KR101153650B1 - Method for manufacturing thermal spray powders, swash plate of car air conditioning system and thermal coating material of swash plate - Google Patents
Method for manufacturing thermal spray powders, swash plate of car air conditioning system and thermal coating material of swash plate Download PDFInfo
- Publication number
- KR101153650B1 KR101153650B1 KR1020090133915A KR20090133915A KR101153650B1 KR 101153650 B1 KR101153650 B1 KR 101153650B1 KR 1020090133915 A KR1020090133915 A KR 1020090133915A KR 20090133915 A KR20090133915 A KR 20090133915A KR 101153650 B1 KR101153650 B1 KR 101153650B1
- Authority
- KR
- South Korea
- Prior art keywords
- swash plate
- weight
- powder
- component
- mixed
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/067—Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
Abstract
본 발명은 Si :2 ~ 2.5 중량%, P : 5 ~ 6 중량%, Cr : 2 ~ 3 중량%, Mo : 5 ~ 6 중량%, B : 1 ~ 2 중량%, 및 Fe(불순물 포함) : 80.5~ 85 중량%로 구비하는 비정질분말의 각 성분들을 혼합하는 단계; 및 상기 비정질분말 80~95 중량%와 몰리다이설파이드 5~20 중량%를 혼합하는 단계를 포함하여 이루어진 혼합용사분말의 제조방법을 제공한다. 본 발명은 자동차 에어컨용 냉매를 압축하는데 사용되는 사판에 본 발명의 혼합용사분말로 용사코팅하여 사용함으로써, 환경에 매우 유해한 납의 사용이 없어도 내마모특성이 향상된 사판을 제조할 수 있을 뿐 아니라 저마찰특성이 우수하여 사판의 사용수명이 연장되는 효과를 제공한다.The present invention is Si: 2 to 2.5% by weight, P: 5 to 6% by weight, Cr: 2 to 3% by weight, Mo: 5 to 6% by weight, B: 1 to 2% by weight, and Fe (including impurities): Mixing each component of an amorphous powder having 80.5 to 85 wt%; And it provides a method for producing a mixed spray powder comprising the step of mixing the amorphous powder of 80 to 95% by weight and molybdis sulfide 5 to 20% by weight. According to the present invention, by using the thermal spray coating with the mixed spray powder of the present invention on a swash plate used to compress a refrigerant for an automotive air conditioner, it is possible to manufacture a swash plate having improved wear resistance and low friction even without the use of lead which is very harmful to the environment. Excellent characteristics provide the effect of extending the service life of the swash plate.
자동차 에어컨용 사판, 용사코팅 Swash plate, spray coating for car air conditioner
Description
본 발명은 혼합용사분말의 제조방법 및 자동차에어컨용 사판 및 사판의 용사코팅재에 관한 것이다. The present invention relates to a method for producing a mixed spray powder and a spray coating material for a swash plate and a swash plate for an automobile air conditioner.
일반적으로, 자동차 에어콘용 사판은 고하중 고속회전하에서 사용되므로 재료의 저마찰 특성과 함께 고내마모 특성이 요구되며, 자동차의 내구성을 감안하면 통상 10년 이상의 내구성이 확보되어야 한다.In general, the swash plate for the car air conditioner is used under high load and high speed rotation, and high wear resistance is required along with the low friction property of the material.
최근에는 자동차의 경량화, 고기능화 추세에 맞추어 예전에 사용되던 고정식 사판보다 냉매 냉각효율이 월등히 뛰어난 가변식 사판으로 점차 바뀌어가고 있는 실정이다.Recently, in accordance with the trend of lighter weight and higher functionality of automobiles, the situation is gradually changing to a variable swash plate which is superior in refrigerant cooling efficiency than the fixed swash plate used in the past.
이러한 가변식 사판은 기존 고정식에 비하여 고하중 고속회전을 특징으로 하므로 기존의 Al-Si 주조조직으로 구성된 고정식 사판에 비하여 저마찰 및 월등히 우수한 내마모성을 요구한다.The variable swash plate is characterized by high load and high speed rotation compared with the conventional fixed type, and requires low friction and excellent wear resistance compared to the fixed swash plate composed of the existing Al-Si casting structure.
