KR101305480B1 - Ribbon wire rolling mill of ribbon wire manufacturing installation - Google Patents

Ribbon wire rolling mill of ribbon wire manufacturing installation Download PDF

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KR101305480B1
KR101305480B1 KR1020110056373A KR20110056373A KR101305480B1 KR 101305480 B1 KR101305480 B1 KR 101305480B1 KR 1020110056373 A KR1020110056373 A KR 1020110056373A KR 20110056373 A KR20110056373 A KR 20110056373A KR 101305480 B1 KR101305480 B1 KR 101305480B1
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South Korea
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ribbon wire
rolling
ribbon
lower rollers
wire
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KR1020110056373A
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Korean (ko)
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KR20120137069A (en
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김대성
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김대성
나노메탈코리아 주식회사
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B21B1/166—Rolling wire into sections or flat ribbons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/06—Lubricating, cooling or heating rolls
    • B21B27/08—Lubricating, cooling or heating rolls internally
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/16—Adjusting or positioning rolls
    • B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/16—Adjusting or positioning rolls
    • B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
    • B21B31/22—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/06—Lubricating, cooling or heating rolls
    • B21B27/08—Lubricating, cooling or heating rolls internally
    • B21B2027/083—Lubricating, cooling or heating rolls internally cooling internally

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)

Abstract

본 발명은 각종 전자제품 등에 사용되는 전기전도체의 리본와이어를 간편하고 용이하며 정확한 치수로 일정하게 연속 생산할 수 있도록 한 리본와이어 제조설비의 리본와이어 압연장치에 관한 것으로서,
그 구성은 선재공급장치, 압연장치, 냉각장치, 열처리장치, 권취장치로 구성된 리본와이어 제조설비에 있어서, 상기 압연장치는 양측단에 각각의 상/하부롤러블록이 설치된 상하부롤러와, 상기 상하부롤러로부터 배출되는 리본와이어의 두께를 실시간으로 측정하는 두께측정센서와, 상기 두께측정센서의 측정값에 따라 작동되어 상/하부롤러의 사이 간격을 조절하는 상부롤러작동수단과, 상기 상부롤러작동수단과 두께측정센서 간에 설치되어 상기 상부롤러작동수단의 작동 량을 제어하는 제어부로 이루어진다. The present invention relates to a ribbon wire rolling apparatus of a ribbon wire manufacturing equipment, which enables to continuously and continuously produce ribbon wires of electrical conductors used in various electronic products in a simple, easy and accurate dimension.
Its configuration is a ribbon wire manufacturing equipment consisting of a wire rod supply device, a rolling device, a cooling device, a heat treatment device, a winding device, wherein the rolling device is the upper and lower rollers provided with upper and lower roller blocks at both ends, and the upper and lower rollers. A thickness measuring sensor for measuring the thickness of the ribbon wire discharged from the real time, an upper roller operating means which is operated according to the measured value of the thickness measuring sensor, and adjusts the distance between the upper and lower rollers, and the upper roller operating means; Installed between the thickness measuring sensor is made of a control unit for controlling the operation amount of the upper roller operating means.

Description

리본와이어 제조설비의 리본와이어 압연장치{Ribbon wire rolling mill of ribbon wire manufacturing installation}Ribbon wire rolling equipment of ribbon wire manufacturing equipment {Ribbon wire rolling mill of ribbon wire manufacturing installation}

본 발명은 각종 전자제품 등에 사용되는 전기전도체의 리본와이어(Ribbon Wire)를 간편하고 용이하며 정확한 치수로 일정하게 생산할 수 있도록 한 리본와이어 제조설비의 리본와이어 압연장치에 관한 것이다. The present invention relates to a ribbon wire rolling apparatus of a ribbon wire manufacturing equipment which enables to produce a ribbon wire of an electrical conductor used in various electronic products and the like in a simple, easy and accurate dimension.

리본와이어는 원형 또는 각형의 선재를 압연기를 이용하여 미세하게 압연한 것을 의미하는 것으로, 이와 같은 리본와이어 제조설비는 전기전도체용 선재를 압연장치로 공급하는 선재공급장치과, 상기 선재공급장치의 출측에 설치되어 상기 선재공급장치로부터 공급되는 선재를 압연하도록 상/하부롤러가 설치된 압연장치와, 상기 압연장치의 출측에 설치되어 압연장치로부터 압연된 리본와이어를 냉각하는 냉각장치와, 상기 냉각장치로부터 냉각된 리본와이어를 열처리하는 열처리장치와, 상기 열처리된 리본와이어를 권취하는 권취장치로 구성된다.Ribbon wire means that a circular or rectangular wire rod is finely rolled by using a rolling mill, and such ribbon wire manufacturing equipment includes a wire rod supplying device for supplying wires for electric conductors to a rolling device, and a wire rod at the exit side of the wire rod feeding device. A rolling apparatus provided with upper and lower rollers for rolling the wire rod supplied from the wire rod supplying device, a cooling apparatus installed at the exit side of the rolling apparatus to cool ribbon wire rolled from the rolling apparatus, and cooling from the cooling apparatus. And a winding apparatus for winding the heat treated ribbon wire.

