KR101266082B1 - Pannel making method and coller pannel for frontage - Google Patents

Abstract

PURPOSE: A panel with whole colored surface and a construction method thereof are provided to include aesthetic sensation such as natural stone by comprising an ivory color or a black color on the whole surface of the panel. CONSTITUTION: A whole surface mold is installed at a mold foundation unit, and a right and left mold and a front and rear mold of the whole surface mold are installed. A form removal material is coated on the inner surface of a mold assembly unit. A wire mesh is installed to reinforce the intensity of a panel(30). A black color unit(30a), a white cement unit(30b), and a general concrete unit(30c) are successively formed, and the panel including a color unit is formed. A mold is removed after curing the mold for a predetermined period of time. A panel foundation unit is formed along a cutting area, and a panel foundation is installed. The panel is stored up to the upper part of the panel foundation unit, and a soil nail(50) is connected to a grouting unit already installed on the cut ground in order to stabilize the panel. Soil is put between the rear surface and the cut ground of the panel and is compacted.

Description

Panel Making Method and Coller Pannel for Frontage

The present invention is a panel and a construction method in which the front part of the panel for constructing the retaining wall of the incision is made of various colors, the front part of the reinforced concrete panel (hereinafter referred to as "panel") of 1,500 cm * 1,500 cm * 20 cm thick. The left and right molds and the front and back molds are assembled to the left and right sides of the front and rear molds, and the front and rear molds are formed on the foundation floor with a plurality of natural stone patterns. In the state where the front and rear molds assembled on the front and rear sides of the sub mold are assembled, primary concrete is laid on the front mold with a thickness of 1-3 cm and 2-3 on the upper part of the colored concrete. Since the white concrete of ㎝ is laid secondly, the wire mesh is laid on the white concrete, and the ordinary concrete is laid in the third to demolish after curing for a predetermined time. , The front is color.

      Retaining wall construction technology has been proposed in which a plurality of retaining wall blocks are stacked in a longitudinal direction and a transverse direction along a fill surface or an incision surface, and then constructed by filling rubble or the like on the back surface thereof.

     However, since the retaining wall constructed by using the conventional retaining wall block is made of concrete, the front surface of the retaining wall block is not natural friendly, and thus there is a problem that it damages the urban environment.

    Therefore, the present inventors have recently proposed a panel on which a decorative plate is mounted as a patent registration KR-B1-10-1197924 for retaining wall blocks having natural stone attached to the front surface.

      This is a natural friendly panel is provided by mounting the natural stone on the front of the panel, there is a problem that the material cost and construction cost according to the natural stone is excessively required.

In addition, the reinforcement earth retaining wall with art panel is proposed as the application number 20-2004-0003101, which forms the entire panel as a color concrete panel or color reinforcement earth retaining wall, so that the purchase cost of the color pigments according to its production is excessively consumed. There is a problem.

Moreover, I am the title of invention of patent No. 10-0925677; Patent registration for "Complex slope stability method".

KR-B1-10-1194043 KR-B1-10-1027800 KR-B1-10-0925677

On the base floor, the front mold is formed on the bottom of the pattern, and the front and rear molds are assembled on the left and right sides of the front mold and the front mold. In the state where the front and rear molds are assembled, the ivory concrete or black color concrete concrete is laid firstly with a thickness of 1-3cm, secondly with the back cement part 2-5cm thick, and thirdly with 12 It aims to form ivory color or black color part on the front part of the panel where the general part is installed at -17cm thickness and the front part makes the aesthetic like natural stone.

    The present invention is a panel manufacturing method and construction method that the front part is a color, the front part of the retaining wall panel is provided with a nail installation mold, the front part mold forming a pattern pattern naturally mounted with a plurality of natural stone patterns on the front part Installing the mold in the mold base; Installing left and right molds installed at the left and right sides of the front mold and front and rear molds installed at the front and rear sides; Applying a release agent (release agent) to the mold on an inner surface where the mold and concrete meet; Laying a wire mesh to reinforce the strength of the panel; Firstly laying the color cement blended with colors, such as natural stone in the front portion with a thickness 1-3cm, and secondly laying the back cement portion 2-5cm in height on the color cement secondary And, the third step of laying the remaining 12-17cm in the third according to the thickness of the panel by the general cement, and forming the panel after the curing for a certain period of time, demoulding the mold; It consists of the steps of completing the retaining wall to fill and compact the soil.

