KR100981321B1 - A gas sensor and method for manufacturing thereof - Google Patents
A gas sensor and method for manufacturing thereof Download PDFInfo
- Publication number
- KR100981321B1 KR100981321B1 KR1020100031643A KR20100031643A KR100981321B1 KR 100981321 B1 KR100981321 B1 KR 100981321B1 KR 1020100031643 A KR1020100031643 A KR 1020100031643A KR 20100031643 A KR20100031643 A KR 20100031643A KR 100981321 B1 KR100981321 B1 KR 100981321B1
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- South Korea
- Prior art keywords
- electrode
- terminal
- electrolyte tube
- display unit
- gas sensor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
- G01N27/12—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
- G01N27/125—Composition of the body, e.g. the composition of its sensitive layer
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/403—Cells and electrode assemblies
- G01N27/404—Cells with anode, cathode and cell electrolyte on the same side of a permeable membrane which separates them from the sample fluid, e.g. Clark-type oxygen sensors
- G01N27/4045—Cells with anode, cathode and cell electrolyte on the same side of a permeable membrane which separates them from the sample fluid, e.g. Clark-type oxygen sensors for gases other than oxygen
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/403—Cells and electrode assemblies
- G01N27/406—Cells and probes with solid electrolytes
- G01N27/407—Cells and probes with solid electrolytes for investigating or analysing gases
- G01N27/4073—Composition or fabrication of the solid electrolyte
- G01N27/4074—Composition or fabrication of the solid electrolyte for detection of gases other than oxygen
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/403—Cells and electrode assemblies
- G01N27/406—Cells and probes with solid electrolytes
- G01N27/407—Cells and probes with solid electrolytes for investigating or analysing gases
- G01N27/4075—Composition or fabrication of the electrodes and coatings thereon, e.g. catalysts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/416—Systems
- G01N27/417—Systems using cells, i.e. more than one cell and probes with solid electrolytes
Abstract
Description
The present invention relates to a gas sensor and a method of manufacturing the same for detecting the presence / absence and content of specific components included in the gas by an electrochemical method.
While there are some indispensable gases such as oxygen, there are many kinds of dangerous gases. In recent years, gas accidents at homes, businesses, and construction sites, explosion accidents in coal mines, chemical plants, etc. This is following.
Human sensory organs are unable to quantify the concentration of various dangerous gases that have no color or smell and hardly determine the type. For this reason, gas sensors using physical and chemical properties of materials have been developed and used for gas leak detection, concentration measurement records, and alarms.
A gas sensor is a medium that converts physical and chemical properties of gas into signals that are easy to process, such as electrical signals, optical signals, or magnetic signals.
Gas sensors have been used mainly for disaster prevention until now, so to speak, passive has been the center.
Recently, however, there has been a movement to actively use a gas sensor as a detection element of an automatic control system.
In addition, the development of the industry today has increased the chance of encountering flammable and toxic dangerous gases in industrial sites and home environments, and it is important to detect the occurrence of dangerous gases at an early stage and take prompt and accurate responses to accidents. Market demand is expanding in a very wide range, including disaster prevention, disaster prevention, medical, and pollution prevention.
Hereinafter, a configuration of an electrochemical gas sensor will be described with reference to FIG. 1.
As shown in the drawing, the electrochemical gas sensor 1 according to the related art reacts with a
However, the gas sensor configured as described above has the following problems.
In other words, the manufacturing process is complicated because the manufacturing process is complicated by stacking a plurality of components composed of various materials, resulting in a decrease in price competitiveness due to an increase in manufacturing cost.
SUMMARY OF THE INVENTION An object of the present invention is to solve a conventional problem, and more specifically, to form an electrode layer on an inner / outer surface of an electrolyte tube, and to provide a terminal on the electrode layer so that a specific component oil in the gas penetrates inside the electrolyte tube. The present invention provides a gas sensor and a method of manufacturing the same that enable detection of nothing and quantity.
Gas sensor according to the present invention for achieving the above object, the electrolyte tube made of an electrolyte material, the center is formed in a perforated tube shape to form a passage through which the gas flows, and the inner and outer surfaces of the electrolyte tube And a display unit configured to display an electrode provided at the electrode, a terminal connected to the electrode, and a chemical reaction between the specific component included in the gas and the electrolyte tube.
One side of the terminal is characterized in that a switch for selectively connecting the display unit and the terminal is provided.
The electrode includes an outer surface electrode provided on the outer surface of the electrolyte tube and an inner surface electrode provided on the inner surface of the electrolyte tube, wherein the outer electrode and the inner surface electrode are spaced apart by the electrolyte tube.
