KR101072531B1 - Solar cell and method for fabricating the same - Google Patents
Solar cell and method for fabricating the same Download PDFInfo
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- KR101072531B1 KR101072531B1 KR1020100007540A KR20100007540A KR101072531B1 KR 101072531 B1 KR101072531 B1 KR 101072531B1 KR 1020100007540 A KR1020100007540 A KR 1020100007540A KR 20100007540 A KR20100007540 A KR 20100007540A KR 101072531 B1 KR101072531 B1 KR 101072531B1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
A solar cell and a method of manufacturing the same are disclosed. A solar cell according to the present invention includes a substrate 100 including a plurality of unit cell regions (a) and a plurality of wiring regions (b) positioned between the unit cell regions (a); A lower electrode 200a formed on the unit cell region a on the substrate 100; A lower connection electrode 200b formed on the wiring area b on the substrate 100 and connected to one side of the lower electrode 200a in the same layer; An optoelectronic device portion 300a formed on the lower electrode 200a and having a plurality of semiconductor layers stacked thereon; A dummy photoelectric device 300b formed on the lower connection electrode 200b in the same layer as the photoelectric device part 300a and having a portion of the semiconductor layer patterned thereon; And an upper electrode 500 formed on the optoelectronic device portion 300a and formed on the patterned dummy photoelectric device 300b and electrically connected to the optoelectronic device portion 300a of the neighboring unit cell region a. Characterized in that it comprises a.
Description
The present invention relates to a solar cell and a method of manufacturing the same. More specifically, the number of pattern processes can be reduced by collectively patterning the lower electrode and the semiconductor layer, and only a part of the upper electrode and the semiconductor layer (for example, the n-type semiconductor layer) can be removed to efficiently form a series method. The present invention relates to a solar cell and a method of manufacturing the same.
Conventional thin film solar cells have a variety of difficulties in actual commercialization because the photoelectric conversion efficiency is less than about 10%. In order to solve this problem, a technique for realizing excellent photoelectric conversion efficiency by connecting a plurality of photoelectric devices in series has been developed.
Looking at a general series solar cell, a method of forming a tandem structure to obtain a good photoelectric conversion efficiency by stacking photoelectric devices, and connecting a plurality of horizontally arranged photoelectric devices in series with electrodes (wiring) The typical method is to obtain the required power.
First, a solar cell having a tandem structure has an advantage in that a larger amount of electricity can be produced in the same substrate area, thereby obtaining an improved photoelectric conversion efficiency than a conventional single junction solar cell. Saitoh et al., For example, used a Plasma Enhanced Chemical Vapor Deposition (PECVD) to form pin-type amorphous silicon (a-Si) / microcrystalline Si (μc-Si) tandem structures. A solar cell was manufactured, wherein the initial conversion efficiency was 9.4% and the stabilized conversion efficiency was 8.5% in an area of 1 cm 2 .
However, the tandem silicon solar cell developed by Saitoh et al. Requires low deposition pressure and high deposition power conditions when forming microcrystalline silicon using PECVD. Therefore, deposition time becomes too long, process conditions are difficult to match, and mass-production efficiency is low. In addition, there is a limit in that the photoelectric conversion efficiency is lowered toward the lower layer due to reflection, refraction or the like occurring between the plurality of layers.
Next, referring to a conventional solar cell of the series connection method, Figure 1 is a view showing the configuration of a conventional solar cell.
Referring to FIG. 1, a conventional solar cell is provided with a
Subsequently, the
However, in the conventional series solar cell, when the connection between the unit cells of the solar cell is made in the wiring area b`, the side surface of the
In particular, in the conventional solar cell, after the first pattern of the lower electrode 11 is formed by the laser scribing method, the
Therefore, the conventional solar cell requires at least three laser scribing processes, which increases the processing time and cost, and reduces the area ratio of the unit cell area (i.e., increases the wiring (dead) area of the solar cell). The photoelectric conversion efficiency is lowered. In this case, in the case of the third pattern, since the
Accordingly, the present invention has been made to solve the above-mentioned problems of the prior art, and the number of pattern processes can be reduced by collectively patterning the lower electrode and the semiconductor layer (for example, laser scribing). It is an object to provide a solar cell and a method of manufacturing the same.
In addition, an object of the present invention is to provide a solar cell having a simpler process and structure and a method of manufacturing the same by removing only a portion (eg, an n-type semiconductor layer) of the upper electrode and the semiconductor layer.
The object of the present invention is a substrate comprising a plurality of unit cell regions and a plurality of wiring regions located between the unit cell regions; A lower electrode formed on the unit cell area on the substrate; A lower connection electrode formed on the wiring area on the substrate and connected to the same layer as one side of the lower electrode; An optoelectronic device portion formed on the lower electrode and having a plurality of semiconductor layers stacked thereon; A dummy photoelectric device formed on the lower connection electrode in the same layer as the optoelectronic device portion and having a portion of the semiconductor layer patterned thereon; And an upper electrode formed on the optoelectronic device portion, the upper electrode being formed on the patterned dummy photoelectric device and electrically connected to the optoelectronic device portion of a neighboring unit cell region. .