 On the base floor, the front mold is formed on the bottom of the pattern, and the front and rear molds are assembled on the left and right sides of the front mold and the front mold. By assembling the front and rear molds to be assembled, color concrete is laid, forming an ivory color or black color on the front of the panel to achieve an aesthetic like natural stone.

1 is an exploded perspective view of a panel of the present invention
Figure 2 is a mold cross-sectional view for forming a panel of the present invention
Figure 3 is a cross-sectional view of the installation of the panel of the present invention.
FIG. 4 is a detailed view of part “A” of FIG. 3.
5 is a grouting detail of a small nail supporting the panel of the present invention;

The features and advantages of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings. Prior to this, terms and words used in the present specification and claims are to be interpreted in accordance with the technical idea of the present invention based on the principle that the inventor can properly define the concept of the term in order to explain his invention in the best way. It must be interpreted in terms of meaning and concept.

Therefore, the embodiments described in this specification and the configurations shown in the drawings are merely the most preferred embodiments of the present invention and do not represent all the technical ideas of the present invention. Therefore, It is to be understood that equivalents and modifications are possible.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings of FIGS. 1 to 5.

      1 and 2, in forming the panel 30 having the color part 30a formed on the front surface of the panel 30, the small nail mold 15 is formed to form the small nail installation part 32 in the center part. It is installed, the front part mold 11 is provided with a ▲ -shaped protrusion 14 for forming a horizontal line 33b and a vertical line 33a forming a natural stone joint portion on the front surface of the panel 30,

The front mold 11 is installed in the mold base portion 10,

The space part 16 formed by installing the left mold 12 and the right mold 13 and the front and rear molds (not shown) to be installed on the front and rear of the front mold 11, the left mold 12 and the right mold 13, respectively. , 100 kg (30%) of back cement in the space 16; 213 kg (64%) of yellow pigment Y290; Ivory color body part 30a or 100 kg (97%) of normal cement mixed in a proportion of red pigment R110 kg (6%); Black pigment BLACK318 Firstly installed at a thickness of 1-3 cm to form a black body part 30a, mixed at a rate of 2,5 kg (3%),

Secondly 300 kg of cement (14%); 850 kg of sand (40%); Back cement section 30b formed by mixing at a rate of gravel 1,000 kg (46%) to a thickness of 2-5 cm,

Tertiary cement 300 kg (14%); 850 kg of sand (40%); Since the general cement part 30c is formed while filling and compacting 12-17 cm thick by mixing at a rate of 1,000 kg (46%) of gravel, the front part of the panel 30 forms the aesthetic like natural stone (30) ) Is formed.

In FIGS. 3 and 4, in order to form the panel foundation portion 21, the recess 22 is formed at the upper end of the panel foundation 20 formed along the panel foundation portion 21 formed along the cut portion. The panel 30 having the convex portion 31 installed on the recess 22 is provided at the lower end of the panel 30, and the thumbnail 30 is provided at the center of the panel 30. Soil nail 50 to be coupled to the, the nail nail 50 is provided with a grouting portion 62, which is provided with a nail clip connector 67 and the front finishing portion 68a, the back portion of the panel 39 ) Fills the soil between the incision and the incision surface, while maintaining the compaction density with a predetermined compaction.

In addition, a small nail 50 coupled to the small nail installation unit 32 provided in the center portion of the panel 30, a through hole 34 through which the small nail 50 passes, a small nail penetrating the through hole 34 Nuts (55) and (56) coupled to the threaded portion (51) formed at the end of the (50), washer plate (57) for improving the holding force of the nut (55), 56 is provided.

5 is a configuration of the small nail installation unit 60, the small nail grouting tube 62 is inserted into the small nail installation hole 61, formed in the lower portion of the small nail grouting tube 62, the first grouting 1 The secondary grouting tube 63 and the secondary grouting tube 64 to grout secondary are provided, and the tertiary grouting tube 65 having a stopper 65a formed at an end on the upper side of the small nail grouting tube 62. And an air outlet 66 is formed.

