KR101117951B1 - Prefabricated panel and manufacturing method thereof - Google Patents

Prefabricated panel and manufacturing method thereof Download PDF

Info

Publication number
KR101117951B1
KR101117951B1 KR1020090042254A KR20090042254A KR101117951B1 KR 101117951 B1 KR101117951 B1 KR 101117951B1 KR 1020090042254 A KR1020090042254 A KR 1020090042254A KR 20090042254 A KR20090042254 A KR 20090042254A KR 101117951 B1 KR101117951 B1 KR 101117951B1
Authority
KR
South Korea
Prior art keywords
resin
binder resin
roll
plate
forming machine
Prior art date
Application number
KR1020090042254A
Other languages
Korean (ko)
Other versions
KR20100123184A (en
Inventor
김재남
Original Assignee
(주)영화
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)영화 filed Critical (주)영화
Priority to KR1020090042254A priority Critical patent/KR101117951B1/en
Publication of KR20100123184A publication Critical patent/KR20100123184A/en
Application granted granted Critical
Publication of KR101117951B1 publication Critical patent/KR101117951B1/en

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/28Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Fluid Mechanics (AREA)
  • Panels For Use In Building Construction (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 건축용 조립식판넬 제조방법으로서, 제1 언코일러(16)로부터 공급되는 PC수지롤판(4a)의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(18)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(24)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 PC수지롤판(4a)을 히터를 갖는 제1 롤포밍기(26)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(42)(44)이 성형되게 하며, 제2 언코일러(10)로부터 공급되는 금속롤판(6a)을 제2 롤포밍기(14)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(46)(48)이 성형되게 하고, 상기 제1 롤포밍기(26)와 제2 롤포밍기(14)를 거친 PC수지롤판(4a)과 금속롤판(6a) 사이에 발포기(28)에 의해 발포된 발포단열재가 개재되게 한 후 열풍공급되는 압착성형기(30)로 압착성형하여서 조립식판넬(A)을 얻도록 한 것이다.

Figure R1020090042254

건축용 조립식판넬, PC수지

The present invention is a method for manufacturing a prefabricated panel for building, the liquid binder resin is applied to one surface of the PC resin roll plate (4a) supplied from the first uncoiler (16) while spraying the liquid binder resin in the coating unit 18 of hot air environment And then uniformly coated, and then the liquid binder resin applied to the one surface through the cooling dryer 24 is cured, and the first roll forming machine 26 having the heater is applied to the PC resin roll plate 4a on which the binder resin is applied and cured. While passing through it, the bent pieces 42 and 44 for the assembling protrusions and the assembling grooves are molded on both side edges, and the metal roll plate 6a supplied from the second uncoiler 10 passes through the second roll forming machine 14. PC resin roll plate (4a) and through the first roll forming machine 26 and the second roll forming machine 14 to form the bending piece 46, 48 for the assembling protrusion and the assembling groove at both outer edges Hot air after allowing the foam insulation to be foamed by the foaming machine 28 between the metal roll plates 6a Hayeoseo presses the oil supply compression molding machine 30, which is one to obtain prefabricated panels (A).

Figure R1020090042254

Prefabricated Panel for Building, PC Resin

Description

건축용 조립식판넬 및 그 제조방법{PREFABRICATED PANEL AND MANUFACTURING METHOD THEREOF} Prefabricated panel for building and its manufacturing method {PREFABRICATED PANEL AND MANUFACTURING METHOD THEREOF}

본 발명은 각종 건축물의 내외벽마감판재 또는 지붕마감판재로 사용되는 건축용 판넬 제조에 관한 것으로, 특히 부드러운 질감과 미려한 외관을 갖으며 부식방지가 용이한 건축용 조립식판넬 및 그 제조방법에 관한 것이다. The present invention relates to the manufacture of building panels used as interior and exterior wall finishing or roofing finishing materials of various buildings, and more particularly to a prefabricated panel for building having a smooth texture and beautiful appearance and easy to prevent corrosion.

각종 건축물의 내외벽마감판재 또는 지붕마감판재로 사용되는 건축용 조립식판넬(일명 "샌드위치판넬"이라고도 함)은 내부 단열재로 된 본체판 양면에 금속판이 압착되고 좌우연에는 암수조립편이 형성된 구성이다. Prefabricated panels (also called "sandwich panels") used for interior and exterior wall finishing or roof finishing panels of various buildings are metal plates pressed on both sides of a main body board made of internal insulation, and female and female assembly pieces are formed on the left and right edges.

이러한 건축용 조립식판넬은 견고성, 우수한 난연성 및 단열효과, 방수?방음효과, 아름다운 외관과 공사기간 단축이 가능한 것과 같은 장점이 있어 일반 건축물이나 창고, 공장 등의 건축에 많이 이용되고 있다. 건축용 조립식판넬은 그 내부 단열재가 스티로폼이나 그라스울 등이 사용되며 외측양면의 금속판도 일반철판이나 엠보싱철판 등이 이용되고 있다. Prefabricated panels for building have advantages such as robustness, excellent flame retardancy and insulation effect, waterproof and soundproof effect, beautiful appearance and shorten construction period, and thus are widely used in general buildings, warehouses and factories. Prefabricated panels for building use styrofoam, glass wool, etc. as their inner insulation, and common steel plates and embossed iron plates are also used for metal plates on both sides.

또 요즈음의 건축용 조립식 판넬은 다양한 색상, 패턴 및 미려한 미관이 중 요시 되는 현대건축에 발맞추어 칼라인쇄강판까지 출시되고 있다. 칼라인쇄강판을 채용한 건축용 조립식 판넬은 소비자가 요구하는 개성적 디자인패턴에 호응하는 제품으로서 건물주에게는 재산가치를 보장하고 시공자의 공사도급시 제값을 보장해주는 등의 부가가치가 창출되게 해준다.In addition, the prefabricated panels for building are now being rolled out to color-printed steel sheet in line with modern architecture, where various colors, patterns and beautiful aesthetics are important. Prefabricated panels with color printed steel are products that respond to the individual design patterns required by consumers, which ensures the value added to the owners of the property and guarantees the value of construction contractors.

이러한 칼라인쇄강판을 갖는 건축용 조립식판넬은 금속판 상에 다수차에 걸친 도막형성과 열처리 등을 거쳐서 제작완성이 되므로 제조비용이 많이 상승하는 단점이 있고, 세월이 경과하면서 또는 해변과 같이 염분이 포함된 다습한 환경이나 냉장 및 냉동창고 내실과 같이 이슬 맺힘이나 습기에 쉽게 노출되는 환경에서는 비록 도막처리가 되었다 할지라도 건축용 조립식판넬의 외면 금속판에 녹 발생과 부식이 자주 발생하였다. Building prefabricated panel having such a color-printed steel sheet has a disadvantage in that the manufacturing cost increases due to the completion of manufacturing through a large number of coating film formation and heat treatment on the metal plate, and the salinity is included as time passes or the beach In high-humidity environments, such as the interior of refrigeration and freezing warehouses, rust and corrosion often occurred on the exterior metal panels of prefabricated panels, even though they were coated.