In this case, the lower electrode and the optoelectronic device portion may be collectively patterned.
The semiconductor layer may be a semiconductor layer having the least resistance among the stacked semiconductor layers.
The partial semiconductor layer may be an n-type semiconductor layer.
A sidewall insulating layer may be further formed on the wiring area on the substrate and disposed between the lower electrode and the side surface of the optoelectronic device portion and the upper electrode.
In addition, the object of the present invention (a) providing a substrate including a plurality of unit cell region and a plurality of wiring region located between the unit cell region; (b) sequentially forming a lower conductive layer and a plurality of semiconductor layers on the entire surface of the substrate; (c) collectively first patterning the lower conductive layer and the semiconductor layer on the wiring region on the substrate; (d) forming an upper conductive layer on the entire surface of the substrate; And (e) second patterning a portion of the upper conductive layer and the patterned semiconductor layer on the wiring region on the substrate, the second patterning of the semiconductor layer.
In this case, the first patterning may be performed using laser scribing.
The second patterning may be performed using laser scribing or mechanical scribing.
The semiconductor layer may be a semiconductor layer having the least resistance among the stacked semiconductor layers.
The partial semiconductor layer may be an n-type semiconductor layer.
In the step (c), the method may further include forming a sidewall insulating layer in contact with the sidewalls of the patterned lower conductive layer and the patterned semiconductor layer on the wiring area on the substrate.
According to the present invention, the lower electrode and the semiconductor layer are collectively patterned to reduce the number of pattern processes, the process time and the process cost, and to increase the area of the unit cell region.
In addition, according to the present invention, only a part of the upper electrode and the semiconductor layer (for example, the n-type semiconductor layer having the least resistance among the p-, i-, and n-type semiconductor layers) is removed, thereby simplifying the process and structure, and simultaneously connecting in series. It is possible to effectively prevent a short circuit occurring at the time of.
1 is a view showing the configuration of a conventional solar cell.
2 to 6 are views sequentially showing a manufacturing process of a solar cell according to an embodiment of the present invention.
7 is a view illustrating a detailed configuration of an optoelectronic device portion according to an embodiment of the present invention.
8 is a view showing the detailed configuration of another type of optoelectronic device portion according to an embodiment of the present invention.
DETAILED DESCRIPTION The following detailed description of the invention refers to the accompanying drawings that show, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. It should be understood that the various embodiments of the present invention are different but need not be mutually exclusive. For example, certain features, structures, and characteristics described herein may be implemented in other embodiments without departing from the spirit and scope of the invention in connection with an embodiment. It is also to be understood that the position or arrangement of the individual components within each disclosed embodiment may be varied without departing from the spirit and scope of the invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention, if properly described, is defined only by the appended claims, along with the full range of equivalents to which such claims are entitled. In the drawings, like reference numerals refer to the same or similar functions throughout the several aspects, and length, area, thickness, and the like may be exaggerated for convenience.
DETAILED DESCRIPTION Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily implement the present invention.
In the present specification, the unit cell region (a) refers to a region in which a photoelectric device (semiconductor layer) is positioned in the solar cell to perform photoelectric conversion.
In addition, in the present specification, the wiring area (b) refers to an area that is located between the unit cell areas (a) and performs a function of electrically connecting (eg, a series connection method) while separating the unit cells. Meaning, it can be understood as a dead region since substantially no photoelectric conversion occurs.
In addition, in the present specification, the optoelectronic device portion is meant to encompass that one optoelectronic device or a plurality of optoelectronic devices are stacked.
2 to 6 are views sequentially showing a manufacturing process of a solar cell according to an embodiment of the present invention.
First, referring to FIG. 2, a
In this case, texturing may be performed on the surface of the
In this case, a sand blasting method may be used as a representative texturing method. Sand blasting in the present invention includes both dry blasting for etching by etching the etching particles with compressed air and wet blasting for etching by etching the etching particles together with the liquid. On the other hand, the etching particles used in the sand blasting of the present invention can be used without limitation, particles that can form irregularities on the substrate by physical impact, such as sand, small metal.
Subsequently, an antireflection layer (not shown) may be formed on the
The method of forming the reflective ring layer may include low pressure chemical vapor deposition (LPCVD), plasma enhanced chemical vapor deposition (PECVD), and the like.
Subsequently, a lower
The lower
Subsequently, a
The
Next, referring to FIG. 3, the lower
The
In the following description, the patterned lower
The
The
Next, referring to FIG. 4, the
The method of forming the
Next, referring to FIG. 5, an upper
The method of forming the upper
Next, referring to FIG. 6, only a portion of the upper
The
In more detail, among the patterned
Meanwhile, the
In this case, the dummy
In addition, the
As described above, the solar cell according to the exemplary embodiment of the present invention may reduce the number of pattern processes compared to the conventional three times by performing only two pattern processes 10 and 20 in total. That is, since the solar cell of the present invention patterns the lower
In addition, only a part of the
As a result, in the present invention, only the n-type silicon layer having a relatively low resistance of the dummy
Optoelectronic device Configuration
7 is a view illustrating a detailed configuration of an optoelectronic device portion according to an embodiment of the present invention.
