KR101199467B1

KR101199467B1 - A automatic producting system of pizza cheese and its procedure

Info

Publication number: KR101199467B1
Application number: KR20100089060A
Authority: KR
Inventors: 김영신
Original assignee: 델리치푸드(주)
Priority date: 2010-09-10
Filing date: 2010-09-10
Publication date: 2012-11-09
Also published as: KR20120027064A

Abstract

The present invention relates to an automatic pizza cheese manufacturing system capable of adjusting the mixing ratio configured to automatically proceed to the overall process of making pizza cheese, and to automatically proceed to measure the blending ratio of the raw cheese in the block cheese step, the first workbench ( 11) and a second worktable 12 and a third worktable 13 are installed separately, the worktable 10 for removing the outer plastic cover of the raw cheese or artificial cheese and supply according to the blending ratio, respectively; The first block cutter 21, the second block cutter 22, and the third block cutter 23 connected to the work table 10 and the conveyor 15 are installed, and the length of one side of the raw cheese or artificial cheese is 3 ~. Block cutter 20 for primary cutting into a cube of 5 cm; The first compounding meter 31, the second compounding meter 32, and the third compounding meter 33 are connected to the block cutter 20, respectively, and mix the cheese blocks cut in the block cutter 20 with the blending ratio. It is measured whether the weight is reached according to the weight to proceed to the next step to discharge the blending meter 30 is connected to the washing machine 40 through a conveyor; A first cutting machine 41, a second cutting machine 42, and a third cutting machine 43 are connected to the mixing meter 30, respectively, and the cutting machine 40 cuts in small operations of 3 cm or less; A mixer 50 connected to the separator 40 to collect and mix the sliced cheeses discharged from the first slicer 41, the second slicer 42, and the third slicer 43; A packing weighing machine 60 for weighing out the cut cheese mixed in the mixer 50 by a weight set to be packed; An inner packing machine 70 for wrapping the cut cheeses discharged by the set weight; And a control unit.

Description

{A automatic producting system of pizza cheese and its procedure}

The present invention relates to an automatic pizza cheese manufacturing system capable of adjusting the mixing ratio, and more particularly, to automatically proceed to the overall process of making pizza cheese, and configured to automatically measure the compounding ratio of the raw cheese in the block cheese step. The present invention relates to an automatic pizza cheese manufacturing system capable of adjusting a mixing ratio.

Cheese is made by using milk, skim milk, cream, milk, etc. as a raw material, using the action of the curd enzyme, or by changing various microorganisms such as bacteria such as lactic acid bacteria and mold or yeast such as blue mold. It contains 20-30% each and is rich in calcium, vitamin A and vitamin B. Its nutritional value and savory flavor make it one of the most widely consumed foods in the world for a long time.

In the past, the consumption of cheese was limited in Korea, but due to the change in diet, cheese is used in more various products, and the nutritional superiority and flavor of cheese are widely recognized, and the consumption is gradually increasing. In addition to sweets, it is applied to a wider variety of products such as cheese-containing sauces and milk.

Cheese is divided into natural cheese and processed cheese. Natural cheese is literally 100% natural cheese, which is usually manufactured and sold in the form of chunks so that consumers can feel the taste and flavor of the cheese itself. On the other hand, processed cheese is a natural cheese of different types and maturity, crushed with choppers and grinders, blended with dairy products and additives, and dissolved with sodium phosphate or sodium citrate by heating at 80-120 ° C. for several minutes. It is manufactured by taking calcium from casein which has been solidified with calcium to melt casein and sealing the melted cheese by sealing it in a cellophane coated with aluminum foil or wax in a fluid state at 70 ° C or higher. .

Such processed cheese contains 40% or more of milk solids, and in itself, melts well in water, and has good workability, and is sealed, which has good shelf life, soft taste, and packaging in various shapes and sizes.

