KR101239508B1 - Ddukalbi product with glutinous rice cake in core and method for producing the same - Google Patents

Ddukalbi product with glutinous rice cake in core and method for producing the same Download PDF

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KR101239508B1
KR101239508B1 KR1020110089886A KR20110089886A KR101239508B1 KR 101239508 B1 KR101239508 B1 KR 101239508B1 KR 1020110089886 A KR1020110089886 A KR 1020110089886A KR 20110089886 A KR20110089886 A KR 20110089886A KR 101239508 B1 KR101239508 B1 KR 101239508B1
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weight
rice cake
tteokgalbi
glutinous rice
starch
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KR1020110089886A
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Korean (ko)
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박일경
조한진
한병수
이형환
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한성기업주식회사
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/03Coating with a layer; Stuffing, laminating, binding, or compressing of original meat pieces
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/428Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A23P20/25Filling or stuffing cored food pieces, e.g. combined with coring or making cavities

Abstract

PURPOSE: A manufacturing method of glutinous rice-rice cake ribs product is provided to give an original glutinousness of glutinous rice cake, to smoothen a reconstitution while cooking unlike existing general rice cake ribs products using retrograded rice cake. CONSTITUTION: A manufacturing method of glutinous rice cake-rice cake ribs comprises the following steps: Preparing a rice cake ribs composition comprising 60-79wt% of pork, 2-5wt% of curing agent, 2-5wt% of confection, 3-7wt% of starch, 2-5wt% of soy sauce, 3-6wt% of garlic, 3-6wt% of onion, 3-6wt% of spring onion, 0.5-2wt% of black sesame, 0.1-0.5wt% of sesame oil, 2-8wt% of other flavoring additives, and glutinous rice cake dough comprising 35-57.4wt% of modified starch, 20-40wt% of purified water, 15-25wt% of rice flour, 3-10wt% of glutinous rice flour, 3-10wt% of starch syrup, 0.5-2wt% of processed starch product, 0.5-2wt% of wheat, 0.5-2wt% of salt, 0.1-1wt% of flavor enhancer; measuring 63-73wt% of the rice cake ribs composition and 27-37wt% of the glutinous rice cake dough; Injecting the rice cake ribs composition to the external skin of a double molding device comprising an external skin and a core part shaped in rice cake for DDeokbokki(rice cakes with a spicy sauce); injecting the glutinous rice cake dough to the core part; and molding the glutinous rice cake dough in a double shaped form; compressing the semi-finished product of the rice cake ribs composition and the glutinous rice cake dough molded in the external skin and the core form; and cutting the compressed semi-finished product and the glutinous rice cake dough in a fixed size; frying the cut semi-finished product at 140deg.C.-180deg.C. for 10-60 seconds; heat-treating the semi-finished product in an oven at 180-250deg.C. for 30-90 seconds for the first time; heat-treating the semi-finished product in steam at 90-110deg.C. for 2-10 minutes for the second time; forming a finished product(A); and freezing the heat-treated glutinous rice cake-rice cake ribs at 25deg.C. below zero - 45deg.C. below zero for 20-40 minutes using a continuous type freezer; and packing the glutinous rice cake-rice cake ribs in a fixed amount. The curing agent contains an acidity regulator, a pigment extracted from cochineal, and sodium nitrite in a ratio of 1wt%:1-2wt%:1wt%:0.01-0.1wt%.

Description

찰떡-떡갈비 제품 및 그의 제조방법{ddukalbi product with glutinous rice cake in core and method for producing the same} Cheongdeok-teokgalbi products and its manufacturing method {ddukalbi product with glutinous rice cake in core and method for producing the same}

본 발명은 찰떡-떡갈비 제품 및 그의 제조방법에 관한 것으로, 보다 상세히 말하면 떡갈비의 중심부에 떡볶이떡 형상의 찰떡이 위치되고 그 주위로 떡갈비가 위치되는 코어(core)-외피(sheath) 형태의 찰떡-떡갈비 제품 및 그의 제조방법에 대한 것이다. The present invention relates to a glutinous rice cake-Tteokgalbi product and a method for manufacturing the same, more specifically, a core-sheath-shaped wax rice cake having a tteokbokki-shaped tteok-shaped tteokbokki located at the center of the tteokgalbi, It relates to a Tteokgalbi product and a manufacturing method thereof.

떡갈비는 김치, 비빔밥, 불고기, 갈비 등과 함께 한국의 대표 전통요리 중 하나로서 돼지고기나 소고기의 갈비살을 곱게 갈아서 방망이로 두들긴 후 양념과 반죽하여 일정 형상으로 만들어 프라이팬이나 석쇠에 구워서 만드는 음식으로, 부드럽고 영양이 풍부하여 남녀노소, 특히 외국인에게도 인기가 있는 음식이다.Tteokgalbi is one of Korea's representative traditional dishes along with Kimchi, Bibimbap, Bulgogi and Galbi, and it is made by grinding pork or beef ribs finely, pounding it with bat, then seasoning and kneading and baking it in a frying pan or grill. It is soft and nutritious, and is a popular food for both young and old, especially foreigners.

현재 판매되고 있는 대부분의 떡갈비류 제품은 돼지고기나 소고기를 잘 다져서 간장, 마늘, 양파, 생강, 설탕, 소금 등의 갖은 양념과 함께 버무린 후에 일정 수준의 숙성시간을 거쳐 네모나 둥근 모양 등의 일정한 형태로 타공(빈 구멍에 조성물을 채워 놓고 이를 기계적으로 밀어 내는 방식)하는 방식으로 찍어낸 후에 열처리하여 만들고 있다.Most Tteokgalbi products on the market are well chopped pork and beef and mixed with various seasonings such as soy sauce, garlic, onion, ginger, sugar, salt, etc. In the form of perforation (filling the composition in the empty hole and mechanically pushed out) by dipping and heat treatment.

이러한 떡갈비는 최근 정부에서 적극적으로 추진하고 있는 한식의 세계화사업과 소비자의 다양한 요구에 부응하여 한층 좋은 맛을 내면서도 가정에서 손쉽게 즐길 수 있도록 하고자 관련 업계 및 학계에서는 기존의 전통적인 맛이나 모양을 응용하여 다양한 방식으로 개발을 시도하고 있다.These Tteokgalbi meet the diverse global demands of Korean food and consumers, which are being actively promoted by the government. I'm trying to develop in a way.

그 대표적 일례로서, 요즈음에는 떡갈비 조성물에 떡편을 혼합하고 타공하여 만드는 제품과 떡볶이떡에 떡갈비 조성물을 수작업으로 감싼 제품들이 많이 시판되고 있다.As a representative example, there are many products that are made by mixing and perforating rice cake pieces in a rice cake rib composition and products wrapped by hand with a rice cake rib composition in rice cake rice cake.

그러나 이들의 경우, 수작업의 특성상 한입 크기의 제품으로 만들기엔 많은 수고가 들며, 또 한번 열처리되어 노화된 떡을 사용하기 때문에 조리시 복원이 원활하지 않아 찰떡 본연의 쫄깃함 대신 딱딱한 식감 때문에 소비자들로부터 품질적으로 좋은 호응을 얻지 못하고 있었다.However, in these cases, it takes a lot of effort to make a bite-sized product due to the nature of manual work, and because it uses heat-aged rice cakes that have been heat treated once, it is not easy to restore during cooking. The enemy was not getting a good response.

따라서, 본 발명의 목적은 통상의 시판 중인 찰떡과 떡갈비가 혼합된 제품에 있어서의 전술한 점을 감안하여 떡갈비 특유의 맛을 유지하면서도 찰떡 본연의 쫄깃함과 우수한 식감을 줄 수 있는 제품을 개발하고자 안출된 것으로, 떡갈비 조성물 안에 찹쌀가루와 쌀가루 등으로 만든 찰떡 반죽을 떡볶이떡 형태로 충진하면서 사출되는 떡갈비를 한입 크기로 압착, 절단하는 공정을 거쳐 유탕(油湯)과 직화가열 후에 고압스팀으로 쪄내 외피는 맛있는 떡갈비가 되고 떡갈비 안에는 쫄깃한 찰떡이 들어 있는 코어-외피 형태의 찰떡-떡갈비 제품 및 그의 제조방법을 제공하는 것이다. Accordingly, an object of the present invention is to devise a product that can provide the chewyness and excellent texture of the tteokbokki, while maintaining the unique taste of tteokgalbi in view of the above-mentioned point in a commercially marketed product of the tteokbokki and tteokgalbi. After filling the rice cake dough made with glutinous rice flour and rice powder in the rice cake rib composition in the form of Tteokbokki rice cake, the cake is pressed and cut into bite-sized pieces. To provide a delicious Tteokgalbi and a core-shell-type Tteok-teokgalbi product containing chewy waxy rice cake in the Tteokgalbi and its manufacturing method.

