KR101250612B1 - The Electro Gas Arc Welding Equipment with Twin Wire - Google Patents

The Electro Gas Arc Welding Equipment with Twin Wire Download PDF

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KR101250612B1
KR101250612B1 KR1020060090912A KR20060090912A KR101250612B1 KR 101250612 B1 KR101250612 B1 KR 101250612B1 KR 1020060090912 A KR1020060090912 A KR 1020060090912A KR 20060090912 A KR20060090912 A KR 20060090912A KR 101250612 B1 KR101250612 B1 KR 101250612B1
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South Korea
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welding
wire
twin
carriage
torch
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KR1020060090912A
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Korean (ko)
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KR20080026233A (en
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조영철
김대순
구연백
권용덕
김기영
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현대중공업 주식회사
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/16—Arc welding or cutting making use of shielding gas
    • B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0282—Carriages forming part of a welding unit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/124—Circuits or methods for feeding welding wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/24—Features related to electrodes
    • B23K9/28—Supporting devices for electrodes
    • B23K9/29—Supporting devices adapted for making use of shielding means
    • B23K9/291—Supporting devices adapted for making use of shielding means the shielding means being a gas
    • B23K9/295—Supporting devices adapted for making use of shielding means the shielding means being a gas using consumable electrode-wire

Abstract

본 발명은 대전류 트윈와이어 일렉트로 가스용접장치에 관한 것으로, 그 목적은 2가닥의 용접와이어를 이용하여 일렉트로 가스용접을 행하고, 이를 통해 용접속도 및 작업성을 향상시킬 수 있는 대전류 트윈와이어 일렉트로 가스용접장치를 제공하는 것이다.

본 발명은 아크용접의 열원으로 사용되는 용접기와, 상기 용접기와 연결되고 이동레일을 따라 이동되는 용접캐리지와, 상기 용접캐리지에 설치되고 2가닥의 용접와이어를 구비하는 트윈토오치부와, 상기 트윈토오치부로 2가닥의 용접와이어를 각각 송급하는 제 1,2 와이어송급기와, 상기 제 1,2 와이어송급기와 용접캐리지 및 용접기와 연결되어 제 1,2 와이어송급기 및 용접캐리지의 모터를 제어하는 보조콘트롤 박스를 포함하도록 되어 있다.

Figure R1020060090912

트윈토오치, 일렉트로가스용접, 용접장치, 용접와이어, 이지용접

The present invention relates to a high current twin wire electro gas welding apparatus, the purpose of which is to perform the electric gas welding using two-wire welding wire, through which a high current twin wire electro gas welding apparatus that can improve the welding speed and workability To provide.

The present invention is a welding machine used as a heat source for arc welding, a welding carriage connected to the welding machine and moved along a moving rail, a twin torch portion provided on the welding carriage and having two strands of welding wires, and the twin toe. The first and second wire feeders for feeding two strands of welding wire to the Ochibu, respectively, and are connected to the first and second wire feeders, the welding carriage and the welder to control the motors of the first and second wire feeders and the welding carriage. It is intended to include an auxiliary control box.

Figure R1020060090912

Twin Torch, Electro Gas Welding, Welding Equipment, Welding Wire, Easy Welding

Description

대전류 트윈와이어 일렉트로 가스용접장치{The Electro Gas Arc Welding Equipment with Twin Wire}High Current Twin Wire Electro Gas Welding Equipment {The Electro Gas Arc Welding Equipment with Twin Wire}

도 1 은 본 발명에 따른 전체 구성을 보인 예시도1 is an exemplary view showing the overall configuration according to the present invention

도 2 는 본 발명에 따른 용접토오치부의 구성을 보인 예시도Figure 2 is an exemplary view showing the configuration of the welding torch portion according to the present invention

도 3 은 본 발명에 따른 용접토오치부 콘듀티어 케이블 구성을 보인 예시도3 is an exemplary view showing a welding torch part conduit cable configuration according to the present invention

도 4 는 본 발명에 따른 일렉트로 가스용접과 종래 일렉트로 가스용접의 사용전류 비교도Figure 4 is a comparison of the use current of the electro-gas welding and conventional electro-gas welding according to the present invention

