloidal silica, in addition to imparting tensile stress, influences the surface roughness after coating formation. Particularly, the colloidal silica has been found to have a decisive role in coating roughness. Therefore, in the present invention, the relationship between the coating roughness and the glossiness of the particle size was obtained, and it was found that the greatest effect was obtained when using a size smaller than twice the particle size of colloidal silica currently used.

더구나, 최근 고전력 변압기 수요증가에 따라 대형화되고 있으며, 이에 상응하게 적층되는 강판간의 절연 요구도 더욱 엄격해지고 있는 현실이다. 코팅제의 전기절연성을 향상시키기 위해서는 절연에 영향을 주는 인자에 대한 분석이 필요하다.In addition, as the demand for high power transformers increases recently, the size of the steel sheets increases, and the insulation requirements between steel sheets stacked correspondingly become more stringent. In order to improve the electrical insulation of the coating agent, analysis of the factors affecting the insulation is required.

본 발명은 이를 위해 문헌적 조사와 함께 건조온도와의 실험적 관계를 통해 코팅의 건조가 불충분 할 때 코팅에 의한 전기절연성이 저하 됨을 알아냈다.The present invention found that the electrical insulation by the coating is reduced when the coating is insufficient drying through the experimental relationship with the drying temperature for this purpose.

이를 기반으로 충분한 건조를 위해서는 건조로의 건조온도를 상향하는 것이 일반적인 방법이나 건조로 상향시 제품을 생산하기 위한 에너지의 소모가 커지며 따라서 생산 원가의 증가를 초래할 뿐만 아니라 건조로의 능력이 미치지 못할 경우 추가적인 설비 투자를 해야 하므로 본 발명에서는 건조온도 상승 또는 건조로의 추가적인 건조능력 향상 없이 완전한 건조가 가능한 방법에 대하여 고민하였다.On the basis of this, increasing the drying temperature of the drying furnace is a common method for sufficient drying. However, the energy consumption for producing the product increases when the drying furnace is increased, thus not only increasing the production cost but also additional equipment in case the capacity of the drying furnace is insufficient. In order to make an investment, the present invention contemplated a method capable of complete drying without increasing the drying temperature or improving the drying capacity of the drying furnace.

이에, 코팅제 성분간의 건조 메커니즘의 차이를 분석하였는데, 코팅제 성분별 건조속도를 파악하기 위해 인산염을 기본으로 콜로이달 실리카, 코팅제 희석용 물 순으로 차례대로 첨가하여 건조온도 800-900℃의 범위, 특히 850℃에서 시간을 달리하여 건조한 후 증발된 양을 표 1에 나타내었다.Thus, the difference in the drying mechanism between the coating components was analyzed. To determine the drying rate for each coating component, colloidal silica was added sequentially in order of phosphate and water for dilution of the coating agent, and the drying temperature was 800-900 ° C. Table 1 shows the amount evaporated after drying at 850 ° C. over time.

표 1에서 보는 바와 같이, 콜로이달 실리카는 짧은 시간 안에 거의 완벽하게 건조되는데 반해, 인산염은 20초 이전까지는 인산염내에 존재하는 물을 완전히 건조 시키지 30초 이상이 되어야 성분내에 존재하는 물을 증발시킬 수 있었다.As shown in Table 1, colloidal silica dries almost completely in a short time, whereas phosphate does not completely dry the water present in the phosphate until 20 seconds before it can evaporate the water present in the component. there was.

이때, 표 1에서 미건조 물 함량이 0에 가까울수록 완벽한 건조를 의미한다.At this time, in Table 1, the closer to 0, the undried water content means perfect drying.

코팅제 성분Coating Ingredient 이론적 물 함량
(%)
Theoretical water content
(%)
건조 시간에 따른 물 함량Water content according to drying time 미건조 물 함량
(%)
Undried Water Content
(%)
15초15 seconds 60초60 seconds 알루미늄 인산염Aluminum phosphate 4242 40.240.2 41.841.8 0.20.2 마그네슘 인산염Magnesium phosphate 38.838.8 40.140.1 1.91.9 콜로이달 실리카Colloidal silica 7070 29.829.8 30.030.0 00 알루미늄 인산염+
콜로이달 실리카
Aluminum Phosphate +
Colloidal silica
5757 55.255.2 56.456.4 0.60.6
마그네슘 인산염+
콜로이달 실리카
Magnesium Phosphate +
Colloidal silica
52.552.5 54.654.6 2.4.2.4.
알루미늄 인산염+
콜로이달 실리카+
희석수
Aluminum Phosphate +
Colloidal Silica +
Dilution water
7272 68.068.0 71.071.0 1.01.0
마그네슘 인산염+
콜로이달 실리카+희석수
Magnesium Phosphate +
Colloidal Silica + Dilution Water
65.465.4 68.268.2 3.83.8

