KR101223928B1 - Manufacturing method for soil panel - Google Patents

Manufacturing method for soil panel Download PDF

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Publication number
KR101223928B1
KR101223928B1 KR1020120076977A KR20120076977A KR101223928B1 KR 101223928 B1 KR101223928 B1 KR 101223928B1 KR 1020120076977 A KR1020120076977 A KR 1020120076977A KR 20120076977 A KR20120076977 A KR 20120076977A KR 101223928 B1 KR101223928 B1 KR 101223928B1
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South Korea
Prior art keywords
soil
panel
core material
dough
powder
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KR1020120076977A
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Korean (ko)
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한정구
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(주)아리산업
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/30Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • B28B1/32Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon by projecting, e.g. spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/005Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with anchoring or fastening elements for the shaped articles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PURPOSE: A manufacturing method of environmentally-friendly soil panel using extruded core materials is provided to prevent damage of panels. CONSTITUTION: A manufacturing method of environmentally-friendly soil panel using extruded core materials comprises the following steps: installing a form(310) along the outside of the core material; placing soil dough(300) to the upper side of the core in desired thickness; coating soil water(320) in spray type; and naturally curing and taking out the soil dough. The core comprises side plates and one or more lines of reinforcing portions(210).

Description

압출심재를 이용한 고강도 흙패널의 제조방법{Manufacturing method for soil panel}Manufacturing method of high strength soil panel using extruded core material {Manufacturing method for soil panel}

본 발명은 흙패널에 관한 것으로, 더욱 상세하게는 곱게 분쇄한 자연흙과 압출심재를 이용하여 친환경적이고 균열 발생이 적으며, 큰 하중용으로 사용될 수 있을 정도의 강도를 얻을 수 있는 고강도 흙패널의 제조방법에 관한 것이다.The present invention relates to a soil panel, and more particularly, using a high-grade soil panel, which is environmentally friendly and uses less cracks and can be used for large loads. It relates to a manufacturing method.

현대의 건축물 및 토목공사에 주로 사용되고 있는 콘크리트는 여러 가지 문제점을 안고 있는 것이 현실이다. 따라서 최근에는 천연목재 또는 합성목재를 많이 사용하고 있으며, 특히, 친환경 소재인 흙을 이용하는 사례도 늘고 있는 실정이다.Concrete, which is mainly used in modern buildings and civil engineering, has many problems. Therefore, in recent years, natural wood or synthetic wood is used a lot, and in particular, the situation of using earth, an environmentally friendly material, is increasing.

이러한 흙을 이용한 바닥재 및 내외장재는 콘크리트 신축건물에서 나타나는 화학 냄새가 전혀 없고, 오히려 흙이 주변의 냄새를 탈취 및 정화하는 작용도 하게 되어 쾌적한 환경을 제공해 준다. 또한, 흙은 외기변화에 민감하게 반응하지 않는 항온효과가 있어 몸의 상태를 일정하게 유지시켜줌으로써 생체리듬을 안정화시켜주기도 한다. 그리고 흙은 습도 조절기능이 뛰어나 습기가 많으면 이를 흡수하고 건조하면 내뱉는 성질이 있기 때문에 여름철 집안이 눅눅하고 곰팡이가 피는 것을 방지하며, 겨울철에도 감기에 걸리지 않게 된다. 또한, 콘크리트는 전부 폐기 처분해야 되나, 흙은 다시 자연으로 돌아가 친환경적이게 된다.Soil flooring and interior and exterior materials using the soil does not have any chemical smell appearing in the new concrete building, rather, the soil also acts to deodorize and purify the surrounding odor provides a pleasant environment. In addition, the soil has a constant temperature effect that does not respond to changes in the outside air to stabilize the body rhythm by maintaining a constant state of the body. And the soil has excellent humidity control function, so if it's humid, it absorbs it and spits out when it's dry, which prevents the house from getting wet and moldy in the summer, and prevents getting cold even in winter. In addition, all concrete must be disposed of, but the soil is returned to nature and becomes environmentally friendly.

