KR100962287B1 - Device for cleaning nozzle and method for cleaing nozzle used the same - Google Patents

Abstract

The present invention relates to a nozzle cleaning apparatus and a nozzle cleaning method using the same, a body part having an accommodation space therein; A nozzle cleaning unit provided inside the body part and having a plurality of nozzle holders to which nozzles are inserted and fixed; A cleaning liquid spraying unit pressurizing the cleaning liquid with a water pump through the nozzle holder and spraying the cleaning liquid into the nozzle; A cleaning liquid suction unit which sucks the cleaning liquid remaining inside the nozzle to the vacuum pump through the nozzle holder; An air injector configured to maintain the pressure of the air supplied through the air supply pipe with the first regulator and to spray the inside of the nozzle through the nozzle holder; An air drying unit for blowing air introduced through the air supply pipe into the nozzle cover for accommodating an upper side of each nozzle fixed to the nozzle holder through a second regulator to dry the air; And a control unit configured to operate and control the water pump, the vacuum pump, the first regulator, and the second regulator, thereby enabling a batch automatic cleaning of a plurality of nozzles fixed to the nozzle holder, thereby improving work efficiency due to nozzle cleaning. It has the effect of improving the working environment, creating a safe working environment and minimizing the working space required for nozzle cleaning.

Nozzles, Nozzle Holders, Cleaning Liquids, Warper Pumps, Vacuum Pumps, Regulators

Description

Nozzle cleaning device and nozzle cleaning method using same {DEVICE FOR CLEANING NOZZLE AND METHOD FOR CLEAING NOZZLE USED THE SAME}

The present invention relates to a nozzle cleaning apparatus and a nozzle cleaning method using the same, and more particularly, to a nozzle cleaning apparatus for enabling a rapid batch cleaning of a plurality of nozzles.

As is well known, a surface mount device (SMD) is transported onto a circuit board through a nozzle of a chip mounter and attached by a applied paste.

The nozzle provided in the chip mounter serves to pick up and move the surface mount device. At this time, when soldering paste is attached to the nozzle, the mounting of the surface mount device may not be accurately performed.

Therefore, it is necessary to completely remove the paste adhering inside the nozzle through the nozzle cleaning operation to maintain the clean state continuously.

 Conventional cleaning of the nozzle has been made through a manual operation that allows the operator to directly spray the nozzle separated from the chip mounter to remove the foreign matter remaining inside.

Therefore, the conventional nozzle cleaning operation has a disadvantage that the work efficiency is lowered due to the high dependence of the operator by the manual operation.

In addition, since the operator directly injects the cleaning liquid for cleaning the nozzle, the risk for the safety of the operator increases, and there is a disadvantage that a large work space for the nozzle cleaning is required.

An object of the present invention for solving the above problems is to enable a batch automatic cleaning of a plurality of nozzles, thereby improving the work efficiency according to the nozzle cleaning, create a safe working environment, and minimize the work space required for nozzle cleaning It is to provide a nozzle cleaning apparatus and a nozzle cleaning method using the same.

Nozzle cleaning device of the present invention for achieving the above object, the body portion having an accommodation space therein; A nozzle cleaning unit provided inside the body part and having a plurality of nozzle holders to which nozzles are inserted and fixed; A cleaning liquid spraying unit pressurizing the cleaning liquid with a water pump through the nozzle holder and spraying the cleaning liquid into the nozzle; A cleaning liquid suction unit which sucks the cleaning liquid remaining inside the nozzle to the vacuum pump through the nozzle holder; An air injector configured to maintain the pressure of the air supplied through the air supply pipe with the first regulator and to spray the inside of the nozzle through the nozzle holder; An air drying unit for blowing air introduced through the air supply pipe into the nozzle cover for accommodating an upper side of each nozzle fixed to the nozzle holder through a second regulator to dry the air; And a controller configured to control operation of the water pump, the vacuum pump, the first regulator, and the second regulator.

 A body part to define an inner accommodation space; A plurality of frames forming a skeleton within the case; And a plurality of plates fixed to the frames and defining a nozzle cleaning space within the case, the case comprising: an opening / closing door configured to open and close the nozzle cleaning space; And a proximity sensor detecting an open / closed state of the open / close door at the open side of the open / close door.

 The nozzle cleaning unit is provided in the washing space and the chamber is provided with a plurality of nozzle holder in the upper washing tank; A chamber cover coupled to the chamber so as to open and close the upper part of the washing tank along the vertical transfer guide provided at both sides of the chamber; And a movable cylinder, controlled by a controller, for vertically conveying the chamber cover along the vertical guide.