이때 표 1에서와 같이, 인산염이 미건조되는 원인은 여러가지 이유가 있을 수 있는데, 첫째로 인산염 자체의 건조 메카니즘이 일반 물이 포함된 성분들의 건조 메카니즘과 다름을 들 수 있다 At this time, as shown in Table 1, there may be various reasons for the phosphate is undried, firstly, the drying mechanism of the phosphate itself is different from the drying mechanism of the components containing the general water

- 저온 상태 (코팅제 온도, ≤ 550 ℃)-Low temperature (coating agent temperature, ≤ 550 ℃)

인산염: 2Al(H2PO4)3 → Al2(H2P2O7)3 + 3H2O ↑ Phosphate: 2Al (H 2 PO 4 ) 3 → Al 2 (H 2 P 2 O 7 ) 3 + 3H 2 O ↑

콜로이달 실리카: nSiO2 + H2O → nSiO2 + H2O ↑Colloidal silica: nSiO2 + H 2 O → nSiO2 + H 2 O ↑

코팅제 희석용 첨가물: H2O ↑Coating diluent additive: H 2 O ↑

- 고온 상태 (코팅제 온도, ≥ 650 ℃)-High temperature (coating agent temperature, ≥ 650 ℃)

인산염: nAl2(H2P2O7)3 → [Al(PO3)3]2n + 3nH2O Phosphate: nAl 2 (H 2 P 2 O 7 ) 3 → [Al (PO 3 ) 3 ] 2n + 3nH 2 O

위의 화학식을 보면, 저온 상태에서 각각의 성분에 포함된 물은 일반적으로 생각되는 바와 같이 100℃ 이상이 되면 증발되고 각 성분에 포함된 고체성분 만이 존재하게 된다.Looking at the above chemical formula, the water contained in each component in a low temperature state is generally evaporated at 100 ° C. or higher as it is conceived, and only the solid component included in each component is present.

그러나, 금속 인산염의 경우에는 100℃ 정도에서 증발되는 통상적인 물이 있고, 여기에 더하여 온도가 상승함에 따라 화학반응이 진행되어 물로 빠져 나오는 물이 존재한다.However, in the case of the metal phosphate, there is conventional water which is evaporated at about 100 ° C, and in addition, there is water which is released into the water as the chemical reaction proceeds as the temperature rises.

이러한 물은 통상적으로 650℃ 이상에서 빠져 나오기 때문에 건조로의 온도가 최소한 650℃ 이상이어야 됨은 물론이고, 인산염의 반응시간과 관련이 있기 때문에 건조로에서 일정 시간 이상을 체류하여야 완벽한 건조를 이룰 수 있게 된다.Since such water usually exits at or above 650 ° C., the temperature of the drying furnace should be at least 650 ° C. or higher, and since it is related to the reaction time of phosphate, it is necessary to stay at least a certain time in the drying furnace to achieve perfect drying.

또한, 금속 인산염의 종류에 따른 건조 속도를 알아보기 위해 표 1과 같이 알루미늄 인산염과 마그네슘 인산염의 차이를 확인하였으며, 그 결과 같은 금속인산염 내에서도 마그네슘 인산염의 건조 속도가 알루미늄 인산염 대비 느리며 따라서 코팅제를 구성하고 있는 인산염의 구성비를 낮추는 것이 건조에 유리함을 알 수 있었다.In addition, to determine the drying rate according to the type of metal phosphate, the difference between aluminum phosphate and magnesium phosphate was confirmed as shown in Table 1, and as a result, the drying rate of magnesium phosphate in the same metal phosphate is slower than that of aluminum phosphate, thus forming a coating agent. Lowering the composition of phosphate was found to be advantageous for drying.

특히, 금속인산염 내에서 마그네슘 인산염의 비율을 최소한으로 하는 것이 건조로의 온도를 높이는 일 없이 코팅제의 건조속도를 높여 절연이 높아짐을 예상할 수 있었다(후술되는 표 2 참조).In particular, minimizing the ratio of magnesium phosphate in the metal phosphate could be expected to increase the drying rate of the coating without increasing the temperature of the drying furnace (see Table 2 described later).

