KR101222549B1 - Panelized prefab wall system and modular structure using the same - Google Patents

Abstract

PURPOSE: A panelized wall system integrated with columns and walls and a modular structure using the same are provided to enable the convenient transportation of separated walls, a floor, and a ceiling. CONSTITUTION: A panelized wall system integrated with columns and walls comprises short-side walls(100) and long-side walls(200). The short-side walls comprise multiple columns, horizontal frames, vertical frames, short-side interior materials, and short-side exterior materials. The horizontal frames horizontally connect the columns to each other. The vertical frames vertically connect the horizontal frames to each other. The short-side interior and exterior materials finish the front and rear surfaces of the horizontal and vertical frames. The long-side walls comprise multiple horizontal members, vertical members, long-side interior materials, and long-side exterior materials. The vertical members are arranged at right angles to the horizontal members. The long-side interior and exterior materials finish the front and rear surfaces of the horizontal and vertical members.

Description

PANELIZED PREFAB WALL SYSTEM AND MODULAR STRUCTURE USING THE SAME}

The present invention relates to a column wall integrated paneling wall system and a modular structure using the same. More specifically, the wall panel is integrated with a column to support an upper load, thereby ensuring ease of installation, and The present invention relates to a columnar wall integrated panel wall system and a modular structure using the same, having an easy bondability and improved to form a prefabricated structure using only a wall system.

Most of the buildings currently constructed in Korea are concrete structures or concrete structures based on steel structures.

Since most of these buildings are site constructions that rely on functional personnel and equipment in the field, the site is affected by various factors such as the skill of the skilled personnel, the site's environmental conditions, climate change, material supply and demand, and supervisor's capacity. Difference occurs in construction quality or construction period every time.

Recently, various types of buildings have been widely applied, thanks to the continuous development of industrial production technology based on factory production, especially in developed countries such as the United States, Europe, and Japan.

For example, there are building structures that can be installed and dismantled and can be manufactured in a factory and assembled on site, such as a modular building system.

Modular building system is a structural system for transporting each individual modular unit and laminated assembly in the field. Since the modular unit must be manufactured and transported, there is a need for efficient technology development related to transportation.

In particular, when shipping overseas, it is very inefficient to transport as a modular unit, and because it is classified as non-standard goods unlike general container boxes, it must be transported using bulk carriers instead of container carriers after newly external packaging. There is a disadvantage that the cost increases.

This is the same in domestic transportation as well as overseas transportation, the reason is that, as shown in Figure 1, after manufacturing the modular unit 10 in the factory as shown in FIG. This is because the modular unit 10 has a large volume of empty space and a high floor height, and thus cannot efficiently transport the modular unit 10.

Therefore, when making a building with a modular structure 20 using the modular unit 10, there is an urgent need to improve the efficient transportation method or structure of the modular unit 10 produced at the factory.

The present invention was created in view of the above-described problems in the prior art, and unlike the conventional stacked box unit system, by providing a modular system capable of disassembling and transporting each element of the modular unit, wall, The main purpose is to provide a column wall integrated panel wall system and a modular structure using the same to achieve the convenience and efficiency of transportation by separating the floor and ceiling, and to be easily assembled in the field.

In addition, the present invention by providing a hybrid modular system that can be applied in combination with the existing laminated modular unit, in particular, a large module difficult to manufacture and transport in a box unit, the structure of large space structure, the height of the floor is the present invention, etc. Its purpose is to enable hybrid systems that utilize the.

The present invention as a means for achieving the above object, in the wall system constituting a modular structure; A plurality of horizontal frames having at least one column at both ends and a length thereof, a plurality of vertical frames fixed to be orthogonal to the horizontal frames, a short side interior material and a short side exterior material finishing the front and rear surfaces where the horizontal frame and the vertical frame are combined Short-side walls that are paneled bearing walls, including; It consists of a plurality of horizontal members, a plurality of vertical members arranged orthogonal to the horizontal member, a long side wall which is a panel of non-bearing wall including a long side interior material and a long side exterior material finishing the front and rear surfaces combined with the horizontal material and the vertical material; consisting of the short side wall and The long side wall provides a pillar wall integrated paneling wall system, characterized in that the pillar and each side are detachably assembled to each other.

At this time, the pillar end plate for fastening the bolt is formed at the end of the pillar, the outer protruding surface of the pillar is also characterized by covering the pillar finish material.

In addition, the pillar is further provided with a 'b' shaped pillar mounting vertical angle, the pillar mounting vertical angle is characterized in that the wall-column connection member provided on both sides of the long side wall is bolted.