즉, 본 발명에서는 돼지고기로 만든 떡갈비 조성물과 적정 비율의 찹쌀가루와 쌀가루 등으로 만든 찰떡 반죽을 조리하지 않은 상태에서, 상기 떡갈비 조성물의 중심에 찰떡 반죽을 떡볶이떡 형태로 충진할 수 있는 이중성형기계를 이용하여 떡갈비 중심부에 떡볶이떡 형태로 찰떡 반죽이 들어있는 반제품 상태의 떡갈비를 만든 후, 한입 크기로 압착 절단하여 유탕과 직화 가열을 거쳐 최종적으로 고압의 스팀에서 반제품 상태의 찰떡-떡갈비를 쪄내는 특정 공정으로 이루어짐으로써, 노화된 떡을 사용하여 제조되는 일반 떡갈비 제품과는 달리 조리시 복원이 원활하고 찰떡 본연의 쫄깃함이 있어 식감이 매우 좋은 찰떡-떡갈비를 개발하고자 한다.That is, in the present invention, the double-moulding can be filled in the form of tteokbokki in the center of the tteokgalbi composition in the state of the tteokgalbi composition made of pork and the glutinous rice dough made of glutinous rice flour and rice flour, etc. Using the machine, make a semi-finished rice cake ribs with waxed rice cake in the form of Tteokbokki rice cake in the center of Tteokgalbi. Is made by a specific process, unlike the general rice cake ribs manufactured using aging rice cakes, restoring during cooking is smooth and the natural chewy, and to develop a very good texture of rice cake-teokgalbi.

본 발명에 따른 찰떡-떡갈비 제품은, 일 단면이 타원 또는 사각형상인 떡갈비 중심부에 떡볶이떡 형상의 찰떡이 위치되어 코어-외피 형태를 이루며; Chalteok-teokgalbi products according to the present invention, one side of the oval or square shape of the tteokbokki rice cake is located in the center of the tteokgalbi to form a core-shell form;

전체 100중량부를 기준으로, 상기 외피를 형성하는 떡갈비가 63~73중량%이 되며, 상기 코어를 형성하는 찰떡이 27~37중량%로 이루어지며;On the basis of 100 parts by weight of the total, the rice cake ribs forming the shell is 63 to 73% by weight, the glutinous rice cake forming the core is made of 27 to 37% by weight;

상기 떡갈비는 돼지고기 60~79.4중량%, 염지제 2~5중량%, 당제 2-5중량%, 전분 3-7 중량%, 간장 2~5중량%, 마늘 3~6중량%, 양파 3~6중량%, 대파 3~6중량%, 흑임자 0.5~2중량%, 참기름 0.1~0.5중량%, 그리고 기타 조미제 첨가물 2~8중량%로 이루어지며;The Tteokgalbi is 60 to 79.4% by weight of pork, 2 to 5% by weight of salt, 2 to 5% by weight of sugar, 3 to 7% by weight of starch, 2 to 5% by weight of soy sauce, 3 to 6% by weight of garlic, 3 to onions 6 wt%, 3-6 wt% leek, 0.5-2 wt% black sesame seed, 0.1-0.5 wt% sesame oil, and 2-8 wt% other flavoring additives;

상기 찰떡은 변성전분 35~57.4중량%, 정제수 20~40중량%, 쌀가루 15~25중량%, 찹쌀가루 3.0~10중량%, 물엿 3~10중량%, 전분가공품 0.5~2중량%, 소맥분 0.5~2중량%, 소금 0.5~2중량%, 향미증진제 0.1~1중량%로 이루어지는 것을 특징으로 한다.The glutinous rice cake is modified starch 35 ~ 57.4% by weight, purified water 20 ~ 40% by weight, rice powder 15 ~ 25% by weight, glutinous rice powder 3.0 ~ 10% by weight, starch syrup 3-10% by weight, starch processed product 0.5-2% by weight, wheat flour 0.5 It is characterized by consisting of-2% by weight, 0.5-2% by weight of salt, 0.1-1% by weight of flavor enhancer.

또한 본 발명에 따른 찰떡-떡갈비 제품은 떡갈비 조성물과 찰떡 반죽을 각각 준비하는 공정;In addition, the glutinous rice cake-Tteokgalbi product according to the present invention comprises the steps of preparing a Tteokgalbi composition and glutinous dough, respectively;

각기 준비된 상기 떡갈비 조성물과 찰떡 반죽을 전체 중량기준으로 떡갈비 조성물 63~73중량%, 찰떡 반죽 27~37중량%가 되도록 계량하여, 떡볶이떡 형태의 코어부와 외피부로 이루어진 이중 성형기에 상기 떡갈비 조성물은 외피부에, 찰떡 반죽은 코어부에 각각 투입하여 이중 형상으로 성형하는 공정;Each of the prepared tteokgalbi composition and glutinous dough was measured to be 63 to 73% by weight of the tteokgalbi composition, 27 to 37% by weight of the tteokbokki composition, and the tteokgalbi composition to a double molding machine consisting of a core part and an outer skin of tteokbokki. A step of forming a double shape by putting each of the batter into the core part of the outer skin part;

코어와 외피 형태로 성형된 찰떡 반죽과 떡갈비 조성물의 반제품을 압착한 다음, 일정한 크기로 절단하는 공정;Pressing the semi-finished products of the wax cake dough and the tteokgalbi composition formed into a core and an outer shell shape, and then cutting them to a predetermined size;

상기 절단된 반제품을 140℃~180℃의 기름에 10~60초 동안 유탕하고,180~250℃의 오븐에 30~90초 동안 1차 열처리한 후에, 90~110℃의 스팀에서 2~10분간 2차 열처리하여 완제품을 형성하는 공정;과 The cut semi-finished product is greased with oil at 140 ° C. to 180 ° C. for 10 to 60 seconds, and first heat-treated in an oven at 180 to 250 ° C. for 30 to 90 seconds, and then steamed at 90 to 110 ° C. for 2 to 10 minutes. Forming a finished product by secondary heat treatment; and

상기 열처리된 찰떡-떡갈비를 연속식 동결기로 -25~-45℃에서 20~40분간 동결하고, 일정 양으로 포장하는 공정으로 이루어진다.The heat-treated glutinous-teokgalbi freeze for 20 to 40 minutes at -25 ~ -45 ℃ with a continuous freezer, and consists of a step of packaging in a predetermined amount.

또한, 상기 떡갈비 조성물은 냉동 돼지고기를 15℃~25℃에서 12~24시간 해동하여 1mm~10mm 두께로 세절하는 원료 전처리 공정; In addition, the Tteokgalbi composition is a raw material pre-treatment step of thawing frozen pork at 15 ℃ ~ 25 ℃ 12 ~ 24 hours to cut into 1mm ~ 10mm thickness;

돼지고기 60~79.4중량%, 염지제 2~5중량%, 당제 2-5중량%, 전분 3-7 중량%, 간장 2~5중량%, 마늘 3~6중량%, 양파 3~6중량%, 대파 3~6중량%, 흑임자 0.5~2중량%, 참기름 0.1~0.5중량%, 그리고 기타 조미제 첨가물 2~8중량%를 분류하여 계량하는 공정;Pork 60 ~ 79.4% by weight, Dyeing agent 2-5%, Sugar 2-5%, Starch 3-7%, Soy 2-5%, Garlic 3-6%, Onion 3-6% Sorting and measuring 3-6% by weight of leeks, 0.5-2% by weight of black sesame seeds, 0.1-0.5% by weight of sesame oil, and 2-8% by weight of other seasoning additives;

상기 떡갈비 조성물 중 돼지고기에 계량된 염지제와 당제, 간장, 마늘, 양파를 넣고 염지육을 제조하는 제1 혼합공정; A first mixing step of preparing the salted meat by putting the salting agent, sugar, soy sauce, garlic, and onion weighed into the pork of the tteokgalbi composition;

상기 혼합된 염지육을 숙성실에서 숙성하는 숙성 공정;과 Aging process of aging the mixed salted meat in a aging room; And

상기 숙성된 염지육을 상기 전분 및 조미제 첨가물, 대파, 흑임자, 참기름과 혼합하는 제2 혼합공정으로 이루어진다.The aged salted meat consists of a second mixing step of mixing with the starch and seasoning additives, leek, black sesame, sesame oil.