전술한 바와 같이, 변압기 또는 발전기를 제조하는 고객사가 철강사로부터 방향성 전기강판을 코일 상태로 제공받는데, 이렇게 제공된 전기강판은 변압기 또는 발전기 규격에 맞게 재 가공하게 된다. 이렇게 재 가공된 낱장의 강판을 적층하여 변압기 또는 발전기를 제조하는데 고압용 변압기 또는 발전기의 경우 적층시 상당 부분을 수작업에 의존하고 있으며 따라서 적층시 표면의 조도가 크면 강판과 강판 사이의 마찰로 인해 작업성이 감소하게 된다. 이러한 경우 표면이 미려한 코팅을 적용함에 의해 강판과 강판 사이의 마찰을 줄일 수 있으며 동시에 표면에 광택을 부여함으로써 제품에 고급스러운 이미지를 부여 할 수 있다.As described above, a customer who manufactures a transformer or a generator receives a directional electrical steel sheet in coil form from a steel company, and the provided electrical steel sheet is reworked to meet the transformer or generator specifications. In order to manufacture transformer or generator by stacking sheet of reprocessed sheet like this, a high-voltage transformer or generator depends on a large part of lamination during manual lamination. Therefore, if the surface roughness is large during lamination, work is caused by friction between steel sheet and steel sheet. Sex will be reduced. In this case, the friction between the steel plate and the steel sheet can be reduced by applying a beautiful surface coating, and at the same time, it can give a high-quality image to the product by giving gloss to the surface.

코팅 후 코팅면에 의한 조도는 하기에 첨부한 [참고도면]과 같이 표현될 수 있다.After coating, the roughness by the coated surface may be expressed as shown in the accompanying drawings.

[참고도면][Reference Drawing]

Figure 112011091906719-pat00001
Figure 112011091906719-pat00001

상기 [참고도면]에서 보는 바와 같이, 코팅제를 도포하고 건조하면 건조공정에서 코팅제에 포함된 물은 증발되고 고체성분만이 남아서 도시와 같은 형태로 존재하게 된다.As shown in the reference figure, when the coating agent is applied and dried, the water contained in the coating agent in the drying process is evaporated and only the solid component remains to exist as shown in the figure.

이와 같이 코팅후의 표면 조도는 건조후 표면에 존재하는 코팅제의 고체성분에 의존하며 표면 조도가 매우 미려할 경우 난반사를 줄일 수 있고, 따라서 광택도도 향상된다.As such, the surface roughness after coating depends on the solid component of the coating agent present on the surface after drying, and when the surface roughness is very beautiful, the diffuse reflection can be reduced, and thus the glossiness is improved.

본 발명에서는 코팅 표면상태와 코팅제 성분과의 관계를 면밀히 검토한 결과, 콜로이달 실리카가 코팅 조도를 좌우하는 매우 중요한 요소임을 발견하였다.In the present invention, as a result of closely examining the relationship between the coating surface state and the coating component, it was found that colloidal silica is a very important factor that influences the coating roughness.

콜로이달 실리카는 코팅제 소부시 열팽창 계수가 낮은 세라믹층을 형성하여 소재에 인장응력을 부여하는 작용을 하며, 그 첨가량은 인산염 용액 대비 너무 적으면 적절한 세라믹층을 형성하지 못하여 소재에 인장응력을 부여하는 것이 부족하게 되고, 너무 많으면 코팅제에 고형분비가 높아져 강판의 표면품질을 저하시킨다.Colloidal silica acts to impart tensile stress to the material by forming a ceramic layer with a low coefficient of thermal expansion when the coating agent is baked. If the amount is too small compared to the phosphate solution, colloidal silica does not form an appropriate ceramic layer to impart tensile stress to the material. If the amount is too low, the amount of solid content increases in the coating agent, which lowers the surface quality of the steel sheet.

그러나, 콜로이달 실리카는 인장응력을 부여하는 역할 외에 코팅 형성 이후에 표면조도를 좌우하며, 특히 사용되는 콜로이달 실리카의 입자 크기가 코팅조도에 결정적인 역할을 미치는 것으로 본 연구를 통해 밝혀졌다.However, colloidal silica, in addition to imparting tensile stress, influences the surface roughness after coating formation. Particularly, the colloidal silica has been found to have a decisive role in coating roughness.

따라서, 본 연구에서는 입자 크기에 대한 코팅조도 및 광택도와의 관계를 구했으며, 현재 사용되고 있는 콜로이달 실리카의 입자 크기에 비해 2배 이하로 작은 크기를 사용했을 때 가장 큰 효과를 발휘함을 알게 되었다.Therefore, in this study, the relationship between the coating roughness and glossiness for the particle size was obtained, and it was found that the greatest effect was obtained when using a size smaller than twice the particle size of colloidal silica currently used. .

이렇게 제조된 코팅제의 경우 코팅과 강판과의 밀착성도 향상되어 코팅제 주 목적인 인장응력을 향상시키는 효과를 발휘한다.In the case of the coating agent prepared as described above, adhesion between the coating and the steel sheet is also improved, thereby exerting an effect of improving tensile stress, which is the main purpose of the coating agent.