On the other hand, natural cheese has a limitation in its application to other products because it does not dissolve alone in water alone in comparison with processed cheese in terms of its rich taste.

Conventionally, foods containing natural cheese in the market use phosphate, citrate or sodium caseate, egg white, etc. to disperse the natural cheese containing dairy components in water. It was prepared using an emulsifier.

There are more than 500 kinds of cheese, and natural cheese is used as a raw cheese to make small pieces of pizza cheese. In other words, mozzarella, emmental and cheddar cheese can be used as pizza cheese, or a mixture of two or more types of pizza cheese.

Nowadays, artificial cheese (imitation cheese, processed cheese) is mixed instead of expensive natural cheese and manufactured as pizza cheese, and the taste of the pizza varies depending on the content of such artificial cheese.

As such, the difference in taste may be caused by the mixing ratio of the raw cheese or artificial cheese, so only the products mixed according to the correct ratio are valuable as products, and pizzas having a uniform and proper taste can be baked.

However, since the mixing ratio of the pizza one by one, weighing and calculating the mixing ratio is determined, there is a problem that takes a lot of time in the process, there was an incorrect problem.

And the whole process was difficult to achieve automatically.

The present invention has been made in order to solve the above-described problem, a system that can achieve a process of automatically mixing the various types of pizza to produce a small piece of pizza cheese, packing the pizza cheese in a certain amount and sending it as a product The purpose is to provide.

Before mixing the pizza cheese cut to a certain size, the weight is automatically measured in advance, and when the measured weight reaches the set weight condition in all lines, the next step can be performed to measure the mixing ratio simply and accurately. I want to be.

In addition, the manufacturing process of the pizza cheese is to be made in one process from the raw material cheese to the shipment of goods, and to proceed automatically.

The present invention is divided into the first workbench 11, the second workbench 12 and the third workbench 13 in order to achieve the above-mentioned object, the compounding ratio by removing the outer plastic cover of the raw cheese or artificial cheese, respectively Work table to supply according to 10; The first block cutter 21, the second block cutter 22, and the third block cutter 23 connected to the work table 10 and the conveyor 15 are installed, and the length of one side of the raw cheese or artificial cheese is 3 ~. Block cutter 20 for primary cutting into a cube of 5 cm; The first compounding meter 31, the second compounding meter 32, and the third compounding meter 33 are connected to the block cutter 20, respectively, and mix the cheese blocks cut in the block cutter 20 with the blending ratio. It is measured whether the weight is reached according to the weight to proceed to the next step to discharge the blending meter 30 is connected to the washing machine 40 through a conveyor; A first cutting machine 41, a second cutting machine 42, and a third cutting machine 43 are connected to the mixing meter 30, respectively, and the cutting machine 40 cuts in small operations of 3 cm or less; A mixer 50 connected to the separator 40 to collect and mix the sliced cheeses discharged from the first slicer 41, the second slicer 42, and the third slicer 43; A packing weighing machine 60 for weighing out the cut cheese mixed in the mixer 50 by a weight set to be packed; An inner packing machine 70 for wrapping the cut cheeses discharged by the set weight; It characterized in that it comprises a, the block cutter 20 is a cutting net 25 is formed at the front end, the elevating supply plate 26 is installed to move up and down by the cylinder 27, elevating supply plate 26 At the rear end of the front and rear movement plate 28 is configured to push the block cheese by the cylinder 24, the compounding meter 30 is an opening and closing door 35 is the opening and closing device 37 at the bottom of the container portion 34 It is installed to open and close by, the load cell 36 is installed in the opening and closing door 35 to measure the weight of the block cheese supplied to the container 34, the opening and closing when the weight measured by the load cell 36 is a set value Apparatus 37 operates to open and close the door 35 is supplied to the hopper 38 is provided to provide a pizza cheese automatic manufacturing system capable of adjusting the mixing ratio, characterized in that configured to move to the next step.

