KR101295541B1 - Solar cell module and mehtod for manufacturing the same - Google Patents
Solar cell module and mehtod for manufacturing the same Download PDFInfo
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- KR101295541B1 KR101295541B1 KR1020090042219A KR20090042219A KR101295541B1 KR 101295541 B1 KR101295541 B1 KR 101295541B1 KR 1020090042219 A KR1020090042219 A KR 1020090042219A KR 20090042219 A KR20090042219 A KR 20090042219A KR 101295541 B1 KR101295541 B1 KR 101295541B1
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- South Korea
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- solar cell
- connection
- solar cells
- current collector
- solar
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The present invention relates to a solar cell module, wherein the solar cell module includes a first electrode connected to a substrate of a first conductivity type, a second electrode connected to an emitter part of a second conductivity type opposite to the first conductivity type, and the second electrode. A plurality of current collectors connected to a first electrode, a second current collector connected to the second electrode, a first connection part connected to the first current collector, and a second connection part connected to the second current collector At least one insulating portion extending in the first direction and overlapping with a portion of the adjacent solar cells, and positioned above the insulating portion and adjacent in the second direction opposite to the first direction. And at least one third connection part connecting the first connection part and the second connection part respectively positioned in the solar cell. This reduces the manufacturing cost of the solar cell module, simplifies the process, and improves the production efficiency of the solar cell module.
MWT, solar cell, ribbon, solar cell module, series connection
Description
The present invention relates to a solar cell module and a method of manufacturing the same.
With the recent depletion of existing energy resources such as oil and coal, interest in alternative energy to replace them is increasing. Among them, solar cells produce electric energy from solar energy, and they are attracting attention because they have abundant energy resources and there is no problem about environmental pollution.
Typical solar cells have a substrate made of different conductivity type semiconductors, such as p-type and n-type, an emitter layer, and electrodes connected to the substrate and the emitter, respectively. At this time, a p-n junction is formed at the interface between the substrate and the emitter.
When light is incident on the solar cell, a plurality of electron-hole pairs are generated in the semiconductor, and the generated electron-hole pairs are separated into electrons and holes charged by the photovoltaic effect, respectively, and the electrons and holes are n-type. Move toward the semiconductor and the p-type semiconductor, for example toward the emitter portion and the substrate, collected by electrodes electrically connected to the substrate and the emitter portion, and connected to the wires to obtain power.
In this case, at least one current collector such as a bus bar connected to the emitter unit and the electrode connected to the substrate may be positioned on the emitter unit and the substrate, and the charge collected from the electrode may be transferred to the outside through an adjacent current collector. Make it easy to move to the connected load.
However, in this case, since the current collector is located not only on the substrate on which the light is not incident but also on the side where the light is incident, that is, on the emitter part formed on the light receiving surface, the incident area of light is reduced due to the current collector, thereby increasing the efficiency of the solar cell. Falls.
Therefore, to reduce the efficiency of solar cells due to current collectors, metal wrap through (MWT) solar cells, electrons and holes are placed at the back of the substrate opposite the light receiving surface. Background Art A back contact solar cell or the like has been developed in which all electrodes to be transferred are positioned on the rear side of a substrate.
A plurality of solar cells of these structures are connected to form a solar cell module. At this time, by connecting the current collector formed in each solar cell in series or parallel form by using the connection portion to complete the electrical connection between the solar cells.
The technical problem to be achieved by the present invention is to reduce the manufacturing time of the solar cell module.
Another technical problem to be achieved by the present invention is to improve the production efficiency of the solar cell module.
According to an aspect of the present invention, a solar cell module includes a first electrode connected to a substrate of a first conductivity type, a second electrode connected to an emitter part of a second conductivity type opposite to the first conductivity type, and a first electrode connected to the first electrode. A plurality of solar cells including a first current collector connected to the second current collector, a second current collector connected to the second electrode, a first connection portion connected to the first current collector, and a second connection portion connected to the second current collector. And at least one insulator extending in a first direction and overlapping a portion of the solar cells arranged adjacently, and positioned adjacent to the second in a second direction opposite to the first direction. And at least one third connection part connecting the first connection part and the second connection part respectively positioned in the battery.
The solar cell module according to the above feature further includes at least one fourth connection part disposed on the insulation part and connecting the first connection part and the second connection part respectively positioned in the solar cells disposed adjacent to each other in the first direction. can do.
The fourth connection part may be positioned on an insulation part disposed at the outermost part of the solar cell module.
The first to fourth connection portions may be printed patterns using conductive materials or formed of conductive tapes.
When the third and fourth connection portions are formed of a conductive tape, the conductive tape may have an uneven surface.