밀착성이 향상됨에 의해 코팅에 의한 인장응력 향상 효과는 식 1과 같이 표현되며 본 발명자의 이전 연구에 잘 나타나 있다(등록특허 제0966819호 참조).The effect of improving the tensile stress due to the coating due to the improved adhesion is expressed by Equation 1 and is well represented in the inventors' previous research (see Patent No. 0966819).

Figure 112011091906719-pat00002
+ Adhesion effect .......(식 1)
Figure 112011091906719-pat00002
+ Adhesion effect ....... (Equation 1)

식 1에서 보는 바와 같이, 코팅제 건조시 800℃ 이상의 고온에서 발생되는 실리카의 연쇄반응 외에 저온에서 발생될 수 있는 성분간의 복합적인 화학반응에 의한 공고한 피막 형성 과정 및 이렇게 생성된 물질이 모재와 코팅제의 바인더 역할을 하는 금속 인산염과의 반응을 통해 접착력을 추가적으로 향상시킬 수 있음을 알 수 있다.As shown in Equation 1, in addition to the chain reaction of silica generated at a high temperature of 800 ° C. or higher during drying of the coating agent, a solid film forming process by a complex chemical reaction between components that may occur at low temperatures, and the resulting material are used as the base material and the coating agent. It can be seen that the adhesion can be further improved through the reaction with the metal phosphate acting as a binder.

이를 바탕으로, 본 발명에서 사용되는 콜로이달 실리카는 코팅제 소부시 열팽창 계수가 낮은 세라믹층을 형성하여 소재에 인장응력을 부여하는 작용을 하며, 그 첨가량은 인산염 용액 100g에 대하여 고형분인 때의 중량으로 30~60g 투입하고, 건조온도는 800-900℃로 유지하는 것이 매우 유리함을 알 수 있었다.Based on this, the colloidal silica used in the present invention forms a ceramic layer having a low coefficient of thermal expansion upon firing of the coating agent to impart tensile stress to the material, and the amount of the colloidal silica is solid when the solid content is 100 g of the phosphate solution. It was found that it is very advantageous to add 30 ~ 60g, and maintain the drying temperature at 800-900 ℃.

여기에서, 수치를 한정하는 이유는 앞서 설명한 바와 같다.Here, the reason for limiting the numerical value is as described above.

특히, 금속인산염의 경우에는 후술되는 실시예 1의 설명에서와 같이, 제1인산 마그네슘과 제1인산 알루미늄의 혼합액을 구성할 때 제1인산 마그네슘/제1인산 알루미늄의 비가 금속인산염 전체 100g 용액을 기준으로 제1인산 마그네슘 25~90g, 제1인산 알루미늄 10~75g이 혼합되어 전체 100g이 되도록 유지하는 것이 본 발명 목적을 달성하는데 가장 적합함을 확인하였고, 그에 관한 사항은 실시예1에 기술하기로 한다.Particularly, in the case of the metal phosphate, as shown in Example 1 to be described later, when the mixed solution of the first magnesium phosphate and the first aluminum phosphate is used, the ratio of the first metal phosphate / aluminum monophosphate is 100 g of the total metal phosphate solution. As a reference, 25 to 90 g of magnesium phosphate and 10 to 75 g of aluminum phosphate were mixed and maintained to be 100 g in total, and it was confirmed that the most suitable for achieving the object of the present invention. Shall be.

이러한 조성으로 이루어진 장력코팅제 조성물을 방향성 전기강판의 표면에 건조 피막 도포량이 0.5 ~ 6.0 g/㎡ 되도록, 특히 4.0g/㎡이 되도록 도포한 후, 800-900℃의 온도 범위에서 10~50 초간 건조 소부시킴으로써 본 발명이 목적하는 절연피막을 형성할 수 있고, 나아가 최적의 도포량인 0.5~6.0 g/㎡ 이 구현될 수 있도록 장력코팅제 조성물의 용액온도는 20±5℃로 관리되어야 한다.After applying the tension coating composition composed of such a composition to the dry film coating amount of 0.5 ~ 6.0 g / ㎡, especially 4.0g / ㎡ on the surface of the grain-oriented electrical steel sheet, and then dried for 10 to 50 seconds in the temperature range of 800-900 ℃ By baking, the present invention can form the desired insulating film, and furthermore, the solution temperature of the tension coating agent composition should be managed at 20 ± 5 ℃ to realize the optimum coating amount of 0.5 ~ 6.0 g / ㎡.

여기에서, 도포량이 0.5 g/㎡ 이하일 경우 절연성이 미미하고, 6.0 g/㎡ 이상일 경우 과도포에 따른 피막 건조 문제 및 피막 자중에 의한 균열로 견고한 피막을 형성하기 어렵다.Herein, when the coating amount is 0.5 g / m 2 or less, the insulation is insignificant, and when the coating amount is 6.0 g / m 2 or more, it is difficult to form a solid film due to the problem of film drying due to over-coating and cracks caused by the film weight.