이렇게 좋은 효과가 많은 흙을 이용한 자재는 그 활용가치가 높음에도 불구하고, 강도나 균열에 대한 문제점을 해결하지 못해 실용화되지 못하고 있는 실정이다. 또는, 실용화가 된 제품도 있으나, 강도개선을 위해 너무 많은 양의 콘크리트를 혼합하여 사용하게 되어 친환경이란 말이 무색한 실정이다.Although the material using the soil having such a good effect has a high value of utilization, it is not practically used because it does not solve the problem of strength or cracking. Or, there are products that have been put to practical use, but the use of too much concrete is mixed to improve the strength of the environment is colorless.

따라서 본 발명자에 의해 선출원된 대한민국 특허 제1133032호(2012.04.04. 공고)의 자연흙을 이용한 친환경 흙패널의 제조방법이 개시된바 있다. 상기 선행기술은 도 1에서 보는 것과 같이, 폭방향 양단에 사이드판(101)이 형성되면서 그 중앙부에는 "ㄱ"자 또는 "T"자 형상의 보강판(102)이 적어도 하나 이상 형성된 심재(100)를 심재(100)의 규격과 일치되는 크기의 형틀(110)에 넣는 단계;Therefore, a method of manufacturing an environmentally friendly earth panel using natural soil of Korean Patent No. 1133032 (2012.04.04.), Filed previously by the present inventor, has been disclosed. The prior art, as shown in Figure 1, while the side plate 101 is formed at both ends in the width direction while the center portion 100 is formed at least one or more reinforcement plate 102 of the "A" or "T" shape in the center portion ) Into the mold 110 of the size that matches the standard of the core material (100);

심재(100)의 상측으로 마사(a), 황토(b), 규사(c)를 혼합한 기본흙과 기본흙의 중량대비 5±1%의 왕겨(d)와 기본흙의 중량대비 10~30%의 혼합시멘트(e)를 혼합한 배합토(120)를 채우는 단계;Above the core material 100, 5 ± 1% of the chaff (d) and the base soil weight of 10-30 to the weight of the basic soil and basic soil mixed with the mass (a), ocher (b), silica sand (c) Filling the blended soil 120 in which% mixed cement (e) is mixed;

배합토(120)의 상부를 가압기(130)로 눌러 압축시키는 단계; 그리고Pressing the upper portion of the compounding soil 120 with a pressurizer 130 to compress the upper portion of the mixed soil 120; And

압축된 배합토(120)의 상부에 아크릴계열 중합체의 폴리머(140)를 골고루 분사한후 자연 건조시키는 단계;를 포함하여서 됨을 특징으로 한다.It characterized in that it comprises a; and sprayed evenly after the injection of the polymer 140 of the acrylic series polymer evenly on top of the compressed compound soil (120).

그러나 상기와 같은 선행기술에서 몇가지 문제점이 발견되었다.However, several problems have been found in the above prior art.

즉, 패널의 폭방향으로 연속해서 결합 설치될때에 적절한 결합적인 수단이 없어 시공의 불편함이 있었다.In other words, there is no inconvenience in the construction because there is no appropriate coupling means when the coupling is continuously installed in the width direction of the panel.

그리고 선행기술에서는 흙반죽을 마련할때에 굵은 재료와 가는 재료가 골고루 분포하는 것에 중점을 두었다. 그러다 보니 일반 황토 패널보다 강도가 떨어지는 문제가 있었다. 따라서 본 발명에서는 선행기술에서 사용하였던 규사를 빼고 마사를 분쇄하여 고운 입자들로 이루어지도록 하는데 중점을 두었다.And the prior art focused on evenly distributed coarse material and thin material when preparing the dough. As a result, there was a problem of less strength than ordinary ocher panels. Therefore, in the present invention, the emphasis was on subtracting the silica sand used in the prior art and pulverizing the yarn to form fine particles.