이와 같은, 가변형 사판의 요구특성에 부흥하여 미국특허 5,875,702호에서는 저마찰 재료인 Pb를 중심으로 Sn, Al 등의 기지에 내마모성이 우수한 알루미나, 실리카 등을 혼합하여 사판의 코팅층을 구성하였으며, 미국특허 6,123,009호에서는 Cu+Sn 기지에 MoS2 등의 저마찰 재료를 에폭시 레진으로 코팅하기도 하였고, 미국특허 6,344,280호에서는 경량 및 고내마모 특성을 얻기 위하여 Al기지에 다량(60%)의 Si을 첨가한후 MoS2, 카본 등의 저마찰재료를 첨가하여 사판의 저마찰 내마모 특성을 실현코저 하였다.In response to the required characteristics of the variable swash plate, U.S. Patent No. 5,875,702 has abrasion resistant alumina, silica and the like mixed with a base of Sn, Al, etc. centering on Pb, which is a low friction material, to form a coating layer of swash plate. In No. 6,123,009, a low friction material such as MoS 2 was coated with epoxy resin on Cu + Sn base. In US Patent No. 6,344,280, a large amount (60%) of Si was added to Al base to obtain light weight and high wear resistance. Low friction materials such as MoS 2 and carbon were added to realize low frictional wear characteristics of the swash plate.
뿐만 아니라, 한국특허 출원 제2000-99642호에서는 Cu-Pb-Sn 분말과 Al-Si분말을 혼합하여 용사(溶射, thermal spraying)코팅층을 형성함으로써 사판을 제조하였으며, 이때 Cu-Pb-Sn 분말의 Pb를 저마찰재료로 이용하였고, Al-Si합금 분말에 다량의 Si을 합금화함으로써 Si의 고경도 특성을 이용하여 사판의 내마모특성을 향상시키고자 하였다.In addition, Korean Patent Application No. 2000-99642 prepared a swash plate by forming a thermal spraying coating layer by mixing Cu-Pb-Sn powder and Al-Si powder, wherein the Cu-Pb-Sn powder Pb was used as a low friction material, and the Al-Si alloy powder was alloyed with a large amount of Si to improve the wear resistance of the swash plate by using the high hardness property of Si.
그러나, 상술한 바와 같이 많은 노력들이 있었으나 가변식 사판에 용사코팅층을 형성함에 있어 내소착특성을 향상시키에는 역부족이었고, 이러한 특성을 향상시키기 위해서는 부득이하게 납(Pb)을 다량(10%~16%)으로 사용하여야만 하는데 잘 알려져 있는 바와 같이, 납은 환경에 매우 유해한 원소여서 세계적으로 그 사용이 엄격하게 규제되고 있으므로 이를 해결하기 위한 새로운 대안이 심각하게 요청되고 있다.However, although many efforts have been made as described above, in forming the thermal spray coating layer on the variable swash plate, it is inadequate to improve the anti-sintering characteristics, and in order to improve such characteristics, a large amount of lead (Pb) is inevitably increased (10% to 16%). As it is well known, lead is a very harmful element to the environment, and its use is strictly regulated around the world, so there is a serious demand for a new alternative to solve it.
본 발명은 상기의 문제점을 해결하기 위한 것으로서, 환경에 유해한 납을 제거하여도 코팅층의 저마찰특성을 향상시킬 수 있을 뿐만 아니라 지금까지 열용사코팅으로는 코팅이 어려웠던 비정질분말과 윤활특성이 우수한 몰리다이설파이드(MoS2)를 혼합한 혼합분말을 초고속 용사기를 사용하여 용사코팅하여 비정질재료의 일반적 특성인 고경도와 저마찰특성과 여기에 더하여 몰리다이설파이드의 윤활성을 이용함으로써 내마모특성과 저마찰특성을 갖춘 자동차 에어컨용 사판을 제조할 수 있도록 한 방법을 제공함에 그 목적이 있다.The present invention is to solve the above problems, it is possible to improve the low friction characteristics of the coating layer even if the removal of harmful lead to the environment, as well as the excellent molybdenum powder and the excellent lubrication characteristics of the amorphous powder that has been difficult to coat by thermal spray coating The powder mixed with sulfide (MoS 2 ) is thermally coated using an ultra-fast spraying machine to provide high abrasion and low friction characteristics, which are general characteristics of amorphous materials, as well as lubricating properties of molybdi sulfide, thereby providing wear resistance and low friction characteristics. It is an object of the present invention to provide a method for manufacturing a swash plate for an automobile air conditioner.