상기와 같은 구성을 갖는 리본와이어 제조설비에서 종래 압연장치는 도1에 나타낸 바와 같이 각 설치대(38) 내측으로 양측에 고정대를 가지는 상/하 한 쌍의 구동축(31)을 마련한 다음 그 구동축 일측단에 각기 구동기어를 부설하여 상호 맞물림 되게 하고, 그와 동시에 상기 한 쌍의 구동축 외주 연으로 상/하부 압연롤러(30)를 구성하여 상기 하부압연롤러의 고정대는 상부압연롤러의 고정대와 완충스프링(33)으로 연결시키고, 상기 상부압연롤러의 고정대는 그 상부 일측으로 감지센서를 부착시킴과 동시에 그 상부에 위치한 이송대(34)와 연결대(35)로 결합시켜 한 쌍의 상/하부압연롤러(30)가 상호 맞물림 회전되도록 구성하되, 상기 상부압연롤러의 고정대와 연결된 이송대(34)는 그 상부로 이송회전축(36)과 안내바(32)를 마련하여 설치대(38)상부로 돌출시킴과 동시에 상기 이송회전축(36)을 설치대(38) 상부에 마련된 조절손잡이(39)와 베벨기어(37)로 연결하여, 상기 이송대(34)와 상부압연롤러가 이송회전축(36)에 의해 상/하 이송되도록 구성하였다.Conventional rolling apparatus in the ribbon wire manufacturing equipment having the configuration as described above, as shown in Figure 1 to provide a pair of upper and lower drive shafts 31 having fixing bars on both sides inside each mounting table 38, and then one side of the driving shaft. Each of the driving gears is placed in the upper and lower rolling rollers 30 at the outer periphery of the pair of drive shafts, and the fixing rods of the lower rolling rollers are fixed to the fixing rollers of the upper rolling rollers. 33), and the fixing rod of the upper rolling roller attaches a sensing sensor to one side of the upper rolling roller, and is coupled to the transfer table 34 and the connecting rod 35 located at the upper portion thereof, thereby connecting a pair of upper / lower rolling rollers ( 30 is configured to interlock with each other, and the transfer table 34 connected to the fixing rod of the upper rolling roller protrudes above the mounting table 38 by providing a feed rotation shaft 36 and a guide bar 32 thereon. At the same time, the feed shaft 36 is connected to the adjusting knob 39 and the bevel gear 37 provided on the mounting table 38, and the feed table 34 and the upper rolling roller are lifted by the feed shaft 36. It was configured to be transported on / off.

상기와 같은 구성을 갖는 종래 압연장치는 상부압연롤러의 조절을 수동으로만 해야 하고, 또 상부압연롤러를 조절하기 위해서는 압연장치를 정지시킨 후 해야 하기 때문에 작업성 즉 생산성이 떨어짐은 물론, 리본와이어의 정밀하고 균일한 생산이 어려웠다. In the conventional rolling apparatus having the above configuration, the top rolling roller must be manually controlled, and in order to control the top rolling roller, the rolling device must be stopped before the workability, that is, the productivity decreases, as well as the ribbon wire. Precise and uniform production was difficult.

본 발명은 상기와 같은 문제점을 감안하여 이를 해소하고자 발명한 것으로서, 그 목적은 첫째, 원형 또는 각형의 선재를 간편하고 용이하게 압연하여 리본와이어를 생산할 수 있으며, 둘째, 리본와이어의 두께를 실시간으로 측정하여 상/하부롤러의 간격을 자동으로 조절함으로써 정밀하고 균일한 리본와이어를 생산할 수 있도록 한 리본와이어 제조설비의 리본와이어 압연장치를 제공함에 있다. The present invention has been invented to solve this problem in consideration of the above problems, the object of the present invention is to firstly produce a ribbon wire by simply and easily rolling round or square wire rod, and secondly, the thickness of the ribbon wire in real time The present invention provides a ribbon wire rolling apparatus of a ribbon wire manufacturing facility that can produce a precise and uniform ribbon wire by automatically adjusting a gap between upper and lower rollers by measuring.