The uneven surface may be formed in a direction in which light is incident.
The solar cell module according to the above features may further include a filler positioned on the rear sheet and the rear sheet, and the solar cell and the insulation may be positioned on the filler.
The first connection portion extends beyond the first end of the solar cell so that a portion of the first connection portion is positioned over the insulation.
The second connection portion may extend beyond a second end portion opposite the first end portion, such that a portion of the second connection portion is positioned over the insulation.
Preferably, the width of the third and fourth connectors is greater than or equal to a portion of the first connector and a portion of the second connector.
The first current collector and the second current collector may be located on a surface of the substrate facing the light receiving surface.
Arrangements of the first connection part and the second connection part respectively disposed in the solar cells disposed adjacent to the second direction may be the same.
The arrangement shape of the first connection portion and the second connection portion positioned in the solar cells disposed adjacent to the first direction may be 180 ° rotationally symmetrical.
A solar cell module manufacturing method according to another aspect of the present invention is a plurality of aspects each having a first current collector for transmitting the first charge transferred from the substrate and a second current collector for transferring the second charge transferred from the emitter A method of manufacturing a solar cell module comprising a cell, the method comprising: forming a solar cell array by forming a plurality of insulating portions overlapping a portion of an adjacent solar cell, printing a conductive material on the solar cell and the insulating portion, and At least one first and second connection parts respectively positioned on the first current collector and the second current collector, and at least one of the first and second connection parts respectively positioned on adjacent solar cells and positioned on the insulating part. Forming third and fourth connections of said photovoltaic cell; placing said solar cell array on a back sheet; Disposing a filler, disposing a transparent member on the filler, and performing a laminating process by applying heat and pressure.
According to still another aspect of the present invention, there is provided a method of manufacturing a solar cell module including a plurality of first collectors for transferring first charges transferred from a substrate, and a plurality of second collectors for transferring second charges from an emitter. A method of manufacturing a solar cell module including a solar cell, the method comprising: forming a plurality of insulating portions overlapping a portion of an adjacent solar cell to form a solar cell array, and attaching the conductive tape on each solar cell, wherein each solar cell Forming a first connection portion and a second connection portion respectively positioned on the first current collector portion and the second current collector portion of the substrate; printing a conductive material on the plurality of insulation portions, and respectively positioned on adjacent solar cells. Forming at least one third connecting portion and at least one fourth connecting portion connecting the first and second connecting portions, on the back sheet And arranging the solar cell array, disposing a filler on the solar cell array, disposing a transparent member on the filler, and performing a laminating process by applying heat and pressure.
According to still another aspect of the present invention, there is provided a method of manufacturing a solar cell module including a plurality of first collectors for transferring first charges transferred from a substrate, and a plurality of second collectors for transferring second charges from an emitter. A method of manufacturing a solar cell module comprising a solar cell, the method comprising: forming a plurality of insulating portions overlapping a portion of an adjacent solar cell to form a solar cell array, printing the conductive material on each solar cell, and each solar cell Forming a first connection portion and a second connection portion respectively positioned on the first current collector portion and the second current collector portion of the substrate; and attaching a conductive tape to the plurality of insulating portions, respectively, and positioned on adjacent solar cells. Forming at least one third connecting portion and at least one fourth connecting portion connecting the first and second connecting portions, on the back sheet And arranging the solar cell array, disposing a filler on the solar cell array, disposing a transparent member on the filler, and performing a laminating process by applying heat and pressure.
The conductive material may be printed by direct printing or indirect printing.
The third connector may connect first and second connectors positioned in solar cells disposed adjacent to each other in a first direction.
The fourth connectors may connect first and second connectors respectively positioned in solar cells disposed adjacent to each other in a second direction opposite to the first direction.
According to this feature, the manufacturing cost of the solar cell module is reduced, the process is simplified, and the production efficiency of the solar cell module is improved.
DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, parts irrelevant to the description are omitted in order to clearly describe the present invention, and like reference numerals designate like parts throughout the specification.
In the drawings, the thickness is enlarged to clearly represent the layers and regions. Like parts are designated with like reference numerals throughout the specification. When a layer, film, region, plate, or the like is referred to as being "on" another portion, it includes not only the case directly above another portion but also the case where there is another portion in between. Conversely, when a part is "directly over" another part, it means that there is no other part in the middle. Also, when a part is formed as "whole" on the other part, it means not only that it is formed on the entire surface (or the front surface) of the other part but also not on the edge part.
Next, a solar cell module and a manufacturing method thereof according to an embodiment of the present invention will be described with reference to the accompanying drawings.