도 5 는 본 발명에 따른 일렉트로 가스용접과 종래 일렉트로 가스용접의 용접속도 비교도5 is a welding speed comparison of the electro gas welding and the conventional electro gas welding according to the present invention

* 도면의 주요부분에 대한 부호의 설명DESCRIPTION OF THE REFERENCE NUMERALS

(10) : 용접기 (20) : 이동레일(10): welding machine (20): moving rail

(30) : 용접캐리지 (40) : 트윈토오치부(30): welding carriage (40): twin tochibu

(41) : 콘듀이터 케이블 (42) : 트윈토오치(41): Conduit Cable (42): Twin Torch

(43) : 제 1 파워워터 케이블 (44) : 제 2 파워워터 케이블43: first power water cable 44: second power water cable

(45) : 어댑터 (46) : 스프링 라이너45: adapter 46: spring liner

(47) : 가죽커버 (50) : 제 1 와이어 송급기47: leather cover 50: first wire feeder

(60) : 제 2 와이어 송급기 (70) : 보조 콘트롤박스60: second wire feeder 70: auxiliary control box

(80) : 용접와이어(80): welded wire

본 발명은 대전류 트윈와이어 일렉트로 가스용접장치에 관한 것으로, 하나의 용접전원에 의해 2가닥의 용접와이어를 동시에 사용하여 용접속도를 향상시킬 수 있는 대전류 트윈와이어 일렉트로 가스용접장치에 관한 것이다. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high current twin wire electro gas welding apparatus, and to a high current twin wire electro gas welding apparatus capable of improving welding speed by using two welding wires simultaneously by one welding power source.

통상 용접은 접합하려는 두 금속재료 즉, 모재의 접합부를 가열하여 용융 또는 반용융상태로 하여 모재만으로 또는 모재와 용가재를 융합하여 접합하는 것으로, 대형선박과 같이 일정두께를 갖는 블록의 용접시에는 일렉트로 가스용접(EGW)이 널리 사용되고 있다. In general, welding involves joining two metal materials to be joined, namely, the base metal to be melted or semi-melted, and joining only the base metal or by fusion of the base metal and the filler metal. Gas welding (EGW) is widely used.

상기 일렉트로 가스용접은 수직전용용접이라는 점에서는 일렉트로 슬랙용접과 같지만 사용되는 열원이 아크이며, 수냉동판으로 용접부위를 둘러싸고 그 안으로 이산화탄소, 이산화탄소-아르곤, 아르곤-산소 등의 보호가스를 집어넣고 보호가스 분위기를 만든 이후에 와이어 가이드 노즐을 통하여 용접와이어를 송급하여, 용접와이어 끝과 모재간에 발생하는 아크에 의해, 용접와이어와 모재를 용융하여 용접을 진행한다. 즉, 일렉트로 가스용접은 모재의 전면에 설치된 수냉식 동담금을 이용하여 냉각수를 공급하고, 후면에는 백킹재를 설치하며, 용접토치로부터 송급되는 용접와이어와 모재간에 발생하는 아크를 통해 용접이 진행되는 방식이다. The electro gas welding is the same as the electro slack welding in that it is a vertical exclusive welding, but the heat source used is an arc, and the protection gas such as carbon dioxide, carbon dioxide-argon, argon-oxygen, etc. After creating the atmosphere, the welding wire is fed through the wire guide nozzle, and the welding wire and the base metal are melted by an arc generated between the tip of the welding wire and the base metal to perform welding. That is, the electro-gas welding is to supply the cooling water by using the water-cooled copper filler installed on the front of the base material, the backing material is installed on the back, the welding proceeds through the arc generated between the welding wire supplied from the welding torch and the base material to be.

그러나, 종래의 일렉트로 가스용접장치는 한 가닥의 와이어를 사용하여 약 400 Amp 이하의 용접전류로 용접을 하도록 되어 있어, 용접속도가 느리고 이로 인해 작업성 및 생산성이 저하되는 등 여러가지 문제점이 있었다. However, the conventional electro-gas welding apparatus is welded with a welding current of about 400 Amp or less by using a single wire, and thus has a variety of problems such as slow welding speed and workability and productivity.