상기 목적을 달성하기 위한 본 발명의 과제의 해결 수단 구성은 선재를 압연장치로 공급하는 선재공급장치와, 상기 선재공급장치의 출측에 설치되는 압연장치와, 상기 압연장치의 출측에 설치되어 압연장치로부터 압연된 평각선재를 냉각하는 냉각장치와, 상기 냉각장치로부터 냉각된 평각선재를 열처리하는 열처리장치와, 상기 열처리된 평각선재를 권취하는 권취장치로 이루어진 평각선재 제조설비에 있어서, 상기 압연장치는, 양측단에 각각의 상/하부롤러블록이 설치된 상하부롤러와, 상기 상하부롤러로부터 배출되는 리본와이어의 두께를 실시간으로 측정하는 두께측정센서와, 상기 두께측정센서의 측정값에 따라 작동되어 상/하부롤러의 사이 간격을 조절하는 상부롤러작동수단과, 상기 상부롤러작동수단과 두께측정센서 간에 설치되어 상기 상부롤러작동수단의 작동 량을 제어하는 제어부로 구성되고, 상기 상/하부롤러의 내부에는 냉각수가 회류되는 냉각수회류로가 형성되고, 그 냉각수회류로가 형성된 상/하부롤러의 일측 각 축에는 냉각수를 공급하고 배출하는 노즐이 각각 설치되며, 상기 노즐에는 냉각수공급호스 및 냉각수배출호스가 설치되며, 상기 상/하부롤러블록의 사이에는 탄성부재가 설치된 것을 특징으로 한다.
그리고 상기 상부롤러작동수단은 상부에 감속정역모터가 설치되고, 그 감속정역모터의 축에는 상부피니언이 설치되며, 상기 상부피니언의 하부에는 하부피니언을 설치하되, 그 하부피니언에는 웜기어샤프트가 설치되고, 그 웜기어샤프트의 양측에는 웜기어가 설치되며, 그 웜기어에는 하단이 상기 상부롤러블록과 연결 설치되어 상부롤러를 상/하로 이동시키는 스크루샤프트가 설치된 것으로 구성된다.The constitution means for solving the problems of the present invention for achieving the above object is a wire rod supplying device for supplying wire rods to a rolling apparatus, a rolling apparatus provided on the outlet side of the wire rod supply apparatus, and a rolling apparatus installed on the outlet side of the rolling apparatus In the flat wire rod manufacturing equipment comprising a cooling device for cooling the flat wire rod rolled from, a heat treatment device for heat treatment of the flat wire rod cooled from the cooling device, and a winding device for winding the heat-treated flat wire rod, the rolling device is The upper and lower rollers are provided with upper and lower roller blocks at both ends, a thickness sensor for measuring the thickness of the ribbon wire discharged from the upper and lower rollers in real time, and operated according to the measured value of the thickness sensor. An upper roller operating means for adjusting a distance between the lower rollers, and installed between the upper roller operating means and a thickness measurement sensor It consists of a control unit for controlling the amount of operation of the upper roller operating means, the cooling water flow passage in which the coolant flows is formed inside the upper / lower rollers, the cooling water in each axis of the upper / lower rollers formed with the cooling water flow passage The nozzle for supplying and discharging is provided, respectively, the cooling water supply hose and the cooling water discharge hose is installed in the nozzle, characterized in that the elastic member is installed between the upper and lower roller blocks.
The upper roller operation means is provided with a deceleration station motor at the upper portion, an upper pinion is installed at the shaft of the deceleration station motor, and a lower pinion is installed at the lower portion of the upper pinion, and a worm gear shaft is installed at the lower pinion. On both sides of the worm gear shaft, a worm gear is installed, and the worm gear is configured to have a screw shaft installed at a lower end connected to the upper roller block to move the upper roller up and down.

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그리고 상기 웜기어샤프트의 일측 단부에는 웜기어샤프트를 수동으로 회전시키는 핸들이 설치된다.
And a handle for manually rotating the worm gear shaft is installed at one end of the worm gear shaft.

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상기와 같은 본 발명의 리본와이어 제조설비의 리본와이어 압연장치는 원형 또는 각형의 선재를 간편하고 용이하게 압연하여 리본와이어를 생산할 수 있음은 물론, 그 압연되어 생산되는 리본와이어의 두께를 실시간으로 측정하여 그 측정값에 따라 상/하부롤러의 간격을 자동으로 조절함으로써 정밀하고 균일한 리본와이어를 생산할 수 있는 효과가 있다.Ribbon wire rolling device of the ribbon wire manufacturing equipment of the present invention as described above can be easily and easily rolled round or rectangular wire rod to produce a ribbon wire, as well as measure the thickness of the ribbon wire produced by rolling in real time By automatically adjusting the gap between the upper and lower rollers according to the measured value there is an effect that can produce a precise and uniform ribbon wire.