또한, 건조온도 800℃ 이하에서는 성분내의 인산염의 미건조가 의심이 되며 상대적으로 900℃ 이상에서는 성분내의 유기 에멀젼의 열화로 인한 피막 색상변화로 위의 온도조건에서 건조함을 기본으로 한다.In addition, the drying temperature of 800 ℃ or less is suspected that the drying of the phosphate in the component is suspected, and relatively above 900 ℃ is based on drying under the above temperature conditions due to the film color change due to deterioration of the organic emulsion in the component.

뿐만 아니라, 장력코팅제의 온도가 15℃ 미만으로 관리되면 점도가 증가하여 일정한 도포량을 관리하기 어렵고, 25℃를 초과하여 관리되면 코팅제의 주성분인 콜로이달 실리카의 겔화 현상이 가속화되어 표면 품질 저하를 초래하므로 상기 범위의 온도로 관리되어야 한다. In addition, when the temperature of the tension coating agent is controlled below 15 ° C, the viscosity increases, so that it is difficult to manage a constant coating amount. When the temperature exceeds 25 ° C, the gelation phenomenon of the colloidal silica, which is a main component of the coating agent, is accelerated, resulting in deterioration of surface quality. Therefore, the temperature should be managed in the above range.

특히, 이와 같은 방법에 의해 방향성 전기강판 표면에 절연피막을 형성했을 때 후술되는 표 3에서와 같이, 이 절연피막에 의해 적어도 90mA 이하의 절연성을 가지면서 광택도는 45% 이상을 유지할 수 있게 된다.
In particular, when the insulating film is formed on the surface of the grain-oriented electrical steel sheet by this method, the insulating film can maintain the glossiness of 45% or more while having an insulating property of at least 90 mA or less, as shown in Table 3 below. .

이하, 실시예에 대하여 설명한다.Hereinafter, examples will be described.

[실시예 1]Example 1

중량비로 Si: 3.1%를 함유하고, 판 두께 0.23mm 마무리 소둔 된 1차 피막을 가진 방향성 전기강판(300×60mm)을 공시재로 하고, 850℃ 에서 30초 동안 건조시키면 코팅된 면은 코팅제에 의한 인장응력 부가로 한 쪽 방향으로 휘게 되고 이러한 휨의 정도를 측정하여 피막에 의한 장력을 평가할 수 있다. It is a test specimen made of a grain-oriented electrical steel sheet (300 × 60mm) containing 3.1% of Si in a weight ratio and having a primary thickness of 0.23mm finished sheet, and dried at 850 ° C. for 30 seconds. Due to the addition of tensile stress due to the bending in one direction, the degree of bending can be measured to evaluate the tension caused by the coating.

평가방법은 다음과 같다.The evaluation method is as follows.

SRA는 건조한 100% N2 가스분위기에 750℃, 2시간 열처리하였으며, 절연성은 300PSI 압력하에서 입력 0.5V, 1.0A의 전류를 통하였을 때의 수납 전류 값으로 나타낸 것이고, 밀착성은 SRA 전, 후 시편을 10, 20, 30 ~ 100 mm인 원호에 접하여 180°구부릴 때 피막박리가 없는 최소원호직경으로 나타낸 것이며, 표면광택은 표면광택 측정기를 이용하여 측정하였고, 표면에 입사한 광을 100으로 보았을 때 표면에 의해 반사된 정도를 %로 나타내었다.SRA was heat-treated at 750 ℃ for 2 hours in a dry 100% N 2 gas atmosphere. Insulation is expressed as the received current value when the input is 0.5V, 1.0A under 300PSI pressure. Is shown as the minimum arc diameter without film peeling when bent 180 ° in contact with an arc of 10, 20, 30 to 100 mm, and surface gloss was measured using a surface gloss meter, and the light incident on the surface was viewed as 100. The degree of reflection by the surface is shown in%.

그리고, 장력코팅제의 절연과 광택도를 향상시키기 위해 우선 건조속도를 늦추고 불완전한 건조를 초래하여 절연을 저하시키는 주요 성분인 제1인산 마그네슘(Mg(H2PO4)2) 인산염 성분을 하향 조정하여 금속인산염을 제조하였다.In order to improve the insulation and glossiness of the tension coating agent, first, by adjusting the magnesium phosphate (Mg (H 2 PO 4 ) 2 ) phosphate component, which is a main component that slows down the drying speed and causes incomplete drying, thereby lowering the insulation. Metal phosphates were prepared.

