KR101036724B1 - Manufacturing method of calorific plate and manufacturing device - Google Patents

Manufacturing method of calorific plate and manufacturing device Download PDF

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KR101036724B1
KR101036724B1 KR1020110022635A KR20110022635A KR101036724B1 KR 101036724 B1 KR101036724 B1 KR 101036724B1 KR 1020110022635 A KR1020110022635 A KR 1020110022635A KR 20110022635 A KR20110022635 A KR 20110022635A KR 101036724 B1 KR101036724 B1 KR 101036724B1
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paper
heating element
tenter
carbon
coating liquid
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Korean (ko)
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박용준
전찬익
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박용준
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/84Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising combined with mechanical treatment
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties

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  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

PURPOSE: A method for manufacturing a surface heater is provided to uniformly maintain carbon coating thickness and coating surface and to reduce heating deviation. CONSTITUTION: A method for manufacturing a surface heater comprises: a step of weaving warp of 800-1200 denier and weft of 130-1700 denier to form a fabric paper(S1); a step of mixing water, carbon black, P.V.A, dispersing agent, antifoaming agent, and antioxidant in weight ratio of 60-70:10-20:5-15:1-3:1-3:1-3 and stirring for 8-16 hours to prepare a coating mixture(S2); a step of pulverizing the coating mixture in a nanoparticluar state(S3); a step of impregnating the fabric paper in the carbon coating liquid(S5); and a step of transferring the both ends of the fabric in longitudinal direction and drying(S6).

Description

면상발열체 제조방법 및 그에 따른 제조장치{Manufacturing method of calorific plate and manufacturing device}Planar heating element manufacturing method and manufacturing apparatus according to it {Manufacturing method of calorific plate and manufacturing device}

본 발명은 면상발열체 제조방법 및 그에 따른 제조장치에 관한 것으로, 보다 상세하게는 전기저항에 의해 발열특성을 나타내는 카본을 이용한 면상발열체 제조방법 및 그에 따른 제조장치에 관한 것이다.The present invention relates to a planar heating element manufacturing method and a manufacturing apparatus according to the present invention, and more particularly to a planar heating element manufacturing method using a carbon exhibiting heat generating characteristics by the electrical resistance and a manufacturing apparatus according to it.

통상적으로 면상발열체는 카본이 전기 통전시 저항에 의해 발열하는 특성을 이용하여 상용화된 것으로, 제작이 간편하고 온도조절이 용이한 이점으로 인해 가정 및 농업, 공업용 난방장치뿐만 아니라 의료용 온열기, 차량용난방시트 등으로 널리 사용되고 있다.In general, the planar heating element is commercialized using the characteristics that carbon generates heat by resistance when it is energized, and is easy to manufacture and easy to control temperature. Widely used.

종래에 면상발열체는 자체 저항성이 있는 탄소섬유사를 교차 직조하여서 발열직물을 형성하고, 종방향이나 횡방향으로 한 쌍이상의 전극을 배치하여 이 전극에 전류를 공급하여 주면 탄소섬유사 자체 저항에 의해 열이 발생되도록 하고 있지만, 탄소섬유사가 고가이므로 제조비용이 높게 책정될 수 밖에 없고, 특히 탄소섬유가 가진 재질 특성상 탄성이 강하고 유연성이 떨어지므로 난방시트를 포함하는 굽히거나 접는용도로 적용이 불가능한 실정이다..Conventionally, the planar heating element forms a heat generating fabric by cross weaving a carbon fiber yarn having self-resistance, and by arranging one or more pairs of electrodes in the longitudinal direction or the transverse direction to supply current to the electrodes, the carbon fiber yarn self-resistance is achieved. Although heat is generated, the manufacturing cost is inevitably high because carbon fiber yarns are expensive, and in particular, carbon fiber yarns have high elasticity and low flexibility, and thus are not applicable to bending or folding applications including heating sheets. to be..

이에 종래에 개시된 면상발열체를 살펴보면, 특허공개번호 제2006-0124866호에서 면사를 원사로 하여 일정한 간격으로 교차직조하되, 경사에 위사를 감아서 직조하고, 전도성 액상카본에 직조된 직물을 1, 2, 3차 함침하여 카본코팅 발열직물을 제조하고 있다.Looking at the planar heating element disclosed in the prior art, in Korean Patent Publication No. 2006-0124866, a cotton yarn as a yarn to cross weave at regular intervals, weaving by wrapping the weft on the warp, the fabric woven in a conductive liquid carbon 1, 2 , Impregnated 3 times to produce a carbon coated heating fabric.

또, 특허등록번호 제 10-0783184호에서 면 또는 혼방직물에 카본블랙을 침지하고 직물에 일정한 저항치를 부여하여 평직 또는 능직으로 직조한 발열직물의 변조직에 전극선으로서 복수개의 석동선을 사용하여 직조하므로, 소비전력 감소 및 원적외선 방출, 전자파 방지, 습식 공사에 사용가능, 취급이 용이하도록 하고 있다.Further, in Patent Registration No. 10-0783184, carbon black is immersed in cotton or blended fabric and given a certain resistance to the fabric, and a plurality of copper wires are used as the electrode wires to the modulated fabric of the heating fabric woven in plain or twill weave. Therefore, it is possible to reduce power consumption, far-infrared emission, electromagnetic wave prevention, wet construction, and to handle easily.

그러나, 상기 종래기술은 직물상에 카본성분을 코팅하는 방식으로 면상발열체를 제조하는 기술이지만, 불균일한 카본의 코팅두께 및 코팅면으로 인해 불량률이 증가하고, 이는 성능저하로 이어지는 문제점이 따랐다.However, the prior art is a technique for producing a planar heating element by coating a carbon component on the fabric, but due to the coating thickness and coating surface of the non-uniform carbon, the defect rate is increased, which leads to a performance degradation.

즉, 카본이 코팅된 직물지가 건조공정을 수행하기 위해 횡방향으로 이송되므로 액상의 코팅액이 중력에 의해 직물의 저면으로 흘러내려 직물지의 상면 코팅두께는 얇아지고, 저면코팅두께는 두꺼워지는 현상이 발생됨에 따라 서로 상이한 코팅두께로 인해 저항값이 가변되어 구역별 발열편차가 심하게 발생되는 문제점이 따랐다.That is, since the carbon coated fabric paper is transported in the transverse direction to perform the drying process, the liquid coating liquid flows to the bottom of the fabric by gravity, resulting in a thinner top coating thickness and a thicker bottom coating thickness. Due to the different coating thickness, the resistance value is variable, causing a problem of severely generated heating deviations for each zone.

또, 코팅된 카본이 건조공정을 통하여 고형화되기까지 자유변형되면서 직물지에 긴밀하게 밀착되지 못하고 들뜨거나 늘어진 상태로 고형화됨에 따라 부분적인 전기저항값이 가변됨과 더불어 사용중 카본이 입자상태로 떨어져 방전으로 인한 화재의 위험성으로 부터 안전성이 확보되지 못하는 문제점이 따랐다.In addition, as the coated carbon is freely deformed until it solidifies through a drying process, it is not tightly adhered to the textile paper and solidified in a lifted or slack state, so that the partial electric resistance value is changed and carbon is dropped into the particulate state during use, resulting from discharge. There was a problem that safety was not secured from the danger of fire.