상기의 과제를 해결하기 위한 수단으로서, As a means for solving the above problems,
본 발명은 Si :2 ~ 2.5 중량%, P : 5 ~ 6 중량%, Cr : 2 ~ 3 중량%, Mo : 5 ~ 6 중량%, B : 1 ~ 2 중량%, 및 Fe(불순물 포함) : 80.5~ 85 중량%로 구비하는 비정질분말의 각 성분들을 혼합하는 단계; 및 상기 비정질분말 80~95 중량%와 몰리다이설파이드 5~20 중량%를 혼합하는 단계를 포함하여 이루어지는 혼합용사분말의 제조방법을 제공한다.The present invention is Si: 2 to 2.5% by weight, P: 5 to 6% by weight, Cr: 2 to 3% by weight, Mo: 5 to 6% by weight, B: 1 to 2% by weight, and Fe (including impurities): Mixing each component of an amorphous powder having 80.5 to 85 wt%; And it provides a method for producing a mixed spray powder comprising the step of mixing the amorphous powder of 80 to 95% by weight and molybdis sulfide 5 to 20% by weight.
또한, 상기 각 성분들이 혼합된 비정질분말은 용선(Pig iron)에서 각 성분의 함량 부족분을 평량하여 해당 성분을 더 첨가하는 과정을 포함하는 것을 특징으로 하는 혼합용사분말의 제조방법을 제공한다.In addition, the amorphous powder mixed with each of the components provides a method for producing a mixed spray powder, characterized in that further comprising the step of adding a corresponding component by weighing the content of the deficiency of each component in the pig iron (Pig iron).
또한, 상기 각 성분들이 혼합된 비정질분말은 각 성분들 별로 용해한 후 각각 출탕함과 동시에 질소가스를 분사시켜 냉각한 후 미분화시키는 과정을 포함하는 것을 특징으로 하는 혼합용사분말의 제조방법을 제공한다.In addition, the amorphous powder mixed with each of the components provides a method for producing a mixed spray powder comprising the step of dissolving each component and then tapping and cooling by spraying nitrogen gas at the same time and then finely divided.
또한, 상기 미분화 후에는 체질을 통해 입도별 분급을 실시하는 것을 특징으로 하는 혼합용사분말의 제조방법을 제공한다.In addition, after the micronization provides a method for producing a mixed spray powder, characterized in that the classification by particle size through the sieving.
또한, 상기 출탕은 비정질분말의 각 성분들 별 용해온도보다 40 ~ 120℃ 더 높은 온도에서 이루어지는 것을 특징으로 하는 혼합용사분말의 제조방법을 제공한다.In addition, the tapping provides a method for producing a mixed spray powder, characterized in that at a temperature of 40 ~ 120 ℃ higher than the melting temperature of each component of the amorphous powder.
본 발명은 또한, 자동차 에어컨용 사판의 용사코팅재에 있어서, 상기 사판을 용사코팅하는 혼합용사분말은 상기 제조방법으로부터 제조된 혼합용사분말인 것을 특징으로 하는 자동차 에어컨용 사판의 용사코팅재를 제공한다.The present invention also provides a thermal spray coating material for a swash plate for automobile air conditioners, wherein the thermal spray coating powder for thermal spray coating the swash plate is a mixed thermal spray powder prepared from the manufacturing method.
또한, 상기 혼합용사분말은 사판의 용사코팅시 수소가스를 열원으로 하는 초음속 노즐을 통해 초고속으로 용사되는 것을 특징으로 하는 자동차 에어컨용 사판의 용사코팅재를 제공한다.In addition, the mixed spray powder provides a thermal spray coating material for a swash plate for an automotive air conditioner, characterized in that the thermal spraying at a high speed through the supersonic nozzle using a hydrogen gas as a heat source during the thermal spray coating of the swash plate.
본 발명은 또한, 상기 혼합용사분말을 용사코팅하여 이루어진 코팅층을 구비한 자동차 에어컨용 사판으로서, 마찰계수가 1.6 내지 2.5 범위내이고, 비커스 경도가 600 내지 900 범위내인 것을 특징으로 하는 자동차 에어컨용 사판을 제공한다.The present invention also provides a swash plate for a car air conditioner having a coating layer formed by spray coating the mixed spray powder, the friction coefficient is in the range of 1.6 to 2.5, Vickers hardness is in the range of 600 to 900 Provide the swash plate.