The terminal may include an inner terminal and an outer terminal selectively connected to any one of the outer electrode and the inner electrode.
The switch is provided on any one of the inner terminal and the outer terminal, and the other is provided with a discharge terminal for selectively contacting when the connection of the display unit and the terminal is off (off).
The electrolyte tube is characterized in that Nafion (Nafion) is applied.
The electrolyte tube is characterized in that the electrolyte is impregnated in the porous tube formed of an insulating material.
A gas sensor manufacturing method according to the present invention includes a material preparation step of preparing a tubular electrolyte tube made of an electrolyte material, a conductive terminal and a display unit, and an electrode including platinum (Pt) on the inner and outer surfaces of the electrolyte tube. An electrode forming step of forming a, a terminal connecting step for connecting the electrode and the terminal, and a display unit coupling step for connecting the display unit on one side of the terminal.
The electrode forming step may include a masking process of waterproofing both ends of the electrolyte tube by using a masking member, a coating process of simultaneously applying a solution containing platinum (Pt) to the inside and the outside of the electrolyte tube, and the solution. Drying to form an electrode containing a platinum (Pt) and characterized in that consisting of a removal process of removing the masking member.
The electrode forming step is characterized in that the inner electrode or outer surface electrode is formed on the inner surface and the outer surface of the electrolyte tube.
Before the display unit coupling step, a switch installation step of installing a switch for selectively connecting the display unit and the terminal is selectively performed.
According to the present invention configured as described above, since the inner electrode and the outer electrode are formed at the same time only by the process of drying the electrolyte tube in the solution and then drying, it is possible to manufacture in a simple manufacturing process, can reduce the manufacturing cost and productivity There is an advantage that can be significantly improved.
In addition, in the present invention, the inner surface and outer surface of the electrolyte tube is configured to be selectively provided.
Therefore, since the size of the gas sensor can be reduced by reducing the thickness of the outer electrode and the outer electrode, there is an advantage that the weight and size can be reduced.
1 is a longitudinal cross-sectional view showing the configuration of an electrochemical gas sensor according to the prior art.
2 is a use state diagram of a gas sensor employing a preferred embodiment of the present invention.
Figure 3 is a perspective view showing the external configuration of the gas sensor according to the present invention.
Figure 4 is a state diagram of use of the gas sensor employing a preferred embodiment of the present invention.
5 is a process flowchart showing a method of manufacturing a gas sensor according to the present invention.
Figure 6 is a process flow chart showing in detail the electrode forming step of one step of the manufacturing method of the gas sensor according to the present invention.
7 is a discharge state diagram of a gas sensor employing a preferred embodiment of the present invention.
8 is a cross-sectional view showing the state of the electrolyte tube during the masking process in the manufacturing method of the gas sensor according to the present invention.
Hereinafter, a configuration of a preferred embodiment of a gas sensor according to the present invention will be described with reference to FIGS. 2 and 3.
2 is a state diagram of a gas sensor employing a preferred embodiment of the present invention, Figure 3 is a perspective view showing the appearance configuration of the gas sensor according to the present invention.
As shown in these figures, the
To this end, the
In addition, "G" in FIG. 2 denotes a gas supply device for supplying gas to the
The
In addition, the
Therefore, a specific component (H 2 ) in the gas introduced into the
In addition, the
To this end, the inner surface and the outer surface of the
The
In addition, the
This is to prevent the potential difference between the
Meanwhile, as illustrated in FIG. 4,
Therefore, the
The
In addition, the
That is, the
This is to keep the voltage constant by discharging when the
The
That is, the
In addition, the
Hereinafter, a method of manufacturing the
4 is a state diagram of use of the
And, Figure 6 is a process flow chart showing in detail the electrode forming step of one step of the manufacturing method of the
First, the process for manufacturing the
In the material preparation step (S100), the
Thereafter, an electrode forming step S200 of forming one of an
The electrode forming step (S200) is a step to simplify the manufacturing process by simultaneously forming the
Looking in more detail, the electrode forming step (S200), a masking process (S220) to mask both ends of the
The masking
That is, when the
Therefore, the masking
The drying process (S260) is a process of drying the solution applied to the remaining portions except for both ends of the
After the drying process (S260), a removal process (S280) is carried out. The removal process (S280) is a process of removing the masking
On the other hand, when the electrode forming step (S200) consisting of the above process is completed, the
The terminal connection step (S300) is a process of connecting the terminal 160 formed of a conductive material to the
The
As described above, the
Therefore, before the display unit coupling step S400, a switch installation step S350 is provided to selectively connect the
In addition, it is preferable that one side of the
Hereinafter, the operation of the
First, the intermittent subject introduces exhalation in the direction of the arrow in the state as shown in FIG. 4, that is, the switch connects the
At this time, when alcohol is not included in the blood, the
On the other hand, if the intermittent subject who ingested alcohol in the state as shown in FIG. 4 causes the exhalation to flow into the inner right direction of the
C 2 H 5 OH -> CH 3 CHO + 2H + + 2e -
Along with this, the
1 / 2O 2 + 2H + + 2e - -> H 2 O
In this case, a potential difference is generated between the
In addition, in order to control the drinking of other enforcement subjects, the switch must be operated as shown in FIG. 7.