As described above, the present invention has an effect of automatically producing a product quickly and accurately by making a process of finely mixing various kinds of raw cheeses or artificial cheeses at a predetermined blending ratio.

According to the characteristics of the pizza cheese, the taste of which varies depending on the blending ratio, the system and the manufacturing method of the present invention can be blended with the most aesthetic sense, and the blending ratio can be automatically and accurately kept.

Raw cheese, artificial cheese, or various kinds of raw cheeses can be blended according to the consumer's preference and can be automatically packaged into a process that can be commercialized.

In the block cheese step, the blending ratio of the product is measured and determined, and finely mixed and mixed in a weighed state at a predetermined blending ratio, so that the effect is accurately determined and taste is determined.

1 is a flow chart showing the process sequence of the automatic pizza cheese manufacturing system capable of adjusting the mixing ratio of the present invention.
Figure 2 is a process state schematic diagram showing an automatic pizza cheese manufacturing system capable of adjusting the mixing ratio of the present invention.
Figure 3 is a conceptual diagram showing a block cutter used in the automatic pizza cheese manufacturing system capable of adjusting the mixing ratio of the present invention.
Figure 4 is a conceptual diagram showing a blending meter used in the automatic pizza cheese manufacturing system capable of adjusting the mixing ratio of the present invention.

Hereinafter, the structure and operation of the present invention will be described in more detail with reference to the accompanying drawings. In describing the present invention, the term or word used in the present specification and claims is based on the principle that the inventor can appropriately define the concept of the term in order to best describe the invention of his or her own. It should be interpreted as meanings and concepts corresponding to the technical idea of

The present invention relates to a pizza cheese automatic manufacturing system capable of adjusting the mixing ratio that can be mixed with a variety of cheeses to produce a new type of cheese pizza, for this purpose one or more types of cheese on each of the three working platform (10) After selecting and supplying to the workbench, it is configured to proceed to the next step when the weight set in each line is characterized in that the mixing ratio of the cheese can be adjusted.

To this end, the work bench 10 is divided into a first work bench 11, a second work bench 12, and a third work bench 13, and is supplied according to the blending ratio by removing the outer plastic cover of the raw cheese or artificial cheese, respectively. do.

The ratio of blending the raw cheese and artificial cheese, which is natural cheese, or the ratio of mixing two or more raw cheeses having different flavors with each other is determined in advance and supplied to the work table 10. The ratio supplied from the worktable 10 supplies the raw material cheese or the artificial cheese by roughly adjusting the mixing ratio.

And the raw material cheese or artificial cheese supplied is cut first in the block cutter (20). Conventionally, a person directly cuts raw cheese, but the block cutter 20 of the present invention can easily cut cheese to a desired size.

The block cutter 20 is provided with a first block cutter 21, a second block cutter 22, and a third block cutter 23 connected to the work table 10 and the conveyor 15, respectively, and have raw material cheese or artificial cheese. One side length is configured to cut first to a cube of 3 to 5 cm.

3 shows the concept of the block cutter 20 of the present invention, the cutting net 25 is formed at the front end, the elevating supply plate 26 is installed to move up and down by the cylinder 27, the elevating supply At the rear end of the plate 26, the front and rear movable plate 28 is configured to push the block cheese by the cylinder 24. The cutting net 25 is provided with a stainless steel net in the rectangular frame, the grid size of the mesh is formed by the cutting size of the cheese.

Raw material cheese (hereinafter referred to as both natural and artificial cheeses for compounding as raw material cheese) transferred from the worktable 10 to the conveyor 15 is raised above the elevating supply plate 26, The lifting supply plate 26 is also provided with a roller so that the raw material cheese can be easily transported.

When the elevating supply plate 26 is lifted by the cylinder 27 and comes on the horizontal line where the forward and backward moving plate 28 and the cutting net 25 are located, the front and rear moving plate 28 moves toward the cutting net 25 and is elevated. The raw cheese on the feed plate 26 is pushed toward the cutting net 25 so that the raw cheese is cut while passing through the cutting net 25.