도 1은 종래 리본와이어 제조설비의 리본와이어 압연장치 단면 구성도,
도 2는 본 발명에 따른 리본와이어 제조설비를 개략적으로 나타낸 평면도,
도 3은 본 발명에 따른 리본와이어 제조설비의 리본와이어 압연장치 사시도,
도 4는 본 발명에 따른 리본와이어 제조설비의 리본와이어 압연장치 요부 발췌 사시도,
도 5는 본 발명에 따른 리본와이어 제조설비의 리본와이어 압연장치 단면 구성도,
도 6은 본 발명에 따른 상/하부롤러의 냉각구성을 설명하기 위한 발췌도,
도 7은 본 발명에 따른 리본와이어 제조설비의 리본와이어 압연장치제어블록도.1 is a cross-sectional configuration of a ribbon wire rolling device of a conventional ribbon wire manufacturing equipment,
Figure 2 is a plan view schematically showing a ribbon wire manufacturing equipment according to the present invention,
3 is a perspective view of a ribbon wire rolling apparatus of the ribbon wire manufacturing equipment according to the present invention;
Figure 4 is a perspective view of the main portion of the ribbon wire rolling device of the ribbon wire manufacturing equipment according to the present invention,
5 is a cross-sectional configuration of the ribbon wire rolling device of the ribbon wire manufacturing equipment according to the present invention;
6 is an extract for explaining the cooling configuration of the upper and lower rollers according to the present invention,
Figure 7 is a ribbon wire rolling device control block diagram of a ribbon wire manufacturing equipment according to the present invention.

본 발명의 리본와이어 제조설비는 도2에 나타낸 바와 같이 리본와이어 제조설비(A) 입측에 원형 또는 각형의 선재(W)를 압연장치(200)로 공급하는 선재공급장치(100)이 설치되고, 그 선재공급장치(100)의 출측에는 상기 선재공급장치(100)으로부터 공급되는 선재를 원하는 두께로 압연하는 압연장치(200)가 설치된다.In the ribbon wire manufacturing equipment of the present invention, as shown in FIG. 2, a wire rod supplying apparatus 100 for supplying a circular or rectangular wire rod W to the rolling apparatus 200 is installed at the inlet side of the ribbon wire manufacturing equipment A, On the exit side of the wire rod supply device 100, a rolling device 200 for rolling the wire rod supplied from the wire rod supply device 100 to a desired thickness is provided.

그리고 상기 압연장치(200)의 출측에는 압연장치(200)의 상/하부롤러(210.210a)로부터 압연된 리본와이어(RW)를 냉각하는 냉각장치(300)가 설치되고, 그 냉각장치(300)로부터 냉각된 리본와이어(RW)를 열처리하는 열처리장치(400)와, 상기 열처리된 리본와이어(RW)를 보빈에 권취하는 권취장치(500)가 순차적으로 설치된다.And a cooling device 300 for cooling the ribbon wire (RW) rolled from the upper and lower rollers (210.210a) of the rolling device 200 is installed on the exit side of the rolling device 200, the cooling device 300 The heat treatment apparatus 400 for heat-treating the ribbon wire RW cooled from the air, and the winding apparatus 500 for winding the heat-treated ribbon wire RW in the bobbin are sequentially installed.

상기 본 발명에서 선재공급장치(100), 냉각장치(300), 열처리장치(400), 권취장치(500)는 일반적인 것으로서, 그에 대한 구체적인 설명은 생략하고, 본 발명에서는 압연장치(200)에 특징이 있는 것으로서, 그 압연장치에 대하여 구체적으로 설명하면 다음과 같다.In the present invention, the wire rod supplying device 100, the cooling device 300, the heat treatment device 400, the winding device 500 as a general, a detailed description thereof will be omitted, the present invention is characterized in the rolling device 200 As it exists, the rolling apparatus is demonstrated concretely as follows.

본 발명의 압연장치(200)는 리본와이어 제조설비(A)의 입측에 설치된 선재공급장치(100)을 통하여 원형 또는 각형의 전기전도체용 선재(W)가 공급되면 그 공급되는 선재를 받아 리본와이어 형태로 압연하는 장치이다.Rolling device 200 of the present invention receives the wire rod when the wire (W) of the circular or square electrical conductor is supplied through the wire supply device 100 installed on the entrance side of the ribbon wire manufacturing equipment (A), the ribbon wire It is a device for rolling in the form.