In addition, the wall-column connecting member is also characterized in that the 'b' or 'c' shaped steel.

In addition, the short side interior material and the inside of the long side interior material is characterized in that the heat insulating material is further included.

And a modular structure constructed using the paneled wall system described above; It is constructed in the form of assembly-bonding only the short side wall and the long side wall, or it is constructed in the form of laminated module unit in the lower part, and the upper part is constructed in the form of assembled joint of the short side wall and the long side wall, or in the middle of the vertical module in the vertical direction Also provided is a modular structure using a pillar wall integrated paneling wall system, characterized in that the long side wall is constructed in the form of assembled assembly.

In this case, the modular structure, the lower side is a laminated module unit and the upper side is constructed in the form of the junction of the short side wall and the long side, or the short side wall and the long side wall is assembled in the vertical direction of the laminated module unit assembled form In the case of the wall system, the lower vertical connecting plate is welded to the bottom of the wall system to form a "+", and then it is inserted into the center of each corner pillar where the four stacked module units meet, There is a characteristic.

In addition, the modular structure is a laminated module unit in the lower portion and the upper side is constructed in the form of the combined junction of the short side wall and the long side, or the short side wall and the long side wall assembled in the vertical direction of the laminated module unit assembled form In the case, it is also characterized in that to form a pillar connection hole on the upper side of the corner pillar of the laminated module unit, and to directly join the pillar by fastening the pillar and the corner pillar with bolts in the left and right direction in the pillar connection hole.

In addition, the modular structure, the lower side is a laminated module unit and the upper side is constructed in the form of the combined junction of the short side wall and the long side, or the short side wall and the long side wall is assembled and joined in the vertical direction of the laminated module unit In the case of the form, it is also characterized in that to form a pillar connecting hole on the upper side of the corner pillar of the stacked module unit, and directly join the pillar by fastening the pillar and the corner pillar with bolts in the vertical direction in the pillar connecting hole.

According to the present invention, unlike the conventional modular modular unit system, by disassembling and transporting the box unit by element, the transport volume can be reduced by reducing the volume, and the composite structure is adopted by adopting an integrated wall system in the existing lamination method. Therefore, it is possible to obtain an effect of solving a problem such as a large space or a large module in the stacked modular structure.

1 is an exemplary perspective view of a conventional modular unit.
2 is a perspective view showing a modular structure by lamination of a conventional modular unit.
3 is an exemplary view of a short side wall constituting the wall system according to the present invention.
4 is an exemplary view of a long side wall constituting the wall system according to the present invention.
5 is an exemplary cross-sectional view showing an example of assembling the wall-column connecting material constituting the wall system according to the present invention.
Figure 6 is an exemplary view showing a coupling example of the pillar-floor constituting the wall system according to the present invention.
7 to 9 is an exemplary view showing an example of coupling between the pillars constituting the wall system according to the present invention.
10 to 14 are exemplary views showing an embodiment of a modular structure using a wall system according to the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

The present invention constitutes a wall system having a load-bearing structure by integrating a column and a wall. The modular unit is divided into a panelized short side wall and a long side wall to be transported in a disassembled state, thereby increasing the loading space and increasing transportation efficiency. Of course, it is configured to be installed by simply tightening assembly in the field.

To this end, the panel wall system according to the present invention is divided into a short wall wall and a long side wall, and FIG. 3 shows an example of the configuration of the short side wall.

According to FIG. 3, the short side wall 100 includes a plurality of pillars 110 provided at both ends and a length thereof, a plurality of horizontal frames 120 connecting the pillars 110 horizontally, and the horizontal frame 120. It includes a plurality of vertical frame 130 that connects the vertically, and the inner and outer materials are assembled to form a paneled wall.

At this time, the pillar 110 is a means for imparting a load capacity to the non-bearing wall, not limited to three as shown in the example, and may be provided in plurality in consideration of the design load within the length range of the short side wall (100). have.

However, both ends of the short side wall 100 in the longitudinal direction must be provided.

In addition, the pillar 110 may have a cross-sectional shape of various forms, which may be circular or rectangular when viewed in a cross-sectional view.

In addition, the pillar end plate 112 protruding toward the end of the pillar 110, in particular the short side interior material 140, including the heat insulating material is attached to the pillar 110 is formed integrally, which is between the upper and lower module units or up and down It is for mutual fastening between pillars.

In addition, the other end portion of the periphery of the pillar 110, that is, the side of the pillar end plate 112 is not attached to the side side mounting member 150 is formed to be coplanar with the short side exterior member 150, the column finishing material 160 Is assembled to be configured to finish the appearance beautifully, the column finishing material 160 may be fixed to the pillar 110 by a lug (Lug) fastening type well known in the art.