그리고 상기 찰떡 반죽은 변성전분 35~57.4중량%, 정제수 20~40중량%, 쌀가루 15~25중량%, 찹쌀가루 3.0~10중량%, 물엿 3~10중량%, 전분가공품 0.5~2중량%, 소맥분 0.5~2중량%, 소금 0.5~2중량%, 향미증진제 0.1~1중량%를 분류하고 계량하는 계량 공정;과And the glutinous dough is modified starch 35 ~ 57.4% by weight, purified water 20 ~ 40% by weight, rice flour 15-25% by weight, glutinous rice powder 3.0-10% by weight, starch syrup 3-10% by weight, starch processed product 0.5-2% by weight, Weighing process to classify and measure wheat flour 0.5-2% by weight, salt 0.5-2% by weight, flavor enhancer 0.1-1% by weight; and

상기 찰떡 반죽 조성물을 혼합하여 반죽하는 찰떡 반죽 공정으로 이루어진 다.It consists of a kneading dough process of kneading the kneading dough composition.

발명에서 적용되는 상기 염지제는 정제소금, 산도조절제, 코치닐 추출색소와 아질산나트륨이 1 :1~2 :1 :0.01~0.1의 중량비율로 혼합되어 이루어지며, 이들 성분들의 적정 비율과 상호 결합작용에 의하여 정제소금에 의한 떡갈비조성물의 주 성분인 돼지고기 내의 염용성(鹽容性) 단백질의 추출효과를 높이고 또 산도조절제에 의하여 제품의 보수성(保水性:water capacity)을 유지하며 천연색소인 코치닐 추출색소와 아질산나트륨에 의하여 제품의 발색을 좋게 하고, 떡갈비조성물의 돼지고기 내 염용성 단백질의 추출로 숙성시 제품의 풍미를 향상시키는데 일조한다.The salting agent applied in the present invention is made of a mixture of refined salt, acidity regulator, cochinyl extract pigment and sodium nitrite in a weight ratio of 1: 1 to 2: 1: 0.01 to 0.1, and is mutually combined with an appropriate ratio of these components. It enhances the extraction effect of salt-soluble protein in pork, which is the main component of Tteokgalbi composition by refined salt, and maintains the water capacity of the product by the acidity regulator. The color of the product is improved by the NIL extract and sodium nitrite, and the extraction of salt-soluble protein in pork of pork chops composition helps to improve the flavor of the product during aging.

또한 상기 당제는 동량의 정백당, 대두단백 및 물엿으로 이루어지며, 정백당과 물엿의 역할과, 돼지고기의 지방과 결합하여 제품의 안정성을 유지하는 대두단백의 역할에 의하여 최종 생성 제품의 풍미를 향상시킨다.In addition, the sugar is composed of the same amount of white sugar, soy protein and starch syrup, and improves the flavor of the final product by the role of white sugar and starch syrup, and the role of soy protein to maintain the stability of the product by combining with the fat of pork .

상기 조미제 첨가물은 빵가루, 떡갈비소스, 비프씨즈닝분말, 생강분말, 후춧가루와 향미증진제가 3~4 :4~6 :1 :1 :0.1~0.2 :0.02~0.1의 비율로 첨가되어 이루어진 것으로, 상기 빵가루는 떡갈비의 성형성을 높이며, 비프씨즈닝분말은 소고기 맛을 내는 통상의 조미 분말로서 떡갈비소스, 생강분말, 후춧가루와 향미증진제와 함께 작용하여 제품의 풍미를 높이는 것으로, 빵가루의 양이 상기 상한 범위를 벗어나면 성형성은 좋아지나 떡갈비의 부드러운 맛이 떨어지므로 타 구성성분과 함께 상기 범위 내에서 적절히 조절되어 첨가되어야 한다. 또 상기 떡갈비소스는 설탕, 식염, 과당, 맥아당, 간장, 양파, 마늘, 생강 등이 동량 첨가되어 열처리된 것으 로, 떡갈비의 맛을 증진시키며, 향미증진제로는 통상의 핵산계 조미료를 들 수 있다.The seasoning additives are made of bread flour, tteokgalbi sauce, beef seasoning powder, ginger powder, pepper powder and flavor enhancers are added in the ratio of 3-4: 4-6: 1: 1: 0.1-0.2: 0.02-0.1, The bread flour increases the moldability of the tteokgalbi, beef seasoning powder is a normal seasoning powder to taste the beef to work with the tteokgalbi sauce, ginger powder, pepper powder and flavor enhancer to increase the flavor of the product, the amount of bread flour Outside the upper limit, the moldability is good, but the soft taste of the tteokgalbi is reduced, so it must be added with other ingredients in a controlled manner. In addition, the tteokgalbi sauce is heat-treated by adding the same amount of sugar, salt, fructose, maltose, soy sauce, onion, garlic, ginger, etc. to enhance the taste of the tteokgalbi, the flavor enhancer may be a conventional nucleic acid-based seasoning. .

이상과 같이 본 발명에 따른 찰떡-떡갈비 제품은 떡갈비 조성물의 제조공정과 찰떡 반죽의 제조공정, 그리고 각기 제조된 떡갈비 조성물과 찰떡 반죽을 성형하여 완제품을 제조하는 공정의 크게 3단계 처리공정에 의해서 이루어진다.As described above, the chalcedok-teokgalbi product according to the present invention is made by a large three-step process of manufacturing the finished tteokgalbi composition and the manufacturing process of the tteokbokki dough, and the process of molding the prepared tteokgalbi composition and the tteokbokki dough to produce a finished product. .

먼저, 떡갈비 조성물의 제조공정에 대해 보다 구제적으로 살펴보면 다음과 같다. First, look more specifically for the manufacturing process of the tteokgalbi composition as follows.

떡갈비 조성물의 제조Preparation of Tteokgalbi Composition

[원료의 전처리 공정]Raw Material Pretreatment Process

냉동 돼지고기를 15℃~25℃에서 12~24시간 해동한 후에 원료의 이물 여부를 확인하고 1mm~10mm 두께로 세절한다. After thawing frozen pork at 15 ℃ ~ 25 ℃ for 12 ~ 24 hours, check whether there is any foreign substance in the raw material and cut it into 1mm ~ 10mm thickness.

[원료의 계량 공정 ] [Weighing Process of Raw Material]

원부재료의 계량 공정에서는 상기 재료들은 분류하여 계량한다.In the weighing process of raw materials, the materials are classified and weighed.

즉, 1mm~10mm 두께로 세절된 돼지고기 60~79.4중량%와, 정제소금, 산도조절제, 코치닐 추출색소와 아질산나트륨이 1 :1~2 :1 :0.01~0.1의 중량비율로 혼합되어 이루어지는 염지제 2~5중량%와, 동량의 정백당, 대두단백 및 물엿으로 이루어지는 당제 2~5중량%와, 간장 2~5중량%, 마늘 3~6중량%, 양파 3~6중량%와, 전분 3~7중량%와, 빵가루, 떡갈비소스, 비프씨즈닝분말, 생강분말, 후춧가루, 향미증진제가 3~4 :4~6 :1 :1 :0.1~0.2 :0.02~0.1의 비율로 첨가되어 이루어지는 조미제 첨가물 2~8중량%와, 대파 3~6중량%, 흑임자 0.5~2중량%, 참기름 0.1~0.5중량%를 분류하여 계량한다.That is, 60 to 79.4 weight% of pork sliced to 1 mm to 10 mm thickness, refined salt, acidity regulator, cochinyl extract pigment, and sodium nitrite are mixed at a weight ratio of 1: 1 to 2: 1: 0.01 to 0.1. 2 to 5% by weight of a dyeing agent, 2 to 5% by weight of a sugar consisting of the same amount of white sugar, soy protein and starch syrup, 2 to 5% by weight of soy sauce, 3 to 6% by weight of garlic, 3 to 6% by weight of onion, and starch 3 to 7% by weight, bread flour, tteokgalbi sauce, beef seasoning powder, ginger powder, pepper powder, flavor enhancer is added in the ratio of 3-4: 4-6: 1: 1: 0.1-0.2: 0.02-0.1 2-8 weight% of seasoning additives, 3-6 weight% of leeks, 0.5-2 weight% of black sesame seeds, and 0.1-0.5 weight% of sesame oil are weighed.