 The nozzle cover corresponds to the nozzle holder and is installed in the chamber cover, and the nozzle cover may be provided with an elastic member for pressing the nozzle upper side accommodated therein toward the nozzle holder.

In addition, the nozzle cleaning method using the nozzle cleaning apparatus of the present invention, washing liquid injection step of washing the foreign matter inside the nozzle by spraying the cleaning liquid with a liquid pump; A cleaning liquid suction step of sucking the cleaning liquid remaining in the nozzle with the foreign matter with a vacuum pump: maintaining the pressure with the first regulator to pressurize and spray air into the nozzle to blow out the cleaning liquid and foreign matter remaining in the nozzle; And an air drying step of blowing air into the nozzle cover through the second regulator to dry the nozzle contained in the nozzle cover.

According to the nozzle cleaning apparatus of the present invention and the nozzle cleaning method using the same, a plurality of nozzles are fixed to the nozzle holder of the nozzle cleaning unit, and the cleaning solution is sprayed, the cleaning liquid is inhaled, the air is sprayed, and the air is dried in order. By allowing automatic cleaning, it is possible to improve the work efficiency according to the nozzle cleaning, to create a safe working environment, and to minimize the work space required for nozzle cleaning.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. In order to clearly illustrate the present invention, parts not related to the description are omitted, and the same or similar components are denoted by the same reference numerals throughout the specification.

1 is a perspective view of a nozzle cleaning apparatus according to an embodiment of the present invention, Figure 2 is a side cross-sectional view of the nozzle cleaning apparatus cut along the line II-II of Figure 1, Figure 3 is a III-III of FIG. It is a sectional front view of this nozzle washing apparatus cut along.

Referring to Figures 1 to 3, the nozzle cleaning apparatus of this embodiment is large body 10, nozzle cleaning unit 20, cleaning liquid injection unit 30, cleaning liquid suction unit 40, air injection unit ( 50), the air drying unit 60, and the control unit 70 is configured.

The body portion 10 forms an exterior and forms an accommodation space therein, a plurality of frames 13 that form a skeleton in the case, and are fixed to the frames 13 and partition the internal space of the case. It consists of a plurality of plates (15).

In this embodiment, the inner accommodating space of the case 11 is the nozzle cleaning space 2, the hydraulic pressure control space 3, and the electrical control space 4 by the frames 13 and the plates 15 described above. Each compartment is illustrated.

The nozzle cleaning space 2 is based on the upper plate 15 (b) between the intermediate frame 13 (a) and the front frame 13 (b) which are vertically fixed on the base plate 15 (a). It is partitioned on the front upper side inside the case 10, and the nozzle cleaning unit 20 is mainly installed to be used as a space for nozzle cleaning.

The hydraulic pressure control space 3 is partitioned between the upper plate 15 (b) and the base plate 15 (a) at the lower side of the nozzle cleaning space 2, and mainly the nozzle cleaning unit 20 cleans and dries the nozzle. In order to achieve the cleaning liquid injection unit 30, the cleaning liquid suction unit 40, the air injection unit 50, and is used as a space in which the main components constituting the air drying unit 60 is mounted.

And the electric control space 4 is partitioned between the nozzle cleaning space 2 and the hydraulic control space 3 behind, i.e., the intermediate frame 13 (a) and the rear frame 13 (c). The electrical and electronic components constituting the control unit 70 are used as a space in which the batch automatic cleaning of the 100 is performed.

On the other hand, opening and closing door 12 for opening and closing the nozzle cleaning space (2) is provided on the front upper side of the case (11). Therefore, the nozzles 100 are drawn out into the nozzle cleaning unit 20 through the opening / closing door 12.

The opening / closing door 12 is hinged to the upper side of the case 11 to open and close in the up and down direction, and after the manual opening and closing, the opening and closing state can be maintained by the fixed cylinder 17.

In addition, a proximity sensor 18 is provided at the opening side of the opening / closing door 12 of the case 11, and the proximity sensor 18 detects the opening / closing state of the opening / closing door 12 to the control unit 70 to open / close the door 12. Information).

In addition, the front surface of the case 11 is provided with a front panel 70b to protrude a plurality of control buttons for operation operation for each function, and is injected into the nozzle through the cleaning liquid injection unit 30 or the air injection unit 50 A pressure gauge 19 may be provided for visualizing the injection pressure of the air.