뿐만 아니라, 코팅된 직물지가 건조공정 중에 팽팽하게 유지되지 못하고 주름지거나 부분적으로 느슨한 상태에서 카본액이 고형화되면, 구역별로 전극사이의 카본코팅된 원사길이가 가변되어 발열편차가 발생되고, 특히 후공정인 PET코팅공정을 수행시 코팅면이 고루지 못한 요철면으로 형성되어 코팅불량으로 이어지는 폐단이 따랐다.In addition, when the coated fabric is not kept taut during the drying process and the carbon solution solidifies in a wrinkled or partially loose state, the length of the carbon coated yarn between the electrodes is varied for each zone to generate a heat generation deviation. When carrying out the PET coating process, the coated surface was formed as an uneven surface, which leads to poor coating.

이에 따라 본 발명은 상기한 문제점을 해결하기 위해 착안 된 것으로서, 카본코팅 두께 및 코팅면을 균일하게 유지하여 서로 상이한 저항값으로 인한 발열편차를 줄이면서 발열안전성을 확보하고, 또 후공정인 PET코팅공정을 수행시 카본코팅직물지의 주름으로 인한 코팅불량을 방지하기 위한 면상발열체 제조방법 및 그에 따른 제조장치를 제공하는 것에 그 목적이 있다.Accordingly, the present invention has been conceived to solve the above problems, by maintaining the carbon coating thickness and coating surface uniformly to ensure the heating safety while reducing the heating deviation due to different resistance values, and PET coating, which is a post-process An object of the present invention is to provide a planar heating element manufacturing method and a manufacturing apparatus according to the method for preventing coating defects due to wrinkles of the carbon coated fabric paper during the process.

이러한 목적을 달성하기 위해 본 발명의 특징은, 800~1200데니어 경사와 1300~1700데니어 위사를 제직하면서 경사방향으로 적어도 2개소에 극선(T1)을 함께 위입하여 직물지(T)를 형성하는 단계(S1); 물: 카본블랙: P.V.A : 분산제 : 소포제: 산화방지제의 비를 60~70 : 10~20 : 5~15 : 1~3 : 1~3 : 1~3 중량비율로 배합한 후, 8~16시간 교반 숙성하여 코팅혼합물을 제조하는 단계(S2); 상기 코팅혼합물을 나노입자상태로 분쇄하는 단계(S3); 상기 분쇄된 코팅혼합물 : E.V.A : 바인더의 비를 70~80 : 15~35: 1~3 중량비율로 배합하여 카본코팅액을 제조하는 단계(S4); 상기 카본코팅액에 직물지(T)를 함침코팅하는 단계(S5); 상기 카본코팅액이 코팅된 직물지(T)의 양단을 당긴상태로 종방향으로 이송하며 건조하는 텐터단계(S6); 및 상기 코팅후 건조된 직물지(T)의 양면을 가열압착하는 단계(S7);를 거쳐 제조되는 것을 특징으로 한다.In order to achieve the above object, the present invention is characterized in that the step of weaving 800 ~ 1200 denier warp yarn and 1300 ~ 1700 denier weft yarns together with at least two poles (T1) in the inclined direction to form a woven paper (T) ( S1); Water: carbon black: PVA: dispersant: antifoam: antioxidant ratio of 60 to 70: 10 to 20: 5 to 15: 1 to 3: 1 to 3: 1 to 3 by weight ratio, and then 8 to 16 hours Aging aging to prepare a coating mixture (S2); Grinding the coating mixture into a nanoparticle state (S3); Preparing a carbon coating solution by mixing the pulverized coating mixture: E.V.A: binder at a ratio of 70 to 80:15 to 35: 1 to 3 by weight (S4); Impregnating and coating the textile paper (T) on the carbon coating liquid (S5); A tenter step (S6) of transferring the carbon coating liquid coated textile paper (T) in a longitudinal direction while pulling the ends; And heat-pressing the both sides of the fabric paper (T) dried after the coating (S7).

이때, 상기 경사와 위사는 헤라크론사 또는 TC면사를 사용하는 것을 특징으로 한다.At this time, the warp and weft is characterized in that using the herakron yarn or TC cotton yarn.

또한, 상기 직물지(T)는 면적당 경사 : 위사의 제직개수가 1:1~2비율로 형성되는 것을 특징으로 한다.In addition, the textile paper (T) is characterized in that the inclination per area: the number of weaving weft yarn is formed in a ratio of 1: 1 to 2.

또한, 상기 직물지(T)는 가장자리부에 경사방향으로 텐터고정띠(T2)가 더 구비되는 것을 특징으로 한다.In addition, the textile paper (T) is characterized in that the tenter fixing belt (T2) is further provided in the inclined direction at the edge portion.

또한, 상기 텐터단계(S6)는 1~3회에 걸쳐 연속수행되는 것을 특징으로 한다.In addition, the tenter step (S6) is characterized in that it is continuously performed one to three times.

그리고, 직물지(T)를 공급하는 언와인더부(U)와, 코팅이 완료된 직물지(T)를 권취하는 리와인더부(R)가 구비되는 면상발열체 제조장치에 있어서, 상기 언와인더부(U) 전방에 설치되어 카본코팅액이 저장되고, 직물지(T)가 카본코팅액을 통과하도록 안내하는 함침롤러(12)가 구비되는 함침조(10); 상기 함침조(10) 상부에 설치되고, 카본코팅액이 코팅된 직물지(T)를 탈수하는 한 쌍의 프레스롤러(20); 상기 프레스롤러(20) 상부에 설치되고, 직물지(T)의 양단을 클램핑한 상태로 양측으로 당기면서 종방향으로 이송하도록 턴터핀(32a)이 구비되는 한 쌍의 이송밸트(32)와, 이송밸트(32)를 수용한 상태로 열풍을 공급하는 드라이룸(34)이 구비되는 텐터부(30); 및 상기 텐터부(30)를 통과한 코팅직물지(T)와 직접적으로 면접되어 가열건조하도록 1~3개의 히팅롤러(42)가 구비되는 직열건조부(40);를 포함하여 이루어지는 것을 특징으로 한다.In the planar heating element manufacturing apparatus provided with an unwinder unit (U) for supplying textile paper (T) and a rewinder unit (R) for winding up the coated textile paper (T), the unwinder unit (U) is provided in front. It is installed in the carbon coating liquid is stored, the impregnation tank 10 is provided with an impregnation roller 12 for guiding the textile paper (T) to pass through the carbon coating liquid; A pair of press rollers 20 installed on the impregnation tank 10 and dewatering the textile paper T coated with the carbon coating liquid; A pair of transfer belts 32 which are installed on the press roller 20 and provided with turner pins 32a so as to transfer them in the longitudinal direction while pulling both ends of the fabric paper T in a clamped state, A tenter unit 30 having a dry room 34 for supplying hot air in a state in which the belt 32 is accommodated; And a direct heat drying unit (40) having one to three heating rollers (42) to be directly interviewed with the coated fabric paper (T) passing through the tenter unit (30) to heat-dry. .

이때, 상기 한 쌍의 이송밸트(32)는 길이방향이 종방향으로 설치되어 카본코팅액이 코팅된 직물지(T)가 종방향으로 이송되며 건조되도록 구비되는 것을 특징으로 한다.At this time, the pair of conveying belt 32 is characterized in that the longitudinal direction is installed in the longitudinal direction is provided with a carbon coating liquid coated textile paper (T) is transported in the longitudinal direction and dried.