[1차 혼합 및 숙성 공정] [First Mixing and Aging Process]

상기 떡갈비 조성물의 제조공정에서의 제1 혼합공정은 세절된 돼지고기와 염지제, 당제, 간장, 마늘, 양파를 진공믹서에 넣고 5-10분간 혼합하는 공정에 이어서, 진공상태에서 이 혼합물을 2-5분간 더욱 혼합하는 공정으로 이루어짐으로써, 혼합된 떡갈비 조성물을 진공상태에서 추가 혼합하여 치밀하고 균일하게 하여 성형성을 높여준다, The first mixing step in the manufacturing process of the tteokgalbi composition is a step of mixing the minced pork and salt, sugar, soy sauce, garlic, onion in a vacuum mixer for 5-10 minutes, then mixing the mixture in a vacuum 2 By further mixing for 5 minutes, the mixed Tteokgalbi composition is further mixed in a vacuum to make it compact and uniform, thereby improving moldability.

숙성공정은 혼합이 완료된 염지육을 와곤(wagon)에 넣어 비닐로 덮어 공기를 차단한 후에 0-10℃의 숙성실에서 12-48시간 동안 이루어진다.The aging process is carried out for 12-48 hours in the maturing room at 0-10 ° C. after the mixed salted meat is placed in a wagon and covered with vinyl to block air.

이때 숙성온도가 0℃보다 낮으면 얼게 될 뿐만 아니라 숙성이 더디고 잘 되지 않으며, 또 10℃를 상회하고 숙성시간이 상기 상한 범위를 넘으면 숙성단계를 지나 변성될 우려가 있으므로, 숙성은 상기 온도와 시간의 범위 내에서 이루어져야 한다. At this time, if the aging temperature is lower than 0 ℃ not only frozen, but also the aging is not slow and well, and if the fermentation time exceeds 10 ℃ and the above upper limit range may be denatured through the aging step, aging is the temperature and time It should be made within the scope of.

이렇게 세절된 돼지고기에 갖은 양념과 혼합하여 숙성과정을 거치면 떡갈비 특유의 깊고 부드러운 맛을 낼 수 있다. When you mix the seasoned pork with seasoning and go through the aging process, you can get the deep and tender taste unique to Tteokgalbi.

[2차 혼합공정] Secondary Mixing Process

상기 떡갈비 조성물의 제조공정에서의 제2 혼합공정은, 상기 숙성이 완료된 염지육에, 상기 계량된 전분 및 기타 조미제 첨가물과, 또 대파, 흑임자, 참기름을 넣고 5-10분간 혼합한 후 진공상태에서 2-5분간 재차 혼합하는 공정으로 이루어진다. 이 제2 혼합공정에서는, 상기 제1 혼합공정에서와 마찬가지로 일단 구성성분들을 5-10분간 잘 혼합한 다음, 진공상태에서 다시 2-5분간 혼합함으로써 혼합물 내에 잔재하고 있는 공기를 빼줘서 떡갈비 조성물을 더욱 치밀하고 균일하게 하여 성형도를 높여 외관을 좋게 하고 식감을 높여 제품의 품질을 향상시킨다.The second mixing step in the manufacturing process of the Tteokgalbi composition, after mixing the starch and other seasoning additives, and the leek, black sesame, sesame oil, and mixed for 5-10 minutes in the dried salted meat and vacuum At 2-5 minutes again. In this second mixing step, the ingredients are mixed well for 5-10 minutes as in the first mixing step, and then mixed again in a vacuum state for 2-5 minutes to remove the air remaining in the mixture to prepare the tteokgalbi composition. The more compact and uniform, the higher the moldability, the better the appearance and the higher the texture, the better the product quality.

또, 본 발명에 따른 찰떡-떡갈비 제품에서의 찰떡 반죽의 제조공정은 다음 단계로 이루어진다.In addition, the manufacturing process of the glutinous rice cake dough in the glutinous rice cake-teokgalbi product according to the present invention consists of the following steps.

찰떡 반죽의 제조Preparation of Wacky Dough

[원료의 계량 공정] [Weighing Process of Raw Material]

변성전분 35~57.4중량%, 정제수 20~40중량%, 쌀가루 15~25중량%, 찹쌀가루 3~10중량%, 물엿 3~10중량%, 전분가공품 0.5~2중량%, 소맥분 0.5~2중량%, 소금0.5~2중량%, 향미증진제 0.1~1중량%를 분류하여 계량한다.Modified starch 35 ~ 57.4% by weight, purified water 20-40% by weight, rice flour 15-25%, glutinous rice powder 3-10%, starch syrup 3-10%, starch processed product 0.5-2%, wheat flour 0.5-2% %, Salt 0.5 ~ 2% by weight, flavor enhancer 0.1 ~ 1% by weight to classify.

[찰떡반죽 공정] [Dough dough process]

상기 계량한 재료를 믹서에 넣고 5~15분간 혼련하는 공정으로 이루어진다. The metered material is put into a mixer and kneaded for 5 to 15 minutes.

상기 변성전분은 그 주성분이 타피오카전분으로, 제품의 쫄깃함을 증진시키는데 기여하며, 찹쌀가루는 늘어지는 성질이 있으므로 상기 상한을 넘으면 제품의 탄력이 떨어지고, 상기 하한 범위 보다 적게 함유되면 쫄깃함이 덜하므로 함께 첨가되는 쌀가루와 변성전분의 비율에 맞추어 상기 범위 내에서 적절히 첨가되는 것이 바람직하다. The modified starch is the main ingredient is tapioca starch, which contributes to enhancing the chewyness of the product, and the glutinous rice flour has the property of sagging, so that the elasticity of the product falls below the upper limit, and the chewyness is less if the content is less than the lower limit. It is preferable to add suitably within the said range according to the ratio of the rice flour and modified starch added.

위와 같이 하여 각기 준비된 떡갈비조성물과 찰떡 반죽을 이용하여 본 발명에 따른 찰떡-떡갈비 제품은 다음 공정을 통하여 제조된다.The above-mentioned tteok-teokgalbi products according to the present invention using the prepared tteokgalbi composition and glutinous rice cake dough are prepared through the following process.

찰떡-떡갈비 제조Chakgdok-Tteokgalbi Maker

[이중성형 공정] [Double Molding Process]

상기와 같이 하여 준비 완료된 떡갈비 조성물과 찰떡 반죽을 이중성형기계를 이용하여 떡갈비 중심부에 찰떡 반죽이 떡볶이떡 형태로 성형되도록 성형하면서 일정한 크기로 압착, 절단한다. The tteokgalbi composition and waxok dough prepared as described above are pressed and cut to a certain size while molding the tteokbokki dough into a tteokbokki cake shape in the center of the tteokgalbi using a double molding machine.

[열처리 공정] [Heat treatment process]

일정 크기로 절단한 반제품을 140℃~180℃의 기름에 10~60초 동안 유탕하Semi-finished products cut to a certain size are greased for 10 ~ 60 seconds in 140 ℃ ~ 180 ℃ oil.

고, 180~250℃의 오븐에 30~90초 동안 1차 열처리한 후에, 90~110℃의 스팀에서 2~10분간 2차 열처리하여 완제품을 형성함으로써, 상기 특정 온도 및 시간 동안의 유탕처리에 의하여 고소한 맛이 상승하고 외형을 고정시키며, 오븐에서의 직화처리에 의해 떡갈비 본래의 맛을 높이고, 스팀하의 2차 열처리에 의해 찰떡을 완전히 호화시켜 쫄깃한 식감을 부여하게 된다. After the first heat treatment for 30 to 90 seconds in an oven at 180 ~ 250 ℃, the second heat treatment for 2 to 10 minutes in a steam of 90 ~ 110 ℃ to form a finished product, the milking treatment for the specific temperature and time As a result, the savory taste rises and the appearance is fixed, and the original taste of the tteokgalbi is enhanced by the direct-heating treatment in the oven, and the glutinous rice cake is completely gelatinized by the secondary heat treatment under steam to give a chewy texture.

