KR101226164B1 - Method for producing the electrically nylon conductive fiber - Google Patents

Method for producing the electrically nylon conductive fiber Download PDF

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KR101226164B1
KR101226164B1 KR1020120063620A KR20120063620A KR101226164B1 KR 101226164 B1 KR101226164 B1 KR 101226164B1 KR 1020120063620 A KR1020120063620 A KR 1020120063620A KR 20120063620 A KR20120063620 A KR 20120063620A KR 101226164 B1 KR101226164 B1 KR 101226164B1
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agent
nylon
fiber
conductivity
minutes
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Korean (ko)
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하흥태
우명호
신재형
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주식회사 우주염색
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Priority to CN201310153182.1A priority patent/CN103510379A/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic System
    • D06M11/42Oxides or hydroxides of copper, silver or gold
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/01Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/18Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation
    • D06M14/26Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin
    • D06M14/30Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M14/34Polyamides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34Polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/16Physical properties antistatic; conductive

Abstract

PURPOSE: A method for applying conductivity to a nylon fiber is provided to lower price, and to fabricate a large amount of conductive fibers(10-1,000kg/batch). CONSTITUTION: A method for applying conductivity to a nylon fiber comprises: a step of removing impurities attached on the nylon fiber; a step of treating the nylon fiber with a hydrochloric acid at 50-65 deg. C for 25-50 minutes; a step of neutralizing the nylon fiber with a caustic soda solution, washing and etching the surface of the nylon fiber; a step of adding non-ionic surfactant and heating at 35-80 deg. C for 120-200 minutes for modifying the nylon fiber; a step of adding copper compounds, a reducing agent, a stabilizing agent, a complex agent, a pH adjusting agent, and a sulfur compound and treating at 35-65 deg. C for 200-400 minutes; a step of applying conductivity to the nylon fiber with copper; and a step of dehydrating and drying. [Reference numerals] (A1) Refining; (A2) Removing emulsions and impurities; (B1) Etching the surface of a fiber; (C1) Modifying the fiber; (C2) Coupling agent; (C3) Anti-gelation agent; (C4) Hydrolysis promoter; (C5) Auxiliary agent; (D1) Applying conductivity; (D2) Applying conductivity to the fiber; (E1) Treatment with an emulsion; (E2) Treatment with a functional emulsion; (F1) Dehydrating/drying; (F2) Dehydrating; (F3) Drying

Description

나일론 섬유의 전도성 부여방법{METHOD FOR PRODUCING THE ELECTRICALLY NYLON CONDUCTIVE FIBER}METHOD FOR PRODUCING THE ELECTRICALLY NYLON CONDUCTIVE FIBER}

본 발명은 나일론(Nylon) 섬유에 화학적에너지 차(화학적 환원법)를 이용하여 부도체인 나일론을 금속(Cu)화하여 전도성을 부여하는 방법에 관한 것으로서, 보다 상세하게는 나일론 섬유를 실란계 커플링제와 구리이온의 결합력을 높이는 반응제로 개질하는 섬유개질처리 후 화학적환원법에 의해 전도성을 부여하는, 나일론 섬유의 전도성 부여 방법에 관한 것이다. The present invention relates to a method of imparting conductivity by converting nylon (Cu), which is an insulator, to a nylon fiber using a chemical energy difference (chemical reduction method). More specifically, the nylon fiber is combined with a silane coupling agent. The present invention relates to a method for imparting conductivity of nylon fibers to impart conductivity by a chemical reduction method after fiber modification treatment to modify a copper ions with a reactive agent.

대부분의 합성섬유와 일부 천연섬유는 섬유간의 마찰이나, 섬유와 피부간의 마찰에 의하여 정전기가 발생되어 대전됨은 이미 알려진 사실로, 이러한 정전기 발생은 피복의 착용에서뿐만 아니라 산업 현장에서도 큰 문제를 발생시키는 것으로 알려져 있다.It is known that most synthetic fibers and some natural fibers are charged by static electricity due to friction between fibers or friction between fibers and skin. Such generation of static electricity causes a great problem not only in the wearing of the coating but also in the industrial field. Known.

따라서, 이러한 섬유의 정전기 발생문제를 해소하기 위하여 후처리 공정에서 대전 방지제 처리를 하거나, 섬유 자체에 도전성을 부여하는 방법 등이 개발되고 있다.Therefore, in order to solve the static electricity generation problem of the fiber, a method for treating the antistatic agent in the post-treatment process, or imparting conductivity to the fiber itself has been developed.

섬유 자체에 도전성을 부여하기 위한 방법 중 한 가지로 아크릴로니트릴 반복단위를 갖는 아크릴섬유에 도전성이 우수한 도전성 황화구리 나노미립자 조성물을 석출반응 시켜서 우수한 체적저항을 갖는 도전성 아크릴섬유를 제조하는 방법은 이미 다수 안출되어 사용되고 있다.As a method for imparting conductivity to the fiber itself, a method of preparing a conductive acrylic fiber having excellent volume resistance by precipitating a conductive copper sulfide nanoparticle composition having excellent conductivity to an acrylic fiber having an acrylonitrile repeating unit has already been performed. Many have been devised and used.

한편, 아크릴섬유와 달리 나일론섬유는 특성상 자체적으로는 금속포착성 관능기를 가지고 있지 않기 때문에 아크릴 섬유에 적용한 방법으로는 황화구리 나노 미립자 조성물을 흡착 또는 배위결합 시킬 수가 없었다.On the other hand, unlike acrylic fibers, nylon fibers do not have a metal-encapsulating functional group on their own, so the method applied to acrylic fibers could not adsorb or coordinate copper sulfide nanoparticle compositions.

이에 이러한 문제점을 극복하기 위하여 나일론섬유를 처음에 황화수소와 접촉시키고, 황화수소가 도입된 섬유를 황산구리 수용액 등의 금속염 용액에 적심으로써 섬유상에 황화구리 등의 황화금속의 부착물이 형성되도록 하는, 나일론 섬유에 전기 전도성을 부여하는 방법을 제안하였다. 그러나, 이와 같은 방법 및 그 밖의 기존의 여타한 방법들은 모두 그 작업공정이 매우 까다롭고 작업공정 중 침전물이 많이 생기며, 유해한 물질 발생의 우려가 많아서 작업환경에 좋지 않은 영향도 끼쳤으며, 섬유상의 황화 구리 부착물의 안정성이 떨어지고, 내구성과 내세탁 견뢰도가 매우 낮아 장기간 반복사용 시 그 도전성을 쉽게 상실하는 문제점이 있었다.In order to overcome this problem, nylon fibers are first contacted with hydrogen sulfide, and the hydrogen sulfide-introduced fibers are wetted with a metal salt solution such as copper sulfate aqueous solution to form a metal sulfide such as copper sulfide on the fiber. A method of imparting electrical conductivity has been proposed. However, these and other existing methods are all very demanding, have a large amount of sediment during the work process, have a high risk of harmful substances, and have adverse effects on the work environment. The stability of copper deposits was low, and the durability and washing fastness were very low, and there was a problem in that the conductivity was easily lost when repeated use for a long time.

또한, 나일론은 신축성이 커고, 열에 민감하여 일반적인 Cheese 염색에서도 이색, 내외부 색상차 등 문제를 발생시키고 있는 것이 현실이다. 최근까지 NYLON 에 전도성을 부여하는 방법으로는 고가의 귀금속인 팔라듐 촉매를 직물에 처리하여 전자기기의 전자파 차폐용으로 제한적으로 사용되고 있는데 이 방법을 Cheese에 적용은 불가능(참고 : 염화팔라듐(PdCl2) 10g/l 15만 원)하다는 단점이 있었다.
In addition, nylon has a high elasticity and is sensitive to heat, and thus it is a reality that problems such as dichroism and internal and external color difference are caused even in general cheese dyeing. Until recently, as a method of imparting conductivity to NYLON, an expensive noble metal palladium catalyst was used to treat textiles to shield electromagnetic waves. This method cannot be applied to cheese. (Refer to palladium chloride (PdCl2) 10g / l 150,000 won).

