KR101305647B1 - Pile transplant device for flocking carpet manufacturing - Google Patents

Abstract

PURPOSE: A pile transplant device for a flocking carpet production is provided to produce a high quality flocking carpet with a long pile as transplant of the long pile is enabled with vertical flocking and uniform flocking which has a high density. CONSTITUTION: A pile transplant device for a flocking carpet production forms a pile insertion part (101) in an upper part and a pile discharge part in a lower part. The pile transplant device has a partition wall (102) in a vertical direction which divides an internal space and the pile transplant device is composed of a pile box (1) which is made to be supported by an insulating body (104) installed on an outer periphery in an insulated state; a pile insertion roller (2) which is installed in an upper part of each space of the pile box forming a concaved groove (201) in a radial shape on the outer periphery; an inserted amount controller (3) which enables adjustment of an interval with the pile insertion roller inserted from outer wall of the pile box into the pile box; a brush roller which inserts through a stainless mesh while brushing piles fell down on the stainless mesh being installed in a lower part of the pile insertion roller; a discharge screw (5) which forces to discharge the piles which failed to pass the stainless mesh being installed in a lower center part of the pile box; and a high voltage generation part which is installed to be close to a lower part of the stainless mesh; and a high voltage generation part (6) installed to be close to the lower part of the stainless mesh in order to be transplanted in a vertical direction on an adhesive layer formed on an upper surface of a floor by the pile, which passed through the stainless mesh, while flying vertically.

Description

Pile transplant device for Flocking carpet manufacturing}

The present invention relates to a pile tufting device for manufacturing a flocking carpet, and more particularly, to a pile tufting device for a flocking carpet production, which enables the production of a high quality flocking carpet having a long length of piles with an excellent seeding quality.

In general, carpet is a general term for felt or rugs in a broad sense, and in a narrow sense it is distinct from being vertical, ie rugs. It means the flooring woven so that there is a pile.

Such carpets have been used for indoor flooring for a long time. When the pile layer of the carpet is vertical or woven, the fibers constituting the carpet layer are composed of loops or inclined uprights. It has a good cushioning and comfort, and foreign substances such as dust are easily collected between the fiber hair and easily absorb moisture.

On the other hand, due to the characteristics of the woven fabric and the loop structure of the pile layer, the density of the fibers is not high, which causes a lot of spaces between the fibers. Also, because of the structure of the loop type pile layer, it is not easily removed, and thus, it is difficult to clean.

In addition, there is a problem that the human body is not beneficial to the space part by the pile layer of the loop structure by providing good environmental conditions in which mites and various bacteria breed.

Therefore, there is a problem of causing damage to the carpet such as fiber brushing portion and the substrate surface during repeated washing by performing the chemical washing mainly to maintain the conventional carpet cleanliness.

Thus, it is the Flocking Carpet that has come out to solve various problems of the conventional carpet having a looped pile layer.

In other words, the flocking carpet is firmly adhered to the bubble as an adhesive by using a flocking method of vertically erecting yarns using static electricity, and the fiber of the pile layer has a loop pile layer. It is possible to produce to have a density of 10 times or more than a conventional carpet.

Therefore, the flocking carpet has a dense pile layer, which not only effectively blocks contaminants, mites and bacteria, but also cleans the carpet, making it easy to maintain the cleanliness of the pile. Since there is no damage, such as pulley pulleys have excellent durability, the demand is greatly increased.

On the other hand, Flocking refers to a process in which a pile made of short fibers is fixed to the surface of an object using an electrodeposition method.

Therefore, in order to manufacture the flocking carpet, a polyethylene resin is coated on the top surface of a flooring material made of PET nonwoven fabric by lamination method to form a bubble layer, and then a polyurethane adhesive is applied to the top surface of the bubble layer to form an adhesive layer. The flocking carpet was manufactured by planting a nylon layer having a fineness of about 5 to 10 denier at a length of 0.8 mm or less vertically using a high voltage electrostatic generator to form a pile layer.

By the way, the pile flocking device for manufacturing a flocking carpet for manufacturing the flocking carpet is formed in the high voltage generating unit when the flocking method of the adhesive layer of the carpet flooring material to form the adhesive layer on the upper surface and conveys through the conveyor belt High-quality planting is difficult due to the fact that the piles are rugged or have a lot of unsatisfactory seedlings because the pile is not vertically formed when the pile is planted in the adhesive layer by rotating the pile flying by the electrostatic field. There was a problem.

In addition, since it is difficult to precisely straighten the seedlings, it is inevitable to drop a very short pile in a large amount so that the seedling may be carried out. As a result, a large amount of piles that need to be shaken off after the flocking process are piled up on the piled pile. There was this.