특히 건축용 조립식판넬의 피스 체결공에 녹이 발생된 후 습기나 비와 같은 물에 적게되면 녹물을 외면을 타고 흘려내리면서 얼룩을 발생시키므로 미관상 보기에도 좋지 않는 문제가 있다. In particular, if the rust is generated in the piece fastening hole of the prefabricated panel for building and less in water, such as moisture or rain, the rust flows on the outer surface, causing stains, so there is a problem that is not good to look.

따라서 본 발명의 목적은 부드러운 질감과 미려한 외관을 갖으며 녹 및 부식방지가 용이한 건축용 조립식판넬 및 그 제조방법을 제공하는데 있다. Therefore, an object of the present invention is to provide a prefabricated panel for building having a smooth texture and beautiful appearance and easy to prevent rust and corrosion, and a method of manufacturing the same.

상기한 목적을 달성하기 위한 본 발명은, 제1 언코일러(16)로부터 공급되는 PC수지롤판(4a)의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(18)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(24)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 PC수지롤판(4a)을 히터를 갖는 제1 롤포밍기(26)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(42)(44)이 성형되게 하며, 제2 언코일러(10)로부터 공급되는 금속롤판(6a)을 제2 롤포밍기(14)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(46)(48)이 성형되게 하고, 상기 제1 롤포밍기(26)와 제2 롤포밍기(14)를 거친 PC수지롤판(4a)과 금속롤판(6a) 사이에 발포기(28)에 의해 발포된 발포단열재가 개재되게 한 후 열풍공급되는 압착성형기(30)로 압착성형하여서 조립식판넬(A)을 얻음을 특징으로 하는 건축용 조립식판넬 제조방법이다. The present invention for achieving the above object, while applying the liquid binder resin to one surface of the PC resin roll plate (4a) supplied from the first uncoiler 16, spraying the liquid binder resin in the coating unit 18 of hot air environment After spraying and uniformly applying, the liquid binder resin applied to the one surface is cured through the cooling dryer 24, and the first roll forming machine 26 having the heater is applied to the PC resin roll plate 4a on which the binder resin is applied and cured. While passing through, the bent pieces 42 and 44 for the assembling protrusions and the assembling grooves are molded on both outer edges, and the second roll forming machine 14 is connected to the metal roll plate 6a supplied from the second uncoiler 10. PC resin roll plate (4a) is passed through the first roll forming machine 26 and the second roll forming machine 14 to be formed in the bending portion 46, 48 for the assembly protrusion and the assembly groove portion on both sides of the outer edge while passing through. Hot air is supplied after the foam insulation is foamed by the foaming machine 28 between the and the metal roll plates 6a. Is a prefabricated panel manufacturing method characterized in that the preformed panel (A) is obtained by compression molding with a press molding machine (30).

또한 본 발명은, 제1 언코일러(16)로부터 공급되는 제1 PC수지롤판(4a)의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(18)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(24)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 PC수지롤판(4a)을 히터를 갖는 제1 롤포밍기(26)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(42)(44)이 성형되게 하며, 제2 언코일러(116)로부터 공급되는 제2 PC수지롤판(40a)의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(118)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(124)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 제2 PC수지롤판(40a)을 히터를 갖는 제2 롤포밍기(126)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(46)(48)이 성형되게 하며, 상기 제1 롤포밍기(26)와 제2 롤포밍기(126)를 거친 제1,제2 PC수지롤판(4a)(40a) 사이에 발포기(28)에 의해 발포된 발포단열재가 개재되게 한 후 열풍공급되는 압착성형기(30)로 압착성형하여서 조립식판넬(A1)을 얻음을 특징으로 하는 건축용 조립식판넬 제조방법이다. In addition, the present invention, the liquid binder resin is applied to one surface of the first PC resin roll plate (4a) supplied from the first uncoiler 16, but uniformly applied by spraying the liquid binder resin in the coating portion 18 of the hot air environment After curing, the liquid binder resin applied to the one surface is cured through the cooling dryer 24, and the PC resin roll plate 4a coated with the binder resin is passed through the first roll forming machine 26 having a heater. Bending pieces (42) and (44) for assembling protrusions and assembling grooves are molded on the outer edge, and a liquid binder resin is applied to one surface of the second PC resin roll plate (40a) supplied from the second uncoiler (116). After spraying the liquid binder resin in the coating portion 118 of the coating unit 118 to uniformly apply and then harden the liquid binder resin applied to the one surface through the cooling dryer 124, the second PC resin roll plate coated with the binder resin ( 40a) second with heater While passing through the roll forming machine 126, the bent pieces 46 and 48 for the assembling protrusions and the assembling grooves are formed on both outer edges, and the first roll forming machine 26 and the second roll forming machine 126 are formed. A prefabricated panel (A1) is formed by pressing the foam insulation material foamed by the foaming machine 28 between the rough first and second PC resin roll plates 4a and 40a and then pressing the sheet by pressing with a press molding machine 30 that is supplied with hot air. It is a method of manufacturing a prefabricated panel for building characterized in that it is obtained.

본 발명은 건축용 조립식판넬의 내부 발포단열재로 된 본체판의 양면에 부착되는 외피판재들중 하나 이상을 PC(PolyCarbonate)수지재질로 구성하여서 부드러운 질감과 미려한 외관을 갖게 함과 아울러 녹 및 부식방지가 용이하고 녹물에 의한 얼룩도 생기지 않도록 해주는 장점이 있다. The present invention is composed of a PC (PolyCarbonate) resin material of at least one of the outer skin material attached to both sides of the main body plate made of the inner foam insulation of the prefabricated panel for building to have a smooth texture and beautiful appearance as well as to prevent rust and corrosion There is an advantage that it is easy and prevents stains caused by green water.

이하 본 발명의 바람직한 실시 예를 첨부한 도면을 참조하여 상세히 설명한다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 실시 예에 따른 건축용 조립식판넬의 제조장치 개략도이 고, 도 2 및 도 3은 본 발명의 실시 예에 따른 건축용 조립식 판넬의 사시도 및 분해 사시도이다. 도 9는 본 발명의 실시 예에 따른 건축용 조립식판넬의 변형 일예도이고, 도 10은 도 9의 단면도이다. 그리고, 도 11은 본 발명의 다른 실시 예에 따른 건축용 조립식판넬의 제조장치 개략도이며, 도 12는 본 발명의 다른 실시 예에 따른 건축용 조립식판넬의 단면도이다.1 is a schematic view of a manufacturing apparatus of a prefabricated panel for building according to an embodiment of the present invention, Figures 2 and 3 are a perspective view and an exploded perspective view of a prefabricated panel for building according to an embodiment of the present invention. 9 is an example of a modification of the prefabricated building panel according to an embodiment of the present invention, Figure 10 is a cross-sectional view of FIG. And, Figure 11 is a schematic diagram of a manufacturing apparatus of a prefabricated panel for building according to another embodiment of the present invention, Figure 12 is a cross-sectional view of a prefabricated panel for building according to another embodiment of the present invention.

본 발명의 건축용 조립식판넬(A)(A1)은 내부 발포단열재나 매트형 유리섬유단열재로 된 본체판(2)의 양면에 부착되는 외피판재(4)(6)들중 적어도 하나 이상을 PC(PolyCarbonate)수지재질로 구성한 것이다.Prefabricated panel (A) (A1) of the present invention is at least one or more of the outer skin member (4) (6) attached to both sides of the main body plate (2) of the inner foam insulation or mat-shaped glass fiber insulation. PolyCarbonate) is made of resin material.