그러므로, 유탕처리시의 온도가 상기 하한보다 낮을 경우 기름을 많이 흡수하고 잘 익지 않으며 이와 달리 온도가 상기 상한을 상회하면 타버리므로 주의하여야 한다. Therefore, care should be taken because when the temperature at the time of lactation is lower than the lower limit, it absorbs much oil and does not ripen well, and otherwise burns when the temperature exceeds the upper limit.

또 오븐 직화처리시 온도가 180℃보다 낮으면 제조에 시간이 많이 걸려 제조효율이 떨어지며, 250℃를 넘을 경우 역시 탈 우려가 있어 규정된 온도와 시간 범위내에서 처리되어야 하며, 2차 열처리시에도 찰떡의 완전 호화를 위하여 스팀의 온도는 90℃ 이상이 되어야 하며 110℃가 넘으면 제품의 지방 및 조미성분이 이탈되어 품질이 저하되므로 90℃ 내지 110℃에서 2내지 10분간 열처리되어야 한다. In addition, if the temperature is lower than 180 ℃ during the oven direct treatment, it takes a long time to manufacture and the manufacturing efficiency decreases. If it exceeds 250 ℃, it may be dehydrated. Therefore, it must be processed within the prescribed temperature and time range. The temperature of steam should be over 90 ℃ for the perfect gelatinization of the rice cake, and if the temperature is over 110 ℃, the fat and seasonings of the product will be released and the quality will be degraded. Therefore, the steam should be heat treated at 90 ℃ to 110 ℃ for 2 to 10 minutes.

[동결공정] [Freezing Process]

상기 열처리된 찰떡-떡갈비를 연속식 동결기로 -25~-45℃에서 20~40분간 동결하고 일정량으로 포장하는 공정으로 이루어진다. The heat-treated glutinous-teokgalbi consists of a process of freezing for 20 to 40 minutes at -25 ~ -45 ℃ with a continuous freezer and packaging in a certain amount.

동결공정시 온도는 낮을수록 좋으나 제조 비용상 상기 범위 내에서 처리되어야 하며, 그 처리시간이 오래되면 빙결정(ice crystal)이 커지므로 육조직이 파괴되어 복원시 제품의 질이 떨어지므로 처리시간 또한 상기 범위 내에서 처리되어야 한다. In the freezing process, the lower the temperature, the better, but it should be processed within the above range due to the manufacturing cost. If the processing time is long, the ice crystal becomes large, so that the meat tissue is destroyed and the quality of the product is reduced during restoration. It must be processed within the above range.

[포장공정]  [Packaging process]

동결된 찰떡-떡갈비를 제품 중량에 맞춰 연속식 포장기 사용하여 포장한다.Frozen frozen rice cake-teokgalbi is packaged using a continuous packaging machine according to the product weight.

종래의 떡을 포함한 떡갈비 제품의 경우 떡편을 혼합하거나 이미 열처리된 떡을 사용하여 조리시 떡 복원이 원활하지 않아 딱딱한 식감을 가질 수밖에 없었으나, 본 발명에 의한 찰떡-떡갈비의 경우 떡갈비와 찰떡의 두 가지 원료를 익히지 않은 반죽형태로 동시에 외피와 코어의 이중 형태로 성형하여 먹기에 알맞은 크기로 압착, 절단하여 열처리함으로써, 떡갈비 중심부에 찰떡 반죽을 떡볶이떡 형태로 충진하여 외부는 맛있는 떡갈비가 되고 내부는 쫄깃한 찰떡이 들어 있어 두 가지 음식을 동시에 먹을 수 있고, 형태가 새로워서 맛과 재미를 더 할 수 있으며, 무엇보다도 찰떡의 노화를 방지하기 위해 냉동상태로 판매되는 이 찰떡-떡갈비제품을 구입하여 조리할 때 코어부의 찰떡이 딱딱하지 않고 쫄깃하여 떡갈비 본래의 맛과 쫄깃한 찰떡의 맛이 어우러진 특유의 맛을 맛볼 수 있다. In case of Tteokgalbi products including the traditional rice cakes, the rice cakes were mixed with rice cakes or already heat-treated rice cakes. At the same time, the eggplant raw material is molded into a double shape of the outer shell and the core at the same time, pressed, cut and heat-treated to a size suitable for eating, filling the center of Tteokgalbi in the form of Tteokbokki, and the outside becomes a delicious Tteokgalbi. It contains chewy glutinous rice cake, so you can eat two kinds of food at the same time, and its new shape makes it more delicious and fun. When the core of the rice cake is not hard and chewy, the original taste of the tteokgalbi and the taste of the chewy rice cake You can taste the unique flavor gin lug.

도 1은 본 발명에 따른 찰떡-떡갈비의 전체적인 형태를 보여주는 사시도 이고,
도 2는 본 발명에 따른 찰떡-떡갈비의 내부 구조를 나타내는 개략적 예시도이며,
도 3은 본 발명에 따른 찰떡-떡갈비의 횡단면도이고,
도 4는 본 발명에 따른 찰떡-떡갈비의 제조공정을 나타내는 공정도이다.
1 is a perspective view showing the overall shape of the chalchitteok-teokgalbi according to the present invention,
Figure 2 is a schematic illustration showing the internal structure of the chalkkuk-teokgalbi in accordance with the present invention,
3 is a cross-sectional view of the chalkkuk-teokgalbi according to the present invention,
Figure 4 is a process chart showing the manufacturing process of the tteokbokki-Tteokgalbi according to the present invention.

본 발명에 따른 찰떡-떡갈비를 첨부된 도면을 참조하여 이하 상세히 기술한다.With reference to the accompanying drawings, chalcuk-teokgalbi according to the present invention will be described in detail below.

본 발명에 따른 찰떡-떡갈비(A)는 도 1 내지 3에 도시된 바와 같이, 일 단면이 타원 또는 사각형상인 외피(20)와 그 중심에 위치되는 코어(10)로 구성되며, 상기 외피(20)는 떡갈비로 이루어지며 상기 코어(10)는 떡볶이떡 형상의 찰떡이 위치되어 코어-외피 형태를 이룬다.Chaldduk-teokgalbi (A) according to the present invention, as shown in Figures 1 to 3, one end of the oval or rectangular outer shell 20 is composed of a core 10 located in the center, the outer shell 20 ) Is made of tteokgalbi and the core 10 is located in the shape of the core-skin of the tteokbokki mochi-shaped wax cake.

상기 외피(20)를 형성하는 떡갈비는 전체 100중량부를 기준으로 63~73중량%이 되며, 상기 코어(10)를 형성하는 찰떡은 27~37중량%로 이루어진다.The tteokgalbi forming the shell 20 is 63 to 73% by weight based on 100 parts by weight of the total, and the wax mochi forming the core 10 is made of 27 to 37% by weight.