In addition, since it is difficult to plant a large number of piles at once, it is necessary to arrange a plurality of pile flocks in order to perform the flocking process, but the number of pile flocks that need to be placed continuously increases because an accurate vertical planting is not performed. In addition, due to the increase in facility costs and the need for a large space due to the installation of the facility, there was a problem in that the initial facility investment cost greatly increased.

The present invention has been made in order to solve the above-mentioned conventional problems, the object of the present invention is to produce a high-quality flooring carpet for the length of the pile by making it possible to vertically plant long length of pile pile for high density carpet It is to provide a file planting device.

The pile inserting portion 101 is formed on the upper portion, the pile discharge portion is formed on the lower portion, and the partition 102 is formed in the vertical direction inside to divide the internal space from side to side, and the stainless mesh 103 is disposed on the pile discharge portion. A pile box (1) installed so as to be supported in an insulated state by an insulator (104) provided on an outer surface thereof;

A pile feeding roller 2 formed on the upper portion of each space part of the pile box by forming a recessed groove 201 in a radial direction;

An input amount adjuster (3) inserted into the file box (1) from the outer wall of the file box (1) to adjust an interval with the file input roller (2);

A brush roller (4) installed at the lower portion of the pile feeding roller (2) to brush and drop the pile dropped on the stencil 103 to pass through the stenmash 103;

A discharge screw 5 installed at the lower center of the pile box 1 and forcibly discharging the file which has not passed through the stenmash 103 to the outside of the pile box 1;

It consists of a high voltage generating part 6 is installed in close contact with the bottom of the stenmash 103 so that the pile passing through the stenmash 103 is vertically fly immediately and planted perpendicularly to the adhesive layer 801 formed on the top surface of the flooring material 8. do.

The present invention not only enables immediate vertical weaving of piles, but also has a very good effect of weaving quality because uniform high density wefts are possible.

In addition, overdripping of piles can be prevented during the planting process, so that there is no inconvenience or hassle caused by the removal of overdipped piles. There is a possible advantage.

In addition, due to the excellent quality of planting quality, when the pile-planting device is continuously arranged, the number of pile-planting devices can be reduced, thereby reducing the initial facility investment cost such as equipment cost or real estate purchase cost.

1 is a front cross-sectional view showing a preferred embodiment of the present invention
2 is an exemplary view showing an example in which a plurality of the present inventions are arranged.

Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

It is to be noted that like elements in the accompanying drawings use the same reference numerals in any of the drawings, and detailed descriptions of well-known functions or known configurations that may unnecessarily obscure the gist of the present invention are omitted. Come on.

First, Figure 1 is a front cross-sectional view showing a configuration according to a preferred embodiment of the present invention as shown in the drawing according to the present invention partitions the internal space by installing the partition 102, the file to insert the pile Pile box (1) for installing the feed roller (2), the feed amount controller (3) is installed on the outer wall of the pile box (1) and the pile feed roller (2) is installed below the pile feed roller (2) The brush roller 4 to be discharged, the discharge screw 5 forcibly discharging the unloaded file to the outside, and the stencil 103 attached to the bottom of the stencil 103 attached to the bottom of the pile box 1. It consists of a high voltage generating unit 6 to fly the file passing through the planting, each component will be described in more detail as follows.

The pile box 1 of the present invention is formed of a synthetic resin material such as acrylic, but the upper portion of the pile injection portion 101, the lower portion of the pile discharge portion is formed, the pile mesh portion 103 is installed in the pile discharge portion To form a partition 102 in the longitudinal direction therein, the inner space is divided into left and right, but installed so as to be supported in an insulating state using the insulator 104 provided on the outer surface.

On the other hand, in the inner space of the pile box (1) partitioned by the partition wall 102, the pile feed roller (2) is installed, respectively, the pile feed roller (2) by forming a recess groove 201 radially on the outer peripheral surface pile The pile feeding roller 2 is rotated while the pile inserted through the pile feeding unit 101 of the box 1 is inserted into the recess groove 201 of the pile feeding roller 2 so that the pile feeding hole 201 is inserted. If downward, the pile injected into the recess groove 201 is dropped down.

At this time, the pile is introduced into the pile box (1) It will be preferable to put a long fiber pile length of about 1.5 ~ 4mm long fineness of 3 to 20 denier.