상기의 구성적 특징을 갖는 본 발명은 자동차 에어컨용 냉매를 압축하는데 사용되는 사판에 본 발명의 혼합용사분말로 용사코팅하여 사용함으로써, 환경에 매우 유해한 납의 사용이 없어도 내마모특성이 향상된 사판을 제조할 수 있을 뿐 아니라 저마찰특성이 우수하여 사판의 사용수명이 연장되는 효과를 제공한다.The present invention having the above constituent features by using the thermal spray coating on the swash plate used to compress the refrigerant for automobile air conditioner with the mixed spray powder of the present invention, to produce a swash plate with improved wear resistance even without the use of lead very harmful to the environment In addition to excellent low friction properties, the service life of the swash plate can be extended.
이하에서는 도면 및 실시예를 통하여 본 발명을 보다 상세히 설명하기로 한다. 하기의 설명은 본 발명의 구체적 일례에 대한 것이므로, 비록 단정적, 한정적 표현이 있더라도 특허청구범위로부터 정해지는 권리범위를 제한하는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to the drawings and embodiments. The following descriptions are for specific examples of the present invention, but are not intended to limit the scope of the rights set forth in the claims, even if there is an assertive or limited expression.
본 발명의 일실시예에 따른 혼합용사분말의 제조방법은 Si :2 ~ 2.5 중량%, P : 5 ~ 6 중량%, Cr : 2 ~ 3 중량%, Mo : 5 ~ 6 중량%, B : 1 ~ 2 중량%, 및 Fe(불순물 포함) : 80.5~ 85 중량%로 구비하는 비정질분말의 각 성분들을 혼합하는 단계, 및 상기 비정질분말 80~95 중량%와 몰리다이설파이드 5~20 중량%를 혼합하는 단계를 포함하여 이루어진 것을 특징으로 한다. Method for producing a mixed spray powder according to an embodiment of the present invention is Si: 2 to 2.5% by weight, P: 5 to 6% by weight, Cr: 2 to 3% by weight, Mo: 5 to 6% by weight, B: 1 ~ 2% by weight, and Fe (including impurity): 80.5 to 85% by weight of each component of the amorphous powder provided with, and mixing 80 to 95% by weight of the amorphous powder and 5 to 20% by weight of molybdi sulfide Characterized in that it comprises a step.
도 1은 본 발명의 일실시예에 따른 제조방법을 설명하는 플로우 챠트이다.1 is a flow chart illustrating a manufacturing method according to an embodiment of the present invention.
본 발명 제조방법은 먼저, 비정질분말을 조성하는 성분별 평량과정을 거치게 된다(S10). 상기 비정질분말을 제조하는 단계는 각 성분 및 그 함량에 맞게 제조하는 것이 중요하다. 상기 기술된 성분 및 그 함량은 용사코팅 후의 마찰계수나 경도, 내마모성에 영향을 크게 미친다. 상기 기술된 성분 조성은 사판에 형성될 코팅층의 내소착성, 내마모성 및 미끄러짐성 향상을 달성해 낼 수 있도록 연구 결과 구성된 것이다. 또한, 환경에 유해한 납을 제거하여 환경규제에 대하여도 진일보하였다. First, the production method of the present invention is subjected to a basis weight process for forming an amorphous powder (S10). In preparing the amorphous powder, it is important to prepare each component and its content. The above-described components and their contents greatly influence the coefficient of friction, hardness, and wear resistance after thermal spraying. The above-described component composition is composed of the results of the study to achieve the improvement of the adhesion, wear resistance and slip resistance of the coating layer to be formed on the swash plate. In addition, by removing lead that is harmful to the environment, the environmental regulations are further advanced.