도 2 및 도 3에서는 외피판재(4)(6)들중 제1 외피판재(4)는 PC수지판재이고 제2 외피판재(6)는 기존과 같은 금속판재인 일 실시예를 보여주고 있다. PC수지재질로 된 제1 외피판재(4)의 내면은 바인더수지층(8)이 도포형성되어 있어 내부 발포단열재로 된 본체판(2)과 열접합으로 고정된다. 2 and 3 show an embodiment in which the first skin member 4 of the skin members 4 and 6 is a PC resin board member and the second skin member 6 is a metal plate member as in the prior art. The inner surface of the first outer cover member 4 made of PC resin material is coated with a binder resin layer 8 so as to be thermally bonded to the main body plate 2 made of an inner foam insulation.

도 2 및 도 3, 도 9 및 도 10에 도시된 바와 같이 일면이 PC수지판재로 된 건축용 조립식판넬(A)은 도 1의 제조장치(100) 및 도 13의 제조장치(300)를 통해서 제조된다. As shown in FIGS. 2 and 3, 9, and 10, the prefabricated panel A made of a PC resin board is manufactured through the manufacturing apparatus 100 of FIG. 1 and the manufacturing apparatus 300 of FIG. 13. do.

또 도 12에 도시된 바와 같이 본 발명의 다른 실시 예에서와 같이 건축용 조립식판넬(A1)의 외피판재(4)(6)는 모두 PC수지재질로 구성할 수 있으며, PC수지재질로 된 외피판재(4)(6)의 각 내면에는 바인더수지층(8)이 도포형성되어진다. 양면이 모두 PC수지판재로 된 건축용 조립식판넬(A1)의 제조는 도 11에 도시된 제조장치(200)를 통해서 제조된다.In addition, as shown in FIG. 12, the outer skin members 4 and 6 of the prefabricated panel A1 for building may be all made of a PC resin material, and are made of a PC resin material. On each inner surface of (4) (6), a binder resin layer 8 is formed by coating. Fabrication of the prefabricated building panel A1, both sides of which are made of PC resin plate material, is produced through the manufacturing apparatus 200 shown in FIG.

본 발명에서 건축용 조립식판넬(A)(A1)을 구성하는 외피판재(4)(6)들중 적어도 한 면을 구성하는 PC수지판재는 내충격성, 단열 및 전기절연성, 시공성, 투시성, 내구성이 우수한 특성이 있는 재질이다. PC수지판재는 기존 강화유리의 150배 이상, 판유리의 250배, 아크릴의 30배로 좋은 내충격성을 가지고 있다. In the present invention, the PC resin plate material constituting at least one side of the outer skin material (4) (6) constituting the building prefabricated panel (A) (A1) is excellent in impact resistance, heat insulation and electrical insulation, workability, transparency, durability It is a material with characteristics. PC resin board material has good impact resistance, more than 150 times of existing tempered glass, 250 times of plate glass, and 30 times of acrylic.

본 발명에서는 PC수지재질을 건축용 조립식판넬(A)(A1)의 외피판재로서 사용하기에 보다 적합하도록 본 발명의 PC수지 원판재를 제조시 칼라안료를 함께 투입을 하여서 다양한 단색칼라를 갖는 PC수지판재를 구현할 수 있으며, 배면에 반사층을 형성하여서 내부의 본체판(2)이 보여지지 않도록 하는 것이 더욱 바람직하다.In the present invention, PC resin having various monochromatic colors by adding color pigments when manufacturing the PC resin base material of the present invention to be more suitable to use the PC resin material as the outer skin of the prefabricated panel (A) (A1) for building. It is more preferable that the plate material can be implemented, and a reflection layer is formed on the rear surface so that the main body plate 2 is not visible.

또한 본 발명의 건축용 조립식판넬로 적용되는 PC수지판재의 배면을 스크린 인쇄 등을 통해 도포형성하여서 내부의 본체판(2)이 보여지지 않도록 하면서도 다색칼라나 다양한 문양이나 무늬가 형성되게 할 수도 있다. In addition, the back surface of the PC resin plate material to be applied to the prefabricated building panel of the present invention by screen printing or the like, so that the inner body plate (2) is not visible, but may be formed of a multicolored color or various patterns or patterns.

본 발명에서 채용되는 PC수지판재는 도 1 및 도 11에서와 같이 건축용 조립식판넬의 제조장치에 언코일러(도 1 및 도 13의 16, 도 11의 16,116)에 감아놓기에 적합하고 조립식판넬의 외피판재(도 2의 4, 도 12의 4,6)로서의 성형이 용이하도록 1~1.5mm두께를 갖도록 하는 것이 바람직하다. 만일 PC수지재질의 외피판재(4)의 두께가 1mm미만이면 성형이 어렵고 파손이 쉽게 되며 그 두께가 1.5mm를 초과하게 되면 생산단가가 비싸지며 언코일러에 감는 것에도 지장이 있다.PC resin plate material employed in the present invention is suitable for winding the uncoiler (16 in FIGS. 1 and 13, 16, 116 in FIG. 11) to the manufacturing device of the building prefabricated panel as shown in Figs. It is preferable to have a thickness of 1 to 1.5 mm to facilitate molding as a plate (4 in FIG. 2, 4,6 in FIG. 12). If the thickness of the outer cover material (4) of the PC resin material is less than 1mm, molding is difficult and breakage is easy. If the thickness exceeds 1.5mm, the production cost is expensive and there is a problem in winding the uncoiler.

도 4 내지 도 7은 도 2 및 도 3에 도시된 건축용 조립식판넬(A)을 제조하기위한 도 1의 제조장치(100)내 각부에서 작업 상태도이다.4 to 7 is a working state diagram in each part in the manufacturing apparatus 100 of FIG. 1 for manufacturing the building prefabricated panel (A) shown in FIGS.

1~1.5mm두께의 PC수지판재인 제1 외피판재(4)를 구성하기 위한 PC수지롤판(4a)은 제1 언코일러(16)에 감겨있고, 금속판재인 제2 외피판재(6)를 구성하는 위한 금속롤판(6a)은 제2 언코일러(10)에 감겨져 있다.The PC resin roll plate 4a for constituting the first outer cover member 4, which is a PC resin sheet member having a thickness of 1 to 1.5 mm, is wound around the first uncoiler 16, and constitutes a second outer cover member 6 which is a metal plate member. The metal roll plate 6a to be wound is wound around the second uncoiler 10.

