KR101225004B1 - Punching apparatus for hole inducing a fruit-body on the mushroom cultivation bag - Google Patents

Abstract

PURPOSE: A punching apparatus for holes inducing fruit bodies in a mushroom cultivation bag is provided to reduce man power and costs by easily forming the fruit body induction holes in a mushroom cultivation bag. CONSTITUTION: A cultivation bag is laid on a base(110). A transport unit(120) transfers the cultivation bag by the base. A punching part(130) punches fruit body induction holes in the transporting cultivation bag. A driver drives the transport unit. A belt orbits around the driving of the driver. An anti-slip part(128) is formed on the surface of the belt in order to prevent slipping between the belt and the cultivation bag. A fixing plate(131) is created on the base. Multiple punching blades(132) are equipped on the surface of the fixing plate. Multiple concave lines are formed on the end of the punching blade along the longitudinal direction. A distance adjusting part(160) is further equipped in the punching part to adjust the distance between the transport part and the punching part according to the size of the cultivation bag.

Description

Punching apparatus for hole inducing a fruit-body on the mushroom cultivation bag}

The present invention relates to a fruiting body induction hole forming apparatus of the mushroom culture bag, more specifically, to the fruit body induction hole formation of the mushroom culture bag punching a hole for inducing the fruiting body to grow on the surface of the culture bag used in the mushroom bag cultivation method Relates to a device.

Mushrooms, which do not photosynthesize, are nutrient-required microorganisms that utilize carbon in the form of organic matter and belong to taxonomic fungi. These mushrooms have a higher nutritional value than normal vegetables, are effective in hypertension, diabetes, etc., in particular, have been reported to have anti-cancer effects.

In general, a method for cultivating such mushrooms is known as a cultivation method using a wood such as hardwoods and a facility cultivation method cultivated in a facility equipped with a certain facility. However, the log cultivation method has the advantage of easy management and low facility cost, while the recovery rate of mushrooms is low compared to the amount of raw materials and the purchase of logs is difficult. The facility cultivation method grown in the facility is widely used.

Meanwhile, the facility cultivation method is divided into bottle cultivation method, bag cultivation method, box cultivation method and ordinary cultivation method according to the culture vessel used, and the medium is produced so that a constant moisture is maintained on raw materials such as sawdust, and the produced medium is polypropylene Put it in a culture vessel or bag made of material, sterilize it at an appropriate temperature, cool it, inoculate it, inoculate it and incubate it, and commercialize it.The commercialized culture vessel is purchased at a farm, and the culture vessel is incised to equalize the medium in the container. They are grown by germinating mushrooms or by encapsulating them.

As an example of a bag cultivation method, a method of cultivating a soybean mushroom is disclosed in Korean Patent Publication No. 2009-0041092.

When the culture bags used for the bag cultivation method of mushrooms are grown in the encapsulated state, holes are formed on the surface of the culture bags to guide the fruiting body to grow.

However, conventionally, since the punching tool is used to manually form the fruiting body induction hole on the surface of the mushroom culture bag, manpower and cost are high, and the fruiting body induction hole cannot be formed precisely, which hinders the growth of the fruiting body. There was a problem.

The present invention has been made to solve the problems as described above, an object of the present invention is to provide a fruiting body guide hole forming apparatus of the mushroom culture bag to reduce the attractive force and cost by easily forming the fruiting body guide hole on the surface of the mushroom culture bag There is.

Another object of the present invention to provide a fruiting body guide hole forming apparatus of the mushroom culture bag to form a fruiting body induction hole on the surface of the mushroom culture bag to help the growth of the fruiting body to increase the yield of the mushroom.

The fruiting body guide hole forming apparatus of the mushroom culture bag according to the present invention for achieving the above object comprises a base, a conveying portion, a punching portion, and a driving portion.

The culture bag is placed in the base. The transfer unit transfers the culture bag to move along the base. The punching part punches the fruiting body induction hole in the culture bag while rotating the culture bag conveyed by the conveying part. The drive unit drives the conveying unit.

The conveying unit includes a belt that revolves in accordance with driving of the driving unit, and an anti-sliping unit formed on the surface of the belt to prevent slipping between the belt and the culture bag.

The punching portion includes a fixed plate erected on the base and a plurality of punching blades provided on the surface of the fixed plate. At the end of the punching blade, a plurality of grooves are formed along the longitudinal direction of the punching blade.