또한, 상기 텐터부(30)의 드라이룸(34)은 양측이 개방된 상태로 내부에 이송밸트(32)가 궤적운동하도록 안내하는 가이드롤러(36a)가 구비되는 드라이룸본체(36)와, 드라이룸본체(36)의 양측 개방부를 개폐하도록 구비되고 내부에 히터(38a)가 설치되는 히팅도어(38)를 포함하여 구성되는 것을 특징으로 한다.In addition, the dry room 34 of the tenter unit 30 has a dry room body 36 provided with guide rollers 36a for guiding the transport belt 32 to move in a state in which both sides are open, and It is characterized in that it comprises a heating door 38 is provided to open and close both sides of the dry room body 36, the heater 38a is installed therein.

또한, 상기 텐터부(30)의 드라이룸(34)은 상부에서 하부로 갈수록 폭이 확장되는 상협하광(上狹下廣)구조로 형성되는 것을 특징으로 한다.In addition, the dry room 34 of the tenter portion 30 is characterized in that it is formed in the upper narrow lower light (上 狹 下 狹) structure is expanded in width from top to bottom.

또한, 상기 직열건조부(40)를 통과한 직물지(T)의 양면을 가열압착하도록 한 쌍의 히팅롤러(52)가 설치되는 직열성형부(50)가 구비되는 것을 특징으로 한다.In addition, it characterized in that the heat-forming part 50 is provided with a pair of heating rollers 52 are installed to heat-compress both sides of the fabric paper (T) passing through the heat-drying unit 40.

이상의 구성 및 작용에 의하면, 본 발명은 카본코팅된 직물지가 종방향으로 이송되면서 건조공정이 수행되므로 이송중 카본코팅액의 흘러내림현상이 방지되어 카본코팅 두께 및 코팅면이 균일하게 유지됨에 따라 서로 상이한 저항값으로 인한 발열편차가 방지되면서 발열안전성이 확보되고, 또 직열성형부에 의해 카본코팅된 직물이 가열압착되어 직물지의 주름발생 및 카본코팅의 들뜸현상이 방지되어 후공정인 PET코팅공정에서의 코팅불량이 방지되는 효과가 있다.According to the above configuration and operation, the present invention is different from each other as the carbon coated textile paper is transported in the longitudinal direction so that the drying process is performed to prevent the carbon coating liquid from flowing down during the transfer, thereby maintaining the carbon coating thickness and coating surface uniformly. Heat resistance is secured by preventing heat deviation due to resistance value, and the carbon coated fabric is heat-pressed by the heat injection molding part to prevent wrinkles on the fabric and lifting of carbon coating. It is effective in preventing coating defects.

도 1은 본 발명에 따른 면상발열체 제조방법를 계략적으로 나타내는 블록도.
도 2a 내지 2b는 본 발명에 따른 면상발열체 제조방법을 통하여 제조된 직물지를 나타내는 구성도.
도 3는 본 발명에 따른 면상발열체 제조장치를 전체적으로 나타내는 구성도.
1 is a block diagram schematically showing a method for producing a planar heating element according to the present invention.
Figure 2a to 2b is a block diagram showing the fabric produced by the planar heating element manufacturing method according to the present invention.
Figure 3 is a schematic view showing the planar heating element manufacturing apparatus according to the invention as a whole.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 면상발열체 제조방법를 계략적으로 나타내는 블록도이고, 도 2a 내지 2b는 본 발명에 따른 면상발열체 제조방법을 통하여 제조된 직물지를 나타내는 구성도이다.1 is a block diagram schematically showing a planar heating element manufacturing method according to the present invention, Figures 2a to 2b is a block diagram showing a fabric paper produced through the planar heating element manufacturing method according to the present invention.

본 발명은 면상발열체 제조방법 및 그에 따른 제조장치에 관련되며, 이때 면상발열체 제조방법 및 그에 따른 제조장치는 카본코팅 두께 및 코팅면을 균일하게 유지하여 서로 상이한 저항값으로 인한 발열편차를 줄이면서 발열안전성을 확보하고, 또 후공정인 PET코팅공정을 수행시 카본코팅직물지의 주름으로 인한 코팅불량을 방지하기 위한 것으로, 여기서 면상발열체 제조방법은 직물지 제직단계(S1), 코팅혼합물 제조단계(S2), 분쇄단계(S3), 카본코팅액 제조단계(S4), 함침코팅단계(S5), 텐터단계(S6), 가열압착단계(S7)를 포함하여 이루어지는바, 이에 따른 상세한 설명은 후술하는 내용에서 단계별로 상세하게 설명한다.The present invention relates to a planar heating element manufacturing method and a manufacturing apparatus according to this, wherein the planar heating element manufacturing method and the manufacturing apparatus according to the heat generation while reducing the heating deviation due to different resistance values by maintaining the carbon coating thickness and coating surface uniformly In order to ensure safety and prevent coating defects due to wrinkles of the carbon coated fabric paper when performing the PET coating process, the planar heating element manufacturing method is the fabric paper weaving step (S1), the coating mixture manufacturing step (S2) , Including the grinding step (S3), carbon coating solution manufacturing step (S4), impregnating coating step (S5), tenter step (S6), heat pressing step (S7), the detailed description thereof will be described step by step in the following description It demonstrates in detail as follows.

1. 직물지 제직단계1. Textile paper weaving stage

본 발명에 따른 직물지 제직단계(S1)는 800~1200데니어 경사와 1300~1700데니어 위사를 제직하면서 경사방향으로 적어도 2개소에 극선(T1)을 함께 위입하여 직물지(T)를 형성한다.The weaving paper weaving step (S1) according to the present invention forms a fabric paper (T) by enclosing the polar wire (T1) in at least two places in the inclined direction while weaving 800 to 1200 denier warp yarn and 1300 to 1700 denier weft yarn.

경사와 위사는 헤라크론사 또는 TC면사를 사용하고, 직기를 사용하여 평직 또는 후레이조직으로 제직한다. 그리고 직물지(T) 양단에 극선(T1)을 위입하여 일체로 제직하되, 극선(T1)은 석분이 코팅된 석동선으로서, 도 2a처럼 직물지(T) 양측에 각각 4~16개씩 경사방향으로 위입하거나 도 2b에 도시된 바와 같이 중앙부에 극선(T1)을 한 쌍으로 더 추가 위입하여 직물지(T)를 절반으로 절개하여 사용한다. 이때 극선(T1)은 이중 빔장치 또는 그릴대에 의해 정경하지 아니하고 위입하고, 또 후공정인 표면을 마감하는 우레탄코팅 또는 PET코팅, P.V.C코팅 공정 중에 경ㆍ위사와 극선(T1)의 접착력을 높이기 위해 극선(T1)은 TC면사와 함께 위입하는 것이 바람직하다.The warp and weft yarns are made of herakron yarn or TC cotton yarn and are woven into plain or fray tissue using a loom. And weaving integrally by inserting the pole line (T1) at both ends of the fabric paper (T), the pole line (T1) is a stone line coated stone line, as shown in Figure 2a each of the 4 to 16 pieces in the inclined direction on both sides of the paper (T) Alternatively, as shown in FIG. 2B, a pair of pole lines T1 are additionally added to the center portion to cut the fabric paper T in half. At this time, the pole line T1 is not inclined by the double beam device or the grill stand, and the adhesion between the light and weft yarn and the pole line T1 is increased during the urethane coating, PET coating, and PVC coating process. For this reason, the polar wire T1 is preferably enclosed together with the TC cotton yarn.