제1 언코일러(16)로부터 공급되는 PC수지롤판(4a)은 이물질제거용 분사기(20)와 열풍 수지액분사기(22)로 된 코팅부(18)로 인입된다. 코팅부(18)의 이물질제거용 분사기(20)는 PC수지롤판(4a)의 일면에 바인더수지층(8)을 형성하기 앞서 표면에 먼지와 같은 이물질을 제거하기 위해 공기를 분사하여 준다. 그 후단의 열풍 수지액분사기(22)는 내실 20~30℃의 열풍온도를 갖도록 함과 동시에 바인더수지탱크로부터 공급되는 액상 바인더수지를 이물질 제거된 PC수지롤판(4a)의 일면상으로 도 4의 분사노즐(40)을 통해 분사하여 균일한 도포가 이루어지게 한다.  The PC resin roll plate 4a supplied from the first uncoiler 16 is introduced into the coating unit 18 including the foreign matter removing injector 20 and the hot air resin spraying machine 22. The injector 20 for removing foreign substances of the coating unit 18 sprays air to remove foreign substances such as dust on the surface before forming the binder resin layer 8 on one surface of the PC resin roll plate 4a. The hot air resin spraying machine 22 of the subsequent stage has a hot air temperature of 20 to 30 ° C. at the same time, and the liquid binder resin supplied from the binder resin tank is removed from the PC resin roll plate 4a on which one side of the PC resin roll plate 4a is removed. It is sprayed through the spray nozzle 40 to make a uniform coating.

상기 액상 바인더수지는 아크릴계 바인더수지이며, 상기 20~30℃의 열풍온도는 액상 바인더수지가 PC수지롤판(4a)의 일면에 균일하게 도포하는데 적합한 온도이다. The liquid binder resin is an acrylic binder resin, the hot air temperature of 20 ~ 30 ℃ is a temperature suitable for uniformly applying the liquid binder resin on one surface of the PC resin roll plate (4a).

코팅부(18)를 통과한 PC수지롤판(4a)은 냉각건조기(24)를 통해서 기 도포된 액상 바인더수지를 경화시켜서 PC수지롤판(4a)의 일면에 바인더수지층(8)이 형성되게 한다.The PC resin roll plate 4a having passed through the coating unit 18 hardens the liquid binder resin previously applied through the cooling dryer 24 so that the binder resin layer 8 is formed on one surface of the PC resin roll plate 4a. .

바인더수지층(8)이 접착형성된 PC수지롤판(4a)은 히터를 갖는 제1 롤포밍기(26)를 통과하면서 도 5에서와 같이 양측 외연부에 조립돌부용 절곡편(42) 및 조립홈부용 절곡편(44)이 성형되게 한다. 제1 롤포밍기(26)의 히터는 각 롤러의 내부에 구비되며 롤표면의 히팅온도 및 내부분위기 온도는 가공성이 양호하고 물성변화가 없는 130~150℃가 바람직하다. 제1 롤포밍기(26)에서의 히팅온도가 130℃미만이 면 열변형성이 떨어져 성형이 잘되지 않고 150℃를 초과하게 되면 물성특성이 변화되어버릴 수 있다. The PC resin roll plate 4a having the binder resin layer 8 adhered thereon passes through the first roll forming machine 26 having a heater, and as shown in FIG. The bouillon bent piece 44 is molded. The heater of the first roll forming machine 26 is provided inside each roller, and the heating temperature and the internal atmosphere temperature of the roll surface are preferably 130 to 150 ° C. with good processability and no change in physical properties. If the heating temperature of the first roll forming machine 26 is less than 130 ° C. and the surface heat deformation is poor, molding may not be performed well, and if the temperature exceeds 150 ° C., the physical properties may be changed.

제1 롤포밍기(26)를 통과한 PC수지롤판(4a)은 발포기(28)로 공급된다. 발포기(28)에서는 PC수지롤판(4a)상에 폴리우레탄액을 분사하게되면 주위 습기에 의해 발포되면서 도 6에 도시된 바와 같이 그 발포단열재(2a)를 PC수지롤판(4a)상에 형성시킨다. PC수지롤판(4a)상에 발포된 발포단열재(2a)는 발포시 자체 발열되어서 25~50℃ 발열온도가 형성된다. 폴리우레탄 발포단열재는 발포력과 접착력이 우수한 관계로 PC수지롤판(4a)상의 바인더수지층(8)상에서 접착형성된다. The PC resin roll plate 4a which has passed through the first roll forming machine 26 is supplied to the foaming machine 28. In the foaming machine 28, when the polyurethane liquid is sprayed onto the PC resin roll plate 4a, the foam insulation material 2a is formed on the PC resin roll plate 4a as shown in FIG. Let's do it. The foam insulation 2a foamed on the PC resin roll plate 4a is self-heated at the time of foaming, so that a temperature of 25-50 ° C. is generated. The polyurethane foam insulation is adhesively formed on the binder resin layer 8 on the PC resin roll plate 4a because of excellent foaming force and adhesion.

발포기(28)를 통과한 PC수지롤판(4a)은 압착성형기(30)로 투입된다. The PC resin roll plate 4a passing through the foaming machine 28 is fed into the compression molding machine 30.

한편 금속판재인 제2 외피판재(6)를 구성하기 위한 금속롤판(6a)은 기존 금속판재의 두께와 유사한 0.4~0.5mm두께를 가지며 제2 언코일러(10)에 감겨있다. Meanwhile, the metal roll plate 6a for constituting the second shell plate material 6, which is a metal plate material, has a thickness of 0.4 to 0.5 mm similar to that of the existing metal plate material and is wound around the second uncoiler 10.

제2 언코일러(10)로부터 공급되는 금속롤판(6a)은 받침대 상측에 위치한 제2 롤포밍기(14)를 통과하면서 도 5에서와 같이 양측 외연부에 조립돌부용 절곡편(46) 및 조립홈부용 절곡편(48)이 성형되게 한다. 제2 롤포밍기(14)를 통과한 금속롤판(6a)은 바로 압착성형기(30)로 투입된다. The metal roll plate 6a supplied from the second uncoiler 10 passes through the second roll forming machine 14 located on the upper side of the pedestal, and assembling bending parts 46 and the assembling protrusions 46 at both outer edges as shown in FIG. 5. The grooved bending piece 48 is molded. The metal roll plate 6a passing through the second roll forming machine 14 is directly introduced into the press molding machine 30.

압착성형기(30)는 제2 롤포밍기(14)로부터 공급되는 금속롤판(6a)과 발포기(28)로부터 공급되는 PC수지롤판(4a)을 조립판넬 형성을 위한 일정 두께를 가지도록 상하 압착벨트(30a)(30b) 사이로 통과시키되 금속롤판(6a)과 PC수지롤판(4a) 사이에 발포단열재(2a)를 개재시킨 상태에서 상하 롤러쌍에 감긴 압착벨트로 압착 성형한다. 이때 압착성형기(30)는 PC수지롤판(4a)상에 발포된 발포단열재(2a)의 자체 발열온도 25~50℃가 그대로 유지될 수 있도록 전기식 열풍을 공급해주며, 6~7분 정도동안 열풍과 함께 압착성형한다. The press molding machine 30 presses the metal roll plate 6a supplied from the second roll forming machine 14 and the PC resin roll plate 4a supplied from the foaming machine 28 to have a predetermined thickness for forming an assembly panel. It is passed through the belt 30a, 30b, and is press-molded by a compression belt wound around the upper and lower roller pairs with the foam insulation 2a interposed between the metal roll plate 6a and the PC resin roll plate 4a. At this time, the press molding machine 30 supplies electric hot air to maintain the self-heating temperature of 25 to 50 ° C. of the foam insulation 2a foamed on the PC resin roll plate 4a. Press molding together.