본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, 이웃한 패널들간 결합력을 향상시키도록 압출심재를 특수 형상화하고, 재료 및 제작방법을 변화하여 기존대비 강도가 증진된 효과 및 동결융해에 의한 패널의 파손을 방지할 수 있는 고강도 흙패널의 제조방법을 제공하는데 있다.The present invention has been made to solve the above problems, by specially shaped extrusion core material to improve the bonding force between the neighboring panels, by changing the material and manufacturing method by the effect of enhanced strength and freeze-thawing It is to provide a method of manufacturing a high-strength soil panel that can prevent damage to the panel.

상기와 같은 목적을 달성하기 위해 본 발명은,The present invention to achieve the above object,

폭방향 양단에 사이드판이 형성되면서 그 중앙부에는 적어도 한줄 이상의 보강부가 "T"자 형상으로 돌출된 심재를 준비하여 심재의 외곽을 따라 형틀을 설치하는 단계;Preparing a core along which the side plates are formed at both ends of the width direction and at least one row of reinforcing portions protruding in a “T” shape at the center thereof to install a mold along the outer edge of the core;

심재의 상측으로 1mm이내의 굵기를 갖는 마사토분말, 초속경시멘트, 무수축몰탈, 폴리머를 물로 질게 반죽한 흙반죽을 원하는 두께로 올리는 단계;Raising the dough thickness to the desired thickness of the masato powder having a thickness of less than 1mm, cemented carbide, cementless shrinkage mortar, kneading the polymer with water to the upper side of the core material;

흙반죽을 올린후 바로 1mm이내의 굵기를 갖는 마사토분말 및 적벽돌가루, 무수축몰탈, 폴리머, 수용성에폭시를 믹싱한 흙물을 스프레이 방식으로 도포하는 단계; 및Spraying the soil mixed with masato powder and red brick powder, non-condensation mortar, polymer, and water-soluble epoxy having a thickness of less than 1 mm immediately after raising the dough; And

흙반죽을 자연 경화시킨 후 탈형하는 단계;를 포함하여 완성됨을 특징으로 하는 압출심재를 이용한 친환경 흙패널의 제조방법을 제공한다.It provides a manufacturing method of an environmentally friendly soil panel using an extruded core material, characterized in that the completed; including the step of demolding after curing the earth dough.

여기에서, 심재의 어느 일단에는 끼움홈부가 형성되고, 타단에는 끼움돌부가 형성되며, 끼움홈부의 아래쪽에는 패널이 안치되는 하부구조물과 고정되기 위한 연장부가 형성됨이 바람직하다.Here, the fitting groove portion is formed at one end of the core material, the fitting protrusion is formed at the other end, it is preferable that the lower portion of the fitting groove portion is formed with an extension for fixing with the lower structure on which the panel is placed.

전술한 바와 같이 본 발명에 따른 흙패널은 시멘트를 최소량으로 사용하여 친환경을 도모하면서 재료를 곱게 분쇄하여 강도증진 및 동결융해를 방지할 수 있고, 특히 패널에 심재를 사용하여 교량용 인도 등과 같은 구조용 바닥재로도 충분히 사용할 수 있는 강도를 얻을 수 있게 된다.As described above, the earthen panel according to the present invention can prevent the increase of strength and freeze-thawing by finely crushing the material while promoting eco-friendliness by using a minimum amount of cement, and particularly for structural use such as the use of core material in the panel to lead the bridge. It is possible to obtain strength that can be sufficiently used as a flooring material.

도 1은 선행기술에 따른 흙패널의 제작방법을 나타내 도면이고,
도 2는 본 발명에 따른 심재를 나타낸 단면도이고,
도 3은 본 발명에 따른 심재를 나타낸 사시도이고,
도 4는 본 발명에 따른 흙패널의 제작순서를 나타낸 도면이며, 그리고
도 5는 본 발명의 흙패널이 사용되는 모습을 보인 도면이다.
1 is a view showing a manufacturing method of a soil panel according to the prior art,
2 is a cross-sectional view showing a core material according to the present invention,
3 is a perspective view showing a core material according to the present invention,
4 is a view showing the manufacturing procedure of the soil panel according to the present invention, and
5 is a view showing a state that the soil panel of the present invention is used.