On the other hand, on the outer wall of the pile box 1 is installed into the pile box (1) to install the dose controller (3) which can adjust the interval with the pile feed roller (2) to the dose controller (3) to the pile box (1) When the depth is deeply inserted, the pile inserted into the recessed groove 201 of the pile feed roller 2 when the pile feed roller 2 rotates while the gap between the pile feed roller 2 and the input amount controller 3 is narrowed. While only the drop is lowered, the more the pile is pulled out as the gap between the pile feed roller 2 and the dose controller 3 increases as the dose controller 3 is pulled out of the pile box 1. By dropping the lower portion of the pile feed roller 2 by the rotation of 2) it is possible to simply adjust the input amount of the pile by adjusting the position of the dose controller (3).

In addition, a brush roller 4 having a plurality of brushes formed radially is installed under each pile feed roller 2.

Thus, when the brush roller 4 is rotated while the pile is dropped by the pile feeding roller 2 and the pile is loaded on the stencil 103 of the pile box 1, the brush formed radially in the brush roller 4 While sweeping the upper surface of the stenmash 103, the pile loaded on the upper surface of the stenmash 103 is forced to pass through the net of the stenmash 103 to drop.

At this time, in the pile loaded on the top of the stenmash 103, the brush roller (4) does not immediately pass through the net of the stenmash 103, piles are piled together as the files are piled, these piles are brush By the rotational direction of the roller (4) is gathered to the lower center of the pile box (1).

Discharge screw (5) is installed in the lower center of the pile box (1), the discharge screw (5) forcibly discharging the remaining piles, including piles collected in the lower center of the pile box (1) to the outside of the pile box (1) After that, it puts into a regeneration process so that a lumped file can be reproduced and used.

On the other hand, since the high voltage generator 6 is installed in close contact with the lower portion of the stencil 103 installed in the pile discharge portion of the pile box 1, the pile having passed through the stenmash 103 is driven by the high voltage generator 6. The generated electrostatic field causes the fly to fly vertically downward.

Therefore, when the conveyor belt 9 is installed at the bottom of the pile box 1, the carpet flooring material 8 having the adhesive layer 801 formed on the upper surface thereof is horizontally transferred using the conveyor belt 9 at the bottom of the pile box 1. The piles dropped from the pile box 1 and vertically fly by the electrostatic field of the high voltage generator 6 are implanted into the adhesive layer 801 on the upper surface of the flooring material 8.

Therefore, it is possible to narrow the distance between the pile box 1 and the conveyor for transporting the flooring material 8 from the bottom of the pile box 1, so that the adhesive agent on the upper surface of the flooring material 8 is discharged after being dropped from the pile box 1. Not only the vertical planting of piles planted in the layer 801 is possible, but also accurate and uniform planting is possible, thereby ensuring excellent planting quality.

In addition, since the vertical vertical planting of the file passing through the stencil 103 of the pile box 1 is made, high density planting of long piles is possible, thereby making it possible to manufacture high-quality floating carpet with good cushioning. do.

In addition, in order to increase the degree of closeness, as shown in FIG. Since the pile box 1 can be arranged in close proximity by suppressing the interference of the electrostatic field, a larger number of pile boxes 1 can be arranged in a limited space, thereby enabling high-density flocking.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be construed as limiting the scope of the invention as defined by the appended claims. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.

1: File box 101: File input unit
102: bulkhead 103: stainless mesh
104: insulator 2: pile feed roller
201: recessed groove 3: dose controller
4: brush roller 5: discharge screw
6: high voltage generation section 8: flooring
801: adhesive layer 9: conveyor belt

Claims (1)

The pile inserting portion 101 is formed on the upper portion, the pile discharge portion is formed on the lower portion, and the partition 102 is formed in the vertical direction inside to divide the internal space from side to side, and the stainless mesh 103 is disposed on the pile discharge portion. A pile box (1) installed so as to be supported in an insulated state by an insulator (104) provided on an outer surface thereof;
A pile feeding roller 2 formed on the upper portion of each space part of the pile box by forming a recessed groove 201 in a radial direction;
An input amount adjuster (3) inserted into the file box (1) from the outer wall of the file box (1) to adjust an interval with the file input roller (2);
A brush roller (4) installed at the lower portion of the pile feeding roller (2) to brush and drop the pile dropped on the stencil 103 to pass through the stenmash 103;
A discharge screw 5 installed at the lower center of the pile box 1 and forcibly discharging the file which has not passed through the stenmash 103 to the outside of the pile box 1;
It consists of a high voltage generating part 6 is installed in close contact with the bottom of the stenmash 103 so that the pile passing through the stenmash 103 is vertically fly immediately and planted perpendicularly to the adhesive layer 801 formed on the top surface of the flooring material 8. File planting device for the manufacture of flooring carpets.

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