이러한 구조의 본 발명에 따른 찰떡-떡갈비(A)는 도 4에 도시된 바와 같이, 원료의 전처리공정, 계량공정, 1차 혼합공정, 숙성공정 및 2차 혼합공정으로 이루어지는 떡갈비 조성물의 준비공정과, 찰떡 반죽용 원료를 계량하고 혼합 반죽하는 찰떡 반죽의 준비공정과, 각기 준비된 상기 떡갈비 조성물과 찰떡 반죽을 전체 중량기준으로 떡갈비 조성물 63~73중량%, 찰떡 반죽 27~37중량%가 되도록 계량하여, 떡복이떡 형태의 코어부와 외피부로 이루어진 이중 성형기에 상기 떡갈비 조성물은 상기 외피부에, 찰떡 반죽은 코어부에 각각 투입하여 이중 형상으로 성형하고, 코어와 외피 형태로 성형된 찰떡 반죽과 떡갈비 조성물의 반제품을 압착한 다음 일정한 크기로 절단하고, 상기 절단된 반제품을 140℃~180℃의 기름에 10~60초 동안 유탕하고, 180~250℃의 오븐에 30~90초 동안 1차 열처리한 후에, 90~110℃의 스팀에서 2~10분간 2차 열처리하여 완제품을 형성하고, 상기 열처리된 찰떡-떡갈비를 연속식 동결기로 -25~-45℃에서 20~40분간 동결하여 일정 양으로 포장하는 공정에 의하여 제조된다.Chalcedok-teokgalbi (A) according to the present invention having such a structure, as shown in Figure 4, the preparation process of the tteokgalbi composition consisting of a pretreatment step, a metering step, a first mixing step, a aging step and a second mixing step of the raw material and By measuring the raw material for kwak dough and mixing kneading dough, and each of the prepared tteokgalbi composition and glutinous dough prepared by measuring the total weight of the tteokgalbi composition 63-73% by weight, the glutinous dough 27-37% by weight In the double molding machine consisting of the core portion and the outer skin portion of the tteokbokki mochi form, the tteokgalbi composition is put into the outer shell, the glutinous dough is put into the core portion and molded into a double shape, the wax dough and the tteokgalbi shaped in the form of the core and shell The semi-finished product of the composition is pressed and then cut into a predetermined size, and the cut semi-finished product is oiled in oil of 140 ° C. to 180 ° C. for 10 to 60 seconds, and 30 to 9 in an oven of 180 ° to 250 ° C. After the first heat treatment for 0 seconds, the second heat treatment for 2 to 10 minutes in a steam of 90 ~ 110 ℃ to form a finished product, and the heat treated waxok-teokgalbi 20 ~ 40 at -25 ~ -45 ℃ with a continuous freezer It is prepared by a process of freezing for a minute and packaging in a predetermined amount.

이상의 특수 구조와 방식으로 형성되는 본 발명에 따른 찰떡-떡갈비 제품과 그의 제조방법에 대한 특징을 보다 용이하게 이해할 수 있도록 하기 위하여 다음에 일 실시례를 들어 설명하며, 이 실시례에 의해 본 발명의 범주가 제한되지 않으며 수반된 특허청구의 범위 내에서 변형 및 변경이 가능하다는 것을 본 발명에 숙지된 자라면 분명히 알 수 있을 것이다.In order to be able to more easily understand the features of the gwakteok-teokgalbi product according to the present invention and a method for producing the same according to the present invention, which are formed in a special structure and manner, one embodiment will be described. It will be apparent to those skilled in the art that the scope is not limited and modifications and variations are possible within the scope of the accompanying claims.

[실시례]EXAMPLE

먼저 찰떡-떡갈비 제품에서의 떡갈비 조성물을 준비하기 위하여, 냉동 돼지고기를 20℃에서 15시간 해동하여 3mm두께로 세절하고, 이 세절한 돼지고기를 75중량% 계량하고, 또 정제소금, 산도조절제, 코치닐 추출색소와 아질산나트륨이 1:2:1 :0.01의 중량비율로 혼합되어 있는 염지제를 2중량%, 동량의 정백당, 대두단백 및 물엿으로 이루어지는 당제를 3중량%, 전분을 5중량%, 간장을 2중량%, 마늘을 3중량 %, 양파를 3중량%, 대파를 3중량%, 흑임자를 1중량%, 참기름을 0.5중량%, 그리고 빵가루, 떡갈비소스, 비프씨즈닝분말, 생강분말, 후춧가루와 향미증진제로서 핵산계 조미료가 3:5:1:1:0.1:0.05의 비율로 첨가되어 이루어는 기타 조미제 첨가물을 2.5중량%로 각각 분류하고 계량하여 준비하였다.First, in order to prepare the Tteokgalbi composition in Chakgdok-Tteokgalbi products, frozen pork was thawed at 20 ° C. for 15 hours and cut into 3mm thickness, and the 75% by weight of the cut pork was weighed, and refined salt, acidity regulator, 2% by weight of a dyeing agent mixed with cochinyl extract pigment and sodium nitrite in a weight ratio of 1: 2: 1: 0.01, 3% by weight of a sugar consisting of the same amount of white sugar, soy protein, and starch, and 5% by weight of starch. , 2% by weight of soy sauce, 3% by weight of garlic, 3% by weight of onions, 3% by weight of green onions, 1% by weight of black sesame seeds, 0.5% by weight of sesame oil, and bread crumbs, rice cakes, beef seasoning powder, ginger powder In addition, the seasonings were prepared by classifying and weighing 2.5% by weight of the other seasoning additives, which were added by adding a seasoning agent of 3: 5: 1: 1: 0.1: 0.05 as a powder and a flavor enhancer.

계량하여 준비한 돼지고기를 진공 믹서에 넣고, 여기에 계량된 염지제와 당제, 간장, 마늘, 양파를 넣고 10분간 혼합한 다음, 재차 진공상태에서 3분간 더 혼합하여 염지육을 제조하고, 혼합된 염지육을 와곤에 넣고 비닐로 덮어 공기를 차단한 후에 10℃의 숙성실에서 15시간 동안 숙성시켰다.Weighed prepared pork is put in a vacuum mixer, mixed with a weighing salt and sugar, soy sauce, garlic and onion for 10 minutes, and then mixed for another 3 minutes under vacuum to prepare salted meat. The salted meat was placed in a wagon and covered with vinyl to block air, and then aged for 15 hours in a maturing room at 10 ° C.

숙성된 염지육에, 계량된 전분 및 조미제 첨가물, 대파, 흑임자, 참기름을 넣고 5분간 혼합한 후, 진공상태에서 3분간 더 혼합하여 떡갈비 조성물을 제조하였다. 이러한 혼합공정을 통해 제조된 떡갈비 조성물은 그 내부의 공기가 완전히 빠져서 치밀하고 균일하게 되었다.To the aged salted meat, weighed starch and seasoning additives, green onions, black sesame seeds, sesame oil was added and mixed for 5 minutes, and then mixed for 3 minutes in a vacuum to prepare a Tteokgalbi composition. The Tteokgalbi composition prepared through this mixing process is completely dense and uniform because the air in the inside completely escaped.

떡갈비 조성물과는 별도로, 찰떡 반죽을 위하여 변성전분 35중량%, 정제수 30중량%, 쌀가루 20중량%, 찹쌀가루 10중량%, 물엿 3중량%, 전분가공품 0.5중량%, 소맥분 0.5중량%, 소금 0.5중량%과 향미증진제 0.5중량%를 각각 분류하여 계량하 고, 이들을 믹서에 넣고 10분간 혼합하여 반죽하는 찰떡 반죽을 준비하였다.Apart from the Tteokgalbi composition, for modified glutinous dough, modified starch 35 wt%, purified water 30 wt%, rice flour 20 wt%, glutinous rice flour 10 wt%, starch syrup 3 wt%, starch processed product 0.5 wt%, wheat flour 0.5 wt%, salt 0.5 Weighing by weight and 0.5% by weight of flavor enhancer were divided and weighed, and they were put in a mixer and mixed for 10 minutes to prepare a batter dough.

각기 준비된 상기 떡갈비 조성물과 찰떡 반죽을 전체 중량기준으로 떡갈비 조성물 70중량%, 찰떡 반죽 30중량%가 되도록 계량하여, 떡볶이떡 형태의 코어부와 외피부로 이루어진 이중 성형기에 상기 떡갈비 조성물은 상기 외피부에, 찰떡 반죽은 코어부에 각각 투입하여 단면에서 보아 외피-코어의 이중 형상의 폭이 30mm인 기다란 사각기둥 형태로 성형하였다. 그리고 코어와 외피 형태로 성형된 찰떡 반죽과 떡갈비 조성물의 기다란 사각기둥 형상의 반제품을 15mm 두께로 압착한 다음, 35mm길이로 절단하였다. Each of the prepared tteokgalbi composition and glutinous dough was measured to be 70 wt% of tteokgalbi composition, 30 wt% of tteokbokki composition on the basis of the total weight, and the tteokgalbi composition on the double-molding machine consisting of a core portion and an outer skin of tteokbokki. The batter dough was put into the core part, respectively, and formed into an elongated rectangular column having a width of 30 mm of the double shape of the shell-core as viewed in cross section. And the semi-finished product of the elongated square pillar shape of the glutinous dough and tteokgalbi composition formed in the core and the outer shell shape was pressed to a thickness of 15mm, and then cut into 35mm length.