이하, 첨부된 도면들을 참조하여 본 발명의 바람직한 실시예에 따른 압출심재를 이용한 친환경 고강도 흙패널의 제조방법을 설명한다.Hereinafter, with reference to the accompanying drawings will be described a method of manufacturing an environment-friendly high-strength soil panel using an extruded core material according to a preferred embodiment of the present invention.

본 발명에 따른 흙패널은 압출바로 제작되는 심재와, 이 심재의 상부에 흙반죽을 올린 후, 흙반죽위에 다시 흙물을 도포하여 완성된다.
The soil panel according to the present invention is completed by raising the earthen dough on the top of the core material and the core material, which is made of an extruded bar, and again on the earthen dough.

- 심재의 준비 --Preparation of Heartwood-

심재는 선행기술에서도 사용된 것으로, 금속(특히 알루미늄)을 압출하여 제작된다. 이러한 심재는 도 2 및 도 3에서 보는 것과 같이 폭방향 양쪽에 사이드판(201)이 돌출되게 형성되고, 폭방향 가운데에 상측으로 돌출된 보강부(210)가 형성된다. 보강부(210)는 심재(200)가 휘어지는 것과, 흙반죽과의 결합력을 증진시키기 위한 것으로, 심재(200)의 바닥판이 "T"자 형상으로 심재(200)의 길이방향을 따라 길게 연장되도록 형성하였다. 이러한 보강부(210)는 적어도 한줄 이상으로 형성된다.Core material is also used in the prior art, it is produced by extruding metal (particularly aluminum). 2 and 3, the core member is formed such that side plates 201 protrude from both sides in the width direction, and a reinforcement part 210 protruding upward in the center of the width direction is formed. The reinforcement part 210 is to bend the core material 200 and to improve the bonding force with the earthen dough, so that the bottom plate of the core material 200 extends along the longitudinal direction of the core material 200 in a "T" shape. Formed. The reinforcement portion 210 is formed of at least one line.

그리고 심재(200)의 폭방향 양쪽에는 서로 끼움결합될 수 있도록 끼움홈부(220)와 끼움돌부(230)가 형성되고, 끼움홈부(220)의 선단에는 연장부(240)가 더 형성되어 이 연장부(240)가 그 아래쪽의 구조물과 고정된다.
And the insertion groove 220 and the fitting protrusion 230 is formed on both sides in the width direction of the core material 200, the extension portion 240 is further formed at the tip of the fitting groove 220 is extended The part 240 is fixed with the structure below it.

- 흙반죽의 준비 --Preparation of Earth Dough-

본 발명에 따른 흙패널은 준비된 심재(200)의 상부면상에 도 4의 (b)와 같이 흙반죽(300)이 올려져 경화되면서 패널로써 완성된다. 본 발명에서 사용되는 흙반죽(300)은 주재료로 마사토, 초속경시멘트, 무수축몰탈, 폴리머를 믹싱하여 물로 반죽해서 사용된다.The soil panel according to the present invention is completed as a panel while the soil dough 300 is placed on the upper surface of the prepared core material 200, as shown in Figure 4 (b) is cured. The earthen dough (300) used in the present invention is used as a main material by mixing the masato, super fast cement, non-condensation mortar, polymer and kneading with water.

마사토는 자연 그대로의 것을 사용하는 것이 아니라 광석분쇄기에 넣어 분쇄해서 사용된다. 이러한 마사분말은 1mm 이내의 굵기를 갖는다. 여기서, 마사토의 굵기를 한정하는 것은, 주재료들은 마사, 시멘트, 몰탈 등인데, 이 주재료들의 입자가 고울수록 완성된 패널의 강도는 높아진다. 또한, 입자가 고울수록 밀도가 높아져 동결융해되는 것도 함께 방지해 주게 된다.Masato is used by grinding in an ore crusher instead of using a natural one. This yarn powder has a thickness within 1 mm. Here, limiting the thickness of Masato, the main materials are masa, cement, mortar, etc., the finer the particles of the main materials, the higher the strength of the finished panel. In addition, the finer the particles are, the higher the density prevents freezing and melting.