본 발명은 상기의 문제점을 해결하기 위한 것으로서, 본 발명의 목적은 Cheese 염색기를 이용하여, 정련, 에칭, 표면 개질, 전도성 부여, 탈수 및 건조단계를 거침으로써, 섬유+커플링제+황화구리가 화학적, 물리적으로 강력하게 결합(밀착)되도록 하여, 우수한 전도성을 지니는 나일론 섬유의 전도성 부여 방법을 제공하는 것이다. The present invention has been made to solve the above problems, an object of the present invention is to use a cheese dyeing machine, through the refining, etching, surface modification, conductivity provision, dehydration and drying step, the fiber + coupling agent + copper sulfide chemical The present invention provides a method for imparting conductivity of nylon fibers having physically strong bonding (adherence) and excellent conductivity.

본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 또다른 목적들은 아래의 기재로부터 명확하게 이해될 수 있을 것이다.The object of the present invention is not limited to the above-mentioned object, and other objects which are not mentioned will be clearly understood from the following description.

본 발명은 상기의 목적을 달성하기 위한 것으로서, 본 발명의 바람직한 실시예에 따른 나일론 섬유의 전도성 부여방법은, 나일론 섬유에 부착된 불순물을 제거하는 정련단계; 나일론 섬유를 염산수용액에서 온도 50~65℃, 25~50분간 처리한 후, 가성소다 용액으로 중화 후 수세하여, 나일론 섬유의 표면을 식각하는 에칭단계; 물을 용매로 하여, 실란계 커플링제, 알코올류 겔화 방지제, 가수분해 촉매제, 보조제를 첨가하여 35~80℃로 서서히 승온하면서 120~200분 처리하여, 나일론 섬유를 개질화는 개질 단계; 동(Cu)화합물, 환원제, 안정제, 착화 및 PH 조정제, 황화합물을 첨가하여 35~65℃에서 200~400분 처리하여, 나일론 섬유에 구리로 전도성을 부여하는 전도성 부여 단계; 및 상기 전도성이 부여된 나일론 섬유를 함수율 25~35%가 되도록 탈수시키고, 열을 가하여 건조시키는 탈수 및 건조 단계;를 포함한다. The present invention is to achieve the above object, the method of imparting conductivity of the nylon fiber according to a preferred embodiment of the present invention, the refining step of removing impurities attached to the nylon fiber; After treating the nylon fibers in an aqueous solution of hydrochloric acid at a temperature of 50 to 65 ° C. for 25 to 50 minutes, neutralizing with a caustic soda solution and washing with water to etch the surface of the nylon fibers; A modification step of modifying the nylon fiber by treating water for 120 to 200 minutes while gradually raising the temperature to 35 to 80 ° C by adding a silane coupling agent, an alcohol gelling agent, a hydrolysis catalyst, and an auxiliary agent using water as a solvent; Adding a copper (Cu) compound, a reducing agent, a stabilizer, a complexing agent and a PH adjusting agent, and a sulfur compound to treat 200 to 400 minutes at 35 to 65 ° C. to impart conductivity to the nylon fiber with copper; And dewatering and drying the nylon fibers to which the conductivity is imparted so as to have a water content of 25 to 35%, and drying by applying heat.

바람직한 실시예에 따르면, 상기 정련단계에서 저기포성 비이온성계면활성제가 사용된다. According to a preferred embodiment, a low foaming nonionic surfactant is used in the refining step.

바람직한 실시예에 따르면, 상기 개질 단계에서, 분산효과를 증대시키기 위해서 비이온성 계면 활성제를 추가로 포함한다. According to a preferred embodiment, in the modification step, a nonionic surfactant is further included to increase the dispersing effect.

바람직한 실시예에 따르면, 상기 개질 단계에서, 알코올류 겔화 방지제는 상기 커플링제가 메톡시 실란류의 경우에는 메탄올이 사용되고 상기 커플링제가 에톡시 실란류의 경우에는 에탄올이 사용되며, 상기 가수분해 촉매제는 염산(HCl), 아세트산(CH3COOH), 개미산(HCOOH), 및 옥살산(C2H2O4)으로 이루어진 군으로부터 선택된 1종 이상이 사용되며, 상기 보조제는 이소프로필알코올(IPA)이 사용된다. According to a preferred embodiment, in the reforming step, the anti-gelling agent for alcohols is methanol when the coupling agent is methoxy silanes and ethanol is used when the coupling agent is ethoxy silanes. Is at least one selected from the group consisting of hydrochloric acid (HCl), acetic acid (CH3COOH), formic acid (HCOOH), and oxalic acid (C2H2O4), the auxiliary agent is isopropyl alcohol (IPA) is used.

바람직한 실시예에 따르면, 상기 전도성 부여 단계에서, 질산은, 황산은, 및 염화은으로 이루어진 군으로부터 1종 이상 선택되는 내구성 강화제를 추가로 포함한다. According to a preferred embodiment, in the imparting conductivity, the silver nitrate further includes a durability enhancer selected from the group consisting of silver sulfate and silver chloride.

바람직한 실시예에 따르면, 상기 전도성 부여 단계 이후에, 촉감개선제, 발수제, 발유제, 기모향상제, 방청제, 유연평활제, 대전방지제, 코팅제, 및 산화방지제로 이루어진 군으로부터 1종 이상이 선택된 기능성유제를 이용하여 나일론 섬유에 유제처리하는 유제처리 단계를 추가로 포함한다.
According to a preferred embodiment, after the conductivity imparting step, at least one functional oil selected from the group consisting of tactile improver, water repellent, oil repellent, brush raising agent, rust preventive agent, softening agent, antistatic agent, coating agent, and antioxidant It further comprises an emulsion treatment step of tanning nylon fibers using.

본 발명의 나일론 섬유의 전도성 부여방법에 따르면, 나일론 필라멘트를 Cheese 형태로, 용이한 방법으로, 원가를 낮추면서 전도성 섬유를 대량생산(10~1,000kg/Batch) 할 수 있다. 나일론(NYLON)의 우수한 물성을 이용한 전도성 섬유의 개발로 정전기로 인한 전기적 장해, 역학 장애, 방전장해를 방지하고, 구리가 갖고 있는 전자파 차폐, 항균, 방취, 축열 기능을 활용한 산업용 자재, 의류, 기능성 생활용품에 적용이 용이할 것으로 기대된다. According to the method of imparting the conductivity of the nylon fiber of the present invention, the nylon filament in the cheese form, by an easy method, it is possible to mass-produce (10 ~ 1,000kg / Batch) the conductive fiber while lowering the cost. The development of conductive fibers using the excellent properties of nylon (NYLON) prevents electrical, mechanical, and electrical discharges caused by static electricity, and uses industrial materials, clothing, which utilize electromagnetic shielding, antibacterial, deodorization, and heat storage capabilities of copper. It is expected to be easy to apply to functional household goods.

본 발명에 따르면, Cheese 상태의 나일론 필라멘트 표면을 화학적으로 부식시켜서 표면적을 커게 하고, 주름, 줄, 요철을 생성시킨다. 또한, 섬유개질용 커플링제, 보조제, 첨가제를 사용하여 화학적 물리적 결합력을 증대시키고, 개질된 섬유에 화학적환원으로 황화구리를 석출(Coating)시킨 다음 기능성 유제를 처리하여 건조공정에서 열(습열→건열)에 의하여 섬유+커플링제+황화구리가 화학적, 물리적으로 강력하게 결합(밀착)되도록 하여, 나일론(NYLON)의 우수한 물성을 이용한 전도성 섬유를 제공할 수 있다.
According to the present invention, the surface of the nylon filament in the cheese state is chemically corroded to increase the surface area and to generate wrinkles, strings and irregularities. In addition, the chemical physical bonding strength is increased by using a fiber reforming coupling agent, auxiliaries, and additives, and copper sulfide is deposited by chemical reduction on the modified fiber, and then a functional emulsion is treated to heat (wet heat → dry heat). ) To allow the fiber + coupling agent + copper sulfide to be chemically and physically strongly bonded (close), thereby providing a conductive fiber using the excellent properties of nylon (NYLON).

도 1은 본 발명의 바람직한 실시예에 따른, 나일론 섬유의 전도성 부여방법의 순서도. 1 is a flowchart of a method for imparting conductivity of nylon fibers according to a preferred embodiment of the present invention.