그후 압착성형기(30)를 통과한 조립식판넬은 판넬커팅기(32)를 통과하면서 도 2 및 도 8에서와 같이 일정 단위폭을 갖는 건축용 조립식판넬(A)이 제작완성된다. Thereafter, the prefabricated panel passing through the press molding machine 30 passes through the panel cutting machine 32, and the prefabricated building panel A having a predetermined unit width as shown in FIGS. 2 and 8 is completed.

도 8에서는 본 발명의 실시 예에 따른 건축용 조립식판넬(A)의 단면도로서, 폴리우레탄 발포단열재로 된 본체판(2)의 상부면에는 금속판재로 된 제2 외피판재(6)가 부착형성되고, 그 본체판(2)의 하부면에 도포된 바인더수지층(8)에는 PC수지재질로 된 제1 외피판재(4)가 부착형성됨을 볼 수 있다. In Figure 8 is a cross-sectional view of the prefabricated panel (A) for building according to an embodiment of the present invention, the second shell plate member 6 made of a metal plate attached to the upper surface of the body plate 2 made of polyurethane foam insulation On the binder resin layer 8 applied to the lower surface of the body plate 2, it can be seen that the first shell plate material 4 made of PC resin material is attached.

도 9는 본 발명의 실시예에 따른 건축용 조립식판넬의 변형 일예도이고, 도 10은 도 9의 단면도이다. 9 is an example of a modification of the building panel according to an embodiment of the present invention, Figure 10 is a cross-sectional view of FIG.

도 9 및 도 10에 도시된 건축용 조립식판넬(A)은 내부 단열재로 된 본체판(2)이 유리섬유재질로 구성된 것으로서, 유리섬유재질 단열재의 본체판(2)의 상부면에는 바인더수지층(8)이 개재된 후 금속판재로 된 제2 외피판재(6)가 부착형성되고, 그 본체판(2)의 하부면에도 바인더수지층(8)이 개재된 후 PC수지재질로 된 제1 외피판재(4)가 부착형성된 구성이다. 이때 유리섬유재질 본체판(2)은 매트형 유리섬유단열재를 공급하는 또 하나의 언코일러(도 13의 29)로부터 공급되어진다. 9 and 10, the prefabricated panel A shown in FIG. 9 is composed of a glass fiber material of the main body plate 2 made of an inner heat insulating material, and a binder resin layer (B) on the upper surface of the main body plate 2 of the glass fiber heat insulating material. After the 8) is interposed, the second outer cover member 6 made of metal plate is attached and formed, and the first outer cover made of PC resin material after the binder resin layer 8 is interposed on the lower surface of the body plate 2. The board | plate material 4 is the structure by which attachment was formed. At this time, the glass fiber body plate 2 is supplied from another uncoiler (29 of FIG. 13) for supplying the mat-shaped glass fiber insulation.

또한 유리섬유재질로 된 본체판(2)을 사이에 두고 형성되는 제1,제2 외피판재(4)(6)는 모두 PC수지재질로도 구현될 수 있음을 이해하여야 한다. In addition, it is to be understood that both the first and second skin plates 4 and 6 formed with the main body plate 2 made of glass fiber material may be implemented as PC resin materials.

도 13은 도 9 및 도 10과 같은 건축용 조립식판넬(A)을 제조하기 위한 제조장치(300)의 개략도이다. FIG. 13 is a schematic diagram of a manufacturing apparatus 300 for manufacturing a building prefabricated panel A as shown in FIGS. 9 and 10.

도 11은 본 발명의 다른 실시 예에 따른 건축용 조립식판넬(A1)의 제조장치(200)의 개략도로서, 그 건축용 조립식판넬(A1)은 도 12에 도시된 바와 같이 외피판재(4)(6) 모두가 PC수지재질로 구성된 것이다.FIG. 11 is a schematic diagram of a manufacturing apparatus 200 for building prefabricated panel A1 according to another embodiment of the present invention, wherein the prefabricated panel A1 is shown in FIG. 12. All are composed of PC resin material.

도 11의 제조장치(200)는 도 1의 제조장치(100)와 동일한 참조번호인 제1 언코일러(16), 이물질제거용 분사기(20)와 열풍 수지액분사기(22)로 된 코팅부(18), 냉각건조기(24), 제1 롤포밍기(26), 발포기(28), 압착성형기(30), 판넬컷팅기(32)는 기설명한 바와 같이 동일한 기능을 하며, 제2 언코일러(116), 이물질제거용 분사기(120)와 열풍 수지액분사기(122)로 된 코팅부(118), 냉각건조기(124), 제2 롤포밍기(126)는 제1 언코일러(16), 이물질제거용 분사기(20)와 열풍 수지액분사기(22)로 된 코팅부(18), 냉각건조기(24), 제1 롤포밍기(26), 발포기(28), 압착성형기(30), 판넬컷팅기(32)와 동일한 기능을 한다.The manufacturing apparatus 200 of FIG. 11 may include a coating part including a first uncoiler 16, a foreign matter removing injector 20, and a hot air resin spraying machine 22 having the same reference numerals as those of the manufacturing apparatus 100 of FIG. 1. 18), the cooling dryer 24, the first roll forming machine 26, the foaming machine 28, the compression molding machine 30, the panel cutting machine 32 has the same function as described above, the second uncoiler ( 116, the coating unit 118, the cooling dryer 124, the second roll forming machine 126 of the injector 120 for removing the foreign matter and the hot air resin sprayer 122, the first uncoiler 16, foreign matter A coating unit 18, a cooling dryer 24, a first roll forming machine 26, a foaming machine 28, a press molding machine 30, and a panel, each of which has a spraying machine 20 for removing and a hot air resin spraying machine 22. Functions the same as the cutter 32.

제2 언코일러(116)로부터 권출되는 참조번호 '40a'은 제2 PC수지롤판이다.Reference numeral '40a' unrolled from the second uncoiler 116 is a second PC resin roll plate.

도 11의 제조장치(200)는, 제1 언코일러(16)로부터 공급되는 제1 PC수지롤판(4a)의 일면에 액상 바인더수지를 코팅부(18)에서 스프레이 분사와 함께 열풍을 가하여 균일 도포되게 한 후 냉각건조기(24)를 통해 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 PC수지롤판(4a)을 히터를 갖는 제1 롤포밍기(26)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(42)(44)이 성형되게 한다. The manufacturing apparatus 200 of FIG. 11 applies uniformly by applying hot air with spray spraying from the coating portion 18 to the liquid binder resin on one surface of the first PC resin roll plate 4a supplied from the first uncoiler 16. After curing, the liquid binder resin applied through the cooling dryer 24 is cured, and the PC resin roll plate 4a coated with the binder resin is assembled to both outer edges while passing through the first roll forming machine 26 having a heater. The bending pieces 42 and 44 for the protrusion and the assembly groove are molded.

또한 제2 언코일러(116)로부터 공급되는 제2 PC수지롤판(40a)의 일면에 액상 바인더수지를 코팅부(118)에서 스프레이 분사와 함께 열풍을 가하여 균일 도포되게 한 후 냉각건조기(124)를 통해 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 제2 PC수지롤판(40a)을 히터를 갖는 제2 롤포밍기(126)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(46)(48)이 성형되게 한다. In addition, the liquid binder resin is applied to one surface of the second PC resin roll plate 40a supplied from the second uncoiler 116 by spraying the coating unit 118 with hot air to uniformly apply the cooling dryer 124. Bending piece for assembling protrusions and assembling grooves on both outer edges while curing the liquid binder resin applied thereto, and passing the second PC resin roll plate 40a coated with the binder resin through a second roll forming machine 126 having a heater. (46) (48) are molded.