이렇게 제조된 코팅제를 시편에 공히 4g/㎡ 도포한 후 절연성과 코팅장력을 측정하였다. 이때, 표 2에서 보는 바와 같이 금속인산염 구성비 중 Mg 비율을 올렸을 경우 예상한 바와 같이 절연성 및 코팅장력을 저하시킨다. 이러한 이유는 앞에서 설명한 바와 같이 제1 인산 마그네슘의 경우 제 1인산 알루미늄 대비 건조속도가 느리고 따라서 코팅제의 다른 성분이 건조로에서 완벽하게 건조되는 것을 방해하여 생기는 결과이며, 아울러 코팅제와 강판간의 바인더 역할을 하는 인산염의 본래의 기능을 수행하지 못해 밀착성 및 코팅장력 저하를 가져오는 것으로 예상된다.The coating agent thus prepared was coated with 4 g / m 2 on the specimen, and then insulation and coating tension were measured. At this time, as shown in Table 2, when the Mg ratio of the metal phosphate composition ratio is raised, the insulation and coating tension are lowered as expected. As described above, the first magnesium phosphate has a lower drying speed than aluminum monophosphate and thus prevents other components of the coating from completely drying in the drying furnace, and serves as a binder between the coating agent and the steel sheet. Failure to perform the phosphate's original function is expected to lead to a decrease in adhesion and coating tension.

따라서, 표 2를 참조할 때 시편 4 조건이 현 통상 장력코팅제의 조건이므로, 현 장력 코팅제의 절연성을 강화하기 위해선 시편 1, 2, 3 조건 모두 가능하나 제 1인산 알루미늄 구성비를 지나치게 높이면 코팅 처리 후 공기중에 존재하는 습도에 민감해져 생기는 스티키성 불량이 생길 수 있다. Therefore, when referring to Table 2, since the specimen 4 condition is the condition of the current normal tension coating agent, in order to reinforce the insulation of the current tension coating agent, all of the specimens 1, 2, and 3 conditions can be used. Sticky defects may occur due to sensitivity to humidity present in the air.

이에, 본 발명에서는 시편 3의 조건을 기준으로 삼았으며, 이 기준의 성분비를 바탕으로 코팅 조도를 낮추어 광택을 증가시키는 방법을 모색하였다.Accordingly, in the present invention, the conditions of the specimen 3 were used as a reference, and the method of increasing the gloss by lowering the coating roughness based on the component ratio of the standard was sought.

시편
번호
Psalter
number
금속인산염
(100g)
Metal phosphate
(100 g)
실리카
(g)
Silica
(g)
CrO3
(g)
CrO3
(g)
고체실리카
(g)
Solid silica
(g)
절연성
(mA)
Insulation
(mA)
코팅장력
(kgf/mm2)
Coating tension
(kgf / mm 2 )
Sticky성Sticky Castle
MgMg AlAl 1One 00 100100 4848 33 2.52.5 9595 0.450.45 stickysticky 22 1010 9090 4848 33 2.52.5 110110 0.420.42 stickysticky 33 2525 7575 4848 33 2.52.5 150150 0.410.41 양호Good 44 5050 5050 4848 33 2.52.5 250250 0.390.39 양호Good 55 7575 2525 4848 33 2.52.5 270270 0.380.38 양호Good 66 9090 1010 4848 33 2.52.5 298298 0.360.36 양호Good 77 100100 00 4848 33 2.52.5 310310 0.360.36 양호Good

그리고, 표 2를 통해 얻은 기본 성분계를 바탕으로 콜로이달 실리카의 입자 크기를 다양하게 적용하여 코팅제를 제조하였으며 이렇게 제조된 코팅제를 시편에 일정량 도포한 후 표면 물성을 확인하였고, 이는 표 3에 나타내었다.In addition, the coating agent was prepared by variously applying the particle size of the colloidal silica based on the basic component system obtained through Table 2, and the surface property was confirmed after applying a predetermined amount of the coating agent thus prepared to the specimen, which is shown in Table 3. .

표 3에서 보는 바와 같이, 콜로이달 실리카의 입자 크기가 작으면 코팅조도가 매우 낮아지고 이로 인해 광택도가 매우 향상됨을 알 수 있다.As shown in Table 3, when the particle size of the colloidal silica is small it can be seen that the coating roughness is very low, thereby improving the gloss.

그러나, 광택도를 높이기 위해 입자 크기가 아주 작은 콜로이달 실리카만 사용했을 때는 절연이 상대적으로 저하되는 것이 확인되었다.However, when only colloidal silica with a very small particle size was used to increase the glossiness, insulation was found to be relatively degraded.

따라서, 콜로이달 실리카의 입자크기가 다른 여러 종류를 혼합하여 코팅제를 제조하였고(시편 2-5~2-12), 이중에서 콜로이달 실리카 B, C 또는 A, B, C를 사용하였을 경우 절연은 더욱 향상 되면서 광택도 매우 미려한 시편을 얻을 수 있었다.Thus, coatings were prepared by mixing different types of colloidal silicas with different particle sizes (Psalms 2-5 ~ 2-12). Even better, the polished specimen was very beautiful.