In addition, these short sides, the outer material (140, 150) may be constructed in a kind of grid woven into, for example, the horizontal frame 130 and the vertical frame 140.

In particular, since the short side wall 100 should have a sufficient strength, it is preferable to configure the pillar 110 and the horizontal frame 130 integrally.

Meanwhile, as shown in FIG. 4, the long side wall 200 is a non-bearing wall that does not support a load, and is constructed between the pillar and the pillar of the wall system to perform only the role of the partition wall or the outer wall.

Therefore, the long side wall 200 does not include a pillar, and includes only the horizontal member 220 and the vertical member 230, and the horizontal member 220 and the vertical member 230 include a long side interior material (including a heat insulating material) for constituting the wall. 240 and the long side exterior member 250 is provided in a state in which the panel is configured to constitute a wall.

In addition, since the long side wall 200 does not include a pillar, the wall-floor connection member 260 is further provided on the upper and lower end surfaces so as to protrude between the walls or the floor and the pillars, and both sides. The cross-section is further provided in the form of the wall-column connecting member 270, they are preferably formed integrally with the horizontal member 220 or vertical member 230.

In addition, the construction of the long side wall 200 may be made in various forms, for example, when connected to the pillar 110 included in the short wall wall 100, as shown in (b) of FIG. The wall-column connecting member 270 having a shape and having a shape symmetrically diagonally with the pillar mounting vertical angle 114 formed integrally with the pillar 110 may be connected and fixed in a form in which a bolt is fastened in a state where they are opposed to each other. have.

In addition, as shown in (a) of FIG. 5, the wall-column coupling member 270 may be deformed into a '∪' shape, as well as the wall-up when the long side wall 200 is fastened up and down as shown in (b). Of course, the column connecting member 270 may be deformed to 'c' and connected to a plurality of columns to easily adjust the fastening range (up and down width).

In addition, as shown in Figure 6, when connecting the column 110 and the bottom plate (F), the bottom connecting member 116 is fixed to the top and bottom, respectively with the column flange 112 therebetween, the bottom through the bottom connecting member 116 The plate (F) is to be joined, in this case, the edge of the bottom plate (F) for the convenience of work is left without a pour to the work space (S), after finishing the construction after finishing the construction, such a structure The present applicant has been filed in advance, so detailed description thereof will be omitted here.

In addition, as shown in Figs. 7 to 9, since the junction structure 110 for connecting the wall system according to the present invention to the existing stacked module unit can also be implemented in various forms, only the wall system according to the present invention Modular structure can be made, but it is also possible to make a hybrid structure of the modular structure by mixing with a conventional modular module unit, as well as the form will be described later.

For example, in the case of Figure 7, the bottom vertical connecting plate (P2) is welded to the bottom surface of the column connecting portion (P1) provided at the bottom of the column 110 of the wall system to form a "+" and then stacked box unit, that is, the module It can be joined simply by inserting into the center part of each corner pillar (M1, M2, M3, M4) where four units meet and fastening with tie bolts (T).

In addition, the upper surface of the pillar connecting portion (P1) may be formed so that the plurality of vertical ribs (R) welded to be integral with the pillar 110 is formed so as to further enhance the assemblability of other members.

As another example, in the case of Figure 8 by forming a column connecting hole (H) on one side of the top of the corner pillars (M1, M2, M3, M4) to directly fasten the bolt (B) in place of the tie bolts internal appearance Can be further increased.

As another example, in the case of Figure 9 to form a column connecting hole (H) on one side of the top of the corner pillars (M1, M2, M3, M4), through the pillar connecting hole (H) and the column 110 and corner pillars (M1, M2, M3, M4) is fixed by fastening directly up and down with bolts (B), and the upper ribs at the points corresponding to the corner pillars (M1, M2, M3, M4) of the column connection portion (P1) It is better to configure R1) to protrude to act as a local stiffener.

The wall system having such a configuration may complete the modular structure by assembling the short wall wall 100 and the long side wall 200 in the field, and the wall system may have a short side wall 100 as illustrated in FIG. 10. ), Skip one module to assemble the short side wall (000) system again, and assemble the short side wall (100) of one module skipped after assembling the opposite short side walls (100) in the same position. do.

Then, all four walls are assembled by fastening between the pillars of the short side wall 100 and the pillars of the opposite short side wall 100 with the long side wall 200.

In addition, the skipped space is sealed by connecting with a partition wall (W), when one layer is completed in this way, it can be constructed in the form of repeatedly assembling the next layer in the same way.