이하에서는 첨부된 도면을 참조로 하여, 본 발명의 나일론 섬유의 전도성 부여방법을 보다 상세히 설명하기로 한다. Hereinafter, with reference to the accompanying drawings, it will be described in more detail the method for imparting the conductivity of the nylon fiber of the present invention.

도 1은 본 발명의 바람직한 실시예에 따른, 나일론 섬유의 전도성 부여방법의 순서도이다. 1 is a flowchart of a method for imparting conductivity of nylon fibers according to a preferred embodiment of the present invention.

본 발명의 나일론 섬유의 전도성 부여방법은 기본적으로 유제 및 불순물을 제거하는 정련단계, 나일론 섬유 표면을 식각하는 에칭단계, 커플링제, 겔화방지제, 가수분해촉진제, 보조제를 첨가하여 나일론 섬유를 개질하는 개질화 단계, 나일론 섬유에 전도성을 부여하는 전도성 부여단계, 탈수 건조단계를 포함한다. The method for imparting conductivity of the nylon fiber of the present invention is basically a refining step for removing oil and impurities, an etching step for etching the surface of the nylon fiber, a coupling agent, an antigelling agent, a hydrolysis accelerator, and an additive to modify the nylon fiber. Nitriding step, imparting conductivity to impart conductivity to nylon fibers, and dehydration drying step.

본 발명의 나일론 섬유의 전도성 부여방법은 정압장치가 부착된 Cheese/Loose 겸용 염색기를 사용하여 실시하는 것이 효율적인 면에서 바람직하다.The method for imparting conductivity of the nylon fiber of the present invention is preferably carried out using a cheese / Loose combined dyeing machine equipped with a static pressure device in terms of efficiency.

제품 생산(정련~전도성부여)공정에서 가동과 동시에 2.0kg/㎠ 압력을 물 또는 Air로써 유지시키면서 용액순환을 In→Out, Out→In으로 3~10분씩 교대로 운전하여 아래와 같은 효과를 얻게 된다. Simultaneously operate the solution circulation from In → Out and Out → In 3 to 10 minutes while maintaining 2.0kg / ㎠ pressure as water or air at the same time as operating in product production (refining ~ conductive imparting) process. .

첫째, Cheese(염색콘)의 필라멘트 또는 실의 변형을 방지한다. 2.0kg/㎠ 압력이 피염물(나일론 섬유) 전체에 미치고 있음으로 Pump수압에 의한 변형이 없다. (Pump 압력 : 0.4~0.7kg/㎠ 바람직함). Pump에 의한 용액의 과대유량은 피염물의 사층 붕괴의 원인이 된다. First, it prevents deformation of the filament or yarn of the cheese. Since 2.0kg / ㎠ pressure is applied to the whole tainted material (nylon fiber), there is no deformation by the pump water pressure. (Pump pressure: 0.4 ~ 0.7kg / ㎠ is preferred). Excessive flow of the solution by the pump causes the dead layer to collapse.

둘째, 용액의 순환이 일정하게 됨으로 반응도 고르게 일어나 사고방지, 품질이 좋게 된다.Second, because the circulation of the solution is constant, the reaction occurs evenly, preventing accidents and improving quality.

셋째, 원심 Pump의 단점인 공동현상(온도가 높을 때 액체→기체로 변하여 Pump수압이 저하되는 현상)을 정압장치를 이용하면 비등점을 높여줌으로 온도변화에 따라 Pump수압이 일정하게 유지됨으로 균일한 품질을 생산할 수 있다. Third, the common phenomenon, which is the disadvantage of centrifugal pumps (when the temperature is high, changes from liquid to gas to decrease the pump water pressure), the constant pressure increases the boiling point. Can produce

넷째, 공정종료 후 사층이 일정하게 유지되어 후공정인 Re-Winder 작업이 용이하고 생산성이 증가한다. Fourth, the four floors are kept constant after the end of the process, making it easier to work as a post-process re-inder and increasing productivity.

다음으로, 본 발명의 나일론 섬유의 전도성 부여방법의 각 단계에 대해서 보다 구체적으로 설명하기로 한다. Next, each step of the method for imparting conductivity of the nylon fiber of the present invention will be described in more detail.

먼저, 나일론 섬유에 부착된 불순물을 제거하는 정련단계를 거친다. 정련단계는 나일론 섬유에 부착된 불순물을 제거하는 단계이다. 정련단계는 피염물(필라멘트)에 부착된 유제 및 원사가공~준비작업 과정에서 부착된 불순물을 제거하는 공정으로, 바람직하게는 저기포성 비이온성계면활성제이 사용된다. 비이온성계면활성제의 사용량은 1~2g/l, 온도 55~65℃, 처리시간 30분으로 한다. First, a refining step is performed to remove impurities attached to nylon fibers. The refining step is to remove impurities attached to the nylon fibers. The refining step is a process of removing the impurities attached to the chloride (filament) and the impurities attached in the process of preparing and preparing the yarn, preferably a low-bubble nonionic surfactant is used. The use amount of the nonionic surfactant is 1 to 2 g / l, the temperature is 55 to 65 ° C, and the treatment time is 30 minutes.

정련단계를 거친 나일론 섬유에 대해서, 나일론 섬유 표면에 식각을 하는 에칭단계를 거친다. For the refined nylon fiber, the etching step is performed to etch the nylon fiber surface.

일반적인 합성섬유의 단면은 원형이고, 표면은 매끈하여 커플링제의 결합력(밀착력)이 약하게 되기 때문에, 본 발명에서와 같이 나일론 필라멘트 표면을 부식(에칭)시켜서 요철을 만들어 주면, 표면적이 커지고 차후 공정을 거친 후 제품 상태에서 Anchor 효과를 발휘한다. 그러나, 지나친 Etching은 섬유의 물성을 약화시키고, 미흡한 Etching은 Anchor 효과를 약하게 할 수 있음으로 주의해야 한다. 본 발명의 나일론 필라멘트 Etching은 염산 30~70g/l, 온도(50~65℃), 25~50분 처리 후 가성소다 0.005~0.020g/l 용액으로 중화 후 수세를 한다.Since the cross section of a general synthetic fiber is circular, and the surface is smooth and the bonding force (cohesion force) of the coupling agent is weakened, as in the present invention, when the surface of the nylon filament is corroded (etched) to form irregularities, the surface area becomes large and subsequent processes are performed. Anchor effect in the product state after rough. However, it should be noted that excessive etching may weaken the properties of the fiber, and insufficient etching may weaken the anchor effect. Nylon filament etching of the present invention is neutralized with a solution of caustic soda 0.005 ~ 0.020g / l after hydrochloric acid 30 ~ 70g / l, temperature (50 ~ 65 ℃), 25 ~ 50 minutes after treatment.

다음으로, 물을 용매로 하여, 실란계 커플링제, 알코올류 겔화 방지제, 가수분해 촉매제, 보조제를 첨가하여 35~80℃로 서서히 승온하면서 120~200분 처리하여, 나일론 섬유를 개질하는 개질 단계를 거친다. 나일론 섬유의 개질화는 고분자물질인 섬유(유기질)와 금속이온(무기질) 간의 결합력을 향상시키기 위해서 수행된다. Next, a reforming step of modifying the nylon fiber was performed by adding water to the solvent, adding a silane coupling agent, an alcohol gelling inhibitor, a hydrolysis catalyst, and an adjuvant and treating the mixture for 120 to 200 minutes while gradually raising the temperature to 35 to 80 ° C. Rough Modification of nylon fibers is carried out to improve the binding force between the high molecular fiber (organic) and metal ions (inorganic).