4 is a perspective view illustrating the nozzle cleaning unit of FIG. 3 separately, FIG. 5 is a front sectional view taken along line VV of FIG. 4, and FIG. 6 is an enlarged cross-sectional view of part VI of FIG. 5.

Referring to FIGS. 4 to 6, the nozzle cleaner 20 includes a chamber 21, a chamber cover 22, and a movable cylinder 23.

The chamber 21 is fixed on the base plate 15 (a), and a plurality of nozzle holders 25 are inserted into the washing tank 21a provided on the upper side so that the plurality of nozzles 100 can be collectively washed. ) Is provided.

The nozzle holder 25 includes a cleaning liquid spray unit 30 for spraying the cleaning liquid into the nozzle 100, a cleaning liquid suction unit 40 for sucking the cleaning liquid remaining in the nozzle, and an air powder for pressurizing the air. The sand section 50 is connected to each other through each pipe.

The chamber cover 22 is transportably coupled to open and close the cleaning tank 21a on the upper side of the chamber 22 along the vertical guide 24 provided on both sides of the chamber 21.

A plurality of nozzle covers 26 are provided below the chamber cover 22 to correspond to the nozzle holders 25, and an upper part of the nozzle fixed to the nozzle holder 25 is provided inside the nozzle cover 26. There is a receiving space for accommodating.

Therefore, as the upper part of the nozzle 100 is accommodated in the nozzle cover 26 in the process of spraying the cleaning liquid, the cleaning liquid that is injected at a high pressure into the nozzle 100 through the nozzle holder 25 is separated from the cleaning tank 21a of the chamber 21. To prevent excessive scattering between the chamber cover 22 covering it.

On the other hand, the inner side of the nozzle cover 26 is provided with an elastic member 28, the elastic member 28 is the nozzle 100 from the nozzle holder 25 by the injection pressure of the cleaning liquid and air in the nozzle cleaning process Prevent separation. In this embodiment, the elastic member 28 illustrates that the coil spring.

In addition, an air inlet hole 27 is formed through the nozzle cover 26 to be connected to the air dryer 60, and is introduced through the air dryer 60 through the air inlet 27. Drying of the nozzles 100 is performed using air.

7 is a cross-sectional plan view of the nozzle cleaning apparatus cut along the line VII-VII of FIG. 1, and FIG. 8 is a pneumatic circuit diagram of the nozzle cleaning apparatus according to the embodiment of the present invention.

Referring to FIGS. 7 and 8, the main components constituting the cleaning liquid injection unit 30, the cleaning liquid suction unit 40, the air injection unit 50, and the air drying unit 60 are mainly inside the case 11. Is fixedly installed on the base plate 15 (a) in the pneumatic pressure control space 3.

First, the cleaning liquid injection unit 30 includes a cleaning liquid storage tank 31 and a water pump 32.

The cleaning liquid spraying unit 30 pressurizes the cleaning liquid stored in the cleaning liquid storage tank 31 by the water pump 32 which is controlled by the control unit 70 through the cleaning liquid supply line 33 connected to the nozzle holder 25. Spray into the nozzle 100.

As such, the cleaning liquid spraying unit 30 primarily cleans the paste and the foreign matter solidified in the nozzle 100 by spraying the high pressure cleaning liquid into the nozzle 100 through the nozzle holder 25.

The cleaning liquid suction part 40 includes a vacuum pump 41 and a first solenoid valve 42.

The cleaning liquid suction part 40 generates a vacuum pressure by the vacuum pump 41 which is controlled by the control part 70, and uses the vacuum pressure to carry out the cleaning liquid which remains in the nozzle 100 inside the nozzle holder 25. As shown in FIG. Suction through the cleaning liquid suction line 43 connected to.

At this time, the paste and the foreign matter remaining in the nozzle 100 together with the suction liquid to be sucked is to be removed from the inside of the nozzle 100.

The first solenoid valve 42 is provided on the cleaning liquid suction line 43, and the first solenoid valve 42 is operatively controlled by the control unit 70 to suck foreign matter together with the cleaning liquid remaining inside the nozzle 100. The cleaning liquid suction line 43 is opened and closed as much as possible.

The air injection unit 50 includes a first regulator 51 and a second solenoid valve 52.