Referring to FIG. 7, the
Subsequently, the first, second, and third amorphous silicon layers may be subjected to high temperature heat treatment to crystallize. That is, the first amorphous silicon layer is the first
Crystallization methods of the first, second, and third amorphous silicon layers include solid phase crystallization (SPC), excimer laser annealing (ELA), sequential lateral solidification (SLS), metal induced crystallization (MIC), and metal induced lateral crystallization (MILC). Can be used. Since the crystallization method of such amorphous silicon is a known technique, a detailed description thereof will be omitted herein.
In the above description, the first, second, and third amorphous silicon layers are all formed, but the crystallization is performed simultaneously. However, the present invention is not limited thereto. For example, the crystallization process may be performed separately for each amorphous silicon layer, and the two amorphous silicon layers may simultaneously undergo a crystallization process and the other amorphous silicon layer may be separately crystallized.
The polycrystalline
On the other hand, in addition to p, i, n type, the polycrystalline
Although not shown, a defect removal process may be further performed to further improve the properties of the polycrystalline silicon layers 311, 312, and 313. In the present invention, the polycrystalline silicon layer may be subjected to high temperature heat treatment or hydrogen plasma treatment to remove defects (eg, impurities and dangling bonds) present in the polycrystalline silicon layer.
On the other hand, if the
8 is a view showing the detailed configuration of another type of optoelectronic device portion according to an embodiment of the present invention.
Referring to FIG. 8, another
Although not shown, a connection layer (not shown), which is a transparent conductor, may be further formed between the polycrystalline
In the foregoing detailed description, the present invention has been described by specific embodiments such as specific components and the like, but the embodiments and drawings are provided only to help a more general understanding of the present invention, and the present invention is limited to the above embodiments. However, one of ordinary skill in the art can make various modifications and variations from this description. Therefore, the spirit of the present invention should not be construed as being limited to the above-described embodiments, and all of the equivalents or equivalents of the claims, as well as the following claims, I will say.
100: substrate
200: lower conductive layer
200a: lower electrode
200b: lower connection electrode
300: semiconductor layer (silicon layer)
300a: photoelectric element (photoelectric element)
300b: dummy photoelectric device
310: polycrystalline photoelectric device
320: amorphous photoelectric device
400: sidewall insulation layer
500: upper electrode
510: upper conductive layer
Claims (11)
A lower electrode formed on the unit cell area on the substrate;
A lower connection electrode formed on the wiring area on the substrate and connected to the same layer as one side of the lower electrode;
An optoelectronic device portion formed on the lower electrode and having a plurality of semiconductor layers stacked thereon;
A dummy photoelectric device formed on the lower connection electrode in the same layer as the optoelectronic device portion and patterned with an n-type semiconductor layer, the semiconductor layer having the least resistance among the stacked semiconductor layers; And
An upper electrode formed on the optoelectronic device portion, the upper electrode being formed on the patterned dummy photoelectric device and electrically connected to the optoelectronic device portion of a neighboring unit cell region
Solar cell comprising a.
And the lower electrode and the optoelectronic device portion are collectively patterned.
And a sidewall insulating layer disposed on the wiring region on the substrate and positioned between the side surface of the lower electrode and the optoelectronic device portion and the upper electrode.
(b) sequentially forming a lower conductive layer and a plurality of semiconductor layers on the entire surface of the substrate;
(c) collectively first patterning the lower conductive layer and the semiconductor layer on the wiring region on the substrate;
(d) forming an upper conductive layer on the entire surface of the substrate; And
(e) second patterning an n-type semiconductor layer, the semiconductor layer having the least resistance among the upper conductive layer and the patterned semiconductor layer on the wiring region on the substrate;
Method for manufacturing a solar cell comprising a.
The first patterning method of manufacturing a solar cell, characterized in that performed using laser scribing.
The second patterning method of manufacturing a solar cell, characterized in that performed using laser scribing or mechanical scribing.
The step (c) further comprises the step of forming a sidewall insulating layer in contact with the side of the patterned lower conductive layer and the patterned semiconductor layer on the wiring area on the substrate.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2005101384A (en) | 2003-09-26 | 2005-04-14 | Sanyo Electric Co Ltd | Photovoltaic device and its manufacturing method |
JP2006222416A (en) | 2005-01-14 | 2006-08-24 | Semiconductor Energy Lab Co Ltd | Formation method for solar cell |
US20090014052A1 (en) * | 2005-10-07 | 2009-01-15 | Borden Peter G | Module having an improved thin film solar cell interconnect |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2005101384A (en) | 2003-09-26 | 2005-04-14 | Sanyo Electric Co Ltd | Photovoltaic device and its manufacturing method |
JP2006222416A (en) | 2005-01-14 | 2006-08-24 | Semiconductor Energy Lab Co Ltd | Formation method for solar cell |
US20090014052A1 (en) * | 2005-10-07 | 2009-01-15 | Borden Peter G | Module having an improved thin film solar cell interconnect |
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