상기와 같은 본 발명의 압연장치(200)는 양측단에 각각의 상/하부롤러블록(215.215a)이 설치된 상하부롤러(210.210a)와, 상기 상/하부롤러로부터 배출되는 리본와이어(RW)의 두께를 실시간으로 측정하는 두께측정센서(S)와, 상기 두께측정센서의 측정값에 따라 작동되어 상/하부롤러의 사이 간격을 조절하는 상부롤러작동수단(220)과, 상기 상부롤러작동수단과 두께측정센서 간에 설치되어 상기 상부롤러작동수단의 작동 량을 제어하는 제어부(230)로 구성된다.Rolling apparatus 200 of the present invention as described above is the upper and lower rollers 210.210a and each of the upper and lower roller blocks (215.215a) is installed at both ends of the ribbon wire (RW) discharged from the upper and lower rollers A thickness measuring sensor S for measuring thickness in real time, an upper roller operating means 220 which is operated according to the measured value of the thickness measuring sensor and adjusts an interval between upper and lower rollers, and the upper roller operating means; Installed between the thickness measuring sensor is configured as a control unit 230 for controlling the amount of operation of the upper roller operating means.

그리고 상기 상부롤러(210)의 상부에는 상기 두께측정센서(S)의 측정값에 따라 작동되어 상기 상/하부롤러(210.210a)의 사이 간격을 조절하도록 상부롤러(210)를 작동시키는 상부롤러작동수단(220)이 설치되고, 그 상부롤러작동수단(220)과 두께측정센서(S) 간에는 상기 상부롤러작동수단(220)의 작동 량을 제어하는 제어부(230)가 마련됨으로써 상기 두께측정센서(S)로부터 리본와이어(RW)의 두께 측정값이 설정 된 기준치 미만이거나 초과했을 경우 상기 제어부(230)에서 상부롤러작동수단(220)을 작동시켜 상/하부롤러(210.210a)의 사이 간격을 조절한다.And the upper roller is operated in accordance with the measured value of the thickness measuring sensor (S) on the upper roller 210 to operate the upper roller 210 to operate the upper roller 210 to adjust the gap between the upper and lower rollers (210.210a). Means 220 is provided, the control unit 230 for controlling the operation amount of the upper roller operating means 220 is provided between the upper roller operating means 220 and the thickness measuring sensor (S) by the thickness measuring sensor ( If the thickness measurement value of the ribbon wire (RW) from S) is less than or exceeds the set reference value, the control unit 230 operates the upper roller operating means 220 to adjust the gap between the upper and lower rollers 210.210a. do.

따라서 상기 상/하부롤러(210.210a)를 통과하여 배출되는 리본와이어(RW)의 두께는 항상 일정한 두께를 유지하게 되는 것이다.Therefore, the thickness of the ribbon wire (RW) discharged through the upper and lower rollers (210.210a) will always maintain a constant thickness.

한편 본 발명에서 상기 상부롤러작동수단(220)은 상부에 감속정역모터(221)가 설치되고, 그 감속정역모터의 축에는 상부피니언(222)이 설치되며, 상기 상부피니언의 하부에는 하부피니언(222a)을 설치하되, 그 하부피니언에는 웜기어샤프트(223)가 설치되고, 그 웜기어샤프트의 양측에는 웜기어(224.224a)가 설치되며, 그 웜기어에는 하단이 상기 상부롤러블록(215)과 연결 설치되어 상부롤러를 상/하로 이동시키는 스크루샤프트(226.226a)가 설치된 구성으로 이루어진다.Meanwhile, in the present invention, the upper roller operating means 220 is provided with a deceleration station motor 221 at the upper portion, an upper pinion 222 is installed at the shaft of the deceleration station motor, and a lower pinion at the lower portion of the upper pinion ( 222a), a worm gear shaft 223 is installed on the lower pinion, and worm gears (224.224a) are installed on both sides of the worm gear shaft, and a lower end thereof is connected to the upper roller block 215. Screw shaft (226.226a) for moving the upper roller up and down is made of a configuration installed.

상기와 같은 구성을 갖는 상부롤러작동수단(220)의 작용은 하기와 같다.The action of the upper roller operating means 220 having the configuration as described above is as follows.

먼저 상/하부롤러(210.210a)를 통과하여 압연된 리본와이어(RW)의 두께를 두께측정센서(S)가 실시간으로 연속 측정하고, 그 측정값이 제어부(230)에 입력되면 상기 제어부(230)에서는 이미 설정된 설정 값과 동일한지를 대비하여 동일하지 않을 경우에는 감속정역모터(221)를 작동시킨다.First, the thickness measurement sensor S continuously measures the thickness of the ribbon wire RW rolled through the upper / lower rollers 210.210a in real time, and when the measured value is input to the controller 230, the controller 230. In the case of the same as the set value is already set in the case of not equal to operate the deceleration constant motor (221).