본 발명은 상기와 같은 문제점을 해소하기 위한 것으로, 그 목적은 2가닥의 용접와이어를 이용하여 일렉트로 가스용접을 행하고, 이를 통해 용접속도 및 작업성을 향상시킬 수 있는 대전류 트윈와이어 일렉트로 가스용접장치를 제공하는 것이다. The present invention is to solve the above problems, the object of the present invention is to perform a gas welding using two welding wires, through which a high current twin wire electro gas welding apparatus that can improve the welding speed and workability To provide.

도 1 은 본 발명에 따른 전체 구성을 보인 예시도를, 도 2 는 본 발명에 따른 용접토오치의 구성을 보인 예시도를, 도 3 은 본 발명에 따른 용접토오치부 콘듀티어 케이블 구성을 보인 예시도를, 도 4 는 본 발명에 따른 일렉트로 가스용접과 종래 일렉트로 가스용접의 사용전류 비교도를, 도 5 는 본 발명에 따른 일렉트로 가스용접과 종래 일렉트로 가스용접의 용접속도 비교도를 도시한 것으로, 본 발명은 아크용접의 열원으로 사용되는 용접기(10)와, 상기 용접기와 연결되고 이동레일(20)을 따라 이동되는 용접캐리지(30)와, 상기 용접캐리지(30)에 설치되고 2가닥의 용접와이어를 구비하는 트윈토오치부(40)와, 상기 트윈토오치부(40)로 2가닥의 용접와이어를 각각 송급하는 제 1,2 와이어송급기(50,60)와, 상기 제 1,2 와이어송 급기(50,60)와 용접캐리지(30) 및 용접기(10)와 연결되어 제 1,2 와이어송급기(50,60) 및 용접캐리지(30)의 모터를 제어하는 보조콘트롤 박스(70)로 이루어져 있다. 1 is an exemplary view showing an overall configuration according to the present invention, Figure 2 is an exemplary view showing a configuration of a welding torch according to the present invention, Figure 3 is a welding torch part conduit cable configuration according to the present invention 4 is a view illustrating a comparison of the current used between the electric gas welding and the conventional electric gas welding according to the present invention, and FIG. 5 is a comparison of the welding speeds between the electric gas welding and the conventional electric gas welding according to the present invention. The present invention is a welding machine 10 used as a heat source for arc welding, a welding carriage 30 connected to the welder and moved along the moving rail 20, and installed in the welding carriage 30 and two strands A twin torch portion 40 having a welding wire, first and second wire feeders 50 and 60 for feeding two strands of welding wires to the twin torch portion 40, and the first and second wires Feeder (50, 60) and welding carriage (30) and welding The auxiliary control box 70 is connected to the machine 10 and controls the motors of the first and second wire feeders 50 and 60 and the welding carriage 30.

상기 용접기(10)는 아크용접의 열원으로 직류용접기를 사용한다. The welder 10 uses a direct current welder as a heat source for arc welding.

상기 용접캐리지(30)는 용접부재에 설치되는 이동레일(20)을 따라 주행하는 것으로, 일렉트로 가스용접장치에서 사용되는 공지의 용접캐리지 및 이동레일을 사용한다. The welding carriage 30 travels along the moving rail 20 installed in the welding member, and uses a known welding carriage and moving rail used in an electrogas welding apparatus.

상기 트윈토오치부(40)는 도 2 및 도 3 에 도시된 바와 같이, 제 1,2 와이어송급기(50,60)와 각각 연결되어 각각의 용접와이어를 송급하는 콘듀이터 케이블(41)과, 상기 콘듀이터 케이블(41)이 연결 설치되는 트윈토오치(42)와, 상기 트윈토오치(42)와 일측단이 연결되고 타측단이 용접기(10)와 연결되어 전원공급 및 냉각수 공급/회수를 행하는 제 1,2 파워워터 케이블(43,44)로 이루어져 있다. As shown in FIGS. 2 and 3, the twin torch unit 40 is connected to the first and second wire feeders 50 and 60, respectively, and a conduit cable 41 for feeding the respective welding wires. , The twin torch 42 to which the conduit cable 41 is connected and one end is connected to the twin torch 42 and the other end is connected to the welder 10 to supply power and coolant. The first and second power water cables 43 and 44 which collect | recover are comprised.