Accordingly, the air injection unit 50 maintains the external air pressurized and supplied through the air supply pipe 53 at a high pressure of about 5 kgf / cm 2 through the first regulator 51 to the nozzle holder 25. The nozzle is second washed by spraying the inside of the nozzle 100 through an air spray line 54 connected thereto.

In addition, the second solenoid valve 52 is operated and controlled by the controller 70 so that the high pressure air is injected into the nozzle 100 through the nozzle holder 25 connected to the air injection line 54. Open and close.

The air drying unit 60 is configured to include a second regulator 61 and a third scholl node valve 62.

The second regulator 61 and the third solenoid valve 62 are installed on the air supply line 63 branched from the air supply pipe 53 through the connector block. The air supply line 63 is connected to the air inlet hole 27 of the nozzle cover 26.

Therefore, the air dryer 60 blows the air regulated at a pressure lower than the pressure regulated by the first regulator through the second regulator 61 through the air supply line 63 into the nozzle cover 26. The nozzle 100 accommodated inside the nozzle cover 26 is dried.

Here, the third solenoid valve 61 is installed on the air supply line 63, and is controlled by the control unit 70 to open and close the air supply line 63 so that external air flows into the nozzle cover 26. do.

On the other hand, the movable cylinder 23 which opens and closes the chamber cover 22 is operated by the fourth solenoid valve 29 controlled by the control part 70.

9 is an electrical circuit diagram of a nozzle cleaning apparatus according to an embodiment of the present invention.

Referring to FIG. 9, the control unit 70 may include a PLC (PLC) for outputting an electric control signal, a relay for converting a small input signal to a large voltage, and outputting a circuit, a breaker for blocking an abnormal supply of current, and a power supply. And an electrical noise filter for removing incoming noise.

In the present embodiment, the control unit 70 is installed in the movable panel unit 70 (b) in which a button-shaped switch and a lamp are installed on the front of the case 11, and the electric control space in the case 11. What consists of the main panel part 70 (a) is illustrated.

The movable panel unit 70 (b) includes a start switch for performing a nozzle cleaning operation, an end switch for terminating the cleaning operation, an emergency stop switch, an operation progress lamp, and an open / close door 12 open / close switch, and an open / close door ( And a proximity sensor 18 for sensing an open / closed state of 12).

Then, the fourth solenoid valve 29 and the water pump 32 by programmable logic control (PLC) according to a signal input from the movable panel unit 70 (b) from the main panel unit 70 (a). ), The vacuum pump 41, the first solenoid valve 42, the second solenoid valve 52, and the third solenoid valve 61 are sequentially controlled to operate.

10 is a schematic diagram illustrating a nozzle cleaning process of a nozzle cleaning apparatus according to an embodiment of the present invention.

Referring to FIG. 10, the nozzle cleaning apparatus 1 according to the present embodiment sequentially passes through a washing liquid spraying step ST1, a washing liquid suctioning step ST2, an air spraying step ST3, and an air drying step ST4. Allow multiple nozzles to be automatically cleaned in batches.

The nozzle installation step is preceded by the cleaning liquid injection step ST1, the cleaning liquid suction step ST2, the air injection step ST3, and the air drying steps ST3.

 In the nozzle installation step, after opening and closing the door, the fourth solenoid valve 29 controls the chamber cover 22 to be opened through the movable cylinder 23, and a set of nozzles 100 separated from the chip mounter 100. ) Is fixed to the nozzle holder 25 of the nozzle cleaning unit 20, and then the chamber cover 22 and the opening / closing door 12 are closed again.

In the washing liquid suction step ST1, the water pump 32 is operated to pressurize the washing liquid stored in the washing liquid storage tank 31 to spray the inside of the nozzle 100 through the washing liquid spraying line 33 connected to the nozzle holder 25. Primary cleaning is performed.

 In the washing liquid suction step (ST2), while the vacuum pump 41 is operated and controlled, the washing liquid remaining inside the nozzle is sucked into the washing liquid by the vacuum pressure generated by the vacuum pump 41 by opening the first solenoid valve 42. Through the line 43 to be discharged to the outside with the foreign matter.

In the air injection step ST3, the pressure of the air introduced into the air supply pipe 53 through the first regulator 51 is kept constant, and then through the air injection line 54 connected to the nozzle holder 25. The second solenoid valve 52 is operatively controlled to spray the inside of the nozzle 100 so that the second washing by the injection air is performed.