상기와 같이하여 감속정역모터(221)가 작동되면 그 작동 방향에 따라 상부피니언(222)이 회전되고 그와 동시에 하부피니언(222a)이 회전되면서 웜기어샤프트(223)가 회전되며 그 웜기어샤프트(223)의 회전은 웜기어(224.224a)를 회전시켜 스크루샤프트(226.226a)를 회전시키게 되는 것이다.When the deceleration stationary motor 221 is operated as described above, the upper pinion 222 is rotated in accordance with its operation direction, and at the same time, the lower pinion 222a is rotated, and the worm gear shaft 223 is rotated, and the worm gear shaft 223 is rotated. ) Rotates the worm gear (224.224a) to rotate the screw shaft (226.226a).

상기 스크루샤프트(226.226a)가 회전되면 그 회전방향에 따라 상부롤러블록(215)을 상부 또는 하부로 이동시킴으로써 상/하부롤러(210.210a)의 사이 간격이 조절되어 선재(W)의 압연 량을 조절함으로써 리본와이어(RW)의 두께가 기준치를 벗어나지 않고 일정하게 압연 생산되는 것이다.When the screw shaft 226.226a is rotated, the gap between the upper and lower rollers 210.210a is adjusted by moving the upper roller block 215 upward or downward in accordance with the rotational direction thereof to reduce the amount of rolling of the wire rod W. By adjusting, the thickness of the ribbon wire (RW) is rolled and produced uniformly without departing from the reference value.

단 상기 스크루샤프트(226.226a)는 자전하는 것이며, 그 자전에 따라 상부롤러블록(215)이 스크루샤프트(226.226a)의 길이방향을 따라 상부 또는 하부로 이동하게 된다. 단 하부롤러블록(215a)은 고정이다. 그러나 상기 상/하부롤러블록(215.215a)의 작용은 바꿔도 가능하다. However, the screw shaft (226.226a) is to rotate, the upper roller block 215 is moved to the top or bottom along the longitudinal direction of the screw shaft (226.226a) according to the rotation. However, the lower roller block 215a is fixed. However, the operation of the upper and lower roller blocks (215.215a) can be changed.

그리고 상기 상/하부롤러(210.210a)의 구동은 구동수단(240)에 의해서 이루어지며, 상기 구동수단(240)의 구성은 상/하부롤러(210.210a)의 일측에 각각의 기어(241.241a)가 설치되고 그 기어 중 하부롤러(210a)에 설치된 기어(241a)에는 구동모터(242)가 연결 설치되는 것으로 이루어진다.And the driving of the upper and lower rollers 210.210a is made by a driving means 240, the configuration of the driving means 240, each gear (241.241a) on one side of the upper and lower rollers (210.210a) Is installed and the drive motor 242 is connected to the gear 241a installed on the lower roller 210a among the gears.

상기 상부롤러블록(215)의 상/하부 이동 량은 ±0.01mm 이하임으로 하기에서 설명되는 상/하부롤러(210.210a)를 사이 간격이 조절되어도 상/하부롤러(210.210a)를 회전시키는 각각의 기어(241.241a) 이 맞물림에는 문제가 발생되지 않아 상/하부롤러(210.210a)의 회전이 원활하게 이루어진다.The upper / lower movement amount of the upper roller block 215 is ± 0.01 mm or less, so that the upper / lower rollers 210.210a are rotated even if the distance between the upper / lower rollers 210.210a described below is adjusted. There is no problem in meshing the gears 241.241a so that the upper and lower rollers 210.210a rotate smoothly.

따라서 상기 구동모터(242)가 구동되면 하부롤러(210a)에 설치된 기어(241a)를 통하여 상부롤러(210)에 설치된 기어(241)로 동력이 전달되면서 상/하부롤러(210.210a)가 회전되어 선재(W)를 압연하게 되는 것이다.Accordingly, when the driving motor 242 is driven, power is transmitted to the gear 241 installed on the upper roller 210 through the gear 241a installed on the lower roller 210a, and the upper / lower rollers 210.210a rotate. The wire (W) is to be rolled.

또한 본 발명의 웜기어샤프트(223) 일측 단부에는 웜기어샤프트(223)를 수동으로 회전시키는 핸들(H)이 설치됨으로써 감속정역모터(221)가 작동되지 못하거나 또는 수동으로 상/하부롤러(210.210a)의 사이 간격을 조절하고자 할 때에는 상기 핸들(H)을 작동시켜 조절하면 된다.In addition, the handle (H) for manually rotating the worm gear shaft 223 is installed at one end of the worm gear shaft 223 of the present invention, the deceleration station motor 221 is not operated or the upper and lower rollers (210.210a) manually. If you want to adjust the gap between the) by operating the handle (H) to adjust.