그리고, 직물지(T)는 면적당(예컨대 가로 1인치 * 세로 1인치) 경사 : 위사의 제직개수가 1:1~2비율로 형성되고, 또 경사 대비 높은 데니어의 위사를 사용되는바, 바람직하게는 1000데니어의 경사를 1mm간격으로 배치하고, 1500데니어의 위사를 0.6mm간격으로 배치하는 것이 바람직하다. 이에 직물지(T1) 면적당 위사의 개수가 경사보다 증가함은 물론 경사 대비 위사가 굵은 데니어로 형성됨에 따라 극선과 직접적으로 연결된 위사를 통한 전기 통전성이 향상됨은 물론 통전중 전기안전성이 확보된다.And, the fabric paper (T) is an area (for example, 1 inch * 1 inch long) inclination: the number of weaving weft yarn is formed in a ratio of 1: 1 to 2, and the denier weft yarn is used, preferably higher than the inclination, preferably It is preferable to arrange the inclination of 1000 denier at 1 mm intervals and to arrange the weft of 1500 denier at 0.6 mm intervals. Accordingly, the number of wefts per area of the paper (T1) increases as well as the inclination, and as the wefts are formed with thicker deniers than the inclination, the electrical conductance is improved through the weft yarns directly connected to the pole line, and the electrical safety is secured while the electricity is flowing.

또, 상기 직물지(T)는 가장자리부에 경사방향으로 텐터고정띠(T2)가 더 제직된다. 텐터고정띠(T2)는 극선(T1) 외측에 경사방향으로 제직되어 후술하는 텐터단계(S6)에서 텐터핀(32a)이 체결될 자리를 확보하게 된다. 이에 텐터핀(32a)이 텐터고정띠(T2)에 체결된 상태로 직물지(T)를 양측방향으로 당김에 따라 텐터핀(32a)의 당기는 직접적인 힘이 텐터고정띠(T2)에 집중되어 극선(T1) 또는 직물지(T)의 가장자리부 변형 및 손상이 방지된다. 그리고 텐터고정띠(T2)는 텐터공정이 완료된 후 별도의 후공정을 통하여 제거된다.In addition, the fabric paper (T) is further woven tenter fixing band (T2) in the oblique direction at the edge portion. The tenter fixing strip T2 is woven in the oblique direction outside the pole line T1 to secure a position to which the tenter pin 32a is to be fastened in the tenter step S6 described later. Accordingly, as the tenter pin 32a is fastened to the tenter fixing belt T2, the pulling force of the tenter pin 32a is concentrated on the tenter fixing belt T2 as the fabric paper T is pulled in both directions. T1) or the edge deformation and damage of the textile paper T are prevented. And the tenter fixing strip (T2) is removed through a separate post process after the tenter process is completed.

2. 코팅혼합물을 제조단계2. Preparation of coating mixture

본 발명에 따른 코팅혼합물 제조단계(S2)는 물: 카본블랙: P.V.A : 분산제 : 소포제: 산화방지제의 비를 60~70 : 10~20 : 5~15 : 1~3 : 1~3 : 1~3 중량비율로 배합한 후, 8~16시간 교반 숙성하여 코팅혼합물을 제조한다.Coating mixture manufacturing step according to the invention (S2) is water: carbon black: PVA: dispersant: antifoam: antioxidant ratio of 60 to 70: 10 to 20: 5 to 15: 1 to 3: 1 to 3: 1 to 1 After blending in 3 weight ratio, stirring and aging for 8 to 16 hours to prepare a coating mixture.

여기서 분산제는 원료를 고루 분해하는 역할을 수행하고, 소포제는 교반중 거품발생을 방지하기 위해 투입되며, P.V.A는 JP-18을 사용하며 상온수에 교반하면서 투입하여 5~10분간 분산시킨 후, 용해효율을 높이기 위해 90~95도에서 30~60분간 교반하며, 산화방지제는 kumanox-13을 사용하고 카본블랙과 극선으로 사용되는 석동선의 산화를 방지하는 역할을 수행한다.Here, the dispersant plays a role of evenly decomposing the raw material, the antifoaming agent is added to prevent the foaming during stirring, PVA is used to disperse for 5-10 minutes by stirring in room temperature water using JP-18, dissolution efficiency Agitated for 30 to 60 minutes at 90-95 degrees to increase the temperature, antioxidants use kumanox-13 and serve to prevent oxidation of the copper wire used as carbon black and polar wire.

이때, 코팅혼합물은 물, 카본블랙, P.V.A, 분산제, 소포제, 산화방지제를 교반기에 투입하고, 8~16시간에 걸쳐 장시간 교반하는바, 이는 교반중 발생되는 열에 의해 각각의 혼합물 입자가 고르게 배합됨은 물론 카본블랙 입자상으로 물을 포함하는 혼합성분들이 신속하게 침투하여 이후 공정인 분쇄단계에서 쉽게 분쇄되는 이점이 있다. At this time, the coating mixture is added to the water, carbon black, PVA, dispersant, antifoaming agent, antioxidant to the stirrer and stirred for a long time over 8 to 16 hours, which is that each mixture particles are evenly blended by the heat generated during stirring. Of course, there is an advantage that the mixed components including water into the carbon black particles quickly penetrates easily in the subsequent grinding step.

3. 코팅혼합물 분쇄단계3. Grinding of the coating mixture

본 발명에 따른 분쇄단계(S3)는 상기 코팅혼합물을 나노입자상태로 분쇄한다. 상기 코팅혼합물을 제조단계를 거쳐 배합된 코팅혼합물을 분쇄기에 투입하여 1~500나노입자상태로 분쇄한다. In the grinding step S3 according to the present invention, the coating mixture is pulverized into a nanoparticle state. The coating mixture blended through the manufacturing step is put into a grinder to grind to 1 ~ 500 nanoparticles.

4. 카본코팅액을 제조단계4. Manufacturing step of carbon coating liquid

본 발명에 따른 카본코팅액 제조단계(S4)는 상기 분쇄된 코팅혼합물 : E.V.A : 바인더의 비를 70~80 : 15~35: 1~3 중량비율로 배합하여 카본코팅액을 제조한다. E.V.A는 후술하는 함침코팅단계(S5)에서 카본블랙을 고루 분포시킴과 동시에 접착력을 향상시키고, 바인더는 카본블랙의 접착력 및 내마모성을 향상시키는 기능을 수행하고 BP-20V,BP-22V 중 택일하여 사용한다. Carbon coating solution manufacturing step (S4) according to the present invention is prepared by mixing the ratio of the crushed coating mixture: E.V.A: binder in a weight ratio of 70 ~ 80: 15 ~ 35: 1-3. EVA evenly distributes the carbon black in the impregnating coating step (S5) to be described later and improves the adhesive strength, and the binder performs the function of improving the adhesion and wear resistance of the carbon black, and is selected from BP-20V and BP-22V. do.

