KR100939250B1 - Method to measure the on-line roll surface temperature and thereof apparatus - Google Patents

Method to measure the on-line roll surface temperature and thereof apparatus Download PDF

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KR100939250B1
KR100939250B1 KR1020020082478A KR20020082478A KR100939250B1 KR 100939250 B1 KR100939250 B1 KR 100939250B1 KR 1020020082478 A KR1020020082478 A KR 1020020082478A KR 20020082478 A KR20020082478 A KR 20020082478A KR 100939250 B1 KR100939250 B1 KR 100939250B1
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roll
rolling
work roll
metal plate
temperature
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KR1020020082478A
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KR20040055979A (en
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이필종
권휘섭
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주식회사 포스코
재단법인 포항산업과학연구원
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/006Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2267/00Roll parameters
    • B21B2267/12Roll temperature

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

본 발명은 작업중인 압연롤의 온도 측정방법 및 장치에 관한 것이다.The present invention relates to a method and apparatus for measuring the temperature of a rolling roll in operation.

본 발명은 센서인 열전대+,-소선이 심선가공된 마모용 단열재와; 상기 마모용 단열재가 스프링에 의해 상시 돌출가능하게 삽설된 바디와; 상기 바디가 워크롤측으로 회전구동되어 상기 워크롤 표면과 마모용 단열재 및 이에 심선된 열전대+,-소선이 동시에 상시 접촉가능하게 하여 주도록 연결된 회전실린더를 포함하여 구성한 후 열전대를 압연중인 압연롤의 표면과 상시 직접 접촉되게 하거나 혹은 열전도율과 탄성율이 우수하고 양단에 열전대가 부착된 금속판을 반원형으로 휘어서 이 금속판만이 직접 압연롤 표면에 접촉되게 배치하여 압연롤 표면의 온도변화를 측정하도록 한 것이다.The present invention is a thermocouple +,-wire is a wear insulation material core wire processing; A body in which the wear insulating material is inserted into the spring so as to be always protruded; The body is rotated to the work roll side to include a rotating cylinder connected to the work roll surface and the wear insulation and the core and the thermocouples +,-wires connected to the work roll at the same time at the same time, the surface of the rolling roll rolling the thermocouple In this case, a metal plate having excellent thermal conductivity and elastic modulus and thermocouples attached to both ends is bent in a semicircular shape so that only this metal plate is placed in direct contact with the rolling roll surface to measure the temperature change of the rolling roll surface.

본 발명에 따르면 압연롤의 표면에 측정센서를 직접 접촉시켜 측온함으로써 보다 정확한 온도측정이 가능하다.According to the present invention, a more accurate temperature measurement is possible by directly measuring the measurement sensor on the surface of the rolling roll.

Description

작업중인 압연롤의 온도 측정방법 및 장치{METHOD TO MEASURE THE ON-LINE ROLL SURFACE TEMPERATURE AND THEREOF APPARATUS}METHOD TO MEASURE THE ON-LINE ROLL SURFACE TEMPERATURE AND THEREOF APPARATUS

도 1은 일반적인 압연과정을 보인 개략도,1 is a schematic view showing a general rolling process,

도 2는 일반적인 압연롤의 부위별 온도변화를 예시적으로 보인 그래프,Figure 2 is a graph showing the temperature change for each part of a typical rolling roll,

도 3은 종래 기술에 따른 초음파센서를 이용한 간접적인 롤 온도 측정장치의 예시도,3 is an exemplary view of an indirect roll temperature measuring apparatus using an ultrasonic sensor according to the prior art,

도 4는 본 발명 장치의 일 실시예를 보인 예시도,4 is an exemplary view showing an embodiment of the present invention device,

도 5는 본 발명 장치의 다른 가능한 예를 보인 예시도,5 is an illustrative view showing another possible example of the device of the present invention;

도 6은 본 발명 일 예에 따른 장치의 참고용 사진,Figure 6 is a reference picture of the device according to an embodiment of the present invention,

도 7은 본 발명 다른 예에 따른 장치의 참고용 사진,Figure 7 is a reference picture of the device according to another embodiment of the present invention,

도 8은 본 발명 일 예에 따른 측정결과 그래프,8 is a graph of a measurement result according to an embodiment of the present invention;

도 9는 본 발명 다른 예에 따른 측정결과 그래프.9 is a graph of a measurement result according to another embodiment of the present invention.