상기 콘듀이터 케이블(41)은 제 1 와이어 송급기(50) 및 제 2 와이어 송급기(60)와 각각 연결되어 제 1,2 와이어 송급기(50,60)로부터 공급되는 용접와이어를 트윈토오치(42)로 공급하며, 트윈토오치측 끝단은 취급이 편리하도록 가죽커버(47)를 씌워 구성되어 있다. The conduit cable 41 is connected to the first wire feeder 50 and the second wire feeder 60, respectively, and twin-weld the welding wires supplied from the first and second wire feeders 50 and 60. The torch 42 is supplied, and the twin torch side end is composed of a leather cover 47 for easy handling.

상기 트윈토오치(42)는 콘듀이터 케이블(41)과 어댑터(45)에 의해 연결되며, 내부에 2개의 스프링 라이너(46)를 각각 구비하며, 제 1,2 파워워터 케이블(43,44)이 연결된다. 즉, 상기 트윈토오치(42)내에는 제 1,2 와이어 송급기(50,60)로부터 공급되는 각각의 용접와이어(80) 및, 상기 각각의 용접와이어가 삽입되는 2개의 스 프링 라이너(46)가 삽입되고, 콘듀이터 케이블(41)과의 연결부위에 전원 및 냉각수를 공급 및 회수하는 제 1,2 파워워터 케이블(43,44)이 연결설치된다. The twin torch 42 is connected by the conduit cable 41 and the adapter 45 and has two spring liners 46 therein, respectively, the first and second power water cables 43 and 44. ) Is connected. That is, each of the welding wires 80 supplied from the first and second wire feeders 50 and 60 and the two spring liners 46 into which the respective welding wires are inserted are inserted in the twin torch 42. ) Is inserted, and the first and second power water cables 43 and 44 for supplying and recovering power and cooling water are connected to and connected to the conduit cable 41.

상기 제 1,2 와이어송급기(50,60)는 용접와이어(80)를 트윈토오치부(40)로 각각 공급하는 것으로, 보조 콘트롤 박스(70)의 와이어 송급모터 제어회로에 병렬로 연결되어 있으며, 각각의 용접와이어(80)를 동시에 트윈토오치부(40)로 공급한다. The first and second wire feeders 50 and 60 supply welding wires 80 to the twin torch portions 40, respectively, and are connected in parallel to the wire feeding motor control circuit of the auxiliary control box 70. Each of the welding wires 80 is supplied to the twin torch portion 40 at the same time.

상기 제 1,2 파워워터케이블(43,44)은 전원과 냉각수를 동시에 공급 및 회수하는 것으로, 제 1,2 파워 워터케이블(43,44)의 일측단이 용접기(10)에 연결되고 타측단이 트윈토오치부(40)에 연결설치된다. 즉, 상기 제 1,2 파워워터 케이블(43,44)은 모두 전원을 공급하도록 되어 있으나, 냉각수는 제 1 파워워터케이블(43)을 통해 공급되고, 제 2 파워워터케이블(44)을 통해 회수된다. The first and second power water cables 43 and 44 supply and recover power and cooling water at the same time. One end of the first and second power water cables 43 and 44 is connected to the welder 10 and the other end. The twin torch portion 40 is connected to the installation. That is, the first and second power water cables 43 and 44 are all supplied to supply power, but the coolant is supplied through the first power water cable 43 and recovered through the second power water cable 44. do.

상기와 같이 구성된 본 발명은 제 1,2 와이어 송급기에 의해 2가닥의 용접와이어가 동시에 송급되고, 상기 송급되는 2가닥의 용접와이어는 콘듀이터 케이블에 의해 하나의 트윈토오치로 각각 송급되며, 상기 트윈토오치는 2가닥의 용접와이어가 통과할 수 있도록 2개의 스프링 라이너를 각각 구비함과 동시에, 대전류 사용시 통전부위의 발명을 제거하도록 전원공급 및 냉각수를 공급회수하는 제 1,2 파워워터 케이블이 연결 설치되어 있다. In the present invention configured as described above, two strands of welding wires are simultaneously fed by the first and second wire feeders, and the two strands of welded wires are respectively fed to one twin torch by a conduit cable. In addition, the twin torch is provided with two spring liners so that each of the two welding wires can pass, and at the same time, the first and second power water for supplying and recovering the power supply and cooling water to remove the invention of the energized portion when using a large current The cable is connected and installed.