5. 함침코팅단계5. Impregnation Coating Step

본 발명에 따른 함침코팅단계(S5)는 상기 카본코팅액에 직물지(T)를 함침코팅한다. 카본코팅액이 저장된 함침조(10)에 직물지(T)를 함침하여 직물지(T) 조직사이사이로 카본코팅액을 흡수코팅시킨다. 이때 직물지(T)는 함침조(10) 내부에 설치된 함침롤러(12)를 타고 이동하면서 함침공정이 수행되고, 함침조(10)를 통과한 직물지는 한 쌍의 탈수롤러에 의해 가압되어 오버코팅된 카본코팅액이 탈수된 상태로 다음 공정인 텐터단계로 이송된다.Impregnation coating step (S5) according to the present invention is impregnated coating paper (T) to the carbon coating liquid. Impregnating the paper coating (T) in the impregnation tank (10) in which the carbon coating liquid is stored to absorb and coat the carbon coating liquid between the tissue (T) tissue. At this time, the fabric paper (T) is carried out by moving the impregnation roller (12) installed in the impregnation tank (10), the impregnation process is carried out, the fabric paper passing through the impregnation tank (10) is pressurized by a pair of dewatering roller overcoating The carbon coating liquid is dehydrated and transferred to the tenter stage, which is the next process.

한편, 함침코팅단계(S5)는 카본코팅두께에 따라 후술하는 텐터단계(S6)과 함께 1~3회 반복수행되는 것이 바람직하다.(도 3에서는 2회 반복되는 상태를 나타냄)On the other hand, the impregnating coating step (S5) is preferably carried out one to three times with the tenter step (S6) to be described later, depending on the carbon coating thickness.

6. 텐터단계6. tenter stage

본 발명에 따른 텐터단계(S6)는 상기 카본코팅액이 코팅된 직물지(T)의 양단을 당긴상태로 종방향으로 이송하며 건조한다. 상기 함침코팅단계(S5)에서 함침조(10)를 거쳐 카본코팅액이 코팅된 직물지(T)를 종방향으로 이송하며 열풍건조하되, 이때 직물지(T)가 종방향으로 이송되면서 텐터부(30)에 의해 양측으로 팽팽하게 당겨짐에 따라 건조공정 중에 직물지(T)의 주름이 방지되고, 특히 카본코팅액이 중력에 의해 직물지(T)의 길이방향으로 흘러내림에 따라 직물지(T)의 양면에 코팅된 카본두께가 일정하게 되어 후공정인 표면을 마감하는 우레탄코팅 또는 PET코팅, P.V.C코팅 공정 중에 상하표면의 요철부발생이 방지되면서 매끄럽게 처리되는 이점이 있다.The tenter step (S6) according to the present invention is transported in the longitudinal direction while pulling the both ends of the carbon coating paper (T) coated with the carbon coating liquid and dried. In the impregnating coating step (S5) through the impregnation tank (10) to transfer the carbon coating paper coated textile paper (T) in the longitudinal direction and hot air drying, wherein the fabric paper (T) in the longitudinal direction while the tenter portion (30) As it is pulled in both sides by the tension, wrinkles of the textile paper T are prevented during the drying process, and in particular, the carbon coating liquid is coated on both sides of the textile paper T as it flows in the longitudinal direction of the textile paper T by gravity. Since the carbon thickness is constant, the urethane coating, the PET coating, and the PVC coating process to finish the surface, which is a post process, have an advantage of being smoothly processed while preventing the occurrence of irregularities on the upper and lower surfaces.

뿐만 아니라, 직물지(T)상에서 카본코팅액이 중력방향으로 흘러내리더라도 함침조(10)로 낙하되어 포집됨에 따라 카본코팅액의 외부유실이 방지되어 제조원가절감으로 이어지는 이점이 있다.In addition, even if the carbon coating liquid flows down in the direction of gravity on the textile paper (T), as it is dropped into the impregnation tank 10 and collected, the external loss of the carbon coating liquid is prevented, leading to a reduction in manufacturing cost.

한편, 텐터단계(S6)는 함침코팅단계의 반복횟수 즉, 카본코팅액의 코팅두께 및 건조상태에 따라 1~3회에 걸쳐 연속수행된다.(도 3에서는 2회 반복되는 상태를 나타냄)On the other hand, the tenter step (S6) is successively performed one to three times depending on the number of repetitions of the impregnating coating step, that is, the coating thickness and the drying state of the carbon coating liquid.

7. 가열압착단계7. Heating and pressing step

본 발명에 따른 가열압착단계(S7)는 상기 코팅후 건조된 직물지(T)의 양면을 가열압착한다. 이때 직물지(T)가 연속적으로 이송되는 중에 가열압착이 가능하도록 히팅롤러를 사용하되, 여기서 직물지(T)는 1~3개소에 이격배치된 히팅롤러(42)를 지그재기방향으로 경유하거나 서로 대향하게 배치된 한 쌍의 히팅롤러(52)사이로 통과되는 형태로 가열압착된다. 이에 직물지(T)가 히팅롤러(42)를 통과하는 중에 고온에 의해 카본코팅액이 2차건조됨과 동시에 카본코팅액이 히팅롤러에 의해 가압되어 직물지(T)상에 밀착성형되므로 카본코팅액의 들뜸현상이 방지됨은 물론 전체적인 코팅두께가 일정하게 유지된다.Heat compression step (S7) according to the present invention by heat pressing the both sides of the fabric paper (T) dried after the coating. At this time, a heating roller is used to enable heat compression while the fabric paper (T) is continuously transferred. Here, the paper paper (T) passes through the heating rollers (42) spaced at one to three places in a jig direction or faces each other. Heat-compression is carried out in the form of passing between a pair of heating rollers 52 arranged so as to pass. Accordingly, the carbon coating liquid is secondarily dried by the high temperature while the textile paper T passes through the heating roller 42, and the carbon coating liquid is pressurized by the heating roller to be closely formed on the textile paper T. In addition to being prevented, the overall coating thickness is kept constant.

이에 카본코팅 두께 및 코팅면을 균일하게 유지되어 서로 상이한 저항값으로 인한 발열편차가 방지 및 열안전성을 확보되고, 특히 후공정인 PET코팅공정을 수행시 카본코팅직물지의 주름으로 인한 코팅불량이 방지되는 이점이 있다.
Therefore, the carbon coating thickness and coating surface are kept uniform to prevent heat deviation due to different resistance values and to ensure thermal safety, and in particular, to prevent coating defects due to wrinkles of carbon coated fabric paper when performing the PET coating process, which is a post process. There is an advantage.

도 3는 본 발명에 따른 면상발열체 제조장치를 전체적으로 나타내는 구성도이다.Figure 3 is a block diagram showing an overall planar heating element manufacturing apparatus according to the present invention.

본 발명에 따른 면상발열체 제조장치는 직물지(T)를 공급하는 언와인더부(U)와, 코팅이 완료된 직물지(T)를 권취하는 리와인더부(R)가 구비되고, 카본코팅 두께 및 코팅면을 균일하게 유지하여 서로 상이한 저항값으로 인한 발열편차를 줄이면서 발열안전성을 확보하고, 또 후공정인 PET코팅공정을 수행시 카본코팅직물지의 주름으로 인한 코팅불량을 방지하기 위해 함침조(10), 프레스롤러(20), 텐터부(30), 직열건조부(40)를 포함하여 주요구성으로 이루어진다.The planar heating element manufacturing apparatus according to the present invention is provided with an unwinder unit (U) for supplying the textile paper (T), and a rewinder unit (R) for winding the coated textile paper (T), and the carbon coating thickness and coating surface Impregnation tank (10) in order to maintain the uniformity, to ensure the heating safety while reducing the heating deviation due to different resistance values, and to prevent coating defects due to wrinkles of the carbon coated fabric paper when performing the PET coating process, a post-process The press roller 20, the tenter 30, and the direct drying unit 40 is composed of a main configuration.