초속경시멘트는 원래 분말로 제공되므로 별도의 가공이 필요 없다.Cemented carbide cement is originally provided as a powder, so no additional processing is required.

무수축몰탈은 재료들의 사이로 파고들어 결합력을 증진시켜주는 역할을 한다.Anhydrous mortar penetrates through the materials to promote bonding.

폴리머는 선행기술에서 사용한 것과 동일한 아크릴계 중합체가 사용된다.The polymer is the same acrylic polymer as used in the prior art.

하기의 <표-1>은 위와 같은 재료들을 조금씩 다르게 혼합하여 원하는 강도 및 색상에 맞는 흙패널을 제작하는 배합비이다.Table 1 below is a compounding ratio for preparing a soil panel suitable for the desired strength and color by mixing the above materials little by little.

흙패널 종류Earth panel type No. 1 No. One No. 2No. 2 No.3No.3 재료명Name of material 수량(Kg)Quantity (Kg) 비율(%)ratio(%) 수량(Kg)Quantity (Kg) 비율(%)ratio(%) 수량(Kg)Quantity (Kg) 비율(%)ratio(%) 마사토Masato 64.0664.06 51.351.3 67.2667.26 52.052.0 70.4770.47 52.852.8 초속경시멘트Super fast cement 3.843.84 3.13.1 44 3.13.1 4.24.2 3.13.1 무수축몰탈Anhydrous mortar 19.2119.21 15.415.4 20.1820.18 15.615.6 21.121.1 15.815.8 폴리머Polymer 2.82.8 2.22.2 2.82.8 2.22.2 2.82.8 2.12.1 water 3535 28.028.0 3535 27.127.1 3535 26.226.2 합계Sum 124.91124.91 100.0100.0 129.24129.24 100.0100.0 133.57133.57 100.0100.0

위 <표1>에서 보는 것과 같이 본 발명에 따른 흙반죽(300)은 51.3~52.8중량%의 마사토분말과, 3.1중량%의 초속경시멘트와, 15.4~15.8중량%의 무수축몰탈과, 2.1~2.2중량%의 폴리머와, 26.2~28중량%의 물을 혼합하여 사용된다. 이때, 색상을 달리하기 위해 마사토를 덜어내고 1mm 이내의 굵기를 갖는 적벽돌분말을 사용할 수도 있다. 흙반죽에서의 적벽돌분말은 색상을 구현하기 위해 혼합하는 것으로 그 비율은 크게 중요하지 않다.
As shown in Table 1, the clay dough 300 according to the present invention is 51.3 to 52.8 wt% of Masato powder, 3.1 wt% of cemented carbide, 15.4 to 15.8 wt% of anhydrous mortar, and 2.1. It is used by mixing a polymer of ˜2.2% by weight and water of 26.2 to 28% by weight. At this time, in order to change the color may be used red brick powder having a thickness of less than 1mm to remove Masato. Red brick powder in clay dough is mixed to realize color, and the ratio is not important.

- 흙물의 준비 --Preparation of soil-

본 발명에 따른 흙패널은 준비된 심재(200)의 상부면상에 도 4의 (b)와 같이 흙반죽(300)이 올려져 경화되기 전에 흙물(320)을 도포하여 완성된다.The soil panel according to the present invention is completed by applying the soil water 320 before the soil dough 300 is placed on the upper surface of the prepared core material 200, as shown in Figure 4 (b) is cured.