본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통 상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위내에 있게 된다.The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.

이와 같이 본 발명은 2가닥의 용접와이어를 하나의 용접기에 의해 동시에 용접하도록 되어 있어, 종래 한가닥의 용접와이어를 이용하는 일렉트로 아크용접과 대비할 경우, 도 4 및 도 5 에 도시된 바와 같이 대전류의 용접전류 사용이 가능하고, 우수한 용접속도를 구비하고 있음을 알 수 있다. As described above, in the present invention, two welding wires are welded simultaneously by one welding machine, and as compared with the conventional electric arc welding using a single welding wire, as shown in FIGS. 4 and 5, a large current welding current is shown. It can be seen that it can be used and has an excellent welding speed.

또한, 본 발명은 2가닥의 용접와이어에 의한 용접을 행할 시, 각각의 별도 용접기를 구비하지 않아도 되므로, 설치공간에 따른 제약을 해소할 수 있는 등 많은 효과가 있다.In addition, the present invention does not need to provide a separate welder when welding by two welding wires, there is a lot of effects, such as to eliminate the constraints according to the installation space.

Claims (2)

아크용접의 열원으로 사용되는 용접기와,Welding machine used as heat source for arc welding, 상기 용접기와 연결되고 이동레일을 따라 이동되는 용접캐리지와,A welding carriage connected to the welder and moved along a moving rail; 상기 용접캐리지에 설치되고 2가닥의 용접와이어를 구비하는 트윈토오치부와,A twin torch unit installed at the welding carriage and having two welding wires; 상기 트윈토오치부로 2가닥의 용접와이어를 각각 송급하는 제 1,2 와이어송급기와,First and second wire feeders for respectively feeding two strands of welding wire to the twin torch portion; 상기 제 1,2 와이어송급기와 용접캐리지 및 용접기와 연결되어 제 1,2 와이어송급기 및 용접캐리지의 모터를 제어하는 보조콘트롤 박스를 포함하되,Including the auxiliary control box connected to the first and second wire feeder and the welding carriage and the welder to control the motor of the first and second wire feeder and the welding carriage, 상기 트윈토오치부는 제 1,2 와이어송급기와 각각 연결되어 각각의 용접와이어를 송급하는 콘듀이터 케이블과, 상기 콘듀이터 케이블이 연결 설치되는 트윈토오치와, 상기 트윈토오치와 일측단이 연결되고 타측단이 용접기와 연결되어 전원공급 및 냉각수 공급/회수를 행하는 제 1,2 파워워터 케이블로 이루어지고, The twin torch portion is connected to the first and second wire feeders, respectively, a conduit cable for supplying respective welding wires, a twin torch to which the conduit cable is installed, and the twin torch and one side end. This is connected and the other end is made of the first and second power water cable which is connected to the welding machine to supply power and cooling water supply / recovery, 상기 트윈토오치는 콘듀이터 케이블과 어댑터에 의해 연결되며, 내부에 2개의 스프링 라이너를 구비하는 것을 특징으로 하는 대전류 트윈와이어 일렉트로 가스용접장치.The twin torch is connected by a conduit cable and an adapter, and a high current twin wire electro gas welding apparatus, characterized in that it has two spring liners therein. 삭제delete
KR1020060090912A 2006-09-20 2006-09-20 The Electro Gas Arc Welding Equipment with Twin Wire KR101250612B1 (en)

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KR20030089071A (en) * 2002-05-16 2003-11-21 현대중공업 주식회사 Automatic Plasma Welding Method for the Lap Joint of Membrane Sheets
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KR20030089071A (en) * 2002-05-16 2003-11-21 현대중공업 주식회사 Automatic Plasma Welding Method for the Lap Joint of Membrane Sheets
JP2004148368A (en) * 2002-10-31 2004-05-27 Hitachi Constr Mach Co Ltd Welding equipment and welding method

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