절단된 반제품을 150℃ 기름에 20초 동안 유탕하고, 200℃의 오븐에 35초 동안 1차 열처리한 다음, 90℃의 스팀에서 재차 3분간 2차 열처리하여 완제품을 형성하였으며, 열처리된 찰떡-떡갈비를 연속식 동결기로 -25℃에서 30분간 동결하고 판매를 위하여 개별 포장하였다.The cut semi-finished product was immersed in 150 ° C. oil for 20 seconds, first heat-treated in an oven at 200 ° C. for 35 seconds, and then heat-treated again for 2 minutes in steam at 90 ° C. to form a finished product. Were frozen at −25 ° C. for 30 min with a continuous freezer and individually packaged for sale.

완성된 제품을 달구어진 프라이팬에 구워서 시식해 본바, 냉동 상태의 찰떡도 딱딱하지 않고 갓 찐 것과 같은 찰떡의 구수함과 쫄깃함이 그대로 복원되어 부드럽고 깊은 떡갈비 본래의 맛에 찰떡의 쫄깃함이 더해져서 전통 떡갈비에서는 맛볼 수 없는 식감과 재미가 있었다.After baking the finished product in a frying pan and tasting it, the freshness and chewyness of the freshly steamed rice cake is restored as it is, and the chewy taste of the rice cake is added to the original taste of soft and deep rice cake ribs. There was a texture and fun not to taste.

또 그 크기가 적당하여 먹기에 편했으며, 떡갈비의 외피에 찰떡이 중간에 내재되어 있어 특이한 외관 형태로 식욕을 북돋워 주었다.In addition, it was easy to eat due to its size, and the inner part of Tteokgalbi was filled with glutinous rice cakes in the middle, encouraging appetite with an unusual appearance.

본 발명에 의한 찰떡-떡갈비 제품은, 복원시 떡이 딱딱하여 떡 본래의 찰진 쫄깃함을 느낄 수 없었던 기존의 떡이 내재되어 있는 떡갈비 제품과는 달리, 조리시 찰떡의 쫄깃함이 그대로 살아 있어서, 부드럽고 영양이 풍부한 떡갈비와 함께 어우러져 식감이 매우 우수하며, 한 입 크기로도 효율적으로 대량 생산이 가능하여 일반 소비자들이 손쉽고 저렴하게 찰떡과 떡갈비의 맛을 동시에 맛볼 수 있어 산업상 유용하다.The rice cake-Tteokgalbi product according to the present invention is different from the traditional rice cake ribs in which the traditional rice cake was inherent in the rice cake. Together with this rich rice cake ribs, the texture is very good, and it can be mass-produced efficiently with a bite size so that consumers can easily and cheaply taste the taste of glutinous rice cake and rice cake ribs at the same time.

A : 본 발명에 따른 찰떡-떡갈비
10 : 코어
20 : 외피
A: Chaldduk-teokgalbi according to the present invention
10: Core
20: sheath

Claims (6)