본 발명에서 사용되는 흙물(320)은 흙반죽과 비슷한 물성을 갖도록 준비되는데, 그 주재료로 마사토분말, 적벽돌분말, 무수축몰탈, 폴리머, 수성에폭시를 반죽하여 사용된다. 재료들은 흙반죽에서 사용된 것과 동일한 것이 사용된다.The soil water 320 used in the present invention is prepared to have properties similar to soil dough, and is used by kneading masato powder, red brick powder, anhydrous mortar, polymer, and aqueous epoxy as the main material. The materials used are the same as those used in clay dough.

다만, 수성 에폭시는 처음 한번만 물을 흡수하고 이후로는 수분을 흡수하지 않는 성질을 갖는데, 이는 패널이 완성된 후에 동결융해에 의한 파손을 방지할 수 있게 된다. 즉, 패널이 완성된 후에 수분이 흡수되어 얼게 되면, 부피가 팽창하면서 패널이 파손될 우려가 있으나, 에폭시를 첨가하여 수분의 흡수를 억제해 겨울철에 패널의 파손을 방지할 수 있는 것이다.However, the water-based epoxy absorbs water only once and does not absorb water thereafter, which can prevent breakage by freezing and melting after the panel is completed. That is, if the moisture is absorbed and frozen after the panel is completed, the panel may be damaged while the volume is expanded, but it is possible to prevent the breakage of the panel in winter by suppressing the absorption of moisture by adding epoxy.

하기의 <표-2>는 위와 같은 재료들을 조금씩 다르게 혼합하여 원하는 색상에 맞는 흙물을 제작하는 배합비이다.Table 2 below is a compounding ratio for preparing soil water for a desired color by mixing the above materials little by little.

흙물의 종류Type of soil No. 1 No. One No. 2No. 2 No.3No.3 재료명Name of material 수량(Kg)Quantity (Kg) 비율(%)ratio(%) 수량(Kg)Quantity (Kg) 비율(%)ratio(%) 수량(Kg)Quantity (Kg) 비율(%)ratio(%) 마사토분말Masato powder 2.42.4 25.325.3 2.82.8 29.529.5 3.23.2 33.733.7 적벽돌분말Red Brick Powder 4.84.8 50.550.5 4.44.4 46.346.3 44 42.142.1 무수축몰탈Anhydrous mortar 0.480.48 5.15.1 0.480.48 5.15.1 0.480.48 5.15.1 폴리머Polymer 0.320.32 3.43.4 0.320.32 3.43.4 0.320.32 3.43.4 수용성에폭시Water soluble epoxy 1.51.5 15.815.8 1.51.5 15.815.8 1.51.5 15.815.8 합계Sum 9.59.5 100.0100.0 9.59.5 100.0100.0 9.59.5 100.0100.0

위 <표-2>에서 보는 것과 같이 본 발명에 따른 흙물(320)은 75.8중량%의 마사토 및 적벽돌분말과, 5.1중량%의 무수축몰탈과, 3.4중량%의 폴리머와, 15.8중량%의 수용성에폭시를 혼합하여 사용되는 것이다. 이때, 적별돌분말은 흙물의 색상을 달리하기 위한 것으로 마사토분말과 상호 보완되게 구성된다.
As shown in Table 2 above, the soil water 320 according to the present invention has 75.8% by weight of Masato and red brick powder, 5.1% by weight of non-condensed mortar, 3.4% by weight of polymer, and 15.8% by weight of It is used by mixing water-soluble epoxy. At this time, the discriminating stone powder is to be different from the color of the soil and is configured to complement each other with Masato powder.

- 흙패널의 제작 방법 --Manufacturing method of soil panel-

위와 같은 재료들을 구체적인 배합비를 일실시예로 제시하면서 제작방법을 설명한다.The manufacturing method will be described while presenting the above-mentioned materials as specific examples of the compounding ratio.