The punching portion further includes a gap adjusting portion for adjusting a gap between the rotary guide portion and the punching portion according to the size of the culture bag.

According to the fruiting body induction hole forming apparatus of the mushroom culture bag according to the present invention, since the fruiting body induction hole is automatically formed on the surface of the mushroom culture bag in close contact with the punching portion there is an effect to reduce the manpower and cost to form the hole .

In addition, the fruiting body guide hole is formed at the correct position by the punching blades arranged in the punching part, and the shape of the hole cut by the groove band formed in the punching blade is maintained to form a precise hole. It comes out to grow the fruiting body has the effect of increasing the yield of mushrooms.

1 (a) and (b) are a plan view and an elevation view showing the fruiting body guide hole forming apparatus of the mushroom culture bag according to an embodiment of the present invention.
Figure 2 is a block diagram showing the main part of the fruiting body guide hole forming apparatus of the mushroom culture bag according to an embodiment of the present invention.
3A and 3B are partial elevations and cross-sectional views showing the belt of FIG.
4 is a cross-sectional view taken along the line AA of FIG. 1.
FIG. 5 is a detailed view illustrating the punching blade of FIG. 2.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Note that, in the drawings, the same components are denoted by the same reference symbols as possible. Further, the detailed description of known functions and configurations that may obscure the gist of the present invention will be omitted. For the same reason, some of the components in the drawings are exaggerated, omitted, or schematically illustrated.

1 (a) and (b) is a plan view and an elevation view showing the fruiting body induction hole forming apparatus of the mushroom culture bag according to an embodiment of the present invention, Figure 2 is fruiting body induction of the mushroom culture bag according to an embodiment of the present invention It is a block diagram which shows the principal part of the hole forming apparatus. A culture bag supplying device for automatically supplying the culture bag may be installed on the culture bag supply side of the fruiting body induction hole forming apparatus of the mushroom culture bag according to the embodiment of the present invention, but in this embodiment, the culture bag is supplied manually. An example is demonstrated.

As shown, the fruiting body guide hole forming apparatus 100 of the mushroom culture bag according to an embodiment of the present invention, the base 110, the transfer unit 120, the punching unit 130, the drive unit 140 . The culture bag (B) is placed in the base 110, the transfer unit 120 is installed in the vertical direction to the base 110, and transported so that the culture bag moves. Punching unit 130 is installed on the base 110 spaced apart from the predetermined distance (C) from the transfer unit 120, and the fruiting body guide hole on the surface of the culture bag while rotating the culture bag (B) transported by the transfer unit 120 Punch (H). The driving unit 140 drives the transfer unit 120 and is installed below the base 110.

Base 110 is a plate in which the culture bag (B) is standing up, it is fixed on the frame 150. The base 110 is a culture bag (B) or a loading box containing the culture bag is loaded with the supply portion 111 and the culture bag (B) is rotated and transported by the transfer unit 120 and the punching unit 130 punching unit The middle portion 112 is punched by the fruiting body induction hole (H) 130, and the discharge portion 113 is discharged from the culture bag punched in the fruiting body induction hole (H).

The supply unit 111 is provided with a departure prevention member 114 along the rim so that the culture bag or the loading box is not separated. The intermediate part 112 has a passage 112a through which the culture bag is transferred between the transfer part 120 and the punching part 130. The discharge part 113 is inclined so that the culture bag which escaped through the passage 112a may slide easily. The discharge portion 113 guides the culture bag exiting the passage (112a) and is provided with a guide escape prevention member 115 so as not to leave. Guide escape preventing member 115 is spread along both sides at the ends of the transfer unit 120 and the punching unit 130 to the edge of the discharge portion 113 is installed along the edge of the discharge portion 113.

The conveyance part 120 consists of a drive roller 121, the driven roller 122, the belt 123, and the guide plate 124. As shown in FIG. 3A and 3B, the belt 123 is shown in partial elevation and in cross section, and in FIG. 4, the transfer part 120 is shown in cross section.