또 상기 상/하부롤러(210.210a)의 내부에는 냉각수가 회류되는 냉각수회류로(211,211a)가 형성되고, 그 냉각수회류로(211,211a)가 형성된 상/하부롤러의 일측 각 축에는 냉각수를 공급하고 배출하는 노즐(212.212a)이 각각 설치되며, 상기 노즐(212.212a)에는 냉각수공급호스(213.213a) 및 냉각수배출호스(214.214a)가 설치됨으로써, 그들을 통한 냉각수의 진행으로 인하여 상/하부롤러(210.210a)의 냉각은 원활하게 이루어진다.Cooling water return paths 211 and 211a are formed inside the upper and lower rollers 210.210a, and cooling water is supplied to one axis of the upper and lower rollers formed with the cooling water return paths 211 and 211a. And discharge nozzles 212.212a are respectively installed, and the nozzles 212.212a are provided with coolant supply hoses 213.213a and coolant discharge hoses 214.214a, thereby allowing the upper and lower rollers to move through them. Cooling of 210.210a is smooth.

또한 상기 각각의 상/하부롤러블록(215.215a) 사이에는 탄성부재(216)가 설치되어 상/하부롤러블록(215.215a)은 물론, 상/하부롤러(210.210a)를 지지하며 보호하는 역할을 하는데, 상기 탄성부재(216)는 탄성스프링으로 함이 바람직하다.In addition, an elastic member 216 is installed between each of the upper and lower roller blocks 215.215a to support and protect the upper and lower roller blocks 215.215a as well as the upper and lower rollers 210.210a. However, the elastic member 216 is preferably made of an elastic spring.

본 발명에서 선재(W)라 함은 전기 전도성선재로써 대표적인 것으로 구리(Cu)이며, 그 외에 비 전도성선재 및 전도성선재를 모두 포함한다.In the present invention, the wire (W) is a representative of the electrically conductive wire is copper (Cu), in addition to both non-conductive wire and conductive wire.

이상과 같은 본 발명의 리본와이어 제조설비의 리본와이어 압연장치는 선재를 간편하고 용이하게 압연하여 리본와이어를 생산할 수 있음은 물론, 그 압연되어 생산되는 리본와이어의 두께를 실시간으로 측정하여 그 측정값에 따라 상/하부롤러의 간격을 자동으로 조절함으로써 정밀하고 균일한 리본와이어를 생산할 수 있는 특유의 장점이 있다.
The ribbon wire rolling apparatus of the ribbon wire manufacturing equipment of the present invention as described above can easily and easily roll the wire rod to produce the ribbon wire, as well as measure the thickness of the rolled ribbon wire produced in real time to measure the measured value. By automatically adjusting the gap between the upper and lower rollers has a unique advantage that can produce a precise and uniform ribbon wire.

100 : 선재공급장치 200 : 압연장치
210.210a : 상하부롤러 211,211a : 냉각수회류로
212.212a : 노즐 213.213a : 냉각수공급호스
214.214a : 냉각수배출호스 215.215a : 상/하부롤러블록
216 : 탄성부재 220 : 상부롤러작동수단
221 : 감속정역모터 222 : 상부피니언
222a : 하부피니언 223 : 웜기어샤프트
224.224a : 웜기어 215.215a : 상/하부롤러블록
226.226a : 스크루샤프트 227 : 핸들
230 : 제어부 240 : 구동수단
241.241a : 기어 242 : 구동모터
300 : 냉각장치 400 : 열처리장치
500 : 권취장치 A : 리본와이어 제조설비
S : 두께측정센서 W : 와이어
RW : 리본와이어 100: wire rod supply device 200: rolling device
210.210a: Upper and lower rollers 211,211a: Cooling water flow path
212.212a: Nozzle 213.213a: Cooling water supply hose
214.214a: Cooling water discharge hose 215.215a: Upper / lower roller block
216: elastic member 220: upper roller operating means
221: deceleration station motor 222: upper pinion
222a: lower pinion 223: worm gear shaft
224.224a: Worm gear 215.215a: Upper / lower roller block
226.226a: screw shaft 227: handle
230: control unit 240: driving means
241.241a: gear 242: drive motor
300: cooling device 400: heat treatment device
500: winding device A: ribbon wire manufacturing equipment
S: Thickness measuring sensor W: Wire
RW: Ribbon Wire

Claims (5)