In the air drying step ST4, the third solenoid valve 61 is operated and controlled by the second regulator 61 through an air supply line 63 connecting to the air inlet hole 27 of the nozzle cover 26. The compressed air is blown into the nozzle cover 26 to dry the nozzle 100 accommodated therein.

Then, after the air drying step (ST4), in the nozzle withdrawal step, the washed nozzle 100 is withdrawn through the reverse order of the nozzle installation step.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but many variations and modifications may be made without departing from the spirit and scope of the invention. And it goes without saying that they belong to the scope of the present invention.

1 is a perspective view of a nozzle cleaning apparatus according to an embodiment of the present invention.

FIG. 2 is a side sectional view of the nozzle cleaning device taken along the line II-II of FIG. 1. FIG.

3 is a front cross-sectional view of the nozzle cleaning apparatus taken along the line III-III of FIG. 1.

4 is a perspective view illustrating the nozzle cleaner of FIG. 3 separately.

5 is a front sectional view taken along line VV of FIG. 4.

FIG. 6 is an enlarged cross-sectional view illustrating part VI of FIG. 5.

7 is a plan sectional view of the nozzle cleaning device taken along the line VII-VII of FIG. 1.

8 is a pneumatic circuit diagram of the nozzle cleaning apparatus according to the embodiment of the present invention.

9 is an electrical circuit diagram of a nozzle cleaning apparatus according to an embodiment of the present invention.

10 is a schematic diagram illustrating a nozzle cleaning process of a nozzle cleaning apparatus according to an embodiment of the present invention.

<Description of Main Reference Signs>

1: Nozzle cleaning device 10: Body part

11: case 12: door

13: frame 15: plate

17: fixed cylinder 20: nozzle cleaning part

21: chamber 21a: washing tank

22: chamber cover 23: movable cylinder

24: vertical guide 30: cleaning liquid injection portion

31: washing liquid storage tank 32: water pump

33: cleaning liquid supply line 40: cleaning liquid suction

41: vacuum pump 42: first solenoid valve

43: cleaning liquid suction line 50: air jet

51: regulator 52: second solenoid valve

53: air supply line 54: air injection line

60: air dryer 61: second regulator

62: third solenoid valve 63: air supply line
70: control unit

Claims (5)

A body part having an accommodation space therein; A nozzle cleaning unit provided inside the body part and having a plurality of nozzle holders to which nozzles are inserted and fixed; A cleaning liquid spraying unit for pressurizing the cleaning liquid with a water pump through the nozzle holder to spray the cleaning liquid into the nozzle; A cleaning liquid suction unit configured to suck the cleaning liquid remaining inside the nozzle with a vacuum pump through the nozzle holder; An air injector configured to maintain the pressure of the air supplied through the air supply pipe with a first regulator and to spray the inside of the nozzle through the nozzle holder; An air dryer for blowing air introduced through the air supply pipe into a nozzle cover for accommodating an upper side of each nozzle fixed to the nozzle holder through a second regulator to dry the air; And A control unit configured to control operation of the water pump, the vacuum pump, the first regulator, and the second regulator, The body portion, A case defining an inner receiving space; A plurality of frames forming a skeleton in the case; And A plurality of plates fixed to the frames and partitioning a nozzle cleaning space within the case; The case, An opening / closing door for opening and closing the nozzle cleaning space; And Proximity sensor for detecting the opening and closing state of the opening and closing door is provided at the open side of the opening and closing door, The nozzle cleaning unit, A chamber provided in the nozzle washing space and having a plurality of nozzle holders disposed in an upper washing tank; A chamber cover coupled to the chamber so as to open and close the upper portion of the washing tank along the vertical transfer guide provided at both sides of the chamber; And A control cylinder controlled by the control unit and configured to vertically convey the chamber cover along the vertical guide, The nozzle cover, Corresponding to the nozzle holder and installed in the chamber cover, And the nozzle cover is provided with an elastic member for urging the nozzle upper side accommodated therein toward the nozzle holder. delete delete delete In the nozzle cleaning method of washing the nozzle using the nozzle cleaning apparatus of claim 1, A washing liquid spraying step of washing the foreign matter inside the nozzle by spraying the washing liquid under pressure with the liquid pump; A washing liquid suction step of sucking the washing liquid remaining inside the nozzle with the foreign matter by the vacuum pump; Maintaining the pressure with the first regulator and injecting air into the nozzle to blow the cleaning liquid and the foreign matter remaining in the nozzle; And And drying the nozzles accommodated in the nozzle cover by blowing air into the nozzle cover through the second regulator.

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