이렇게 제1 롤포밍기(26)와 제2 롤포밍기(126)를 거친 제1,제2 PC수지롤판 (4a)(40a)사이에 발포기(28)에 의해 발포된 폴리우레탄 발포단열재(2a)가 개재되게 한 후 열풍공급되는 압착성형기(30)로 압착성형하여서 조립식판넬을 얻고 판넬커팅기(32)로 일정단위폭으로 커팅해줌으로써 본체판(2) 상하면에 PC수지재질 외피판재(4)(6)가 형성된 건축용 조립식판넬(A1)이 제작완성되게 한다. Thus, the polyurethane foam insulation material foamed by the foaming machine 28 between the first and second PC resin roll plates 4a and 40a which have passed through the first roll forming machine 26 and the second roll forming machine 126 ( 2a) is interposed, and then press-molded with a press molding machine 30, which is supplied with hot air, to obtain a prefabricated panel, and to cut a predetermined unit width with the panel cutting machine 32, and the PC resin outer skin member (4) on the upper and lower surfaces of the body plate (4). (6) to form a prefabricated building panel (A1) is completed.

한편 도 13의 제조장치(300)는, 제1 언코일러(16)로부터 공급되는 PC수지롤판(4a)의 일면에 액상 바인더수지를 코팅부(18)에서 스프레이 분사와 함께 열풍을 가하여 균일 도포되게 한 후 냉각건조기(24)를 통해 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 PC수지롤판(4a)을 히터를 갖는 제1 롤포밍기(26)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(42)(44)이 성형되게 한다. Meanwhile, in the manufacturing apparatus 300 of FIG. 13, the liquid binder resin is applied to one surface of the PC resin roll plate 4a supplied from the first uncoiler 16 by applying hot air together with spray spraying from the coating unit 18 so as to be uniformly applied. Then, the liquid binder resin applied through the cooling dryer 24 is cured, and the PC resin roll plate 4a having the binder resin applied and cured is passed through the first roll forming machine 26 having a heater to be assembled at both outer edges. And the bending pieces 42 and 44 for the assembly groove.

또한 제2 언코일러(116)로부터 공급되는 금속롤판(6a) 일면에 액상 바인더수지를 코팅부(118)에서 스프레이 분사와 함께 열풍을 가하여 균일 도포되게 한 후 냉각건조기(24)를 통해 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 금속롤판(6a)을 제2 롤포밍기(126)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(46)(48)이 성형되게 한다. In addition, the liquid binder resin is applied to the surface of the metal roll plate 6a supplied from the second uncoiler 116 by uniformly applying hot air with spray spraying from the coating unit 118, and then the liquid applied through the cooling dryer 24. The binder resin is cured, and the bent pieces 46 and 48 for the assembling protrusions and the assembling grooves are formed on both outer edges while passing through the second roll forming machine 126. .

이렇게 제1 롤포밍기(26)와 제2 롤포밍기(126)를 거친 롤판 사이에 유리섬유매트 공급용 언코일러(29)로부터 공급되는 유리섬유단열재(2b)가 개재되게 한 후 열풍공급되는 압착성형기(30)로 압착성형하여서 조립식판넬을 얻고 판넬커팅기(32)로 일정단위폭으로 커팅해줌으로써 적어도 한면이 PC수지재질인 외피판재(4)(6) 사이에 유리섬유재질의 본체판(2)이 형성된 건축용 조립식판넬(A1)이 제작완성되게 한다. The hot air is supplied after the glass fiber insulation material 2b supplied from the glass fiber mat supply uncoiler 29 is interposed between the roll plates which have passed through the first roll forming machine 26 and the second roll forming machine 126. Press-molding with a press molding machine (30) to obtain a prefabricated panel and by cutting a predetermined unit width with a panel cutting machine (32) between at least one surface of the outer skin member (4) (6) of the PC resin material glass fiber material body plate ( 2) formed building prefabricated panel (A1) to be completed.

도 12에서, 제2 언코일러(116)는 금속롤판(6a)으로 설명하였지만 PC수지롤판(40a)으로 대체될 수 있음을 이해하여야 한다. In FIG. 12, the second uncoiler 116 has been described as the metal roll plate 6a, but it should be understood that it can be replaced by the PC resin roll plate 40a.

상술한 본 발명의 설명에서는 구체적인 실시 예에 관해 설명하였으나, 여러 가지 변형이 본 발명의 범위에서 벗어나지 않고 실시할 수 있다. 따라서 본 발명의 범위는 설명된 실시 예에 의하여 정할 것이 아니고 특허청구범위 및 그 특허청구범위와 균등한 것에 의해 정해 져야 한다. While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. Therefore, the scope of the present invention should not be defined by the described embodiments, but should be defined by the claims and their equivalents.

본 발명의 건축용 조립식판넬(샌드위치 판넬)은 건축물의 내외벽마감판재 또는 지붕마감판재로 이용될 수 있다. Prefabricated building panel (sandwich panel) of the present invention can be used as interior and exterior wall finishing or roof finishing panels of the building.

도 1은 본 발명의 실시 예에 따른 건축용 조립식판넬의 제조장치 개략도,1 is a schematic view of a manufacturing apparatus of a prefabricated panel for building according to an embodiment of the present invention;

도 2 및 도 3은 본 발명 건축용 조립식 판넬의 사시도 및 분해 사시도,2 and 3 are a perspective view and an exploded perspective view of the prefabricated panel for building construction of the present invention,

도 4 내지 도 7은 건축용 조립식판넬 제조장치의 각부에서 작업 상태도,4 to 7 is a working state in each part of the prefabricated panel manufacturing apparatus for building,

도 8은 본 발명의 실시 예에 따른 건축용 조립식판넬의 단면도,8 is a cross-sectional view of the prefabricated building panel according to an embodiment of the present invention,

도 9는 본 발명의 실시예에 따른 건축용 조립식판넬의 변형 일예도,Figure 9 is an example of a modification of the building prefabricated panel according to an embodiment of the present invention,

도 10은 도 9의 단면도,10 is a cross-sectional view of FIG.

도 11은 본 발명의 다른 실시 예에 따른 건축용 조립식판넬의 제조장치 개략도,Figure 11 is a schematic view of the manufacturing apparatus of a prefabricated panel for building according to another embodiment of the present invention,

도 12는 본 발명의 다른 실시 예에 따른 건축용 조립식판넬의 단면도,12 is a sectional view of a prefabricated panel for building according to another embodiment of the present invention;

도 13은 본 발명의 변형 실시 예에 따른 건축용 조립식판넬의 제조장치 개략도.Figure 13 is a schematic view of the manufacturing apparatus of a prefabricated panel for building according to a modified embodiment of the present invention.