본 발명의 흙반죽은 마사토분말 64.06, 초속경시멘트 3.84, 무수축몰탈 19.21, 폴리머 2.8, 물 35를 믹싱하여 진반죽으로 반죽한다(단위는 Kg임). 위 제시한 재료 및 배합비는 여러 번의 강도시험 결과에서 얻은 최적의 값으로, 본 발명에서 그 함량을 한정하지는 않는다. 따라서 마사토분말이 1Kg이라고 할때, 초속경시멘트는 0.06Kg, 무수축몰탈은 0.30Kg, 폴리머는 0.04Kg, 물은 0.055Kg을 넣어 반죽할 수도 있는 것이다.The clay dough of the present invention is kneaded with a mixture of masato powder 64.06, ultrafast cement 3.84, non-condensation mortar 19.21, polymer 2.8, and water 35 (unit: Kg). The above materials and blending ratios are the optimum values obtained from the results of several strength tests, and the content is not limited in the present invention. Therefore, when Masato powder is 1Kg, the cemented carbide cement can be kneaded by adding 0.06Kg, 0.30Kg for mortar, 0.04Kg for polymer, and 0.055Kg for water.

이렇게 믹싱된 흙반죽(300)을 심재(200)의 사방으로 도 4의 (a)와 같이 형틀(310)을 설치한 후, (b)와 같이 심재(200)위에 흙반죽(300)을 올린다. 흙반죽(300)을 올린후 평탄화 작업을 한 다음, 흙반죽이 굳기 전에 (c)와 같이 바로 흙물(320)을 도포한다.After mixing the mixed clay dough 300 in the four directions of the core material 200 as shown in Fig. 4 (a), and then put the earth dough (300) on the core material 200 as shown in (b) . After raising the earthen dough (300) and flattening work, just before applying the earthen dough (c) immediately apply the soil water 320.

흙물(320)은 흙반죽이 패널로 완성된 후에 표면을 거칠게 보이도록 하면서 흙패널의 색상을 내는 효과를 위한 것이다. 흙패널은 그 표면이 아주 미끄럽지 않음에도 불구하고 시각적인 효과에 의해 사용자들이 미끄럽다고 생각하게 된다. 따라서 흙물을 더 뿌려주어 시각적으로도 그리고 실제로도 거칠은 면을 제공하도록 하는 것이다. 주의할 점은 흙반죽이 굳기전(흙반죽을 형틀에 채운 후 바로)에 흙물을 도포하여야 한다.Soil water 320 is for the effect of making a color of the soil panel while making the surface rough after the dough is completed as a panel. Soil panels make users think they are slippery by visual effects, even though the surface is not very slippery. Therefore, the soil is sprayed more to provide a rough surface both visually and practically. Caution should be applied before the soil is hardened (just after filling the mold with the mold).

흙물을 도포하고 난후 자연경화시킨후 탈형하여 도 4의 (d)에서 보는 것과 같이 흙패널을 완성하게 된다. 그리고 도 5에서 보는 것과 같이 흙패널의 양쪽 끼움홈부(220)와 끼움돌부(230)을 서로 끼움결합하여 폭방향으로 연속해서 결합시키며, 그 하부에는 연장부(240)에 볼트 등을 체결하여 하부쪽의 각봉 등과 결합 고정시키게 된다.After applying the soil water and natural curing and demolding to complete the soil panel as shown in Figure 4 (d). And as shown in Figure 5 by fitting the two fitting grooves 220 and the fitting protrusion 230 of the soil panel to each other continuously in the width direction, the lower portion by fastening a bolt or the like to the extension 240 It is fixed to the angle bar and the like.

상기에서는 본 발명의 바람직한 실시예를 참조하여 설명하였지만, 해당기술분야의 숙련된 당업자는 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention as defined by the appended claims. .