선재를 압연장치로 공급하는 선재공급장치(100)와, 상기 선재공급장치의 출측에 설치되는 압연장치(200)와, 상기 압연장치의 출측에 설치되어 압연장치로부터 압연된 평각선재를 냉각하는 냉각장치(300)와, 상기 냉각장치로부터 냉각된 평각선재를 열처리하는 열처리장치(400)와, 상기 열처리된 평각선재를 권취하는 권취장치(500)로 이루어진 평각선재 제조설비에 있어서,
상기 압연장치(200)는, 양측단에 각각의 상/하부롤러블록(215.215a)이 설치된 상하부롤러(210.210a)와, 상기 상하부롤러로부터 배출되는 리본와이어의 두께를 실시간으로 측정하는 두께측정센서(S)와, 상기 두께측정센서의 측정값에 따라 작동되어 상/하부롤러의 사이 간격을 조절하는 상부롤러작동수단(220)과, 상기 상부롤러작동수단과 두께측정센서 간에 설치되어 상기 상부롤러작동수단의 작동 량을 제어하는 제어부(230)로 구성되고,
상기 상/하부롤러(210.210a)의 내부에는 냉각수가 회류되는 냉각수회류로(211,211a)가 형성되고, 그 냉각수회류로가 형성된 상/하부롤러의 일측 각 축에는 냉각수를 공급하고 배출하는 노즐(212.212a)이 각각 설치되며, 상기 노즐에는 냉각수공급호스(213.213a) 및 냉각수배출호스(214.214a)가 설치되며,
상기 상/하부롤러블록(215.215a)의 사이에는 탄성부재(216)가 설치된 것을 특징으로 하는 리본와이어 제조설비의 리본와이어 압연장치.
Wire rod supply device 100 for supplying the wire rod to the rolling device, a rolling device 200 installed on the exit side of the wire rod supply device, and cooling to cool the flat wire rod installed on the exit side of the rolling apparatus rolled from the rolling apparatus In the flat wire manufacturing equipment comprising a device 300, a heat treatment device 400 for heat treating the flat wire rod cooled from the cooling device, and a winding device 500 for winding the heat treated flat wire rod,
The rolling device 200, the thickness measuring sensor for measuring in real time the thickness of the ribbon wire discharged from the upper and lower rollers 210.210a and the upper and lower roller blocks (215.215a) and the upper and lower rollers at both side ends, respectively. (S) and the upper roller operating means 220, which is operated according to the measured value of the thickness measuring sensor and adjusts the distance between the upper and lower rollers, and installed between the upper roller operating means and the thickness measuring sensor. Consists of a control unit 230 for controlling the amount of operation of the operation means,
Cooling water flow paths 211 and 211a are formed inside the upper and lower rollers 210.210a, and nozzles for supplying and discharging the cooling water to one axis of the upper and lower rollers having the cooling water flow paths formed therein ( 212.212a) are installed, and the nozzle is provided with a cooling water supply hose (213.213a) and a cooling water discharge hose (214.214a),
Ribbon wire rolling device of the ribbon wire manufacturing equipment, characterized in that the elastic member 216 is installed between the upper and lower roller blocks (215.215a).
제1항에 있어서, 상기 상부롤러작동수단(220)은 상부에 감속정역모터(221)가 설치되고, 그 감속정역모터의 축에는 상부피니언(222)이 설치되며, 상기 상부피니언의 하부에는 하부피니언(222a)을 설치하되, 그 하부피니언에는 웜기어샤프트(223)가 설치되고, 그 웜기어샤프트의 양측에는 웜기어(224.224a)가 설치되며, 그 웜기어에는 하단이 상기 상부롤러블록(215)과 연결 설치되어 상부롤러를 상/하로 이동시키는 스크루샤프트(226.226a)가 설치된 것을 특징으로 하는 리본와이어 제조설비의 리본와이어 압연장치.According to claim 1, wherein the upper roller operating means 220 is provided with a deceleration station motor 221 on the upper, the upper pinion 222 is installed on the shaft of the deceleration station motor, the lower portion of the upper pinion The pinion 222a is installed, but the lower pinion is provided with a worm gear shaft 223, and both sides of the worm gear shaft are provided with worm gears 224.224a, and the worm gear is connected to the upper roller block 215 at the bottom thereof. Ribbon wire rolling device of the ribbon wire manufacturing equipment, characterized in that the screw shaft (226.226a) is installed to move the upper roller up / down. 삭제delete 제2항에 있어서, 상기 웜기어샤프트(223)의 일측 단부에는 웜기어샤프트를 수동으로 회전시키는 핸들(227)이 설치된 것을 특징으로 하는 리본와이어 제조설비의 리본와이어 압연장치. The ribbon wire rolling apparatus of claim 2, wherein a handle (227) for manually rotating the worm gear shaft is installed at one end of the worm gear shaft (223). 삭제delete
KR1020110056373A 2011-06-10 2011-06-10 Ribbon wire rolling mill of ribbon wire manufacturing installation KR101305480B1 (en)

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KR102022317B1 (en) 2018-04-25 2019-09-18 이도일 Rolling apparatus and method of cable wire for vehicle
KR20220003191A (en) * 2020-07-01 2022-01-10 태양정공 주식회사 Cutting device of coil pipe

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