In addition, a small nail 50 formed inside the small nail grouting tube 62, a connection portion 58 for connecting the small nail is provided.

   In addition, looking at the configuration of the color body portion (30a) color facet formed in ivory or black,

 Looking at the ratio of the pigment for forming the color part 30a forming the ivory color on the front surface of the panel 30, 100kg (30%) of the back cement; Yellow pigment Y290 213 kg (64%); By mixing at a rate of red pigment R110kg (6%), to form an ivory color body portion (30a) 1-3cm thickness,

      In addition, the ratio at the time of forming a black panel was 100 kg (97%) of general cement; The black pigment BLACK318 is mixed at a rate of 2,5 kg (3%) to form a black panel in which the black body portion 30a has a thickness of 1-3 cm.

 In addition, the mixing ratio of gravel or sand to cement is 300 kg (14%) of cement or general cement; 850 kg of sand (40%); Mixing at a rate of 1,000 kg (46%) of gravel and adjusting the amount of water while looking at the molding viscosity of the panel is a routine practice for those skilled in the art.

 In addition, looking at the manufacturing process of the panel in which the color panel is formed on the front surface,

       In forming the grouting portion 62 on the cut surface and installing the panel retaining wall in a state in which the nail nail 50 is already installed,

       In forming the panel 30 in which the front part of the panel 30 is formed with the color body part 30a, the small nail mold 15 for forming the small nail installation part 32 in the center part is provided, and the panel 30 is provided. The mold base of the front part mold 11 provided with a ▲ -shaped protrusion 14 for forming a horizontal line 33b and a vertical line 33a, which form a pattern naturally shaped as a plurality of natural stone patterns on the front of the mold. A first step installed in the unit 10;

The space part 16 formed by installing the left mold 12, the right mold 13, and the front and rear molds (not shown) installed on the front and rear sides of the front mold 11, A second step of applying a releasing agent (releasing agent) to the inner surface of the mold assembly forming the space portion 16;

     100 kg (30%) of back cement in a state in which a wire mesh 38 for reinforcing the strength of the panel is placed in the space 16; Yellow pigment Y290 213 kg (64%); Ivory chromosome portion 30a or normal cement 100 kg (97%), mixed at a rate of red pigment R 110 kg (6%); A third step of first laying the black body part 30a mixed at a ratio of 2,5 kg (3%) of black pigment BLACK318 to a thickness of 1-3 cm;

 Back cement 300 kg (14%); 850 kg of sand (40%); A fourth step of forming a back cement section 30b having a thickness of 2-5 cm at a rate of 1,000 kg (46%) of gravel;

     Ordinary cement 300 kg (14%); 850 kg of sand (40%); Since the concrete concrete part 30c is sequentially formed by laying it at a third rate of 12-17 cm thickness at a rate of 1,000 kg (46%) of gravel, the front part of the panel achieves the same aesthetic as natural stone having color parts 30a formed. A fifth step of forming the panel 30;

          A sixth step of forming the panel 30 and undergoing curing for a predetermined period of time, then demolding the mold and transporting it to the retaining wall installation unit;

In order to form the panel foundation portion 21, a seventh step of forming the panel foundation portion 21 formed along the cut portion, and installing the panel foundation 20 provided with the groove portion 22 provided at the upper end Wow;

The panel 30 having the lower portion of the concave portion 31 inserted into the groove portion 22 provided at the upper end of the panel foundation 20 is assembled to the upper end of the panel foundation 20,

Soil nail 50 is coupled to the small nail installation portion 32 provided in the center portion of the panel 30, the soil nail 50 is coupled to the grouting portion 62 is provided in the cut surface, the panel An eighth step of stabilizing 30;

It consists of a ninth step of filling the filling soil between the rear portion 39 and the cut surface of the panel 30, while filling and compacting while maintaining the compaction density with a predetermined compaction.