Nylon 섬유개질 처리에 사용하는 커플링제로서는 실란계 커플링제, 티탄계커플링제, 알루미늄계 커플링제, 지르코늄계 커플링제가 있는데 이들을 1종 또는 2종을 병용할 수도 있으나, 본 발명의 나일론 섬유에 처리하는 커플링제로서는 실란계 커플링제를 사용하는 것이 바람직하다. 실란계 커플링제 중에서 비닐기, 아미노기, 머캅토기, 이미다졸기 등의 관능기를 분자 중에 갖는 것이 바람직하며, 아미노프로필트리에톡시 실란, 아미노에틸아미노프로필트리에톡시 실란, 머캅토프로필트리메톡시 실란, 또는 머캅토프로필트리에톡시 실란 등을 사용할 수 있다. 실란계 커플링제의 사용량은 5~40g/l 이 바람직하다.  Coupling agents used in the nylon fiber modification treatment include silane coupling agents, titanium coupling agents, aluminum coupling agents, and zirconium coupling agents, but these may be used in combination of one or two types, but the nylon fibers of the present invention may be treated. It is preferable to use a silane coupling agent as a coupling agent to make. It is preferable to have functional groups, such as a vinyl group, an amino group, a mercapto group, and an imidazole group, in a molecule | numerator among a silane coupling agent, and it is aminopropyl triethoxy silane, aminoethylaminopropyl triethoxy silane, mercaptopropyl trimethoxy silane. Or mercaptopropyltriethoxy silane can be used. As for the usage-amount of a silane coupling agent, 5-40 g / l is preferable.

겔화 방지제는 커플링제의 용해를 돕고 Gel화를 방지하기 위한 것으로서, 알코올류 겔화 방지제가 바람직하게 사용된다. 알코올류 겔화방지제에 커플링제를 서서히 가하면서 충분히 교반해 주는 것이 좋다. 알코올류 겔화 방지제는 5~20g/l가 사용되며, 메톡시 실란류에는 메탄올을 사용하고, 에톡시 실란류에는 에탄올을 사용하는 것이 교차반응을 방지하게 되어 바람직하다. The antigelling agent is used to assist the dissolution of the coupling agent and to prevent gelation, and alcohol antigelling agents are preferably used. It is good to stir thoroughly, adding a coupling agent to alcohol-type antigelling agent gradually. 5-20 g / l of alcohol gelling inhibitor is used, methanol is used for methoxy silanes, and ethanol is used for ethoxy silanes, and it is preferable to prevent cross reaction.

본 발명에서 실란 커플링제의 주 용매로 물을 사용하는 것이 경제적이다. In the present invention, it is economical to use water as the main solvent of the silane coupling agent.

가수분해 촉매제는 커플링제의 가수분해를 촉진하기 위하여 염산(HCl), 아세트산(CH3COOH), 개미산(HCOOH), 및 옥살산(C2H2O4)으로 이루어진 군으로부터 선택된 1종 이상이 사용할 수 있다. 가수분해 촉매제를 사용하는 것은 커플링제의 가수분해가 좋을수록, 후공정의 작업이 원활하고 품질이 좋아지기 때문이다. 반면에 용해성이 나쁘면 커플링제의 분자간의 거리가 가깝게 되고, 자기축합반응이 쉽게 일어나 불량의 원인이 된다. 실란 커플링제 가수분해 촉매제의 사용량은 약 0.0005~0.001g/l 이 사용된다. 일반적인 실란 커플링제의 용해는 약산성인 pH 3~5가 적합하며 용액의 안정성이 보장되나, 그 밖의 영역에서는 축합반응으로 겔(Gel)화되기 쉽고, 겔(Gel)화 되면 커플링제로서의 기능을 제대로 발휘할 수 없게 됨으로 주의가 필요하다. 관능기로 아미노기를 갖는 커플링제는 pH 7~10 이 적당하다.The hydrolysis catalyst may be used by one or more selected from the group consisting of hydrochloric acid (HCl), acetic acid (CH3COOH), formic acid (HCOOH), and oxalic acid (C2H2O4) to promote hydrolysis of the coupling agent. The reason why the hydrolysis catalyst is used is that the better the hydrolysis of the coupling agent, the smoother the work in the post process and the better the quality. On the other hand, when the solubility is poor, the distance between molecules of the coupling agent is close, and the self-condensation reaction easily occurs, which causes defects. The amount of the silane coupling agent hydrolysis catalyst used is about 0.0005 ~ 0.001 g / l. In general, the dissolution of the silane coupling agent is suitable for pH 3 ~ 5, which is weakly acidic, and the stability of the solution is guaranteed, but in other areas, it is easy to gel by condensation reaction, and when gelled, it functions properly as a coupling agent. Attention is needed because it becomes infeasible. PH 7-10 are suitable for the coupling agent which has an amino group as a functional group.

보조제는 고분자물질인 섬유 및 무기질 간의 결합력(Bonding)을 증가시켜 내구성을 향상시키기 위해서 사용된다. 실란 커플링제로서 머캅토프로필트리메톡시 실란, 머캅토프로필트리에톡시 실란, 관능기로 비닐기를 갖는 커플링제를 사용하는 경우, 보조제로 이소프로필알코올(IPA)을 사용할 수 있다. 보조제인 이소프로필알코올의 사용량은 10~30g/l 이다.Auxiliaries are used to increase the bonding strength between the fibers and the inorganic material (Bonding) to improve the durability. When using a coupling agent which has a vinyl group as a silane coupling agent, mercaptopropyl trimethoxy silane, mercaptopropyl triethoxy silane, and a functional group, isopropyl alcohol (IPA) can be used as an adjuvant. The amount of isopropyl alcohol used as a supplement is 10 to 30 g / l.

섬유 개질 단계에서 선택적으로 계면활성제를 첨가제로서 사용할 수 있는 데, 이는 분산효과, 용액순환을 용이하게 하기 위하여 계면활성제를 선택적으로 사용할 수 있다. 계면활성제는 비이온성 계면활성제가 좋고, 사용량은 임계미셀농도가 적합하다. Surfactants may optionally be used as additives in the fiber modification step, which may optionally be used to facilitate dispersion and solution circulation. The surfactant is preferably a nonionic surfactant, and the amount of use thereof is appropriate for the critical micelle concentration.

개질화 단계에서 조제들의 용해 순서에 대해 설명하면, 먼저 총사용 물 양의 1/3에 아세트산(가수분해 촉매제)을 투입하여 순환시켜 놓는다. 다음으로 별도의 PE 용기에 Gel화 방지제를 투입하고, 실란 커플링제를 서서히 가하면서 5분 이상 교반하여 아세트산이 투입된 상기 용액에 투입한다. 보조제 IPA를 투입, 필요시 첨가제인 비이온성 계면활성제를 투입하고 25~35℃, 15~25분간 순환시킨다. 정련을 한 필라멘트 Carrier(나일론 섬유)를 장착하고, 액비 1:15~1:20, pH 3~5 로 조정하여 용액순환 Pump를 가동하여 정압(2.0kg/㎠)을 유지하고, 용액은 3~10분 간격으로 In→Out, Out→In으로 교대로 순환시키며 35~80℃로 서서히 승온하여 120~200분 처리하고 온수 및 냉수로 충분히 수세하여 미 반응물을 제거한다.The dissolution order of the preparations in the reforming step is first circulated by adding acetic acid (hydrolysis catalyst) to 1/3 of the total amount of water used. Next, the gelling agent is added to a separate PE container, and the mixture is stirred for 5 minutes or more while gradually adding the silane coupling agent to the solution into which acetic acid is added. Add the auxiliary IPA. If necessary, add an additive, a nonionic surfactant, and circulate at 25 ~ 35 ℃ for 15 ~ 25 minutes. Equipped with refined filament carrier (nylon fiber), adjusted solution ratio 1: 15 ~ 1: 20, pH 3 ~ 5 to operate solution circulation pump to maintain constant pressure (2.0kg / ㎠), and solution is 3 ~ It alternately circulates into In → Out, Out → In at 10 minute intervals, and slowly raises the temperature to 35 ~ 80 ℃ to treat 120 ~ 200 minutes and washes with warm water and cold water to remove unreacted material.

다음으로, 개질화된 나일론 섬유에 대해서, 동(Cu)화합물, 환원제, 안정제, 착화 및 PH 조정제, 황화합물을 첨가하여 35~65℃에서 200~400분 처리하여, 나일론 섬유에 구리로 전도성을 부여하는 전도성 부여 단계를 거친다. 즉, 개질된 섬유를 화학적환원법(화학적에너지 차)에 의해 전도성을 부여하게 된다. Next, for the modified nylon fiber, copper (Cu) compound, reducing agent, stabilizer, complexing and PH adjusting agent, sulfur compound were added and treated at 35 to 65 ° C. for 200 to 400 minutes to impart conductivity to the nylon fiber with copper. It is subjected to a conductivity providing step. In other words, the modified fibers are given conductivity by chemical reduction (chemical energy difference).