200 : 심재 201 : 사이드판
210 : 보강부 220 : 끼움홈부
230 : 끼움돌부 240 : 연장부
300 : 흙반죽 310 : 형틀
320 : 흙물
200: core 201: side plate
210: reinforcement 220: fitting groove
230: fitting protrusion 240: extension part
300: earth dough 310: mold
320: soil

Claims (2)

폭방향 양단에 사이드판(201)이 형성되면서 그 중앙부에는 적어도 한줄 이상의 보강부(210)가 "T"자 형상으로 돌출된 심재(200)를 준비하여 상기 심재(200)의 외곽을 따라 형틀(310)을 설치하는 단계;
상기 심재(200)의 상측으로 1mm이내의 굵기를 갖는 마사토분말, 초속경시멘트, 무수축몰탈, 아크릴계 중합체 폴리머를 물로 질게 반죽한 흙반죽(300)을 원하는 두께로 올리는 단계;
상기 흙반죽(300)을 올린후 바로 1mm이내의 굵기를 갖는 마사토분말 및 적벽돌가루, 무수축몰탈, 폴리머, 수용성에폭시를 믹싱한 흙물(320)을 스프레이 방식으로 도포하는 단계; 및
상기 흙반죽(300)을 자연 경화시킨 후 탈형하는 단계;를 포함하며,
상기 심재(200)의 어느 일단에는 끼움홈부(220)가 형성되고, 타단에는 끼움돌부(230)가 형성되며, 상기 끼움홈부(220)의 아래쪽에는 패널이 안치되는 하부구조물과 고정되기 위한 연장부(240)가 형성됨을 특징으로 하는 압출심재를 이용한 친환경 흙패널의 제조방법.
Side plates 201 are formed at both ends of the width direction, and at the center thereof, at least one or more lines of reinforcement 210 prepare a core material 200 protruding in a “T” shape to form a frame along the periphery of the core material 200. 310) installing;
Raising the earthen dough (300) kneaded with water to the Masato powder, ultrafast cement, non-shrink mortar, acrylic polymer polymer with a thickness of less than 1mm to the upper side of the core material 200 to a desired thickness;
Spraying the clay water mixed with the masato powder and red brick powder, non-condensation mortar, polymer, and water-soluble epoxy having a thickness within 1 mm immediately after raising the soil dough 300 in a spray method; And
And demolding the soil dough 300 after natural hardening.
An insertion groove 220 is formed at one end of the core member 200, and a fitting protrusion 230 is formed at the other end of the core member 200, and an extension part for fixing the lower structure to which the panel is placed at the bottom of the fitting groove 220. Method of producing an environmentally friendly soil panel using an extruded core material, characterized in that 240 is formed.
제 1 항에 있어서,
상기 흙반죽(300)에서 색상을 달리하기 위하여 마사토분말에 1mm이내의 굵기를 갖는 적벽돌분말을 혼합하여 사용함을 특징으로 하는 압출심재를 이용한 친환경 흙패널의 제조방법.
The method of claim 1,
Method for producing an eco-friendly earth panel using an extruded core material, characterized in that to mix the red brick powder having a thickness of less than 1mm to Masato powder in order to change the color in the earth dough (300).
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102231438B1 (en) 2020-10-23 2021-03-24 (주)세종윈텍 Aluminium deck

Citations (4)

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Publication number Priority date Publication date Assignee Title
KR19980078008A (en) * 1997-04-24 1998-11-16 원호연 Soil panel and its manufacturing method
KR200154474Y1 (en) 1996-02-09 1999-08-16 황만철 Earth panel
KR20040040227A (en) * 2002-11-06 2004-05-12 김대일 Method for manufacture of articial stone plate for interior outside a structure
KR101133032B1 (en) * 2011-04-22 2012-04-04 (주)아리산업 Manufacturing method for soil panel with main material of natural soils

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200154474Y1 (en) 1996-02-09 1999-08-16 황만철 Earth panel
KR19980078008A (en) * 1997-04-24 1998-11-16 원호연 Soil panel and its manufacturing method
KR20040040227A (en) * 2002-11-06 2004-05-12 김대일 Method for manufacture of articial stone plate for interior outside a structure
KR101133032B1 (en) * 2011-04-22 2012-04-04 (주)아리산업 Manufacturing method for soil panel with main material of natural soils

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102231438B1 (en) 2020-10-23 2021-03-24 (주)세종윈텍 Aluminium deck

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