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1....워크롤 2....소재1 .... work roll 2 .... material

3....노즐 4....와이퍼3 .... nozzle 4 .... wiper

5....센서 10a,b....열전대+,-소선5 .... sensors 10a, b ... thermocouples +,-wire

12....마모용 단열재 14....스프링 12 .... wear insulation 14.Spring                 

16....바디 18....회전실린더16..body 18..rotating cylinder

20....보조롤20..Secondary roll

본 발명은 제철공정에서 고온의 제품을 이송하거나 압연을 위해 사용되는 원통형 롤의 온도를 작업중에 측정하는 방법 및 장치에 관한 것으로, 보다 상세하게는 고온의 소재 이송과정중 롤로 전달되는 열로 인한 롤의 열팽창정도를 알 수 있도록 하기 위해 롤 표면에 밀착되는 접촉식 열전도센서를 이용하여 롤의 표면 온도를 정확히 측정할 수 있도록 한 작업중인 압연롤의 온도 측정방법 및 장치에 관한 것이다.The present invention relates to a method and apparatus for measuring, during operation, the temperature of a cylindrical roll used for transferring or rolling a hot product in a steelmaking process, and more particularly, to a roll due to heat transferred to the roll during a high temperature material transfer process. The present invention relates to a method and apparatus for measuring the temperature of a rolling roll in operation to accurately measure the surface temperature of the roll by using a contact thermal conductivity sensor in close contact with the surface of the roll so as to understand the degree of thermal expansion.

통상적으로, 압연롤은 도 1의 도시와 같이, 소재(2)와의 접촉에 의해 열을 받아 열팽창하게 되므로 이의 냉각을 위해 다수이 노즐(3)이 압연롤인 워크롤(1)의 폭방향으로 배열된 후 스프레이방식으로 냉각수를 분사하며, 분사된 냉각수는 와이퍼(4)에 의해 집수 배출처리되게 된다.Typically, since the rolling rolls are thermally expanded by contact with the material 2 as shown in FIG. 1, a plurality of the rolling rolls are arranged in the width direction of the work roll 1 in which the nozzles 3 are the rolling rolls for cooling thereof. After spraying the cooling water by the spray method, the injected cooling water is discharged by the wiper (4).

즉, 이러한 워크롤(1)은 도 2에서와 같은 열간압연공정에서 소재(2)가 900℃ 이상의 고온에서 압연되고 소재(2)를 압연하는 과정에서 가공에너지, 마찰에너지 등이 발생되어 순간적인 롤의 표면온도가 수백℃ 이상으로 올라 갔다가 다시 다량의 냉각수에 의해 냉각되면서 100℃ 이내로 떨어지는 과정을 반복하게 되어 점차 승온되게 된다. That is, the work roll 1 is a hot rolling process as shown in FIG. 2, the material 2 is rolled at a high temperature of 900 ° C or more and the processing energy, friction energy, etc. are generated in the process of rolling the material 2 is instantaneous The surface temperature of the roll rises above several hundred degrees Celsius, and is cooled again by a large amount of cooling water, and the temperature falls gradually within 100 degrees Celsius.                         

이에 따라, 롤의 열팽창정도가 시시각각 변하게 되어 원하는 제품의 형상을 확보하는데 있어 상당한 어려움이 유발되고, 또 열팽창에 의해 통판성이 나빠져서 제품의 생산속도를 높이지 못하는 등의 문제는 물론 롤이 고온 경도 저하에 따른 마모 촉진으로 롤의 수명이 단축되는 문제가 유발되엇다.As a result, the thermal expansion degree of the roll changes from time to time, which causes considerable difficulty in securing the shape of the desired product. Also, the thermal expansion of the roll deteriorates the flow rate, resulting in poor production speed. Accelerating wear caused by the degradation caused a shortened roll life.

따라서, 롤의 열적변화에 관한 정보를 수집하는 것은 롤의 수명은 물론 제품의 품위와 직결되는 매우 중요한 문제인데, 종래에는 이러한 정보수집을 수치적 모델을 통해 예측하거나 혹은 도 3에서와 같이 워크롤(1)의 외부에 초음파센서(5)를 설치하고 비접촉방식으로 그 변위를 측정하는 방식을 사용하였다.Therefore, collecting information on the thermal change of the roll is a very important issue directly related to the life of the roll as well as the product quality. Conventionally, such information collection is predicted through a numerical model or as shown in FIG. The ultrasonic sensor (5) was installed outside (1) and the displacement was measured in a non-contact manner.