That is, since alcohol is detected in the exhalation of the intermittent subject, the alcohol adsorbed inside the
Therefore, according to the above process, the
The scope of the present invention is not limited to the above-exemplified embodiments, and many other modifications based on the present invention may be made by those skilled in the art within the above technical scope.
That is, in the embodiment of the present invention, the Nafion (electrolyte) is applied to the Nafion (Nafion), but the inside has a tubular shape, the inner surface and the outer surface of the inner electrode and the outer electrode can be formed at the same time, the movement of ions Of course, various modifications can be made within the range possible.
For example, the electrolyte tube is configured to form a tubular shape with an insulating material such as teflon or polypropylene, and at this time, to have a porosity so as to impregnate the electrolyte (H 2 SO 4 ) to perform the same role as the embodiment of the present invention. You could do it.
100.
140.
144.External electrode 160.Terminal
162.
166.
200. Masking member G. Gas supply
S100. Material preparation step S200. Electrode Formation Step
S220. Masking process S240. Coating process
S260. Drying process S280. Removal process
S300. Terminal connection step S350. Switch installation step
S400. Display part combining step
Claims (11)
An electrode including an outer surface electrode provided on an outer surface of the electrolyte tube and an inner surface electrode provided on an inner surface of the electrolyte tube and spaced apart from the outer surface electrode by an electrolyte tube;
A terminal connected to the electrode;
A display unit displaying whether or not a chemical reaction between a specific component included in the gas and the electrolyte tube is performed;
Gas sensor, characterized in that it comprises a switch for selectively connecting the display unit and the terminal on one side of the terminal.
An electrode forming step of forming an electrode including platinum (Pt) on an inner surface and an outer surface of the electrolyte tube;
A terminal connecting step of connecting the electrode and the terminal;
Method of manufacturing a gas sensor comprising a display unit coupling step of connecting the display unit on one side of the terminal.
A masking process for waterproofing by masking both ends of the electrolyte tube by using a masking member;
A coating process of simultaneously applying a solution containing platinum (Pt) to the inside and the outside of the electrolyte tube;
Drying the solution to form an electrode including platinum (Pt);
Method for producing a gas sensor, characterized in that consisting of a removal process for removing the masking member.
And a switch mounting step of installing a switch for selectively connecting the display unit and the terminal.
Priority Applications (1)
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KR1020100031643A KR100981321B1 (en) | 2010-04-07 | 2010-04-07 | A gas sensor and method for manufacturing thereof |
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KR1020100031643A KR100981321B1 (en) | 2010-04-07 | 2010-04-07 | A gas sensor and method for manufacturing thereof |
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KR1020100031643A KR100981321B1 (en) | 2010-04-07 | 2010-04-07 | A gas sensor and method for manufacturing thereof |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR870000260B1 (en) * | 1981-09-25 | 1987-02-21 | 사바 쇼오이찌 | Detecting element for gas leak |
JPH10239274A (en) * | 1997-02-21 | 1998-09-11 | Chikyu Kankyo Sangyo Gijutsu Kenkyu Kiko | Gas sensor |
KR100948893B1 (en) | 2006-12-04 | 2010-03-24 | 한국전자통신연구원 | Electrochemical Gas Sensor Chip and Method for Preparing the Same |
-
2010
- 2010-04-07 KR KR1020100031643A patent/KR100981321B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR870000260B1 (en) * | 1981-09-25 | 1987-02-21 | 사바 쇼오이찌 | Detecting element for gas leak |
JPH10239274A (en) * | 1997-02-21 | 1998-09-11 | Chikyu Kankyo Sangyo Gijutsu Kenkyu Kiko | Gas sensor |
KR100948893B1 (en) | 2006-12-04 | 2010-03-24 | 한국전자통신연구원 | Electrochemical Gas Sensor Chip and Method for Preparing the Same |
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