평량과정은 평량기를 통해 상술한 각 성분들이 일정량, 즉 정해진 기준량에 합당하도록 평량하게 된다. 비정질분말의 성분을 평량하여 원하는 조성비로 제조하는 방법은 다양할 수 있으며 제한되지 않는다. 바람직하기로는 용선(Pig iron)을 주재료로 이용하고, 상기 용선에서 각 성분의 함량 부족분을 평량하여 해당 성분을 더 첨가하는 과정을 포함하는 것이 좋다. 여기서, Cr, Mo, B 첨가 및 그 함량은 분말의 비정질 형성을 용이하도록 한다. 비정질분말은 결정질분말에 비하여 경도가 우수한 것으로 확인되었다. 따라서, 본 발명에서는 비정질분말을 채택하였다. 연구결과, 비정질분말 및 이를 사용한 혼합용사분말을 이용한 용사코팅층이 각각 비정 질 특성을 나타냄을 확인하였다.Basis weight process is basis weight so that each of the above-described components through a basis weight to meet a predetermined amount, that is, a predetermined reference amount. The method for preparing the desired composition by weighing the components of the amorphous powder may vary and is not limited. Preferably, using a pig iron (Pig iron) as a main material, it is preferable to include a step of further adding the corresponding components by weighing the content of the shortage of each component in the molten iron. Here, Cr, Mo, B addition and its content facilitate the amorphous formation of the powder. It was confirmed that the amorphous powder was superior in hardness to the crystalline powder. Therefore, in the present invention, an amorphous powder is adopted. As a result, it was confirmed that the amorphous powder and the sprayed coating layer using the mixed spray powder using the same showed the amorphous characteristics.
각 성분별 평량이 완료되면 각 성분들을 용해한 후 출탕함과 동시에 질소가스를 분사 냉각시켜 미분화시키는 과정(S20)을 포함하는 것이 좋다. 즉, 해당 용해로(유도로가 바람직)에서 용해한 후 출탕하는 과정을 거친다. 상기 출탕과정에서는 출탕되는 용탕의 유동성을 확보하기 위해 원하는 온도보다 높은 온도로 유지한 채 출탕하도록 함이 바람직한데, 비정질분말의 각 성분들 별 용해온도보다 40 ~ 120℃ 더 높은 온도에서 이루어지는 것이 좋다. 특히 용해온도보다 70 ~ 90℃ 정도 높은 온도로 출탕함이 바람직하다.When the basis weight of each component is completed, it is good to include the step (S20) of dissolving each component, followed by tapping and atomizing nitrogen gas by spray cooling. That is, after melting in the furnace (preferably induction path) is subjected to the process of tapping. In the tapping process, it is preferable to keep tapping at a temperature higher than a desired temperature in order to secure the fluidity of the melted tapping, preferably at a temperature higher than 40 ~ 120 ℃ than the melting temperature of each component of the amorphous powder. . In particular, tapping at a temperature of about 70 ~ 90 ℃ higher than the melting temperature is preferred.
아울러, 상기 출탕과정에서 각 성분들이 혼합된 비정질분말은 각 성분들 별로 출탕과 동시에 고압의 질소가스를 고속분사하여 출탕되는 용탕을 냉각시킴과 동시에 미분화시키는 과정을 거치게 된다(S30).In addition, the amorphous powder in which each component is mixed in the tapping process undergoes a process of cooling the molten metal by spouting high-speed nitrogen gas at the same time as tapping with each component and simultaneously cooling the molten metal (S30).
미분화가 완료되면 조대입자를 분리해 내는 입도별 분급과정을 거치게 되는데, 이때에는 주로 체질을 통해 분급하게 된다(S40).When the undifferentiation is completed, the coarse particles are separated by the particle size classification process, which is mainly classified through the constitution (S40).
분급이 완료되면 얻어진 비정질분말 80~95 중량%와 몰리다이설파이드 5~20 중량%를 혼합하여 혼합용사분말을 제조하게 된다(S50).When the classification is completed, a mixed spray powder is prepared by mixing 80 to 95 wt% of the obtained amorphous powder and 5 to 20 wt% of molly disulfide (S50).
본 발명은 또한, 상기 혼합용사분말을 자동차 에어컨용 사판을 용사코팅하여 코팅층을 형성하는 과정을 포함하여 이루어지는 자동차 에어컨용 사판의 용사코팅재 및 이로부터 코팅된 자동차 에어컨용 사판을 제공하는 것을 특징으로 한다.The present invention also provides a thermal spray coating material of a swash plate for a car air conditioner comprising the step of thermally coating the swash plate for a car air conditioner to form a coating layer, and a swash plate for a car air conditioner coated therefrom. .