본 발명의 언와인더부(U)와 리와인더부(R)는 모터의 구동력에 의해 보빈이 회전하면서 직물지(T)를 공급 또는 권취하는 장치로서, 언와인더부(U)는 제조라인의 시작부에 배치되어 직물지(T)를 공급하고, 리와인더부(R)는 제조라인의 후단부에 위치되어 코팅후 건조가 완료된 직물지(T)를 권취하게 된다.Unwinder unit (U) and rewinder unit (R) of the present invention is a device for supplying or winding textile paper (T) while the bobbin rotates by the driving force of the motor, the unwinder unit (U) at the beginning of the production line It is arranged to supply the tissue paper (T), the rewinder portion (R) is located at the rear end of the manufacturing line to wind up the textile paper (T) is completed after the coating is complete.

또한, 본 발명에 따른 함침조(10)는 언와인더부(U) 전방에 설치되어 카본코팅액이 저장되고, 직물지(T)가 카본코팅액을 통과하도록 안내하는 함침롤러(12)가 구비된다. 함침조(10)는 상부가 개방된 탱크로서, 내부에 카본코팅액이 저장되고, 카본코팅액에 잠기도록 함침롤러(12)가 설치된다. 함침롤러(12)는 1개가 독립적으로 설치되고나 2개가 서로 대향하게 위치되어 언와인더부(U)를 통하여 공급되는 직물지(T)를 함침조(10)의 카본코팅액에 함침되도록 안내한다.In addition, the impregnation tank 10 according to the present invention is installed in front of the unwinder unit (U) is provided with a carbon coating liquid is stored, the impregnation roller 12 for guiding the textile paper (T) to pass through the carbon coating liquid. The impregnation tank 10 is a tank having an open top, and a carbon coating liquid is stored therein, and an impregnation roller 12 is installed to be immersed in the carbon coating liquid. The impregnation roller 12 guides the fabric paper T supplied through the unwinder unit U to be impregnated with the carbon coating liquid of the impregnation tank 10, one of which is independently installed or two of which are disposed to face each other.

한편, 함침조(10)의 일측에는 수위게이지가 구비되어 카본코팅액이 설정된 수위이하로 내려가면 경고등을 울리거나 별도로 저장준비된 카본코팅액을 자동으로 투입되도록 구성하는 것이 바람직하다.On the other hand, one side of the impregnation tank 10 is provided with a water level gauge is preferably configured to ring the warning light or the carbon coating liquid prepared separately stored when the carbon coating liquid is lowered below the set water level.

또한, 본 발명에 따른 프레스롤러(20)는 한 쌍으로 구비되어 함침조(10) 상부에 설치되고, 카본코팅액이 코팅된 직물지(T)를 탈수한다. 한 쌍의 프레스롤러(20)는 상호 역방향으로 구동하도록 설치되어 함침조(10)를 통과한 직물지를 양단에서 가압함에 따라 직물지(T)에 오버코팅된 카본코팅액이 탈수되어 코팅두께가 일정하게 유지된다. 그리고 탈수된 카본코팅액은 중력에 의해 낙하되어 함침조(10)상으로 포집된다.In addition, the press roller 20 according to the present invention is provided as a pair is installed on the impregnation tank 10, the carbon coating liquid coated textile paper (T) is dehydrated. The pair of press rollers 20 are installed to drive in opposite directions to each other and press the fabric paper passing through the impregnation tank 10 at both ends, so that the carbon coating liquid overcoated on the fabric paper T is dehydrated to maintain a constant coating thickness. do. The dehydrated carbon coating liquid is dropped by gravity and collected on the impregnation tank 10.

또한, 본 발명에 따른 텐터부(30)는 프레스롤러(20) 상부에 설치되고, 직물지(T)의 양단을 클램핑한 상태로 양측으로 당기면서 종방향으로 이송하도록 턴터핀(32a)이 구비되는 한 쌍의 이송밸트(32)와, 이송밸트(32)를 수용한 상태로 열풍을 공급하는 드라이룸(34)이 구비된다. In addition, the tenter portion 30 according to the present invention is installed on the press roller 20, the turner pin (32a) is provided to transfer in the longitudinal direction while pulling to both sides in a clamping state of both ends of the paper (T) A pair of transfer belt 32 and a dry room 34 for supplying hot air in a state of receiving the transfer belt 32 is provided.

이때, 상기 텐터부(30)의 드라이룸(34)은 양측이 개방된 상태로 내부에 이송밸트(32)가 궤적운동하도록 안내하는 가이드롤러(36a)가 구비되는 드라이룸본체(36)와, 드라이룸본체(36)의 양측 개방부를 개폐하도록 구비되고 내부에 히터(38a)가 설치되는 히팅도어(38)를 포함하여 구성된다.At this time, the dry room 34 of the tenter portion 30 has a dry room body 36 is provided with a guide roller 36a for guiding the transport belt 32 to trajectory movement in an open state on both sides; It is configured to include a heating door 38 is provided to open and close both sides of the dry room body 36, the heater 38a is installed therein.

여기서, 이송밸트(32)는 드라이룸(34) 내부에서 다수의 롤러에 의해 궤적운동되도록 설치되고, 외측으로 다수의 텐터핀이 돌출형성되어 직물지(T)의 양단에 형성된 텐터고정띠(T2)을 클램핑한 상태로 이송된다. Here, the transfer belt 32 is installed so as to track movement by a plurality of rollers in the dry room 34, the tenter fixing belt (T2) formed on both ends of the fabric paper (T) protruding to form a plurality of tenter outward It is transferred with clamping.

이때, 한 쌍의 이송밸트(32)는 길이방향이 종방향으로 설치되어 카본코팅액이 코팅된 직물지(T)가 종방향으로 이송되며 건조공정이 수행된다. 이에 카본코팅액이 중력에 의해 흘러내리더라도 직물지(T)를 타고 흘러내리면서 고형화됨에 따라 카본코팅액의 외부로 유실되지 않고 직물지(T)상에 잔류하므로 직물지(T)의 양면에 코팅된 카본두께가 일정하게 유지되는 이점이 있다.At this time, the pair of conveying belt 32 is installed in the longitudinal direction in the longitudinal direction of the carbon coating liquid coated textile paper (T) is transferred in the longitudinal direction and the drying process is performed. Therefore, even if the carbon coating liquid flows down through the paper (T), even if it flows down by gravity, the carbon coating liquid is coated on both sides of the paper (T) because it remains on the paper (T) without being lost to the outside of the carbon coating liquid. There is an advantage to remain constant.