First, a solar cell according to an exemplary embodiment of the present invention will be described in detail with reference to FIGS. 1 to 3.
1 is a partial perspective view of a solar cell according to an embodiment of the present invention, FIG. 2 is a rear view of the solar cell shown in FIG. 1, and FIG. 3 shows the solar cell shown in FIG. 1 along line II-II. It is sectional drawing cut out.
Referring to FIG. 1, a
The
The
The
Due to this built-in potential difference due to the pn junction, electron-hole pairs, which are charges generated by light incident on the
Since the
When the
An
The
The plurality of
Each
The plurality of
The plurality of
The plurality of
A plurality of first
The first
Examples of conductive materials include nickel (Ni), copper (Cu), silver (Ag), aluminum (Al), tin (Sn), zinc (Zn), indium (In), titanium (Ti), gold (Au) and It may be at least one selected from the group consisting of a combination thereof, but may be made of other conductive materials. In the present embodiment, the plurality of first
A plurality of second
Each second
Each
However, in an alternative embodiment, the second
The second
A plurality of rear
The potential barrier is formed due to the difference in the impurity concentration between the
In the
When light is irradiated to the
These electron-hole pairs are separated from each other by a pn junction of the
This
Next, an example of a solar cell module according to an embodiment of the present invention will be described with reference to FIGS. 4 to 6.
4 is a schematic perspective view of a solar cell module according to an embodiment of the present invention, FIG. 5 is a view showing an example of a connection state of the solar cell shown in FIG. 4, and FIG. 6 is shown in FIG. 4. It is a figure which shows the other example of the connection state of a solar cell.
First, referring to FIGS. 4 and 5, a
4 and 5, the
The
The
The lower and
The
The plurality of
Except for the
Next, the connection relationship of the
As shown in FIG. 5, the
The first and
5, the arrangement shape of the 1st and
However, the arrangement shapes of the first and
For example, as shown in FIG. 5, the arrangement shape of the first and second connecting
Therefore, the arrangement shape and the connection state of the first and second connecting
The
In this case, the width of each
In addition, the length of each first connecting
On the other hand, referring to the other end of the first connecting
As already explained, since the arrangement shape of the
The
In this case, the width of each of the
In addition, when the length from the
Also, similarly to the first connecting
As already explained, since the arrangement shape of the second connecting
The first and
The plurality of
The plurality of insulating
In addition, the plurality of
The third and
The
However, as shown in FIG. 5, for example, the
In the present embodiment, the lengths of the
The
The
Therefore, the
To this end, the
In addition, in the present embodiment, the widths of the third and
The third connecting
When the first and
When the third connecting
To this end, the third and
The plurality of
Next, with reference to FIG. 6, another example of the connection state of the
In comparison with FIG. 5, the same reference numerals as in FIG. 5 are assigned to the same parts, and detailed description thereof will be omitted.
As shown in Fig. 6, in this example, the connection relationship between the
That is, each
However, in comparison with FIG. 5, the arrangement shape of the first and
That is, the extending directions of the first connecting
For example, in the odd-numbered rows, the
Thus, unlike FIG. 5, in the two adjacent
In addition, the plurality of
That is, the
In addition, the insulating
For this reason, the position alignment of each
Unlike the embodiment with reference to FIGS. 5 and 6, in other alternative embodiments, the arrangement shape and the connection relationship of the first and second connecting
5 and 6, the first
The
First, referring to FIG. 7, a method of manufacturing the
7 is a flow chart of an example of a method of manufacturing a solar cell module according to an embodiment of the present invention.
First, as shown in FIG. 7, when an operation for manufacturing the
Then, the conductive material is printed in a predetermined pattern at the corresponding positions of the
In this case, the first to
Next, on the
Next, by installing a frame on the edge of the solar cell module 20 (S140), the
As such, since all of the first to fourth connectors 21-24 are formed on the solar cell array, there is no separate film for forming the first to fourth connectors 21-24. The manufacturing cost of 20 is reduced and the process is simplified.
In addition, since the alignment operation between the
Furthermore, since all of the first to fourth connecting
Next, referring to FIG. 8, the first and
First, as in the solar cell array forming step S11 shown in FIG. 7, the plurality of
Next, a conductive tape such as a ribbon containing a conductive material is attached to a corresponding position of the
Next, the conductive material is printed in a predetermined pattern at the corresponding positions of the plurality of insulating
In this case, after the first and second connecting
Then, on the
Next, by installing a frame on the edge of the solar cell module 20 (S250), the
In FIG. 8, the order of forming the first and second connection portions S220 and the third and fourth forming steps S230 may be changed.