일 단면이 타원 또는 사각형상인 떡갈비 중심부에 떡볶이떡 형상의 찰떡이 위치되어 코어-외피 형태를 이루며;
전체 100중량부를 기준으로, 상기 외피를 형성하는 떡갈비가 63~73중량%이 되며, 상기 코어를 형성하는 찰떡이 27~37중량%로 이루어지며;
상기 떡갈비는 돼지고기 60~79.4중량%, 정제소금, 산도조절제, 코치닐 추출색소와 아질산나트륨이 1 :1~2 :1 :0.01~0.1의 중량비율로 혼합되어 있는 염지제 2~5중량%, 동량의 정백당, 대두단백 및 물엿으로 이루어지는 당제 2-5중량%, 전분 3-7 중량%, 간장 2~5중량%, 마늘 3~6중량%, 양파 3~6중량%, 대파 3~6중량%, 흑임자 0.5~2중량%, 참기름 0.1~0.5중량%와, 빵가루, 떡갈비소스, 비프씨즈닝분말, 생강분말, 후춧가루, 향미증진제가 3~4 :4~6 :1 :1 :0.1~0.2 :0.02~0.1의 비율로 첨가되어 이루어지는 기타 조미제 첨가물 2~8중량%로 이루어지고;
상기 찰떡은 변성전분 35~57.4중량%, 정제수 20~40중량%, 쌀가루 15~25중량%, 찹쌀가루 3.0~10중량%, 물엿 3~10중량%, 전분가공품 0.5~2중량%, 소맥분 0.5~2중량%, 소금 0.5~2중량%, 향미증진제 0.1~1중량%로 이루어지는 것을 특징으로 하는 찰떡-떡갈비 제품.
Tteokbokki rice cake-shaped sticky rice cake is located at the center of the tteokgalbi, elliptical or rectangular in cross-section, to form a core-shell;
On the basis of 100 parts by weight of the total, the rice cake ribs forming the shell is 63 to 73% by weight, the glutinous rice cake forming the core is made of 27 to 37% by weight;
The tteokgalbi is 60 to 79.4% by weight of pork, refined salt, acidity regulator, cochinyl extract pigment and sodium nitrite 2 to 5% by weight of the salt mixture is mixed in a weight ratio of 1: 1 to 2: 1: 0.01 to 0.1 , The same amount of white sugar, soy protein and starch syrup 2-5% by weight, starch 3-7% by weight, soy sauce 2-5% by weight, garlic 3-6% by weight, onion 3-6% by weight, leek 3-6 Weight%, black sesame 0.5-2% by weight, sesame oil 0.1-0.5% by weight, bread powder, tteokgalbi sauce, beef seasoning powder, ginger powder, pepper powder, flavor enhancer 3-4: 4-6: 1: 1: 0.1 ~ 2 to 8% by weight of other seasoning additives which are added at a ratio of 0.2: 0.02 to 0.1;
The glutinous rice cake is modified starch 35 ~ 57.4% by weight, purified water 20 ~ 40% by weight, rice powder 15 ~ 25% by weight, glutinous rice powder 3.0 ~ 10% by weight, starch syrup 3-10% by weight, starch processed product 0.5-2% by weight, wheat flour 0.5 ~ 2% by weight, 0.5-2% by weight of salt, 0.1 ~ 1% by weight of flavor enhancer Chakgduk-Tteokgalbi products.
돼지고기 60~79.4중량%, 염지제 2~5중량%, 당제 2-5중량%, 전분 3-7 중량%, 간장 2~5중량%, 마늘 3~6중량%, 양파 3~6중량%, 대파 3~6중량%, 흑임자 0.5~2중량%, 참기름 0.1~0.5중량%와 기타 조미제 첨가물 2~8중량%으로 이루어지는 떡갈비 조성물과, 변성전분 35~57.4중량%, 정제수 20~40중량%, 쌀가루 15~25중량%, 찹쌀가루 3~10중량%, 물엿 3~10중량%, 전분가공품 0.5~2중량%, 소맥분 0.5~2중량%, 소금0.5~2중량%, 향미증진제 0.1~1중량%으로 이루어지는 찰떡 반죽을 각각 준비하는 공정;
각기 준비된 상기 떡갈비 조성물과 찰떡 반죽을 전체 중량기준으로 떡갈비 조성물 63~73중량%, 찰떡 반죽 27~37중량%가 되도록 계량하여, 떡볶이떡 형태의 코어부와 외피부로 이루어진 이중 성형기에 상기 떡갈비 조성물은 외피부에, 찰떡 반죽은 코어부에 각각 투입하여 이중 형상으로 성형하는 공정;
코어와 외피 형태로 성형된 찰떡 반죽과 떡갈비 조성물의 반제품을 압착한 다음, 일정한 크기로 절단하는 공정;
상기 절단된 반제품을 140℃~180℃의 기름에 10~60초 동안 유탕하고,180~250℃의 오븐에 30~90초 동안 1차 열처리한 후에, 90~110℃의 스팀에서 2~10분간 2차 열처리하여 완제품을 형성하는 공정;과
상기 열처리된 찰떡-떡갈비를 연속식 동결기로 -25~-45℃에서 20~40분간 동결하고, 일정 양으로 포장하는 공정으로 이루어지는 것을 특징으로 하는 찰떡-떡갈비 제품의 제조방법.
Pork 60 ~ 79.4% by weight, Dyeing agent 2-5%, Sugar 2-5%, Starch 3-7%, Soy 2-5%, Garlic 3-6%, Onion 3-6% , Tteokgalbi composition consisting of 3-6 wt% of leek, 0.5-2 wt% of black sesame seeds, 0.1-0.5 wt% of sesame oil and 2-8 wt% of other seasoning additives, 35-57.4 wt% of modified starch, 20-40 wt% of purified water %, Rice flour 15-25 wt%, Glutinous rice flour 3-10 wt%, Starch syrup 3-10 wt%, Starch processed products 0.5-2 wt%, Wheat flour 0.5-2 wt%, Salt 0.5-2 wt%, Flavor enhancer 0.1- Preparing a batok dough made of 1% by weight, respectively;
Each of the prepared tteokgalbi composition and glutinous dough was measured to be 63 to 73% by weight of the tteokgalbi composition, 27 to 37% by weight of the tteokbokki composition, and the tteokgalbi composition to a double molding machine consisting of a core part and an outer skin of tteokbokki. A step of forming a double shape by putting each of the batter into the core part of the outer skin part;
Pressing the semi-finished products of the wax cake dough and the tteokgalbi composition formed into a core and an outer shell shape, and then cutting them to a predetermined size;
The cut semi-finished product is greased with oil at 140 ° C. to 180 ° C. for 10 to 60 seconds, and first heat-treated in an oven at 180 to 250 ° C. for 30 to 90 seconds, and then steamed at 90 to 110 ° C. for 2 to 10 minutes. Forming a finished product by secondary heat treatment; and
The method of manufacturing a glutinous rice cake-Tteokgalbi characterized in that the heat-treated glutinous-teokgalbi freeze for 20 to 40 minutes at -25 ~ -45 ℃ with a continuous freezer, packaging in a predetermined amount.
제2항에 있어서, 상기 떡갈비 조성물은 냉동 돼지고기를 15℃~25℃에서 12~24시간 해동하여 1mm~10mm 두께로 세절하는 원료 전처리 공정;
돼지고기 60~79.4중량%, 염지제 2~5중량%, 당제 2-5중량%, 전분 3-7 중량%, 간장 2~5중량%, 마늘 3~6중량%, 양파 3~6중량%, 대파 3~6중량%, 흑임자 0.5~2중량%, 참기름 0.1~0.5중량%와 기타 조미제 첨가물 2~8중량%를 분류하여 계량하는 공정;
상기 떡갈비 조성물 중 돼지고기에 계량된 염지제와 당제, 간장, 마늘, 양파를 넣고 염지육을 제조하는 제1 혼합공정;
상기 혼합된 염지육을 숙성실에서 숙성하는 숙성 공정;과
상기 숙성된 염지육을 상기 전분 및 조미제 첨가물, 대파, 흑임자, 참기름과 혼합하는 제2 혼합공정으로 이루어지는 것을 특징으로 하는 찰떡-떡갈비 제품의 제조방법.
According to claim 2, The Tteokgalbi composition is a raw material pre-treatment step of thawing frozen pork at 15 ℃ ~ 25 ℃ 12 ~ 24 hours to cut into 1mm ~ 10mm thickness;
Pork 60 ~ 79.4% by weight, Dyeing agent 2-5%, Sugar 2-5%, Starch 3-7%, Soy 2-5%, Garlic 3-6%, Onion 3-6% 3 to 6% by weight of leek, 0.5 to 2% by weight black sesame, 0.1 to 0.5% by weight of sesame oil and 2 to 8% by weight of other seasoning additives;
A first mixing step of preparing the salted meat by putting the salting agent, sugar, soy sauce, garlic, and onion weighed into the pork of the tteokgalbi composition;
Aging process of aging the mixed salted meat in a aging room; And
Method for producing a glutinous rice cake-Tteokgalbi product characterized in that it comprises a second mixing step of mixing the aged salted meat with the starch and seasoning additives, leek, black sesame, sesame oil.
제3항에 있어서, 상기 제1 혼합공정은 상기 세절된 돼지고기에 상기 염지제, 당제, 간장, 마늘, 양파를 진공믹서에 넣고 5-10분간 혼합하는 공정과, 진공상태에서 이 혼합물을 2-5분간 더 혼합하는 공정으로 이루어지는 것을 특징으로 하는 찰떡-떡갈비 제품의 제조방법.The method of claim 3, wherein the first mixing step comprises mixing the minced pork, sugar, soy sauce, garlic and onion in a vacuum mixer for 5-10 minutes, and mixing the mixture in a vacuum state. -A method for producing a glutinous rice cake-characterized in that the step of further mixing for 5 minutes. 제3항에 있어서, 상기 숙성공정은 혼합이 완료된 염지육을 와곤에 넣어 비닐로 덮어 공기를 차단한 후에 0-10℃의 숙성실에서 12-48시간 동안 이루어지는 것을 특징으로 하는 찰떡-떡갈비 제품의 제조방법.The method of claim 3, wherein the aging process is prepared by mixing the finished salted meat in a wagon and covered with vinyl to block the air for 12-48 hours in the maturation room of 0-10 ℃, characterized in that the manufacturing of the rice cake-teokgalbi products Way. 제3항에 있어서, 상기 제2 혼합공정은 상기 숙성이 완료된 염지육에 상기 전분 및 조미제 첨가물과 5-10분간 혼합한 후 진공상태에서 2-5분간 더 혼합하는 공정으로 이루어지는 찰떡-떡갈비 제품의 제조방법.


The method of claim 3, wherein the second mixing step is made by mixing the starch and seasoning additives 5-5 minutes to the matured salted meat and then further mixing for 2-5 minutes in a vacuum waxok-teokgalbi products Manufacturing method.


KR1020110089886A 2011-09-05 2011-09-05 Ddukalbi product with glutinous rice cake in core and method for producing the same KR101239508B1 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101580768B1 (en) * 2015-06-11 2015-12-30 (주)푸드원 Seasoned Chicken with Source And Manufacture Method Thereof
KR20200016069A (en) * 2018-08-06 2020-02-14 이정우 Instant food and manufactruring method thereof
KR20210158622A (en) * 2020-06-24 2021-12-31 주식회사 미트벨리 sausage containing rice and its manufacturing methods
KR20220102313A (en) 2021-01-13 2022-07-20 주식회사 최시한요리연구소 Manufacturing Method of Tteokgalbi
KR20240043249A (en) 2022-09-27 2024-04-03 정문헌 Fish-meat Garaeddeok having Garaeddeok covered over its entire surfaces with fish-meat coating materials and Method for manufacturing thereof

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KR101179720B1 (en) 2010-02-17 2012-09-05 박규완 Method for Manufacturing Rod-shaped Rice Cake Having Minced Rib Cake in the Inner or Outer Part and the Rod-shaped Rice Cake Obtained Thereby

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KR101179720B1 (en) 2010-02-17 2012-09-05 박규완 Method for Manufacturing Rod-shaped Rice Cake Having Minced Rib Cake in the Inner or Outer Part and the Rod-shaped Rice Cake Obtained Thereby

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101580768B1 (en) * 2015-06-11 2015-12-30 (주)푸드원 Seasoned Chicken with Source And Manufacture Method Thereof
KR20200016069A (en) * 2018-08-06 2020-02-14 이정우 Instant food and manufactruring method thereof
KR102089863B1 (en) * 2018-08-06 2020-03-16 이정우 Instant food and manufactruring method thereof
KR20210158622A (en) * 2020-06-24 2021-12-31 주식회사 미트벨리 sausage containing rice and its manufacturing methods
KR102440219B1 (en) 2020-06-24 2022-09-06 주식회사 미트벨리 sausage containing rice and its manufacturing methods
KR20220102313A (en) 2021-01-13 2022-07-20 주식회사 최시한요리연구소 Manufacturing Method of Tteokgalbi
KR20240043249A (en) 2022-09-27 2024-04-03 정문헌 Fish-meat Garaeddeok having Garaeddeok covered over its entire surfaces with fish-meat coating materials and Method for manufacturing thereof

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