특히, 본 발명 범주, 즉 콜로이달 실리카의 입자크기가 5~15nm 일때, 이를 테면 콜로이달 실리카의 입자크기가 5nm, 7nm, 15nm를 갖는 것들을 1:1:0, 0:1:1, 1:1:2 중 하나의 중량비로 혼합한 예인 시편 2-5, 시편 2-6, 시편 2-10이 90mA 이하의 절연성을 가지면서 표면 광택은 45% 이상으로 광택도가 매우 우수함을 확인할 수 있었다(통상은 250mA의 절연성과 20%의 광택도를 가짐).In particular, when the particle size of the colloidal silica of the present invention, that is, colloidal silica of 5 ~ 15nm, such as those having a particle size of 5nm, 7nm, 15nm of colloidal silica 1: 1: 0, 0: 1: 1, 1: Specimens 2-5, Specimens 2-6, and Specimens 2-10, which are examples mixed at a weight ratio of 1: 2, had an insulating property of 90 mA or less, and the surface gloss was more than 45%, indicating that the gloss was excellent. Usually has 250mA insulation and 20% gloss).

이러한 이유는 콜로이달 실리카의 입자크기가 작은 종류가 입자크기가 큰 실리카의 사이사이에 배치되어 충진성을 높이고 치밀성을 개선하는 역할을 하기 때문이라 예측된다.The reason for this is that the smaller particle size of the colloidal silica is arranged between the silica particles having a larger particle size, thereby increasing the packing property and improving the compactness.

시편
번호
Psalter
number
금속인산염Metal phosphate 콜로이달 실리카 (입자크기)Colloidal Silica (Particle Size) 절연성
(mA)
Insulation
(mA)
표면조도
(mm)
Surface roughness
(mm)
광택도
(%)
Glossiness
(%)
MgMg AlAl A
(5 nm)
A
(5 nm)
B
(7 nm)
B
(7 nm)
C
(15 nm)
C
(15 nm)
D
(20 nm)
D
(20 nm)
2-12-1 2525 7575 4848 -- -- -- 140140 0.200.20 5555 2-22-2 4848 125125 0.210.21 5353 2-32-3 4848 150150 0.380.38 2020 2-42-4 4848 230230 0.360.36 1919 2-52-5 2424 2424 9090 0.200.20 5353 2-62-6 2424 2424 5050 0.250.25 4545 2-72-7 2424 2424 135135 0.300.30 2525 2-82-8 2424 2424 100100 0.280.28 3030 2-92-9 2424 2424 111111 0.290.29 2828 2-102-10 1212 1212 2424 2525 0.220.22 5050 2-112-11 1212 1212 2424 3838 0.270.27 4242 2-122-12 1212 1212 2424 4646 0.280.28 3333 통상Normal 5050 5050 -- -- 4848 -- 250250 0.380.38 2020

Claims (5)