즉, 제조된 혼합용사분말을 이용하여 자동차 에어컨용 사판에 초고속 용사코팅을 실시하여 코팅층을 형성하게 된다(S60).That is, by using the prepared sprayed powder is subjected to ultra-fast spray coating on the swash plate for automobile air conditioner to form a coating layer (S60).
상기 홉합용사분말은 사판의 용사코팅시 초음속 노즐을 통해 열원인 수소를 연소시켜 혼합용사분말과 함께 초고속으로 분사하면서 용사코팅하게 된다. 이렇게 상기 혼합용사분말로 용사코팅된 자동차 에어컨용 사판은 마찰계수가 1.6 내지 2.5 범위내이고, 비커스경도 Hv300를 기준으로 두고 경도(Hv)가 600 내지 900 범위내로 형성되기 때문에 기존에 볼 수 없는 우수한 특성을 제공한다. 이러한 특성은 특정 성분의 혼합용사분말을 초고속 용사 코팅방식으로 수행하여 얻어진 코팅층의 미시적 구조에 기인한다. When the sprayed spray powder is sprayed on the swash plate by spraying hydrogen, which is a heat source, through the supersonic nozzle and sprayed at a high speed with the mixed sprayed powder, the sprayed coating is performed. Thus, the swash plate for the automotive air-conditioning coated with the thermal sprayed powder has a coefficient of friction in the range of 1.6 to 2.5, and the hardness (Hv) is formed within the range of 600 to 900 based on the Vickers hardness Hv300. Provide the characteristics. This property is due to the microstructure of the coating layer obtained by performing the mixed spray powder of the specific component by the ultra-fast spray coating method.
이하, 실시예를 통해 본 발명을 보다 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in more detail with reference to Examples.
[실시예] [Example]
자동차 에어컨용 냉매를 압축하는데 사용되는 사판에 용사코팅하기에 앞서 혼합용사분말을 제조하였다.A mixed spray powder was prepared before the thermal spray coating on the swash plate used to compress the refrigerant for automobile air conditioners.
혼합용사분말의 제조를 위해 우선 Fe-Si-P-Cr-Mo-B계 비정질분말을 만들었으며, 비정질분말의 조성은 비정질 형성능이 우수하고 이를 이용하여 초고속 용사코팅을 하였을 경우 코팅층의 내소착성, 내마모성 및 미끄러짐성 향상을 목적으로 설계되었고, 분말의 제조는 원하는 합금설계를 통하여 구성성분을 결정하고 이를 평량한 후 유도로를 통하여 용해시킨 후, 출탕과 동시에 고압의 질소가스를 고속분사하여 냉각시킴과 동시에 미분화시키는 과정을 거치고, 체를 이용하여 입도별 분급과정을 거쳐 비정질분말을 얻었으며, 비정질분말과 코팅층에 윤활특성을 더욱 향상 시키기 위한 몰리다이설파이드를 표 1과 같이 혼합하여 혼합용사분말을 얻었다.Fe-Si-P-Cr-Mo-B-based amorphous powder was prepared for the preparation of the mixed spray powder, and the composition of the amorphous powder has excellent amorphous forming ability, and when the high-speed spray coating was used, the adhesion resistance of the coating layer It was designed for the purpose of improving wear resistance and slip resistance, and the powder was prepared by determining the composition through the desired alloy design and weighing it, and then dissolving it through an induction furnace. Simultaneous and micronizing process was carried out, and an amorphous powder was obtained through a sifting process using a sieve. The mixed spray powder was mixed with molybdis sulfide to further improve the lubricating properties of the amorphous powder and the coating layer as shown in Table 1. Got it.
이후, 자동차 에어컨용 냉매를 압축하는데 사용되는 사판을 용사코팅하기 위하여 초고속용사코팅 방식을 사용하였다. 초고속용사코팅은 수소가스를 열원으로 하고 초음속 노즐을 통해 수소를 연소시키면서 용사분말과 함께 분사시킴으로써 고속의 용융된 용사분말이 모재에 부착되어 코팅되도록 하였다.After that, an ultra-fast spray coating method was used to spray-coated the swash plate used to compress the refrigerant for the automotive air conditioner. The super high speed spray coating was sprayed with the spray powder while hydrogen gas was used as the heat source and the hydrogen was burned through the supersonic nozzle so that the high speed molten spray powder was attached to the base metal and coated.