그러나, 상기 수식모델에 의한 예측방법은 정성적인 예측이 가능하지만 고압으로 많은 냉각수를 분사하여 회전하는 롤을 냉각하는 경우에 대한 냉각능력을 명확히 알기 어렵기 때문에 실제 정량적인 정보를 제공하기 어려웠고, 센서(5)를 이용한 방법의 경우에는 계측수로 순수를 사용하여 계측수 속에서 롤까지의 상대적인 거리변화를 초음파로 측정하여 원하는 정보를 얻는 것인데 압연공장에서와 같이 고열의 환경속에서 장시간 노출되게 되면 이 센서(5)를 지지하고 있는 빔의 열적변형으로 상대적인 거리가 달라지거나 강판 압연과정중 진동으로 인해 센서(5)의 측정이 잘 안되는 문제 및 냉각수의 수질에 따라 그 정도가 심하게 영향을 받는 등의 문제가 있었다.However, the prediction method based on the mathematical model is capable of qualitative prediction, but it is difficult to provide actual quantitative information because it is difficult to clearly know the cooling capacity for cooling the rotating roll by spraying a lot of coolant at high pressure. In the method using (5), pure water is used as the measurement water to measure the relative distance change to the roll in the measurement water with ultrasonic waves to obtain the desired information. Due to the thermal deformation of the beam supporting the sensor 5, the relative distance is changed or the vibration of the steel sheet during the rolling process makes it difficult to measure the sensor 5, and the degree is severely affected by the quality of the cooling water. There was a problem.

본 발명은 상술한 바와 같은 종래 기술이 갖는 제반 문제점을 감안하여 이를 해결하고자 창출한 것으로, 비접촉식과 같은 간접방식이 아니라 측정센서를 회전하 는 워크롤의 표면에 직접 접촉시켜 측온함으로써 보다 정확한 측온작업이 이루어질 수 있도록 한 작업중인 압연롤의 온도 측정방법 및 장치를 제공함에 그 목적이 있다.The present invention has been made in view of the above-described problems of the prior art, and has been created to solve the problem. Instead of indirect methods such as a non-contact type, the measurement sensor is directly contacted with the surface of the rotating work roll to measure the temperature more accurately. It is an object of the present invention to provide a method and apparatus for measuring the temperature of a rolling roll that is being made.

본 발명의 상기한 목적은, 소재 압연중 압연롤의 표면 온도를 측정하는 방법에 있어서, 온도측정시 서로 단열되고 노출된 형태의 열전대를 마모가 잘 안되는 재료로 감싼 후 이를 탄성체의 힘으로 밀어 압연중인 압연롤의 표면과 마모용 단열재 및 이에 심선된 열전대가 동시에 상시 직접 접촉되게 하거나 혹은 열전도율과 탄성율이 우수하고 양단에 열전대가 부착된 금속판을 반원형으로 휘어서 이 금속판만이 압연롤 표면에 직접 접촉되게 배치하여 압연롤 표면의 온도변화를 측정하는 것을 특징으로 하는 작업중인 압연롤의 온도 측정방법을 제공함에 의해 달성된다.The above object of the present invention, in the method for measuring the surface temperature of the rolling roll during the material rolling, wrapped the thermocouples of the insulation and exposed forms of each other in the temperature measurement, and then rolling them by the force of the elastic body during the temperature measurement The surface of the rolling roll and the wear insulation material and the thermocouple wired at the same time are always in direct contact with each other, or the metal plate with excellent thermal conductivity and elastic modulus and the thermocouple attached at both ends is bent in a semicircular shape so that only this metal plate is in direct contact with the surface of the rolling roll. It is achieved by providing a method for measuring the temperature of a rolling roll in operation, which is arranged to measure the change in temperature of the surface of the rolling roll.