The cut block cheese is sent to the blending meter 30 through the conveyor, the blending meter 30 is the first blending meter (31), the second blending meter (32), the third blending meter (33) ) Is connected to the first block cutter 21, the second block cutter 22, and the third block cutter 23 of the block cutter 20, respectively.

It measures whether the cheese block cut in the block cutter 20 reaches the weight according to the blending ratio, and when each line reaches the weight to proceed to the next step, it is discharged and sent to the shredder 40 through the conveyor. Connected.

As shown in FIG. 4, the compounding meter 30 is installed at the lower end of the container part 34 so that the opening and closing door 35 is opened and closed by the opening and closing device 37, and the load cell 36 is installed at the opening and closing door 35. Then, the weight of the block cheese supplied to the container 34 is measured.

When the weight measured by the load cell 36 in the control circuit reaches a set value when the load cell 36 reaches the designated weight by the set blending ratio, the opening and closing device 37 is operated to open and close the door 35. 38) and configured to move to the next step.

The cutting machine 40 is the first washing machine 41, the second washing machine 42, the third washing machine 43 is connected to the mixing meter 30, respectively, and cut in a small operation of less than 3cm.

In addition, the mixer 50 connected to the shredder 40 collects the shredded cheeses discharged from the first shredder 41, the second shredder 42, and the third shredder 43. Mixed in).

The packing weighing machine 60 is a device for discharging the mixed cheeses mixed in the mixer 50 by the weight set to be packaged. The packing meter 60 measures and discharges the weight by the weight set for the packing unit, i.e. do.

The cut cheeses discharged by the weight set by the inner packaging machine 70 are vinyl-packed.

Looking at the automatic process for manufacturing pizza cheese at a specific mixing ratio set in such a system as follows.

In the unpacking step 100, the inner packaging film of the thawed raw material cheese or artificial cheese supplied from each work platform 10 consisting of three lines is removed and visually checked. Frozen raw cheese is thawed at minus 5 degrees to 10 degrees.

Secondary thawing moves to the thawing warehouse and thaws for two to five days until the core melts. And thawing room temperature is maintained at 0 ~ 10 ℃, the optimum temperature 4 ~ 6 ℃.

Block cutter step 110 is sent to the block cutter 20 along the conveyor to be blended for each type of cheese supplied to the primary cut into cubes having a length of 3 ~ 5cm, and check whether there is no foreign material. The block cutter 20 used in this step uses the contents suggested by the present invention.

In the weighing step 120 for compounding, the block cheese generated in the block cutter step 110 sets the block cheese first cut in the compounding meter 30 for each line until the weight set for each line is reached. Wait until it reaches and releases it when it reaches the set value to proceed to next step.

That is, the first mixing meter 31, the second mixing meter 32, and the third mixing meter 33 are prevented from being discharged, and only when all three lines reach the set value of the mixing meter 30 Block cheese is sent to the next step.

The block cheeses engraved in the cutting step 130 are sent to the first washing machine 41, the second washing machine 42, and the third washing machine 43, respectively, and cut into pieces having a size of 0.4 × 0.5 × 2.5 cm or less.

In the mixing step 140, the first shredder 41, the second shredder 42 and the third shredder 43 is sent to the shredded cheese cut in the mixer 50, mixed at once, and passed through the mixer 50 1% by weight of powdered cellulose is added to the total weight before. Powdered cellulose prevents the shredded cheese from sticking together.

In the packaging weighing step 150, the shredded cheese that has undergone the mixing step 140 in the packing meter 60 is discharged by measuring the weight for each set packing unit. The meter 60 opens the packaging box corresponding to the packaging weight among the packaging boxes loaded with a predetermined weight of the cut cheeses supplied from above, and sends the cut cheeses to the inner packaging machine 70.