또, 한 쌍의 이송밸트(32)는 상부로 갈수록 폭이 서서히 확장되도록 형성되어 직물지(T)가 이송 중 양측으로 팽팽하게 당겨지므로 건조 중 주름발생이 방지된다. 그리고 직물지(T)는 궤적운동되는 이송밸트(32)를 타고 하부에서 상부로 이송후 선회하여 다시 상부에서 하부로 이송되는 구조를 가진다.In addition, the pair of conveying belt 32 is formed so that the width gradually expands toward the upper portion so that the fabric paper (T) is pulled tightly to both sides during the transfer to prevent wrinkles during drying. And the paper paper (T) has a structure that is transported from the lower to the upper side by moving the transport belt 32 is traversed to move again from the upper side to the lower side.

또한, 상기 텐터부(30)의 드라이룸(34)은 상부에서 하부로 갈수록 폭이 확장되는 상협하광(上狹下廣)구조로 형성된다. 이에 직립구조로 형성된 드라이룸(34) 하부에서 발생되는 열이 상부로 이송되면서 좁은 공간으로 포집되어 열이 집중됨에 따라 직물지가 상부로 이송되는 중에 건조효율이 향상된다. 이처럼 드라이룸(34)의 구조적 특성상 열이 상부로 포집되는 구조를 가지므로 히터(38a)를 드라이룸(34)의 하부에만 설치하거나, 상ㆍ하부 2개소에 설치시 상부 히터(38a)의 출력을 하향조절하더라도 건조효율이 저하되는 현상은 방지되면서 에너지절감효과를 기대할 수 있다.In addition, the dry room 34 of the tenter part 30 is formed in an upper and lower light structure in which a width thereof extends from the upper part to the lower part. As the heat generated from the lower portion of the dry room 34 formed in the upright structure is transferred to the upper portion, the heat is concentrated in the narrow space, so that the drying efficiency is improved while the fabric paper is transferred to the upper portion. Since the heat is collected in the upper part due to the structural characteristics of the dry room 34 as described above, the output of the upper heater 38a when the heater 38a is installed only in the lower part of the dry room 34 or in two upper and lower parts. Even if it is regulated downward, energy saving effect can be expected while preventing the drying efficiency from falling.

한편, 텐터부(30)는 대류현상에 의해 고안의 열풍이 발생후 상부로 이송하는 현상을 고려하여 히터(38a)의 설치위치를 드라이룸의 하부로 집중배치하는 것이 바람직하다. On the other hand, the tenter 30 is preferably concentrated to the installation position of the heater 38a in the lower part of the dry room in consideration of the phenomenon that the hot air generated by the convection phenomenon is transferred to the upper portion.

이처럼, 텐터부(30)가 직립설치되어 함침된 직물지(T)가 종방향으로 이동하며 텐터공정을 수행함에 따라 텐터부(30) 설치에 따른 공간활용도가 향상되어 협소한 장소에서 설비구축이 가능한 이점이 있다. As such, the tenter part 30 is installed upright, impregnated fabric paper (T) is moved in the longitudinal direction, and as the tenter process is performed, the space utilization according to the tenter part 30 is improved, so that equipment can be constructed in a narrow place. There is an advantage.

또한, 본 발명에 따른 직열건조부(40)는 텐터부(30)를 통과한 코팅직물지(T)와 직접적으로 면접되어 가열건조하도록 1~3개의 히팅롤러(42)가 구비된다. 히팅롤러(42)는 내부에 히팅선이 내설되어 140~150도로 가열되고, 직물지(T)가 이송 중 히팅롤러(42)와의 접촉면적이 확대되도록 도 3에 도시된 바와 같이 지그재그배열로 3개소에 설치하는 것이 바람직하다.In addition, the direct heat drying unit 40 according to the present invention is provided with one to three heating rollers 42 so as to be directly interviewed with the coated fabric paper T passing through the tenter part 30 to heat and dry. Heating roller 42 is heated inside the heating line is built 140 ~ 150 degrees, As shown in FIG. 3, it is preferable to install the woven paper T in three places in a zigzag arrangement so as to enlarge the contact area with the heating roller 42 during transfer.

이에 직물지(T)가 직열건조부(40)를 통과하면서 히팅롤러(42)와 직접적으로 면접된 상태로 가열되어 2차 건조됨은 물론 히팅롤러(42)와 면접시 밀착력에 의해 카본코팅액이 직물지(T)상에 긴물하게 부착된다.Thus, the textile paper T is heated in the state of being directly interviewed with the heating roller 42 while passing through the direct heat drying unit 40, and the second coating is dried, as well as the carbon coating liquid is coated by the adhesive force during the interview with the heating roller 42. It adheres long on T).

또한, 본 발명에 따른 직열상기 직열건조부(40)를 통과한 직물지(T)의 양면을 가열압착하도록 한 쌍의 히팅롤러(52)가 설치되는 직열성형부(50)가 구비된다. 직열성형부(40)는 한 쌍의 히팅롤러(52)가 서로 대향하게 구비되고, 이때 히팅롤러(52)는 내부에 히팅선이 내설되어 150~180도로 가열된다. 이에 직물지(T)가 한 쌍의 히팅롤러(52) 사이로 통과하는 중에 가열압착됨에 따라 직물지 및 카본코팅액이 가압되어 평평하게 유지됨은 물론 카본코팅액의 들뜸현상이 방지된다.In addition, the thermal forming unit 50 is provided with a pair of heating rollers 52 are installed to heat-compress both sides of the textile paper (T) passing through the direct thermal drying unit 40 according to the present invention. The direct heat molding part 40 is provided with a pair of heating rollers 52 to face each other, and the heating roller 52 is heated to 150 to 180 degrees by the heating line is built therein. Accordingly, as the textile paper T is heated and compressed while passing between the pair of heating rollers 52, the textile paper and the carbon coating liquid are pressurized to be kept flat, and the lifting phenomenon of the carbon coating liquid is prevented.

10 : 함침조 20 : 프레스롤러 30 : 텐터부
40: 직열건조부 50: 직열성형부
10 impregnation tank 20 press roller 30 tenter portion
40: heat drying part 50: heat molding part

Claims (9)