용사코팅된 사판의 마찰특성을 측정하기 위하여, 상기 분말조성(중량%임)에 따른 용사코팅실험을 실시한 후 건식마모조건에서 마찰계수를 측정한 후 그 결과를 하기한 표 1 에 나타내었다.In order to measure the friction characteristics of the thermal spray coated swash plate, after performing the spray coating experiment according to the powder composition (% by weight) after measuring the coefficient of friction in dry wear conditions are shown in Table 1 below.
[비교예] [Comparative Example]
상기 실시예에서, 표 1과 같이 조성을 달리한 것을 제외하고는 동일하게 실시하였다.In the above embodiment, it was carried out in the same manner except for changing the composition as shown in Table 1.
<표 1>TABLE 1
상기 표 1에서와 같이, 비교재 1에서 보는 바와 같이 본 발명에 사용된 비정질분말은 비정질재료의 특징적인 요소로 자체적으로 매우 낮은 마찰계수를 갖고 있으나 본 발명에서와 같이 몰리다이설파이드 분말을 혼합하여 코팅함으로써 건식마모조건에서 마찰계수는 기존 비교재에 비하여 더 낮게 시현하는 것이 가능하였다 As shown in Table 1, as shown in Comparative Material 1, the amorphous powder used in the present invention has a very low coefficient of friction as a characteristic element of the amorphous material, but is coated by mixing molybdi sulfide powder as in the present invention. In this way, the coefficient of friction in dry wear was lower than that of conventional comparable materials.
이어, 사판에 용사코팅된 코팅층의 마모특성을 측정하기 위하여 마모시험을 실시하였다.Then, the wear test was performed to measure the wear characteristics of the sprayed coating layer on the swash plate.
마모시험 사판사용업체의 마모시험 기준인 하중 28kgf, RPM 1000의 경계윤활(marginal lubrication)영역에서 실시하였으며 마모특성을 정량적으로 나타내기 위하여 마모시험후 무게감량을 측정하여 하기한 표 2에 나타내었다.Abrasion test In the marginal lubrication area of 28kgf, RPM 1000, which is the wear test standard of the swash plate use company, the weight loss after the abrasion test was measured and shown in Table 2 below.
<표 2><Table 2>
본발명
Invention
본발명
Invention
상기 표 2에서 나타난 바와 같이, 본 발명에 의한 코팅층의 내마모 마모량은 경도특성이 우수한 Fe-Si-P-Cr-Mo-B계 비정질 코팅층에서 보다 약간 높은 결과를 나타내었지만 표 1에 나타낸 바와 같이 윤활특성이 여타의 비교재에 비하여 월등히 우수하므로 상기의 마모량의 차이는 실제 사용에 큰 차이를 야기하지 않으리라고 예상된다.As shown in Table 2, the wear resistance of the coating layer according to the present invention showed a slightly higher result than the Fe-Si-P-Cr-Mo-B-based amorphous coating layer having excellent hardness characteristics, as shown in Table 1 Since the lubrication properties are much better than that of other comparative materials, it is expected that the difference in wear amount will not cause a great difference in actual use.
이상, 상기의 설명은 본 발명의 이해를 돕기 위한 일례이므로, 본 발명의 기술적 사상의 범위내에서 가할 수 있는 구성의 변형, 치환, 수정, 생략 등은 특허청구범위에 의해 정해지는 본 발명의 권리범위에 포함된다.As mentioned above, since the above description is an example for better understanding of the present invention, modifications, substitutions, modifications, omissions, etc. of configurations that can be applied within the scope of the technical idea of the present invention are defined by the claims. It is included in a range.