Both ends of the drive roller 121 are supported by the bearing block, and both ends of the drive roller 121 are rotated according to the driving of the drive unit 140. The driven roller 122 is driven by the belt 123, both ends of the axis being supported by the bearing block. Rotating by the rotational force of the roller 121, the belt 123 revolves between the driving roller 121 and the driven roller 122 in accordance with the drive of the drive unit 140, the guide plate 124 is a belt 123 It is installed between the drive roller 121 and the driven roller 122 so that the portion in contact with the culture bag during deformation is not deformed.

The bearing block for supporting the driving roller 121 is fixed, and the bearing block for supporting the driven roller 122 is adjustable by the adjusting bolts 125 and 125 'and tensions the belt 123. The bearing block provided on the upper side of the driving roller 121 and the driven roller 122 is installed on the horizontal stage 127 provided in the horizontal direction on the upper side of the post 126, the driving roller 121 and the driven roller 122 Bearing block provided on the lower side of the) is installed on the bottom of the base (110).

An outer surface of the belt 123 is attached with a non-slip 128 to prevent the slip between the belt 123 and the culture bag. The anti-slip part 128 is a friction band of a plurality of strings (three lines) formed on the surface of the belt 123 along the longitudinal direction. The anti-slip part 128 may be formed of an uneven part or an intermittently protruding part formed on the surface of the belt 123. The guide plate 124 is fixedly installed in close contact with the post 126 and the horizontal stand 127.

The punching unit 130 is composed of a fixed plate 131 and a punching blade 132. 5 shows a punching edge 132 in a perspective view.

The fixing plate 131 is erected on the base 110, and the punching blade 132 is fixed to the surface of the fixing plate 131. The punching unit 130 is provided with a gap adjusting unit 160 for adjusting the interval (C) between the transfer unit 120 and the punching unit 130 according to the size (diameter) of the culture bag (B).

 On the surface of the fixing plate 131, a plurality of screw holes 131a are formed in a row in the vertical direction so that the punching blade 132 is inserted into and fixed to the surface of the fixing plate 131. 133 is coupled to support the fixed plate 131. The base 110 is cut to form the space S so that the interval adjusting part 160 is installed in the portion where the support 133 is located. At the left and right ends of the fixing plate 131 (see FIG. 1), a bent portion 131b bent to guide the culture bag B is formed. The interval between the screw holes 131a is determined according to the density of the fruiting body induction hole H formed on the surface of the culture bag B according to the type of mushroom.

The punching blade 132 is composed of a bolt 132A screwed into the screw hole 131a of the fixing plate 131, and a nut 132B fixed to the fixing plate 131 so that the bolt 132A is not loosened. The end portion of the bolt 132A is sharply formed in the form of an awl, and the punched hole is made smaller in size due to the elasticity of the culture bag or is too tightly adhered to the culture bag to prevent the growth of the fruiting body. Accordingly, a plurality of grooves 132A-1 are formed.

The pointed end of the punching blade 132 is fixed to protrude from the inner side (side from which the culture bag is conveyed) of the fixing plate 131.

The driving unit 140 is installed on the lower side of the base 110, the motor 141, a drive sprocket 142 fixed to the rotation shaft of the motor 141, and a driven sprocket fixed to the shaft of the drive roller 121 ( 143, and a chain 144 is engaged by the drive sprocket 142 and the driven sprocket 143 to revolve. The motor 141 is a reduction motor having a reduction unit, and the reduction unit may be separately installed on the motor shaft.

Frame 150 is a frame having a plurality of legs 151 and the support 152, the base 110 is formed on the upper side is integrally formed, the lower end of the leg of the frame 150 is easily moved The wheel 153 is installed to enable it.

The gap adjusting unit 160 has a lower end of the support 133 and a fixed block 161 is fixed to the bottom surface of the base 110, thereby adjusting the gap between the support 133 and the fixed block 161. 162). The fixing bolt 164 is installed adjacent to the gap adjusting bolt 162 to increase the fixing force of the punching unit 130 after the gap adjustment, the gap adjusting bolt 162 and the fixing bolt 164 is a loosening prevention nut 163, 165 is tightly fixed to the support 133 so as not to be released.

In the fruiting body guide hole forming apparatus of the mushroom culture bag according to the present invention configured as described above, the culture bag (B) is supplied from the supply portion 111 of the base 110, while passing through the passage (112a) of the intermediate portion 112 While rotating, the fruiting body induction hole H is punched on the surface of the culture bag by the punching blade 132 of the punching unit 130 and discharged to the discharge unit 133. At this time, the transfer unit 120 is driven by the drive unit 140 to transfer the culture bag (b).