800~1200데니어 경사와 1300~1700데니어 위사를 제직하면서 경사방향으로 적어도 2개소에 극선(T1)을 함께 위입하여 직물지(T)를 형성하는 단계(S1);
물: 카본블랙: P.V.A : 분산제 : 소포제: 산화방지제의 비를 60~70 : 10~20 : 5~15 : 1~3 : 1~3 : 1~3 중량비율로 배합한 후, 8~16시간 교반 숙성하여 코팅혼합물을 제조하는 단계(S2);
상기 코팅혼합물을 나노입자상태로 분쇄하는 단계(S3);
상기 분쇄된 코팅혼합물 : E.V.A : 바인더의 비를 70~80 : 15~35: 1~3 중량비율로 배합하여 카본코팅액을 제조하는 단계(S4);
상기 카본코팅액에 직물지(T)를 함침코팅하는 단계(S5);
상기 카본코팅액이 코팅된 직물지(T)의 양단을 당긴상태로 종방향으로 이송하며 건조하는 텐터단계(S6); 및
상기 코팅후 건조된 직물지(T)의 양면을 가열압착하는 단계(S7);를 거쳐 제조되는 것을 특징으로 하는 면상발열체 제조방법.
Forming a woven paper (T) by weaving the polar wire (T1) together in at least two places in the inclined direction while weaving 800 to 1200 denier warp yarns and 1300 to 1700 denier weft yarns (S1);
Water: carbon black: PVA: dispersant: antifoam: antioxidant ratio of 60 to 70: 10 to 20: 5 to 15: 1 to 3: 1 to 3: 1 to 3 by weight ratio, and then 8 to 16 hours Aging aging to prepare a coating mixture (S2);
Grinding the coating mixture into a nanoparticle state (S3);
Preparing a carbon coating solution by blending the pulverized coating mixture: EVA: Binder ratio in a ratio of 70 to 80:15 to 35: 1 to 3 by weight (S4);
Impregnating and coating the textile paper (T) on the carbon coating liquid (S5);
A tenter step (S6) of transferring the carbon coating liquid coated textile paper (T) in a longitudinal direction while pulling the ends; And
Method of producing a planar heating element, characterized in that it is manufactured through the step (S7) by heat-compressing both sides of the dried fabric paper (T) after the coating.
제 1항에 있어서,
상기 경사와 위사는 헤라크론사 또는 TC면사를 사용하는 것을 특징으로 하는 면상발열체 제조방법.
The method of claim 1,
The warp and weft yarn planar heating element manufacturing method characterized in that the use of Herakron yarn or TC cotton yarn.
제 1항에 있어서,
상기 직물지(T)는 면적당 경사 : 위사의 제직개수가 1:1~2비율로 형성되는 것을 특징으로 하는 면상발열체 제조방법.
The method of claim 1,
The fabric paper (T) is inclined per area: the number of weaving plane weaving method, characterized in that the number of weaving is formed in a ratio of 1-2.
제 1항에 있어서,
상기 직물지(T)는 가장자리부에 경사방향으로 텐터고정띠(T2)가 더 구비되는 것을 특징으로 하는 면상발열체 제조방법.
The method of claim 1,
The fabric paper (T) is a planar heating element manufacturing method characterized in that the tenter fixing band (T2) is further provided in the inclined direction at the edge portion.
직물지(T)를 공급하는 언와인더부(U)와, 코팅이 완료된 직물지(T)를 권취하는 리와인더부(R)가 구비되는 면상발열체 제조장치에 있어서,
상기 언와인더부(U) 전방에 설치되어 카본코팅액이 저장되고, 직물지(T)가 카본코팅액을 통과하도록 안내하는 함침롤러(12)가 구비되는 함침조(10);
상기 함침조(10) 상부에 설치되고, 카본코팅액이 코팅된 직물지(T)를 탈수하는 한 쌍의 프레스롤러(20);
상기 프레스롤러(20) 상부에 설치되고, 직물지(T)의 양단을 클램핑한 상태로 양측으로 당기면서 이송하도록 턴터핀(32a)이 구비되는 한 쌍의 이송밸트(32)와, 이송밸트(32)를 수용한 상태로 열풍을 공급하는 드라이룸(34)이 구비되는 텐터부(30); 및
상기 텐터부(30)를 통과한 코팅직물지(T)와 직접적으로 면접되어 가열건조하도록 1~3개의 히팅롤러(42)가 구비되는 직열건조부(40);를 포함하여 이루어지는 것을 특징으로 하는 면상발열체 제조장치.
In the planar heating element manufacturing apparatus is provided with an unwinder unit (U) for supplying textile paper (T), and a rewinder unit (R) for winding up the coated textile paper (T),
An impregnation tank 10 installed at the front of the unwinder unit U to store a carbon coating liquid and having an impregnation roller 12 for guiding the paper paper T to pass through the carbon coating liquid;
A pair of press rollers 20 installed on the impregnation tank 10 and dewatering the textile paper T coated with the carbon coating liquid;
A pair of transfer belts 32 and a transfer belt 32 which are installed on the press roller 20 and provided with turner pins 32a so as to transfer them while pulling them to both sides while clamping both ends of the textile paper T. Tenter unit 30 is provided with a dry room 34 for supplying hot air in a state of receiving; And
The direct heat drying unit 40 is provided with one to three heating rollers 42 so as to be directly interviewed with the coated fabric paper T passing through the tenter unit 30 to heat-dry. Heating element manufacturing apparatus.
제 1항에 있어서,
상기 이송밸트(32)는 길이방향이 종방향으로 설치되어 카본코팅액이 코팅된 직물지(T)를 종방향으로 이송하도록 구비되는 것을 특징으로 하는 면상발열체 제조장치.
The method of claim 1,
The conveying belt 32 is a longitudinal heating element manufacturing apparatus characterized in that the longitudinal direction is provided to transport the paper (T) coated with a carbon coating liquid in the longitudinal direction.
제 5항 또는 제6항에 있어서,
상기 텐터부(30)의 드라이룸(34)은 양측이 개방된 상태로 내부에 이송밸트(32)가 궤적운동하도록 안내하는 가이드롤러(36a)가 구비되는 드라이룸본체(36)와, 드라이룸본체(36)의 양측 개방부를 개폐하도록 구비되고 내부에 히터(38a)가 설치되는 히팅도어(38)를 포함하여 구성되는 것을 특징으로 하는 면상발열체 제조장치.
The method according to claim 5 or 6,
The dry room 34 of the tenter part 30 has a dry room body 36 having a guide roller 36a for guiding the transport belt 32 to move in a locus with both sides open. Planar heating element manufacturing apparatus characterized in that it comprises a heating door (38) which is provided to open and close both sides of the main body 36 and the heater (38a) is installed therein.
제 5항 또는 제6항에 있어서,
상기 텐터부(30)의 드라이룸(34)은 상부에서 하부로 갈수록 폭이 확장되는 상협하광(上狹下廣)구조로 형성되는 것을 특징으로 하는 면상발열체 제조장치.
The method according to claim 5 or 6,
Dry room 34 of the tenter portion 30 is a planar heating element manufacturing apparatus, characterized in that formed in the upper and lower beams (上 狹 下 廣) structure is widened from the top to the bottom.
제 5항에 있어서,
상기 직열건조부(40)를 통과한 직물지(T)의 양면을 가열압착하도록 한 쌍의 히팅롤러(52)가 설치되는 직열성형부(50)가 구비되는 것을 특징으로 하는 면상발열체 제조장치.
6. The method of claim 5,
Apparatus for producing a planar heating element, characterized in that the thermal forming unit 50 is provided with a pair of heating rollers 52 are installed to heat-compress both sides of the fabric paper (T) passing through the direct heat drying unit (40).
KR1020110022635A 2011-03-15 2011-03-15 Manufacturing method of calorific plate and manufacturing device KR101036724B1 (en)

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KR101393873B1 (en) * 2012-05-02 2014-05-12 전찬익 Heating fabric and manufacturing method thereof
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KR102131953B1 (en) * 2019-10-22 2020-07-09 (주)나이테 An Application Device of Coating Liqyid
KR102441353B1 (en) * 2022-04-07 2022-09-06 이강용 Aircraft arresting coated belt and it's manufactured method

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KR101253032B1 (en) * 2011-07-08 2013-04-10 주식회사 웰테크글로벌 Method for producing fiber and fabric with heating, heat-retaining and heat storage function
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KR102131953B1 (en) * 2019-10-22 2020-07-09 (주)나이테 An Application Device of Coating Liqyid
KR102441353B1 (en) * 2022-04-07 2022-09-06 이강용 Aircraft arresting coated belt and it's manufactured method

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