도 1은 본 발명에 따른 제조방법을 설명하는 플로우챠트이다.1 is a flow chart illustrating a manufacturing method according to the present invention.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020090133915A KR101153650B1 (en) | 2009-12-30 | 2009-12-30 | Method for manufacturing thermal spray powders, swash plate of car air conditioning system and thermal coating material of swash plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020090133915A KR101153650B1 (en) | 2009-12-30 | 2009-12-30 | Method for manufacturing thermal spray powders, swash plate of car air conditioning system and thermal coating material of swash plate |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20110077361A KR20110077361A (en) | 2011-07-07 |
KR101153650B1 true KR101153650B1 (en) | 2012-07-03 |
Family
ID=44916958
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020090133915A KR101153650B1 (en) | 2009-12-30 | 2009-12-30 | Method for manufacturing thermal spray powders, swash plate of car air conditioning system and thermal coating material of swash plate |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR101153650B1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63195254A (en) | 1987-02-09 | 1988-08-12 | Toyo Kohan Co Ltd | Production of composite material |
JP2000178707A (en) | 1998-12-09 | 2000-06-27 | Taiho Kogyo Co Ltd | Thermal-sprayed layer excellent in sliding characteristic |
KR100619594B1 (en) | 2004-12-21 | 2006-09-08 | 재단법인 포항산업과학연구원 | Swash plate manufacturing method for car air conditioning system with low friction characterics |
-
2009
- 2009-12-30 KR KR1020090133915A patent/KR101153650B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63195254A (en) | 1987-02-09 | 1988-08-12 | Toyo Kohan Co Ltd | Production of composite material |
JP2000178707A (en) | 1998-12-09 | 2000-06-27 | Taiho Kogyo Co Ltd | Thermal-sprayed layer excellent in sliding characteristic |
KR100619594B1 (en) | 2004-12-21 | 2006-09-08 | 재단법인 포항산업과학연구원 | Swash plate manufacturing method for car air conditioning system with low friction characterics |
Also Published As
Publication number | Publication date |
---|---|
KR20110077361A (en) | 2011-07-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109759578B (en) | Aluminum-based composite powder for 3D printing assembled and modified by two types of ultrafine ceramic particles and preparation method and application thereof | |
CN108677129A (en) | A kind of FeCoNiCrSiAl high-entropy alloys coating and preparation method thereof | |
JP6104348B2 (en) | Method for producing copper alloy powder | |
JP3670598B2 (en) | Molybdenum disulfide projection material | |
KR100347125B1 (en) | Swash-Plate of Swash-Plate Type Compressor | |
WO2013125717A1 (en) | Friction material and method for producing same | |
CN103600060A (en) | Powder metallurgy metal bearing material and manufacturing method thereof | |
JP2010236061A (en) | Iron based mixed powder for sintered member excellent in machinability | |
KR100347825B1 (en) | Swash plate of swash plate compressor | |
JPH0120215B2 (en) | ||
KR101153650B1 (en) | Method for manufacturing thermal spray powders, swash plate of car air conditioning system and thermal coating material of swash plate | |
KR20140049517A (en) | Process for producing a lead-free sliding bearing material | |
KR100619594B1 (en) | Swash plate manufacturing method for car air conditioning system with low friction characterics | |
KR101076759B1 (en) | Thermal spray coating method | |
US20160303774A1 (en) | Plasma-sprayed tin coating having excellent hardness and toughness, the preparation method therefor, and a mold coated with said tin coating | |
CN110125321A (en) | A kind of 3D printing precoated sand and preparation method thereof | |
JPS58164785A (en) | Wear resistant composite powder for spraying | |
JP2009126903A (en) | Solid lubricant | |
KR100535797B1 (en) | Improvement in thermal spray coating for applying to automobile air conditioner parts | |
KR20070067802A (en) | Spaying powder composition for swash plate of car air conditioning system and method for preparing of swash plate for car air conditioning system using it | |
KR20070067801A (en) | Spaying powder composition for swash plate of car air conditioning system and method for preparing of swash plate for car air conditioning system using it | |
KR100619592B1 (en) | Alloyed material for plasma sprayed coating of a swash plate and manufacturing method using them | |
WO2021241128A1 (en) | Iron-based mixture for powder metallurgy, molded body, and sintered body | |
KR100435389B1 (en) | Method of coating of synchronizer ring with large friction coefficient | |
KR100379015B1 (en) | The method of coating of synchronizer ring with large friction coefficient |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant | ||
FPAY | Annual fee payment |
Payment date: 20150601 Year of fee payment: 4 |
|
FPAY | Annual fee payment |
Payment date: 20160527 Year of fee payment: 5 |
|
FPAY | Annual fee payment |
Payment date: 20170529 Year of fee payment: 6 |
|
FPAY | Annual fee payment |
Payment date: 20180529 Year of fee payment: 7 |
|
FPAY | Annual fee payment |
Payment date: 20190530 Year of fee payment: 8 |