<도면의 주요 부분에 대한 부호의 설명> <Explanation of symbols for the main parts of the drawings>

(2)-- 본체판 (4)(6)-- 외피판재(2)-Main body plate (4) (6)-Outer plate material

(2a)-- 발포단열재 (2b)-- 유리섬유단열재(2a)-foam insulation (2b)-fiberglass insulation

(4a)-- PC수지롤판 (6a)-- 금속롤판(4a)-PC resin roll plate (6a)-metal roll plate

(8)-- 바인더수지층 (10)(116)-- 제2 언코일러(8)-Binder Resin Layer (10) (116)-Second Uncoiler

(14)(126)-- 제2 롤포밍기 (16)-- 제1 언코일러(14) (126)-Second Roll Former (16)-First Uncoiler

(18)-- 코팅부 (20)-- 이물질제거 분사기(18)-Coating (20)-Debris Sprayer

(22)-- 열풍 수지액분사기 (24)-- 냉각건조기(22)-Hot air resin spray (24)-Cooling dryer

(26)-- 제1 롤포밍기 (28)-- 발포기(26)-first roll forming machine (28)-foaming machine

(30)-- 압착성형기 (32)-- 판넬커팅기(30)-Crimping Machine (32)-Panel Cutting Machine

Claims (7)

제1 언코일러(16)로부터 공급되는 PC수지롤판(4a)의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(18)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(24)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 PC수지롤판(4a)을 히터를 갖는 제1 롤포밍기(26)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(42)(44)이 성형되게 하며,The liquid binder resin is applied to one surface of the PC resin roll plate 4a supplied from the first uncoiler 16, but the liquid binder resin is spray-sprayed from the coating unit 18 in a hot air environment to uniformly apply the cooling dryer 24. Curing the binder resin coated on the one surface through the through), and through the first roll forming machine 26 having a heater to pass through the PC resin roll plate (4a) coated with the binder resin assembling protrusions and assembly grooves on both sides Bouillon bending pieces 42, 44 are molded, 제2 언코일러(10)로부터 공급되는 금속롤판(6a)을 제2 롤포밍기(14)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(46)(48)이 성형되게 하고, While the metal roll plate 6a supplied from the second uncoiler 10 passes through the second roll forming machine 14, the bending pieces 46 and 48 for the assembling protrusions and the assembling grooves are formed on both outer edges thereof. 상기 제1 롤포밍기(26)와 제2 롤포밍기(14)를 거친 PC수지롤판(4a)과 금속롤판(6a) 사이에 발포기(28)에 의해 발포된 발포단열재가 개재되게 한 후 열풍공급되는 압착성형기(30)로 압착성형하여서 조립식판넬(A)을 얻음을 특징으로 하는 건축용 조립식판넬 제조방법. After the foam insulation material foamed by the foaming machine 28 is interposed between the PC resin roll plate 4a and the metal roll plate 6a which have passed through the first roll forming machine 26 and the second roll forming machine 14. Method of manufacturing a prefabricated panel for building, characterized in that the prefabricated panel (A) is obtained by compression molding with a hot press supplied press molding machine (30). 제1항에 있어서, 상기 코팅부(18)에서의 열풍온도는 20~30℃이고, 제1 롤포밍기(26)의 히팅온도는 130~150℃이며, 압착성형기(30)에서의 열풍온도는 25~50℃임을 특징으로 하는 건축용 조립식판넬 제조방법. The hot air temperature of the coating unit 18 is 20 ~ 30 ℃, the heating temperature of the first roll forming machine 26 is 130 ~ 150 ℃, hot air temperature in the compression molding machine (30) Method of manufacturing a prefabricated panel for building, characterized in that 25 ~ 50 ℃. 제1 언코일러(16)로부터 공급되는 제1 PC수지롤판(4a)의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(18)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(24)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 PC수지롤판(4a)을 히터를 갖는 제1 롤포밍기(26)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(42)(44)이 성형되게 하며, Apply liquid binder resin to one surface of the first PC resin roll plate 4a supplied from the first uncoiler 16, and spray the liquid binder resin in the coating unit 18 in a hot air environment to uniformly apply the cooling dryer. (24) to cure the liquid binder resin applied to the one surface, and through the first roll forming machine 26 having a heater to pass the PC resin roll plate (4a) coated with the binder resin and the assembling protrusions on both sides and To make the bent pieces 42 and 44 for the assembly groove, 제2 언코일러(116)로부터 공급되는 제2 PC수지롤판(40a)의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(118)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(124)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 제2 PC수지롤판(40a)을 히터를 갖는 제2 롤포밍기(126)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(46)(48)이 성형되게 하며,The liquid binder resin is applied to one surface of the second PC resin roll plate 40a supplied from the second uncoiler 116, but the liquid binder resin is spray-sprayed from the coating unit 118 in a hot air environment to uniformly apply the cooling dryer. Curing the liquid binder resin applied to the one surface through the 124, and the second PC resin roll plate (40a) coated with the binder resin is assembled to both outer edges while passing through the second roll forming machine 126 having a heater The bending pieces 46 and 48 for the protrusion and the assembly groove are molded, 상기 제1 롤포밍기(26)와 제2 롤포밍기(126)를 거친 제1,제2 PC수지롤판(4a)(40a) 사이에 발포기(28)에 의해 발포된 발포단열재가 개재되게 한 후 열풍공급되는 압착성형기(30)로 압착성형하여서 조립식판넬(A1)을 얻음을 특징으로 하는 건축용 조립식판넬 제조방법. A foam insulation material foamed by the foaming machine 28 is interposed between the first and second PC resin roll plates 4a and 40a which have passed through the first roll forming machine 26 and the second roll forming machine 126. Method of manufacturing a prefabricated panel for building, characterized in that the prefabricated panel (A1) is obtained by compression molding with a hot press supplied press molding machine (30). 제3항에 있어서, 상기 코팅부(18)에서의 열풍온도는 20~30℃이고, 제1,제2 롤포밍기(26)(14)의 히팅온도는 130~150℃이며, 압착성형기(30)에서의 열풍온도는 25~50℃임을 특징으로 하는 건축용 조립식판넬 제조방법. According to claim 3, wherein the hot air temperature in the coating unit 18 is 20 ~ 30 ℃, the heating temperature of the first and second roll forming machine 26, 14 is 130 ~ 150 ℃, the pressing molding machine ( 30) hot air temperature is 25 ~ 50 ℃ building prefabricated panel manufacturing method characterized in that. 제1 언코일러(16)로부터 공급되는 PC수지롤판(4a)의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(18)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(24)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 PC수지롤판(4a)을 히터를 갖는 제1 롤포밍기(26)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(42)(44)이 성형되게 하며, The liquid binder resin is applied to one surface of the PC resin roll plate 4a supplied from the first uncoiler 16, but the liquid binder resin is spray-sprayed from the coating unit 18 in a hot air environment to uniformly apply the cooling dryer 24. Curing the binder resin coated on the one surface through the through), and through the first roll forming machine 26 having a heater to pass through the PC resin roll plate (4a) coated with the binder resin assembling protrusions and assembly grooves on both sides Bouillon bending pieces 42, 44 are molded, 제2 언코일러(116)로부터 공급가능한 금속롤판과 PC수지롤판중 하나의 일면에 액상 바인더수지를 도포하되 열풍환경의 코팅부(118)에서 액상 바인더수지를 스프레이 분사하여서 균일 도포되게 한 후 냉각건조기(124)를 통해 상기 일면에 도포된 액상 바인더수지를 경화시키고, 바인더수지가 도포 경화된 롤판을 제2 롤포밍기(126)를 통과시키면서 양측외연에 조립돌부 및 조립홈부용 절곡편(46)(48)이 성형되게 하며,The liquid binder resin is applied to one surface of the metal roll plate and the PC resin roll plate which can be supplied from the second uncoiler 116, but is spray-sprayed from the coating unit 118 in a hot air environment to uniformly apply the cooling dryer. Curing the liquid binder resin applied to the one surface through the 124, the bending plate for the assembling protrusion and the assembling groove 46 on both sides while passing through the second roll forming machine 126, the roll plate coated with the binder resin is cured (48) is molded, 상기 제1 롤포밍기(26)와 제2 롤포밍기(126)를 거친 롤판 사이에 유리섬유단열재(2b)가 개재되게 한 후 열풍공급되는 압착성형기(30)로 압착성형하여서 조립식판넬(A)을 얻음을 특징으로 하는 건축용 조립식판넬 제조방법. The prefabricated panel (A) is formed by pressing the glass fiber insulating material 2b between the first roll forming machine 26 and the second roll forming machine 126 through a press molding machine 30 which is supplied with hot air. Method of manufacturing a prefabricated panel for building, characterized in that obtained. 건축용 조립식 판넬에 있어서, In prefabricated panel for building, 발포단열재(2a) 및 매트형 유리섬유단열재(2b) 중 하나로 된 본체판(2)과, 본체판(2)의 양면에 부착되며 각 양측 외연이 조립돌부 및 조립홈부용 절곡편을 갖는 외피판재(4)(6)로 구성하며, 외피판재(4)(6)중 하나 이상이 PC수지판재로 형성하되 상기 PC수지판재와 본체판(2)간은 바인더수지층(8)에 의해 접합 구성함을 특징으로 하는 건축용 조립식판넬. An outer shell member having a main body plate 2 made of one of the foam insulation material 2a and the mat-shaped glass fiber insulation material 2b, and both sides of the main body plate 2, each outer edge having a bent piece for the assembling protrusion and the assembling groove. (4) and (6), wherein at least one of the outer skin members (4) and (6) is formed of a PC resin board member, wherein the PC resin board member and the main body plate (2) are joined by a binder resin layer (8). Prefabricated panel for building characterized in that. 제6항에 있어서, 상기 PC수지판재의 두께는 1~1.5mm임을 특징으로 하는 건축용 조립식판넬. The prefabricated panel for building according to claim 6, wherein the PC resin plate material has a thickness of 1 to 1.5 mm.
KR1020090042254A 2009-05-14 2009-05-14 Prefabricated panel and manufacturing method thereof KR101117951B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020090042254A KR101117951B1 (en) 2009-05-14 2009-05-14 Prefabricated panel and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020090042254A KR101117951B1 (en) 2009-05-14 2009-05-14 Prefabricated panel and manufacturing method thereof