또한, 본 발명의 상기한 목적은, 소재 압연중 압연롤의 표면 온도를 측정하는 장치에 있어서, 센서인 열전대+,-소선이 심선가공된 마모용 단열재와; 상기 마모용 단열재가 스프링에 의해 상시 돌출가능하게 삽설된 바디와; 상기 바디가 워크롤측으로 회전구동되어 상기 워크롤 표면과 열전대+,-소선이 상시 접촉가능하게 연결된 회전실린더를 포함하여 구성되는 것을 특징으로 하는 작업중인 압연롤의 온도 측정장치를 제공함에 의해 달성된다.In addition, the above object of the present invention, in the apparatus for measuring the surface temperature of the rolling roll during the material rolling, the thermocouple +,-wire which is a sensor, the wear insulation material core wire processing; A body in which the wear insulating material is inserted into the spring so as to be always protruded; It is achieved by providing a temperature measuring device of the working roll roll, characterized in that the body is rotated to the work roll side and comprises a rotating cylinder connected to the work roll surface and the thermocouple +, wire is always in contact with the work roll. .

이하에서는, 첨부도면을 참고하여 본 발명을 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

본 발명은 워크롤의 온도측정의 정확성을 검증하기 위해 상기 워크롤과 함께 구동되면서 그 표면에 직접 접촉되어 롤 표면의 온도변화를 측정할 수 있도록 구성 한 것이다.The present invention is configured to be able to measure the temperature change of the roll surface in direct contact with the surface while being driven with the work roll to verify the accuracy of the temperature measurement of the work roll.

본 발명은 워크롤에 냉각수가 분사되지 않을 때에는 계측된 온도가 워크롤 표면에 부착되어 함께 회전하는 워크롤의 온도보다 약 5℃ 정도 높게 나타나지만 냉각수를 분사하게 되면 마찰이 줄어들게 되어 워크롤의 온도가 정확하게 측정될 수 있는 점을 감안하였고, 또 측정센서의 길이가 일정하게 워크롤과 접촉되도록 하여 측정시 워크롤과의 상시 접촉이 보장되도록 하여 마모가 되더라도 충분히 장시간동안 사용할 수 있도록 하였다. According to the present invention, when the coolant is not sprayed on the work roll, the measured temperature is attached to the surface of the work roll and appears to be about 5 ° C. higher than the temperature of the rotating work roll. In consideration of the fact that it can be measured accurately, the length of the measuring sensor to be in constant contact with the work roll to ensure that the constant contact with the work roll during the measurement to ensure that even long-term use even if worn.

또한, 센서의 외부(끝단)는 베이클라이트와 같은 재질로 감싸 측정의 정확성을 더 기하였으며, 센서의 단부측에 탄성수단을 부가시켜 다소간의 진동도 용이하게 흡수할 수 있도록 하였다.In addition, the outside (end) of the sensor is wrapped in the same material as bakelite to further increase the accuracy of the measurement, by adding an elastic means on the end side of the sensor to facilitate the absorption of some vibration.

장치의 구성에 있어, 도 4에서와 같이, 센서인 열전대+,-소선(10a,b)이 심선가공된 마모용 단열재(12)가 구비되고; 상기 마모용 단열재(12)는 스프링(14)에 의해 상시 돌출가능하게 바디(16)에 삽설되며; 상기 바디(16)는 회전실린더(18)에 연결되어 워크롤(1)측으로 회전구동되어 상기 워크롤(1) 표면과 열전대+,-소선(10a,b)이 상시 접촉가능하게 설치된다.In the configuration of the apparatus, as shown in Fig. 4, a heat insulating material 12 for wear is provided in which the thermocouples + and-wires 10a and b, which are sensors, are core wired; The wear insulating material 12 is inserted into the body 16 so as to be always protruded by the spring 14; The body 16 is connected to the rotary cylinder 18 to be rotated to the work roll (1) side is installed so that the surface of the work roll (1) and the thermocouples +,-element wires (10a, b) are always in contact.

즉, 본 발명 일 예에 따르면, 마모용 단열재(12)에 심어져 있는 열전대+,-소선(10a,b)는 단열재(12)와 동시에 워크롤(1)에 접촉되어 워크롤(1)의 회전에 의해 함께 마모되면서 워크롤(1)에 직접 접촉하여 측온작업을 행하도록 구성된다.That is, according to the exemplary embodiment of the present invention, the thermocouples + and-wires 10a and b, which are planted in the wear insulator 12, are in contact with the work roll 1 at the same time as the heat insulator 12, It is configured to perform a temperature measuring operation by directly contacting the work roll 1 while being worn together by rotation.