Such a construction form can be implemented only through the wall system according to the present invention, as shown in Figure 11, for example, can be formed by assembling only the wall system and the bottom plate according to the present invention.

Therefore, such a structure is easy to disassemble and assembly, and can save volume when transporting.

As another example, as shown in Figs. 12 to 14, it is possible to implement a combination of the existing laminated module unit and the wall system according to the present invention, in the case of Figure 12 bonding the present invention wall system on top of the existing laminated module unit As an example, the first and second floors may use a stacked module unit, and the wall system may be used from the third floor. If necessary, the wall system may be applied to an upper layer of the stacked module unit structure for a large space structure.

In addition, in the case of FIG. 13, the span spacing is different, and the structure shown in FIG. 12 is formed, but the structure of the wall system is formed by subtracting one pillar from one wall, unlike the stacked module unit. Is a structure that allows free span spacing.

In addition, in the case of FIG. 14, the wall system is a structure that is interposed between the stacked module unit structures, and when a large space structure is to be formed in the middle of the structure in the stacked module unit structure, the wall system may be employed in the middle of the structure.

Thus, by forming a composite structure in which the wall system is introduced into the stacked module unit system, it is possible to freely form the floor height, span and space.

100: single wall wall 110: pillar
200: long side wall 260: wall-floor connecting material
270 wall-column connector

Claims (9)

In the wall system comprising a modular structure, the wall system having a short side wall that is a bearing wall and a long side wall that is a non-bearing wall,
The short side wall may include a plurality of pillars installed at both ends along a longitudinal direction, a plurality of horizontal frames integrally formed with the pillars to horizontally connect the pillars, and the horizontal frames perpendicular to the horizontal frames. A panel including a plurality of vertical frames fixed to and a short side interior and a short side exterior, which are assembled to the horizontal frames and the front and rear of the vertical frames, respectively,
The long side wall is a plurality of horizontal members having a wall-column connection member, which is a 'b' or 'c' shaped steel, which is joined to a vertically mounted pillar-mounted vertical angle formed on the pillar, the horizontal member and the horizontal member. It is panelized including a plurality of vertical members arranged perpendicularly to connect the horizontal members, the horizontal members and the long side interior materials assembled to the front and rear of the vertical members, respectively,
A pillar end plate fastened to another module unit or another pillar is integrally formed with the pillar and is positioned at an end thereof, and a heat insulating material is installed inside the short side interior material and the inside of the long side interior material. system. The method according to claim 1;
And a pillar finishing material covering the outer protruding surface of the pillar is provided on the opposite side of the pillar end plate. delete delete delete In the modular structure constructed by using the panel wall system according to claim 1,
It is constructed in the form of assembly-bonding only the short side wall and the long side wall, or it is constructed in the form of laminated module unit in the lower part, and the upper part is constructed in the form of assembled joint of the short side wall and the long side wall, or in the middle of the vertical module in the vertical direction of the laminated module unit. Modular structure using a column wall integrated paneling wall system, characterized in that the long side wall is constructed in the form of bonded assembly. The method of claim 6, further comprising:
When the modular structure is a laminated module unit at the bottom and the upper side is constructed in the form of assembled and joined short side wall and the long side wall, or the short side wall and the long side wall is assembled in the form of the assembled module unit in the vertical direction ,
The lower vertical connecting plate is welded to the bottom of one column of the wall system to form a "+", and then it is inserted into the center of each corner pillar where four stacked module units meet, and then fastened with tie bolts to join the columns. Modular structure using column wall integrated panel wall system. The method of claim 6, further comprising:
When the modular structure is a laminated module unit at the bottom and the upper side is constructed in the form of assembled and joined short side wall and the long side wall, or the short side wall and the long side wall is assembled in the form of the assembled module unit in the vertical direction ,
A pillar characterized in that a pillar connecting hole is formed on one side of each of the four corner pillars of the stacked module unit, and the columns are joined by directly fastening one pillar and four corner pillars with bolts in the left and right directions in the pillar connection hole. Modular structure using integrated wall paneling system. The method of claim 6, further comprising:
When the modular structure is a laminated module unit at the bottom and the upper side is constructed in the form of assembled and joined short side wall and the long side wall, or the short side wall and the long side wall is assembled in the form of the assembled module unit in the vertical direction ,
A pillar wall is formed by forming a pillar connection hole on one side of the four corner pillars of the stacked module unit, and joining the pillars by directly fastening one pillar and four corner pillars with bolts in the vertical direction in the pillar connection hole. Modular structure using integrated panel wall system.

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