동(Cu)화합물은 구리 이온원으로서, 황산제2구리(CuSO4.5H2O), 질산제2구리[Cu(NO3)2], 염화제2구리 (CuCl2. 2H2O), 아세트산구리[Cu(CH3COO)2] 등 1종 또는 2종을 사용할 수 있다. 동(Cu) 화합물 사용량은 10~30g/l 이다.Copper (Cu) is a copper ion source, cupric sulfate (CuSO4.5H2O), cupric nitrate [Cu (NO3) 2], cupric chloride (CuCl2H2O), copper acetate [Cu (CH3COO) 2] etc. can be used 1 type or 2 types. The amount of copper (Cu) compound is 10 to 30 g / l.

환원제는 황산히드록실아민[(NH3OH)2SO4], 염산히드록실아민(NH2OH.HCl), 구연산나트륨[(CH2COONa)2.2H2O], 차아인산염(NaH2PO2), 포름알데히드(HCHO), 디메틸아민보란[(CH3)2HNBH3], 하이포인산나트륨(NaH2PO2), 티오황산나트륨(Na2S2O3), 수소화붕소나트륨(NaBH4)을 이용할 수 있다. 환원제 사용량은 10~30g/l이다. The reducing agent is hydroxylamine sulfate [(NH3OH) 2SO4], hydroxylamine hydrochloride (NH2OH.HCl), sodium citrate [(CH2COONa) 2.2H2O], hypophosphite (NaH2PO2), formaldehyde (HCHO), dimethylamineborane [( CH 3) 2 HNBH 3], sodium hypophosphate (NaH 2 PO 2), sodium thiosulfate (Na 2 S 2 O 3), and sodium borohydride (NaBH 4). The amount of reducing agent is 10-30 g / l.

안정제는 전도성 부여시 용액의 급격한 반응을 방지하여 안정된 상태를 유지하도록 하여 반응이 일정하게 고르게 진행되도록 한다. 즉, 생성되는 황화구리의 입자를 고르게 하고, 황화구리의 침전물 생성을 방지하는 역할을 한다. 안정제는 시안화합물, 티오요소[(NH2)2CS], 인산디나트륨(Na2HPO4.12H2O)등을 사용하고, 사용량은 10~40g/l 이다. The stabilizer prevents the rapid reaction of the solution when the conductivity is imparted to maintain a stable state so that the reaction proceeds evenly. That is, it serves to even out the particles of copper sulfide produced and to prevent the formation of precipitates of copper sulfide. The stabilizer is a cyanide compound, thiourea [(NH2) 2CS], disodium phosphate (Na2HPO4.12H2O), and the like. The amount is 10 to 40 g / l.

착화 및 pH 조정제는 EDTA, 구연산(C6H10O8), 주석산(C4H6O6), 탄산(H2CO3), 염산(HCl), 황산(H2SO4), 아세트산(CH3COOH) 등을 사용한다. 착화 및 pH 조정제의 사용량은 10~20g/l 이다. Complexing and pH adjusting agents use EDTA, citric acid (C6H10O8), tartaric acid (C4H6O6), carbonic acid (H2CO3), hydrochloric acid (HCl), sulfuric acid (H2SO4), acetic acid (CH3COOH) and the like. The use amount of complexing and pH adjusting agent is 10-20 g / l.

황(S)화합물은 섬유에 반응된 구리 이온을 황화구리로 고르게 분산 흡착시켜 전도성을 갖도록 한다. 아디티온산나트륨(Na2S2O4), 산성아황산나트륨(Na2S2O5), 티오황산나트륨(Na2S2O3), 론가리트(NaHSO2HCHO.2H2O), 아황산수소나트륨(NaHSO3) 등을 사용할 수 있다. 황화합물 사용량은 10~30g/l 이다.The sulfur (S) compound evenly disperses and adsorbs copper ions reacted with fibers with copper sulfide to have conductivity. Sodium adithionate (Na2S2O4), acidic sodium sulfite (Na2S2O5), sodium thiosulfate (Na2S2O3), rongarite (NaHSO2HCHO.2H2O), sodium hydrogen sulfite (NaHSO3), etc. can be used. Sulfur compound used is 10 ~ 30g / l.

전도성 부여 단계에서 선택적으로 내구성 강화제가 사용될 수 있다. 내구성 강화제는 질산은(AgNO3), 황산은(Ag2SO4), 염화은(AgCl)을 사용할 수 있고, 사용량은 0.10~0.50g/l 이다. 내구성 강화제는 내구성, 내식성을 강화시키는 역할을 한다. Durability enhancers may optionally be used in the conductivity provision step. Durability enhancers may be used silver nitrate (AgNO3), silver sulfate (Ag2SO4), silver chloride (AgCl), the amount is 0.10 ~ 0.50g / l. Durability enhancers serve to enhance durability and corrosion resistance.

전도성 부여 단계에서 조제들의 용해 순서에 대해 설명하면, 조제들을 25~35℃에서 20~30분간 충분히 교반하여 용해한 후에, 피염물 Carrier(나일론 섬유)를 장착하고, 액비를 1:15~1:20, pH 2.5~4.0으로 조정하여 용액순환 Pump를 가동하여 정압(2.0kg/㎠)을 유지하고, 용액은 3~10분 간격으로 In→Out, Out→In으로 교대로 순환시켜 반응을 고르게 하여 내외부의 이상반응을 방지하고 우수한 제품을 생산한다. 전도성부여 처리온도는 35~65℃에서 200~400분 처리한다. When explaining the dissolution sequence of the preparations in the step of imparting conductivity, after dissolving the preparations by sufficiently stirring at 25 to 35 ° C. for 20 to 30 minutes, a salt solution Carrier (nylon fiber) is mounted and the liquid ratio is 1:15 to 1:20. , adjust pH 2.5 ~ 4.0 to operate solution circulation pump to maintain constant pressure (2.0kg / ㎠), and solution circulate alternately In → Out, Out → In every 3 ~ 10 minutes to even out the reaction. Prevents abnormal reactions and produces excellent products. Conductivity treatment temperature is 200 ~ 400 minutes at 35 ~ 65 ℃.

본 발명에서 나일론 섬유에의 전도성 부여는 화학적환원법(화학적에너지 차)에 의한 전도성 부여 방법인데, 고분자재료(섬유)와 실란커플링제의 가수분해 된 Si-OH기가 금속염(구리염)과 결합하는 가교결합(화학적 흡착), 수소결합 등 다양한 형태로 섬유표면 층을 형성하게 되고, 특히 Etching으로 형성된 섬유표면의 요 철부분이 Anchor 효과로 우수한 밀착력을 발휘하게 되어 물리적인 강도개선과 전기 적 성질, 내구성도 좋아지게 된다.In the present invention, the imparting conductivity to nylon fibers is a method of imparting conductivity by chemical reduction method (chemical energy difference), and a crosslinking in which a hydrolyzed Si-OH group of a polymer material (fiber) and a silane coupling agent is combined with a metal salt (copper salt) Fiber surface layers are formed in various forms such as bonding (chemical adsorption) and hydrogen bonding, and especially the uneven parts of the fiber surface formed by etching exhibit excellent adhesion through the anchor effect, improving physical strength, electrical properties, and durability. Will also be better.

다음으로, 촉감개선제, 발수제, 발유제, 기모향상제, 방청제, 유연평활제, 대전방지제, 코팅제, 및 산화방지제로 이루어진 군으로부터 1종 이상이 선택된 기능성유제를 이용하여 나일론 섬유에 유제처리하는 유제처리 단계를 선택적으로 이용한다. 정련단계에서 전도성 부여 단계를 거친 나일론 섬유를 소비자의 요구에 맞게 유제를 처리하여 해사성, 제편성, 제직성, 촉감, 기모성, 기능보호, 발수성, 발유성, 방청성 등의 기능을 보유하기 위하여 적절한 유지분을 갖도록 한다. 통상 제품상태의 유지분은 0.35~1.00 중량% 이며 사용목적에 따라 조정한다.Next, an emulsion treatment for tanning nylon fibers using at least one functional oil selected from the group consisting of a tactile improver, a water repellent, an oil repellent, a raising agent, a rust preventive agent, a softening agent, an antistatic agent, a coating agent, and an antioxidant. Use steps selectively. In order to retain the functions of seaweed, knitting, weaving, hand, raising, function protection, water repellency, oil repellency, and rust resistance by treating the nylon fiber which has undergone conductivity in the refining step according to the needs of consumers. Make sure you have the right amount of fat. Normal maintenance of product is 0.35 ~ 1.00 wt% and it is adjusted according to purpose of use.