The shredded cheese discharged for each packing unit in the inner packaging step 160 is filled and packed with nitrogen in the packaging film in the inner packaging machine 70.

In addition, the finished product is passed through the metal detector 80 in the metal detection step 170 is subjected to a foreign material selection operation to detect iron (over 0.5mm in diameter) and sus (over 1mm in diameter).

Then, only the product without foreign matters is weighed to determine the weight of the package is correct, the product passes through the weight check step 180 to move only the product passed to the next process, and once again passes the X-ray detector 90 in the foreign matter selection step 190 Check for iron and black foreign objects larger than 1mm in diameter.

In the outer packaging step 200, it is visually confirmed whether the inner packaging state is good, and box-packed in an automatic packaging machine. At this time, check the number of boxes in the packing step, and check the sealing state.

10: work bench 11, 12, 13: first second third work bench
15: conveyor 20: block cutter
21, 22, 23: 1st, 2nd, 3rd block cutter
24, 27: cylinder 25: cutting network
26: elevating supply plate 28: forward and backward moving plate
30: compounding meter 31, 32, 33: first, second, third compounding meter
34: container 35: opening and closing door
36: load cell 37: switchgear
38: hopper 40: washing machine
41, 42, 43: 1st, 2nd, 3rd season
50: Mixer 60: Packaging Weigher
70: inner packaging machine 80: metal detector
85: Weighing instrument 90: X-ray detector
95: Box Packing Machine
100: raw cheese packaging removal step
110: block cutter step
120: Weighing step for compounding
130: cutting step 140: mixing step
150: weighing step for packaging 160: inner packing step
170: metal detection step 180: weight check step
190: foreign matter selection step 200: outer packaging step

Claims

A work bench 10 installed separately from the first work bench 11, the second work bench 12, and the third work bench 13, and removing the outer plastic cover of the raw cheese or the artificial cheese and supplying the blended food according to the blending ratio;
The first block cutter 21, the second block cutter 22, and the third block cutter 23 connected to the work table 10 and the conveyor 15 are installed, and the length of one side of the raw cheese or artificial cheese is 3 ~. Block cutter 20 for primary cutting into a cube of 5 cm;
The first compounding meter 31, the second compounding meter 32, and the third compounding meter 33 are connected to the block cutter 20, respectively, and mix the cheese blocks cut in the block cutter 20 with the blending ratio. It is measured whether the weight is reached according to the weight to proceed to the next step to discharge the blending meter 30 is connected to the washing machine 40 through a conveyor;
A first cutting machine 41, a second cutting machine 42, and a third cutting machine 43 are connected to the mixing meter 30, respectively, and the cutting machine 40 cuts in small operations of 3 cm or less;
A mixer 50 connected to the separator 40 to collect and mix the sliced cheeses discharged from the first slicer 41, the second slicer 42, and the third slicer 43;
A packing weighing machine 60 for weighing out the cut cheese mixed in the mixer 50 by a weight set to be packed;
An inner packing machine 70 for wrapping the cut cheeses discharged by the set weight; Pizza cheese automatic manufacturing system capable of adjusting the mixing ratio, characterized in that configured to include.

According to claim 1, Block cutter 20 is a cutting net 25 is formed at the front end, the elevating supply plate 26 is installed to move up and down by the cylinder 27, the rear end of the elevating supply plate 26 The front and rear movable plate 28 is configured to push the block cheese by the cylinder 24,
The compounding meter 30 is installed at the lower end of the container part 34 so that the opening and closing door 35 is opened and closed by the opening and closing device 37, and the load cell 36 is installed at the opening and closing door 35 to the container part 34. When the weight of the supplied block cheese is measured and the weight measured by the load cell 36 reaches a set value, the opening and closing device 37 is operated to open and close the door 35 to be supplied to the hopper 38 to move to the next step. Pizza cheese automatic manufacturing system capable of adjusting the mixing ratio, characterized in that configured.

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