방향성 전기강판의 절연피막 처리 공정에 있어 금속인산염, 콜로이달 실리카를 주요성분으로 하는 방향성 전기강판 장력코팅제로서,
상기 금속인산염은 제1인산 마그네슘(Mg(H2PO4)2)과 제1인산 알루미늄(Al(H2PO4)3)이 혼합된 혼합액이고;
상기 금속인산염 용액 100g에 대해, 5~15nm의 입자 크기를 갖는 콜로이달 실리카 고형분 30~60g을 포함하여 조성되며, 상기 콜로이달 실리카 고형분은 50 중량%이상이 5~7nm의 입자 크기를 갖는 것을 특징으로 하는 광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물.
As a tension coating agent for oriented electrical steel, which is mainly composed of metal phosphate and colloidal silica in the insulation coating process of oriented electrical steel sheet,
The metal phosphate is a mixed solution of magnesium phosphate (Mg (H 2 PO 4 ) 2 ) and aluminum phosphate (Al (H 2 PO 4 ) 3 );
To 100g of the metal phosphate solution, it comprises a colloidal silica solid content of 30 ~ 60g having a particle size of 5 ~ 15nm, the colloidal silica solid content is characterized in that more than 50% by weight has a particle size of 5 ~ 7nm. Tension coating agent composition for a grain-oriented electrical steel sheet excellent in gloss and insulation.
방향성 전기강판의 절연피막 처리 공정에 있어 금속인산염, 콜로이달 실리카를 주요성분으로 하는 방향성 전기강판 장력코팅제로서,
상기 금속인산염은 제1인산 마그네슘(Mg(H2PO4)2)과 제1인산 알루미늄(Al(H2PO4)3)이 혼합된 혼합액이고;
상기 금속인산염 용액 100g에 대해, 5~15nm의 입자 크기를 갖는 콜로이달 실리카 고형분 30~60g을 포함하여 조성되며,
상기 금속인산염 혼합액은 제1인산 마그네슘과 제1인산 알루미늄의 비가 금속인산염 혼합액 100g을 기준으로 제1인산 마그네슘 25~90g, 제1인산 알루미늄 10~75g이 혼합되어 전체 100g이 되게 조성되는 것을 특징으로 하는 광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물.
As a tension coating agent for oriented electrical steel, which is mainly composed of metal phosphate and colloidal silica in the insulation coating process of oriented electrical steel sheet,
The metal phosphate is a mixed solution of magnesium phosphate (Mg (H 2 PO 4 ) 2 ) and aluminum phosphate (Al (H 2 PO 4 ) 3 );
To 100g of the metal phosphate solution, it comprises a colloidal silica solid content of 30 ~ 60g having a particle size of 5 ~ 15nm,
The metal phosphate mixed solution is composed of 25 to 90 g of first magnesium phosphate and 10 to 75 g of first aluminum phosphate based on a ratio of 100 g of the metal phosphate mixture to the total amount of 100 g of the magnesium phosphate and the first aluminum phosphate. Tension coating agent composition for a grain-oriented electrical steel sheet excellent in gloss and insulation.
방향성 전기강판의 절연피막 처리 공정에 있어 금속인산염, 콜로이달 실리카를 주요성분으로 하는 방향성 전기강판 장력코팅제로서,
상기 금속인산염은 제1인산 마그네슘(Mg(H2PO4)2)과 제1인산 알루미늄(Al(H2PO4)3)이 혼합된 혼합액이고;
상기 금속인산염 용액 100g에 대해, 5~15nm의 입자 크기를 갖는 콜로이달 실리카 고형분 30~60g을 포함하여 조성되며,
상기 콜로이달 실리카는 5nm(A), 7nm(B), 15nm(C)로 서로 다른 입자 크기를 갖는 A,B,C가 혼합되어 구성되되,
상기 A,B,C의 구성비는 1:1:0, 0:1:1, 1:1:2 중 어느 하나의 중량비로 혼합된 것을 특징으로 하는 광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물.
As a tension coating agent for oriented electrical steel, which is mainly composed of metal phosphate and colloidal silica in the insulation coating process of oriented electrical steel sheet,
The metal phosphate is a mixed solution of magnesium phosphate (Mg (H 2 PO 4 ) 2 ) and aluminum phosphate (Al (H 2 PO 4 ) 3 );
To 100g of the metal phosphate solution, it comprises a colloidal silica solid content of 30 ~ 60g having a particle size of 5 ~ 15nm,
The colloidal silica is composed of 5nm (A), 7nm (B), 15nm (C) is a mixture of A, B, C having a different particle size,
Composition ratio of the A, B, C is a tension coating agent composition for a grain-oriented electrical steel sheet excellent in gloss and insulation, characterized in that mixed in a weight ratio of any one of 1: 1: 0, 0: 1: 1, 1: 1: 2.
방향성 전기강판에 절연피막을 형성하는 방법에 있어서;
상기 방향성 전기강판의 표면에 청구항 1 내지 청구항 3 중 어느 한 항에 기재된 장력코팅제 조성물을 0.5 ~ 6.0 g/㎡ 범위에 걸쳐 도포하고, 800~900℃에서 10~50초간 건조 소부시켜 절연피막을 형성하는 것을 특징으로 하는 광택과 절연성이 우수한 방향성 전기강판용 장력코팅제 조성물을 이용한 절연피막 형성방법.
A method of forming an insulating coating on a grain-oriented electrical steel sheet;
The tension coating composition according to any one of claims 1 to 3 is applied to the surface of the grain-oriented electrical steel sheet over a range of 0.5 to 6.0 g / m 2, and dried and baked for 10 to 50 seconds at 800 to 900 ° C. to form an insulating coating. An insulating film forming method using a tension coating agent composition for a grain-oriented electrical steel sheet excellent in gloss and insulation.
방향성 전기강판의 표면에 청구항 4에 기재된 방법으로 형성된 절연피막을 갖는 방향성 전기강판에 있어서;
상기 절연피막은 90mA 이하의 절연성을 가지면서 광택도는 45-53%를 유지하는 것을 특징으로 하는 방향성 전기강판.
In the grain-oriented electrical steel sheet having an insulating coating formed on the surface of the grain-oriented electrical steel sheet by the method according to claim 4;
The insulating coating is a grain-oriented electrical steel sheet, characterized in that the glossiness is maintained at 45-53% while having an insulation of 90mA or less.
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