다음으로, 상기 전도성이 부여된 나일론 섬유를 함수율 25~35%가 되도록 탈수시키고, 열을 가하여 건조시키는 탈수 및 건조 단계를 거친다. Next, the dehydrated nylon fibers to which the conductivity is given are 25 to 35% of water content, and are subjected to a dehydration and drying step of drying by applying heat.

탈수는 일반적인 원심탈수기나 고압공기에 의한 Cheese 탈수기를 사용하면 된다. 주의할 점은 과도한 탈수는 유지분을 저하시키고, 미흡한 탈수는 유지분의 상승과 건조 시간 지연으로 에너지 낭비요인이 됨으로 사전 테스트를 하고, 탈수 시 중간점검(실측확인)하여야 좋다. 탈수 후 함수율은 25~35%가 바람직하다. Dehydration can be done using a general centrifugal dehydrator or a cheese dehydrator with high pressure air. It should be noted that excessive dehydration lowers the oil content, and insufficient dehydration is a waste of energy due to the rise of oil content and delay in drying time, and should be tested in advance. The water content after dehydration is preferably 25 to 35%.

건조는 일반 열풍건조기나 고압치즈 건조기를 사용할 수 있으며, 에너지 절감 및 작업 의 용이성, 건조시간 단축 등의 면에서 고압 치즈 건조기가 이상적이다. 고압치즈 건조기는 공기의 밀도가 크게 되면 여기에 비례하여 열에너지도 크게되는 성질을 이용한 것으로 5~6기압 정도의 열풍을 Cheese에 통과시켜 피염물에 함유된 수분을 콘덴서로 제거하고 다시 열풍을 통과시키는 과정을 반복하여 건조하는 장치이다. 기기에 부착된 습도계를 참조하여 피염물을 확인하여 관리하고 운전방법을 최적화 하여 에너지 낭비를 방지한다.
For drying, a general hot air dryer or a high pressure cheese dryer may be used. The high pressure cheese dryer is ideal for energy saving, ease of operation, and shortening of drying time. The high pressure cheese dryer uses the property that the heat energy increases in proportion to the density of the air. The hot air of about 5 to 6 atmospheres is passed through the cheese to remove moisture contained in the chlorine with a condenser and then passes through the hot air again. It is a device to dry the process repeatedly. Refer to the hygrometer attached to the equipment to check and manage the contaminants and to optimize the operation method to prevent energy waste.

다음으로, 구체적인 실시예를 예로 들어 본 발명의 화학적환원법에 의한 나일론 섬유에 도전성을 부여하는 방법에 대해서 기술한다. 다만, 하기의 실시예는 본 발명의 바람직한 실시예일 뿐, 본 발명이 하기 실시예에 의해 한정되는 것은 아니다. Next, the specific example is given and the method to give electroconductivity to the nylon fiber by the chemical reduction method of this invention is described. However, the following examples are only preferred examples of the present invention, and the present invention is not limited by the following examples.

Nylon 70D/24F 필라멘트를 저기포성 비이온성계면활성제 1.5g/l, 약 60℃ 온수에서 30분간 처리하여 유제 및 불순물을 제거하고 수세하였다. 에칭(Etching)은 염산 50g/l, 약 60℃에서 40분 처리한 다음에 가성소다 0.01g/l 용액으로 중화 후 수세를 하였다. 다음으로, 섬유개질은 γ-머캅토프로필메톡시실란 20g/l, 메탄올 15g/l, 아세트산 0.001g/l , IPA 20g/l 를 포함하는 욕비 1:20, pH 3~5 용액을 정압(2.0kg/㎠) 유지, 약 10분 간격으로 In→Out, Out→In으로 교대로 순환, 상온에서 80℃ 서서히 승온하여 180분 처리하고 온수 및 냉수로 충분히 수세하여 미 반응물을 제거하였다.  Nylon 70D / 24F filaments were treated with 1.5 g / l of low-foaming nonionic surfactant at about 60 ° C. for 30 minutes in hot water to remove emulsions and impurities and washed with water. Etching was treated for 40 minutes at 50 g / l hydrochloric acid, about 60 ° C., and then neutralized with 0.01 g / l caustic solution and washed with water. Next, the fiber modification is a pressure ratio of 1:20, pH 3-5 solution containing γ-mercaptopropyl methoxysilane 20g / l, methanol 15g / l, acetic acid 0.001g / l, IPA 20g / l static pressure (2.0 kg / cm 2) maintenance, alternately circulated from In → Out, Out → In at intervals of about 10 minutes, and slowly heated to 80 ° C. at room temperature for 180 minutes and washed with warm water and cold water to remove unreacted material.

개질된 나일론(Nylon) 필라멘트를 동(Cu)화합물인 황산제2구리 20g/l, 환원제 티오황산나트륨 20g/l, 황화합물인 산성아황산나트륨 10g/l, 착화 및 pH조정제 시트르산 15g/l, 안정제로 인산디나트륨 20g/l를 포함하는 약품용액을 30℃에서 약 25분간 충분히 교반하여 용해한 후에 피염물 Carrier를 장착하고, 액비를 1:15~1:20, pH 2.5~4으로 조정하여 용액순환 Pump를 가동하여 정압(2.0kg/㎠) 유지, 약 10분 간격으로 In→Out, Out→In으로 교대로 순환 운전하였다. 처리온도는 약 60℃에서 240분 처리 후 온수 냉수로 충분히 수세하여 반응 잔류물을 제거하고 유제처리 탈수/건조하였다. The modified nylon filament was converted to 20 g / l cupric sulfate as a copper compound, 20 g / l as sodium thiosulfate reducing agent, 10 g / l as acidic sodium sulfite as a sulfur compound, 15 g / l as complexing and pH adjuster, and phosphoric acid as stabilizer. After dissolving the drug solution containing 20 g / l of disodium by stirring at 30 ° C. for about 25 minutes, dissolve the carrier solution, and adjust the liquid ratio to 1: 15 ~ 1: 20, pH 2.5 ~ 4 to adjust the solution circulation pump. It operated and maintained static pressure (2.0kg / cm <2>) and cycled alternately from In to Out and Out to In at about 10-minute intervals. The treatment temperature was treated at about 60 ° C. for 240 minutes, and then washed with warm water and cold water to remove the reaction residue and dehydrated / dried the emulsion.

분석결과 - 올리브그린색상으로 고르게 흡착되었으며, 섬유 중 Cu함량 3.0%,Analysis result-Adsorbed evenly with olive green color, Cu content 3.0%,

비저항은 3.0×10- 1(Ω.㎝)으로 양호하였다.The specific resistance was good at 3.0 x 10 & lt ; -1 &gt;

전도성 부여 단계에서 실시예 1의 약품 이외에 내구성 강화제로 질산은(AgNO3) 0.2g/l을 추가적으로 사용하여 실시 예 1과 같은 방법으로 처리하였다In addition to the drug of Example 1 in the step of imparting conductivity, 0.2g / l of silver nitrate (AgNO3) was additionally used in the same manner as in Example 1.

분석결과 - 올리브그린색상으로 고르게 흡착되었으며, 섬유 중 Cu함량 3.0%.Analysis result-Adsorbed evenly with olive green color, Cu content in fiber 3.0%.

비저항은 2.9×10- 1(Ω.㎝)으로 양호하였다. Specific resistance of 2.9 × 10 - was superior to 1 (Ω.㎝).