Publications (2)

Publication Number Publication Date
KR20100123184A KR20100123184A (en) 2010-11-24
KR101117951B1 true KR101117951B1 (en) 2012-04-13

Family

ID=43407891

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020090042254A KR101117951B1 (en) 2009-05-14 2009-05-14 Prefabricated panel and manufacturing method thereof

Country Status (1)

Country Link
KR (1) KR101117951B1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101137593B1 (en) * 2011-07-22 2012-04-19 유복선 Apparatus for roll forming of palette using sandwitch panel and manufactured palette for sandwitch panel by that
KR102279226B1 (en) * 2020-12-07 2021-07-19 주식회사 동천 Manufacturing apparatus for sandwich panel with hot press
KR102279229B1 (en) * 2020-12-07 2021-07-19 주식회사 동천 Automatic manufacturing apparatus for sandwich panel
KR102664923B1 (en) * 2023-06-05 2024-05-10 (주)아쿠아 Complex plastic panel and the manufacturing device thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000190348A (en) 1998-12-25 2000-07-11 Hokkai Koki Kk Manufacture of phenol resin foam panel
KR20020020798A (en) * 1999-07-30 2002-03-15 조문수 Surface sheet, sandwich structure and articles using them
KR200340839Y1 (en) * 2003-11-18 2004-02-05 이기하 A assembling panel for construction
KR100792101B1 (en) 2007-06-13 2008-01-04 주식회사 청도맥반석 A monolithic thermal insulating and antishocking material and a preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000190348A (en) 1998-12-25 2000-07-11 Hokkai Koki Kk Manufacture of phenol resin foam panel
KR20020020798A (en) * 1999-07-30 2002-03-15 조문수 Surface sheet, sandwich structure and articles using them
KR200340839Y1 (en) * 2003-11-18 2004-02-05 이기하 A assembling panel for construction
KR100792101B1 (en) 2007-06-13 2008-01-04 주식회사 청도맥반석 A monolithic thermal insulating and antishocking material and a preparation method thereof

Also Published As

Publication number Publication date
KR20100123184A (en) 2010-11-24

Similar Documents

Publication Publication Date Title
US9243836B2 (en) Heat insulation door for a refrigerator having 3 dimensional shapes
KR101117951B1 (en) Prefabricated panel and manufacturing method thereof
CN102472047A (en) Cladding panel and method for manufacturing same
CN111976256A (en) Film manufacturing process for laminated cladding material
KR101143410B1 (en) Color prefabricated panel and manufactureing method thereof
RU2640229C2 (en) Multilayer laminated material for manufacture of heat-insulating panels
KR100768253B1 (en) Wallpaper type decoration pannel
CN103129026B (en) A kind of Metal composite honeycomb decorative plate and manufacture method thereof
KR101018719B1 (en) Waterproof and bendign interionr meterials, manufacturing methode thereof, and finishing methode of furniture and constrution structure body using the same
JP2002052650A (en) Decorative sheet, and decorative material and door using the same
CN201512914U (en) Light decorative plastic-steel composite heated board
KR100891137B1 (en) Method for manufacturing decorating sheet having solid pattern and
KR200336335Y1 (en) Double-composite panel with outer plate support and attached air layer
KR100664447B1 (en) Method for manufacturing steel plate laminated with fabric through automation
JP2002004548A (en) Metal siding
KR20040009456A (en) Insulating Sandwich Panel for Building
KR102410676B1 (en) Non-combustible ceramic panel and manufacturing method thereof
CN218906557U (en) Micro-cement imitation board
KR200392549Y1 (en) A wood patterned sheet with hotmelt sheet
KR102286483B1 (en) Sandwich panel and manufacturing method thereof
CN202339865U (en) Color crystal panel with arc-shaped keys
KR100977825B1 (en) Method for manufacturing a structural panel
EP2529925B1 (en) Flexible finished wood laminate and production process
KR200334329Y1 (en) Composite sandwich panel with finishing material, backing board and insulation
KR100647471B1 (en) Method for producing hybrid stud and the hybrid stud manufactured by using the same

Legal Events

Date Code Title Description
A201 Request for examination
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20150210

Year of fee payment: 4

FPAY Annual fee payment

Payment date: 20160201

Year of fee payment: 5

FPAY Annual fee payment

Payment date: 20170210

Year of fee payment: 6

FPAY Annual fee payment

Payment date: 20180212

Year of fee payment: 7

FPAY Annual fee payment

Payment date: 20190211

Year of fee payment: 8