10; Mold foundation 20; Panel foundation 30; Panel 50; Small nail
60; thumbnail installation part

Claims (2)

In forming the grouting portion 62 on the cut surface and installing the panel retaining wall in a state in which the nail nail 50 is already installed,
In forming the panel 30 in which the front part of the panel 30 is formed with the color body part 30a, the small nail mold 15 for forming the small nail installation part 32 in the center part is provided, and the panel 30 is provided. The mold base of the front part mold 11 provided with a ▲ -shaped protrusion 14 for forming a horizontal line 33b and a vertical line 33a, which form a pattern naturally shaped as a plurality of natural stone patterns on the front of the mold. A first step installed in the unit 10;
The space part 16 formed by installing the left mold 12, the right mold 13, and the front and rear molds (not shown) installed on the front and rear sides of the front mold 11, A second step of applying a releasing agent (releasing agent) to the inner surface of the mold assembly forming the space portion 16;
100 kg (30%) of back cement in a state in which a wire mesh 38 for reinforcing the strength of the panel is placed in the space 16; Yellow pigment Y290 213 kg (64%); Ivory chromosome portion 30a or normal cement 100 kg (97%), mixed at a rate of red pigment R 110 kg (6%); A third step of first laying the black body part 30a mixed at a ratio of 2,5 kg (3%) of black pigment BLACK318 to a thickness of 1-3 cm;
Back cement 300 kg (14%); 850 kg of sand (40%); A fourth step of forming a back cement section 30b having a thickness of 2-5 cm at a rate of 1,000 kg (46%) of gravel;
Ordinary cement 300 kg (14%); 850 kg of sand (40%); Since the concrete concrete part 30c is sequentially formed by laying it at a third rate of 12-17 cm thickness at a rate of 1,000 kg (46%) of gravel, the front part of the panel achieves the same aesthetic as natural stone having color parts 30a formed. A fifth step of forming the panel 30;
A sixth step of forming the panel 30 and undergoing curing for a predetermined period of time, then demolding the mold and transporting it to the retaining wall installation unit;
In order to form the panel foundation portion 21, a seventh step of forming the panel foundation portion 21 formed along the cut portion, and installing the panel foundation 20 provided with the groove portion 22 provided at the upper end Wow;
The panel 30 having the lower portion of the concave portion 31 inserted into the groove portion 22 provided at the upper end of the panel foundation 20 is assembled to the upper end of the panel foundation 20,
Soil nail 50 is coupled to the small nail installation portion 32 provided in the center portion of the panel 30, the soil nail 50 is coupled to the grouting portion 62 is provided in the cut surface, the panel An eighth step of stabilizing 30;
A ninth step of filling and filling the soil between the rear portion 39 and the cut surface of the panel 30 while maintaining the compaction density with a predetermined compaction; Panel construction method.
The method of claim 1,
In forming the panel 30 in which the color part 30a is formed in the front part of the panel 30, the small nail mold 15 is provided in order to form the small nail installation part 32 in the center part, and the panel 30 Front part mold (11) provided with a protrusion (14) of the shape to form a horizontal line (33b) and a vertical line (33a) forming a natural stone joint portion on the front surface of the),
The front mold 11 is installed in the mold base portion 10,
The space part 16 is formed by installing the left mold 12 and the right mold 13 and the front and rear molds (not shown) installed on the front and rear surfaces of the front side mold 11. , 100 kg (30%) of back cement in the space 16; Yellow pigment Y290 213 kg (64%); Ivory chromosome portion 30a or normal cement 100 kg (97%), mixed at a rate of red pigment R 110 kg (6%); Black pigment BLACK318 Firstly installed at a thickness of 1-3 cm to form a black body part 30a, mixed at a rate of 2,5 kg (3%),
Secondly 300 kg of cement (14%); 850 kg of sand (40%); Back cement section 30b formed by mixing at a rate of gravel 1,000 kg (46%) to a thickness of 2-5 cm,
Tertiary cement 300 kg (14%); 850 kg of sand (40%); The gravel is 1000 kg (46%) mixed and filled to 12-17 cm thick and compacted to form a general cement part 30c, so that the front part of the panel 30 forms an aesthetic like natural stone. Method for constructing a panel of which the front surface is characterized in that the color is formed.

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