Nylon(3D 38mm) Staple을 60℃ 온수로 세척하여 방사유제, 불순물을 제거하였다. Etching은 염산 50g/l, 60℃에서 30분 처리하고 가성소다 0.01g/l 용액으로 중화 후 수세를 하였다. 섬유개질 처리는 아미노프로필트리에톡시 실란 20g/l, 에탄올 15g/l, 아세트산 0.001g/l, IPA 15g/l, 비이온성 계면활성제 0.2g/l를 포함하는 욕비 1:15~1:20, pH 7~10 용액을 정압(2.0kg/㎠) 유지, 약 10분 간격으로 In→Out, Out→In으로 교대로 순환시키며 상온에서 80℃ 서서히 승온하여 180분 처리하고 온수 및 냉수로 충분히 수세하여 미 반응물을 제거하였다. Nylon (3D 38mm) Staple was washed with hot water at 60 ℃ to remove the spinning oil and impurities. Etching was treated with hydrochloric acid at 50 g / l and 60 ° C. for 30 minutes and neutralized with 0.01 g / l caustic solution and washed with water. The fiber modification treatment was carried out at a bath ratio of 1:15 to 1:20 containing 20 g / l of aminopropyltriethoxy silane, 15 g / l of ethanol, 0.001 g / l of acetic acid, 15 g / l of IPA, and 0.2 g / l of nonionic surfactant. Maintain constant pressure (2.0kg / ㎠) at pH 7 ~ 10, circulate alternating with In → Out, Out → In at intervals of about 10 minutes, gradually raise the temperature to 80 ℃, process it 180 minutes, and wash with warm water and cold water. Unreacted reaction was removed.

개질된 Nylon Staple을 동화합물로 염화제2구리 20g/l, 환원제 티오황산나트륨 20g/l, 황화합물인 아황산수소나트륨 10g/l, 착화 및 pH조정제 시트르산 15g/l, 안정제로 인산디나트륨 20g/l을 포함하는 약품용액을 30℃에서 약 25분간 충분히 교반하여 용해한 후에 피염물 Carrier를 장착하고, 욕비 1:15~1:20, pH 2.5~4.0으로 조정하여 용액순환 Pump를 가동하여 정압(2.0kg/㎠) 유지, 10분 간격으로 In→Out, Out→In으로 교대로 순환 운전하였다. 처리온도는 60℃에서 240분 처리 후 온수 냉수로 충분히 수세하여 반응 잔류물을 제거하고 유제처리 탈수/건조하였다. 20 g / l cupric chloride, 20 g / l of reducing agent sodium thiosulfate, 10 g / l of sodium hydrogen sulfite as a sulfur compound, 15 g / l of complexing and pH adjuster, 20 g / l of disodium phosphate as stabilizer After thoroughly dissolving the containing chemical solution at 30 ° C. for about 25 minutes, dissolve the chlorine carrier, and adjust the bath ratio 1: 15 ~ 1: 20, pH 2.5 ~ 4.0 to operate the solution circulation pump to operate the static pressure (2.0kg / Cm 2), and cycled alternately from In to Out and Out to In at 10 minute intervals. The treatment temperature was 240 minutes at 60 ° C and washed with hot water and cold water sufficiently to remove the reaction residue and tanned dehydration / drying.

분석결과 - 올리브그린색상으로 고르게 흡착되었으며, 섬유 중 Cu함량 2.8%.Analysis result-Adsorbed evenly with olive green color, Cu content of fiber 2.8%.

비저항은 3.8×10- 1(Ω.㎝)으로 양호하였다.Specific resistance of 3.8 × 10 - was superior to 1 (Ω.㎝).

비교예Comparative example 1 One

Nylon(3D 38mm) Staple을 60℃ 온수로 세척하여 방사유제, 불순물을 제거하였다. Nylon Staple 중량에 대해서 50중량%의 Acrylonitrile(AN), 과황산암모늄 1.5-2.0중량% , 중아황산소다 2.5-3.5중량%, 비이온성 계면활성제 0.2중량%를 포함하는 액비 1:20의 수용액 중에 넣고 상온에서 승온시켜 80℃에서 70분간 Graft 처리하였다. 위와 같이 처리된 Nylon Staple을 미반응물질을 충분히 세정한다. Graft 처리된 Nylon Staple의 중량에 대해서 20중량% 황산제2구리, 15중량% 티오황산나트륨, 4중량% 아황산수소나트륨, 20g/ℓ 제2인산소다, 15g/ℓ 구연산을 포함하는 액비 1:15~1:20, pH 3~4의 수용액에서 상온에서 서서히 승온시켜 65℃에서 240분간 처리한다.Nylon (3D 38mm) Staple was washed with hot water at 60 ℃ to remove the spinning oil and impurities. It is placed in an aqueous solution of liquid ratio 1:20 containing 50% by weight of Acrylonitrile (AN), 1.5-2.0% by weight of ammonium persulfate, 2.5-3.5% by weight of sodium bisulfite, and 0.2% by weight of nonionic surfactant based on the weight of nylon staple. The temperature was raised to room temperature and treated with Graft at 80 ° C. for 70 minutes. The nylon staple treated as above is sufficiently washed with unreacted material. Based on the weight of the graft treated nylon staple, 20% by weight cupric sulfate, 15% by weight sodium thiosulfate, 4% by weight sodium hydrogen sulfite, 20 g / L dibasic sodium phosphate, and 15 g / L citric acid 1:20, pH 3 ~ 4 in aqueous solution is gradually raised to room temperature and treated for 240 minutes at 65 ℃.

도전처리가 끝나면 충분히 수세하고, 유제처리-탈수/건조시킨다. 이와 같이하여 얻어진 Nylon Staple은 황화구리가 불균일하게 흡착되어 색상차이가 커고, 비저항은 4.1×100(Ω.㎝), 섬유 중의 Cu함량 2.0%로 불량하였다.
After completion of the conductive treatment, it is rinsed sufficiently, and tanned-dehydrated / dried. The thus obtained nylon staple was unevenly adsorbed copper sulfide, so that the color difference was large, and the specific resistance was 4.1 × 10 0 (Ω.㎝) and the Cu content in the fiber was 2.0%.

비교예Comparative example 2 2

Nylon 80D/24F를 비이온계면활성제를 함유하는 물로 세척하고 수세 후 건조하였다. 위의 건조된 Nylon 필라멘트를 티오카르보닐기를 갖는 네오알콕시 티타네이트 커플링제로 100℃에서 60분간 전처리하고 수세하였다.Nylon 80D / 24F was washed with water containing a nonionic surfactant, and washed with water and dried. The dried nylon filament was pretreated with a neoalkoxy titanate coupling agent having a thiocarbonyl group at 100 ° C. for 60 minutes and washed with water.

위 전처리 된 Nylon 필라멘트 중량대비 황산제2구리 20중량%, 하이드로설파이드 5 중량%, 무수아황산나트륨 3.2중량%, 유산제1철 11중량%, 시트르산과 제2인산나트륨으로 pH를 3.5로 조정하여 상온에서 서서히 승온시켜 60℃에서 180분간 반응시킨 다음 충분히 세척하고 70~80℃에서 건조하였다.20% by weight of cupric sulfate, 5% by weight of hydrosulfide, 3.2% by weight of anhydrous sodium sulfite, 11% by weight of ferrous lactate, and adjusted the pH to 3.5 with citric acid and sodium diphosphate. The mixture was gradually warmed up at 60 ° C. for 180 minutes, then sufficiently washed and dried at 70 ° C. to 80 ° C.

분석결과 : 색상( Olive Green), 섬유 중의 Cu함량 2.6%.Analysis Result: Color (Olive Green), Cu content in fiber 2.6%.

비저항: 4.8×10-1(Ω.㎝) Specific resistance: 4.8 × 10 -1 (Ω.㎝)

표 1은 실시예 1 내지 제3 및 비교예1, 2에 대한 비저항 및 색상변화에 대한 시험 결과이다. Table 1 is a test result for the specific resistance and color change for Examples 1 to 3 and Comparative Examples 1 and 2.