Therefore, since there is no separate film for forming the first to fourth connectors 21-24, the manufacturing cost of the
Next, referring to FIG. 9, in contrast to FIG. 8, the first and
First, similarly to the solar cell array forming step S110 shown in FIG. 7, the plurality of
Next, the conductive material is printed in a predetermined pattern at the corresponding position of the
Next, a conductive tape such as a ribbon containing a conductive material is attached to a corresponding position of the insulating
In this case, as described with reference to FIG. 8, after the first and
Then, on the
Next, a frame is installed at the edge of the solar cell module 20 (S350) to complete the
As shown in FIG. 8, the order of forming the first and second connectors S220 and the forming the third and fourth S230 may be changed.
Therefore, since there is no separate film for forming the first to fourth connectors 21-24, the manufacturing cost of the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, It belongs to the scope of right.
1 is a partial perspective view of a solar cell according to an embodiment of the present invention.
FIG. 2 is a rear view of the solar cell shown in FIG. 1.
3 is a cross-sectional view of the solar cell shown in FIG. 1 taken along the line II-II.
4 is a schematic perspective view of a solar cell module according to an embodiment of the present invention.
FIG. 5 is a diagram illustrating an example of a connection state of the solar cell illustrated in FIG. 4.
FIG. 6 is a diagram illustrating another example of a connection state of the solar cell illustrated in FIG. 4.
7 is a flowchart illustrating a method of manufacturing a solar cell module according to an embodiment of the present invention.
8 is a schematic perspective view of a solar cell module according to another embodiment of the present invention.
9 is a flowchart illustrating a method of manufacturing a solar cell module according to another embodiment of the present invention.
Brief description of the main parts of the drawing
1:
21: first connecting portion 22: second connecting portion
23, 23a: third connecting portion 24: fourth connecting portion
100:
130: antireflection film 140: front electrode
150: rear electrode 161: first collector
162: second collector 170: rear electric field
210:
240: transparent member 250: frame
Claims (19)
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KR1020090042219A KR101295541B1 (en) | 2009-05-14 | 2009-05-14 | Solar cell module and mehtod for manufacturing the same |
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KR1020090042219A KR101295541B1 (en) | 2009-05-14 | 2009-05-14 | Solar cell module and mehtod for manufacturing the same |
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KR101295541B1 true KR101295541B1 (en) | 2013-08-12 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US11908957B2 (en) * | 2014-02-24 | 2024-02-20 | Shangrao Xinyuan YueDong Technology Development Co., Ltd | Solar cell module |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101254564B1 (en) * | 2011-05-18 | 2013-04-19 | 엘지전자 주식회사 | Solar cell module |
KR101235339B1 (en) * | 2011-09-29 | 2013-02-19 | 엘지전자 주식회사 | Solar cell module |
KR101282943B1 (en) * | 2011-09-29 | 2013-07-08 | 엘지전자 주식회사 | Solar cell module |
US9490376B2 (en) | 2011-09-29 | 2016-11-08 | Lg Electronics Inc. | Solar cell module |
KR101282939B1 (en) * | 2011-09-29 | 2013-07-08 | 엘지전자 주식회사 | Solar cell module |
KR101328075B1 (en) * | 2013-07-31 | 2013-11-13 | 고려특수선재 (주) | Connector for photovoltaic module |
US20160035907A1 (en) * | 2014-08-04 | 2016-02-04 | Lg Electronics Inc. | Solar cell module |
CN108365043B (en) * | 2018-04-24 | 2023-09-22 | 通威太阳能(合肥)有限公司 | Interconnection structure of photovoltaic cell piece subassembly |
Citations (3)
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JPH11266029A (en) * | 1998-03-18 | 1999-09-28 | Sharp Corp | Solar cell, manufacture and connection thereof |
JP2006324590A (en) * | 2005-05-20 | 2006-11-30 | Sharp Corp | Back side electrode type solar cell and method for manufacturing thereof |
KR100654103B1 (en) | 2005-11-30 | 2006-12-06 | 한국전기연구원 | Dye-sensitized solar cell module using carbon nanotube electrode |
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2009
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11266029A (en) * | 1998-03-18 | 1999-09-28 | Sharp Corp | Solar cell, manufacture and connection thereof |
JP2006324590A (en) * | 2005-05-20 | 2006-11-30 | Sharp Corp | Back side electrode type solar cell and method for manufacturing thereof |
KR100654103B1 (en) | 2005-11-30 | 2006-12-06 | 한국전기연구원 | Dye-sensitized solar cell module using carbon nanotube electrode |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US11908957B2 (en) * | 2014-02-24 | 2024-02-20 | Shangrao Xinyuan YueDong Technology Development Co., Ltd | Solar cell module |
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