When the driving roller 121 of the transfer unit 120 is rotated by receiving the power of the driving unit 140, the culture bag (B) by the belt 123 revolves between the driving roller 121 and the driven roller 122 When the culture bag B is supplied from the inlet of the passage 112a, the culture bag B to be transported is caught by the end of the punching blade 132 to rotate as the fruiting body induction hole H is punched, and the fixed plate is rotated. The fruiting body induction hole H is continuously formed in the surface of the culture bag B by the punching blade 132 arranged in the longitudinal direction of 131.

At this time, the guide plate 124 provided between the driving roller 121 and the driven roller 122 is to increase the friction force with the culture bag (B), so that the portion in contact with the culture bag while the belt 123 is idle, does not deform, The anti-slip part 128 formed on the surface of the belt 123 further increases the friction force between the belt 123 and the culture bag B to increase the effect of preventing slippage.

When the fruiting body induction hole (H) is formed on the surface of the culture bag (B), the punched circular hole is further incised by the number of acids formed between the grooves (132A-1) formed at the ends of the punching blade (132), Since the punched hole does not become small due to the elasticity of the culture bag or is too close to the culture bag, a fruiting body induction hole H is formed which does not impede the growth of the mushroom fruiting body.

On the other hand, according to the size (diameter) of the culture bag (B) by adjusting the spacing adjusting bolt 161 of the spacing adjusting unit 160 to adjust the spacing (C) between the transfer section 120 and the punching section 130, the fruiting body Guide holes H are formed. The depth of the fruiting body hole (H) is adjusted to the end height of the punching blade 132 protruding from the fixing plate 131, the number and spacing of the fruiting body hole (H) of the punching blade 132 is installed in the fixing plate 131 Adjust by number and interval.

As described above, according to the fruit-body-inducing hole forming apparatus of the mushroom culture bag according to the present invention, the fruit-body-inducing hole (H) is automatically formed on the surface while the culture bag (B) in close contact with the punching unit (130) is rotated. Reduce the manpower and costs that form. In addition, the fruiting body guide hole H is formed at the correct position by the punching blade 132 arranged in the punching unit 130, and the shape of the hole cut by the groove strip 132A-1 formed in the punching blade 132 is maintained. Because it forms an elaborate hole, the fruiting bodies germinate at regular intervals and easily grow out, which helps the fruiting bodies grow and increases the yield of mushrooms.

It should be noted that the embodiments of the present invention disclosed in the present specification and drawings are only illustrative of the present invention in order to facilitate the understanding of the present invention and are not intended to limit the scope of the present invention. It will be apparent to those skilled in the art that other modifications based on the technical idea of the present invention are possible in addition to the embodiments disclosed herein.

100: fruiting body guide hole forming apparatus 110: base
120: transfer unit 121: drive roller
122: driven roller 123: belt
124: guide plate 128: slipper
130: punching part 131: fixed plate
132: punching blade 132A-1: groove
140: drive unit 150: frame
160: spacing adjustment unit

Claims (5)

The base where the culture bag is placed,
A transfer unit for transferring the culture bag to move along the base;
A punching part for punching the fruiting body induction hole in the culture bag while rotating the culture bag conveyed by the conveying part;
Fruiting body guide hole forming apparatus of the mushroom culture bag, characterized in that it comprises a drive unit for driving the transfer unit. The method according to claim 1,
The transfer unit
A belt revolving in accordance with driving of the drive unit;
Fruiting body guide hole forming apparatus of the mushroom culture bag, characterized in that it comprises a non-slip formed on the surface of the belt to prevent the slip between the belt and the culture bag. The method according to claim 1,
The punching unit,
A fixed plate erected on the base,
Fruiting body guide hole forming apparatus of the mushroom culture bag, characterized in that it comprises a plurality of punching blades provided on the surface of the fixed plate. The method according to claim 3,
The fruiting body guide hole forming apparatus of the mushroom culture bag, characterized in that a plurality of grooves formed along the longitudinal direction of the punching blade at the end of the punching blade. The method according to claim 1,
The punching unit, the fruiting body guide hole forming apparatus of the mushroom culture bag, characterized in that further provided with a spacing adjuster for adjusting the interval between the transfer portion and the punching portion according to the size of the culture bag.

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