구 분division 비저항(Ω.㎝)Resistivity (Ω.㎝) 색상변화Color change 비 고Remarks 시험전Before the test 시험후After the test 시험전Before the test 시험후After the test 실시예 1Example 1 3.0×10-1 3.0 × 10 -1 3.1×10-1 3.1 × 10 -1 Olive GreenOlive green Olive GreenOlive green 약간 짙은색Slightly darker 실시예 2Example 2 2.9×10-1 2.9 × 10 -1 2.8×10-1 2.8 × 10 -1 Olive GreenOlive green Olive GreenOlive green 아주약한 짙은색Very weak dark color 실시예 3Example 3 3.8×10-1 3.8 × 10 -1 4.0×10-1 4.0 × 10 -1 Olive GreenOlive green Olive GreenOlive green 약간 짙은색Slightly darker 비교예 1Comparative Example 1 4.1×104.1 × 10 7.5×10⁴7.5 × 10⁴ 색상불량Poor color 탈색decolorization 심하게 변색Badly discolored 비교예 2Comparative Example 2 4.8×10-1 4.8 × 10 -1 5.5×105.5 × 10 Olive GreenOlive green Olive GreenOlive green 짙은색으로 변색Discolor to dark

비저항 시험조건 : 온도(20±2℃), 습도(40±2%),  Specific resistance test conditions: temperature (20 ± 2 ℃), humidity (40 ± 2%),

시험기기- WHEATSTONE BRIDGE(Fortable)                  Test Equipment-WHEATSTONE BRIDGE (Fortable)

내구성 시험조건 : 상대습도(RH 100%), 온도(60℃), 시간(100Hr.) Durability test conditions: relative humidity (RH 100%), temperature (60 ℃), time (100Hr.)

시험기기-자동 항온항습기                  Test Equipment-Automatic Thermo-hygrostat

상기 표 1을 참조하면, 실시예1, 2, 3은 비교예 1, 2에 비하여 아주 우수한 효과를 나타내었다. 실시예 2는 내구성강화제인 질산은을 사용함으로 인하여 황화동의 결합안정성이 향상되어 내식성이 좋아졌기 때문이다. 반면에 비교예 1은 AN을 이용한 축합반응의 불균일과 미 반응물질 제거가 어려워 도전처리 후 색상과 성능 내구성이 현저하게 차이가 났다. 비교예 2는 AN 축합반응 방법보다는 양호하나 실란계 커플링제의 결합력이 약하여 쉽게 색상변화(산화)가 나타났다. 이는 섬유와 커플링제 황화동 간의 결합력이 약하여 약한 외력에도 섬유표면이 손상되어 황화동의 박리와 쉽게 산화되기 때문이다.Referring to Table 1, Examples 1, 2 and 3 showed a very excellent effect compared to Comparative Examples 1 and 2. The second embodiment is because the bonding stability of the copper sulfide is improved by using silver nitrate as the durability enhancer, thereby improving the corrosion resistance. On the other hand, in Comparative Example 1, it was difficult to remove non-uniform reactants and non-uniformity of the condensation reaction using AN, and the color and performance durability significantly differed after the conductive treatment. Comparative Example 2 is better than the AN condensation reaction method, but the binding strength of the silane coupling agent is weak, and color change (oxidation) is easily observed. This is because the bond strength between the fiber and the coupling agent copper sulfide is weak, so that the surface of the fiber is damaged even with a weak external force, so that the copper sulfide is easily peeled off and oxidized.

이상에서 본 발명의 실시예에 대하여 기재하였지만, 본 발명이 이에 한정되는 것은 아니고, 해당 기술 분야의 통상의 기술자는 상기 기재된 범위 및 하기의 특허청구범위에 기재된 본 발명의 사상 및 영역으로 부터 벗어나지 않은 범위 내에서는 본 발명을 다양하게 변경 및 수정시킬 수 있음을 인지할 수 있을 것이다.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. It will be appreciated that various changes and modifications may be made therein without departing from the scope of the invention.

Claims (6)

나일론 섬유에 부착된 불순물을 제거하는 정련단계;
나일론 섬유를 염산수용액에서 온도 50~65℃, 25~50분간 처리한 후, 가성소다 용액으로 중화 후 수세하여, 나일론 섬유의 표면을 식각하는 에칭단계;
물을 용매로 하여, 실란계 커플링제, 알코올류 겔화 방지제, 가수분해 촉매제, 보조제 및 분산효과를 증대시키기 위한 비이온성 계면 활성제를 첨가하여 35~80℃로 서서히 승온하면서 120~200분 처리하여, 나일론 섬유를 개질화는 개질 단계;
동(Cu)화합물, 환원제, 안정제, 착화 및 PH 조정제, 황화합물을 첨가하여 35~65℃에서 200~400분 처리하여, 나일론 섬유에 구리로 전도성을 부여하는 전도성 부여 단계; 및
상기 전도성이 부여된 나일론 섬유를 함수율 25~35%가 되도록 탈수시키고, 열을 가하여 건조시키는 탈수 및 건조 단계;를 포함하는 것을 특징으로 하는 나일론 섬유의 전도성 부여방법.
Refining step of removing impurities attached to the nylon fiber;
After treating the nylon fibers in an aqueous solution of hydrochloric acid at a temperature of 50 to 65 ° C. for 25 to 50 minutes, neutralizing with a caustic soda solution and washing with water to etch the surface of the nylon fibers;
Water is used as a solvent, and a silane coupling agent, an alcohol gelling agent, a hydrolysis catalyst, an auxiliary agent, and a nonionic surfactant for increasing the dispersing effect are added, and the mixture is treated at 120 to 200 minutes while gradually warming to 35 to 80 ° C. A modification step of modifying the nylon fibers;
Adding a copper (Cu) compound, a reducing agent, a stabilizer, a complexing agent and a PH adjusting agent, and a sulfur compound to treat 200 to 400 minutes at 35 to 65 ° C. to impart conductivity to the nylon fiber with copper; And
The dehydration and drying step of dewatering the nylon fibers to which the conductivity is imparted so as to have a water content of 25 to 35%, and drying by applying heat.
제 1항에 있어서,
상기 정련단계에서 저기포성 비이온성계면활성제가 사용되는 것을 특징으로 하는 나일론 섬유의 전도성 부여방법.
The method of claim 1,
The method for imparting conductivity of nylon fibers, characterized in that a low-bubble nonionic surfactant is used in the refining step.
삭제delete 제 1항에 있어서,
상기 개질 단계에서,
알코올류 겔화 방지제는 상기 커플링제가 메톡시 실란류의 경우에는 메탄올이 사용되고 상기 커플링제가 에톡시 실란류의 경우에는 에탄올이 사용되며,
상기 가수분해 촉매제는 염산(HCl), 아세트산(CH3COOH), 개미산(HCOOH), 및 옥살산(C2H2O4)으로 이루어진 군으로부터 선택된 1종 이상이 사용되며,
상기 보조제는 이소프로필알코올(IPA)이 사용되는 것을 특징으로 하는 나일론 섬유의 전도성 부여방법.
The method of claim 1,
In the modification step,
Alcohol-gelling inhibitors include methanol when the coupling agent is methoxy silanes and ethanol when the coupling agent is ethoxy silanes.
The hydrolysis catalyst is one or more selected from the group consisting of hydrochloric acid (HCl), acetic acid (CH3COOH), formic acid (HCOOH), and oxalic acid (C2H2O4),
The auxiliary agent is a method for imparting conductivity of nylon fibers, characterized in that isopropyl alcohol (IPA) is used.
제 1항에 있어서,
상기 전도성 부여 단계에서,
질산은, 황산은, 및 염화은으로 이루어진 군으로부터 1종 이상 선택되는 내구성 강화제를 추가로 포함하는 것을 특징으로 하는 나일론 섬유의 전도성 부여방법.
The method of claim 1,
In the conductivity provision step,
Silver nitrate, sulfuric acid, silver chloride and silver chloride further comprises a durability enhancer selected from the group consisting of a method for imparting conductivity of nylon fibers.
제 1항에 있어서,
상기 전도성 부여 단계 이후에,
촉감개선제, 발수제, 발유제, 기모향상제, 방청제, 유연평활제, 대전방지제, 코팅제, 및 산화방지제로 이루어진 군으로부터 1종 이상이 선택된 기능성유제를 이용하여 나일론 섬유에 유제처리하는 유제처리 단계를 추가로 포함하는 것을 특징으로 하는 나일론 섬유의 전도성 부여방법.


The method of claim 1,
After the imparting conductivity,
Added an emulsion treatment step of tanning nylon fibers with a functional oil selected from at least one selected from the group consisting of tactile improvers, water repellents, oil repellents, brushing agents, antirust agents, softening agents, antistatic agents, coating agents, and antioxidants. Conductive imparting method of nylon fiber, characterized in that it comprises a.


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