그리하여, 워크롤(1)의 구동시 회전실린더(18)의 작동으로 바디(16)가 일정각도 회전되면서 워크롤(1) 표면과 마모용 단열재(12)의 선단인 열전대+,-소선(10a,b)이 접촉되게 한 상태에서 노즐(3)을 통해 냉각수를 분사하게 되면 워크롤(1) 표면의 온도변화를 정확하게 측정할 수 있게 된다.Thus, when the work roll 1 is driven, the body 16 is rotated at an angle by the operation of the rotation cylinder 18 so that the thermocouples + and-wires 10a, which are the ends of the surface of the work roll 1 and the wear insulator 12, are worn. When the cooling water is sprayed through the nozzle 3 in contact with b, the temperature change of the surface of the work roll 1 can be accurately measured.

도 5는 본 발명에 따른 다른 가능한 예를 보인 것으로, 바디(16')의 형상을 달리하여 그 단부가 넓은 대략 사다리꼴 단면형상을 갖도록 하고, 그 중앙에는 요입홈을 형성하여 반원형상의 마모용 단열재(12')를 구비한 후 마모용 단열재(12')의 선단면 즉, 열전도율과 탄성율이 우수하고 양단에는 열전대+,-소선(10a,b)이 배치된 금속판이 반원형으로 휘어져 배설된 면이 워크롤(1)과 접촉되게 배치되며, 이들 옆에는 회전가능한 한쌍의 보조롤(20)을 구비하여 워크롤(1)과의 구름접촉에 의해 원활한 측정이 가능하도록 하였고, 그 측정과정은 도 4의 예시와 같다.Figure 5 shows another possible example according to the present invention, by varying the shape of the body (16 ') to have a wide trapezoidal cross-sectional shape of the end thereof, and to form a recess groove in the center of the semi-circular wear insulation ( 12 '), the front end surface of the wear insulation material 12', that is, the thermal conductivity and elastic modulus is excellent, and the both sides of the metal plate on which the thermocouples +,-wires (10a, b) are arranged in a semi-circular shape, the workpiece Arranged in contact with the roll (1), a pair of rotatable auxiliary rolls (20) next to them to enable a smooth measurement by the rolling contact with the work roll (1), the measurement process of Figure 4 Same as the example.

여기서, 본 발명 다른 가능한 예의 경우, 마모용 단열재(12')는 워크롤(1)과 직접 접촉되지 않으면서 열전대+,-소선(10a,b)이 배선된 금속판만이 워크롤(1)과 접촉 가능하게 설치 구성된 것이다.Here, in another possible example of the present invention, the wear insulating material 12 ′ is a metal plate in which thermocouples + and-wires 10a and b are wired without directly contacting the work roll 1 and the work roll 1. It is configured to be installed in contact.

참고로, 도 6,8은 도 4와 같은 구조의 측정장치를 예시적으로 보인 사진 및 그 측정과정과 측정결과를 보인 파형도이고; 도 7,9는 도 5와 같은 구조의 측정장치를 예시적으로 보인 사진 및 그 측정과정과 측정결과를 보인 파형도이다.For reference, FIGS. 6 and 8 are photographs showing an example of a measuring device having the structure as shown in FIG. 4 and waveform diagrams showing the measuring process and the measurement result thereof; 7 and 9 are photographs showing an example of a measuring apparatus having the structure shown in FIG. 5 and waveform diagrams showing the measuring process and the measurement result thereof.

이상에서 상세히 설명한 바와 같이, 본 발명에 따르면 압연롤의 표면에 측정센서를 직접 접촉시켜 측온함으로써 보다 정확한 온도측정이 가능하다.As described in detail above, according to the present invention, more accurate temperature measurement is possible by directly measuring the measurement sensor on the surface of the rolling roll.

Claims (5)

삭제delete 삭제delete 소재 압연중 압연롤의 표면 온도를 측정하는 장치에 있어서,In the device for measuring the surface temperature of the rolling roll during material rolling, 열전도율과 탄성율이 우수한 금속판과; 상기 금속판을 고정하는 바디(16)와; 워크롤(1) 표면에 상기 금속판이 접촉되도록 상기 바디(16)를 워크롤(1) 측으로 회전구동하는 회전실린더(18);를 포함하여 구성되며, A metal plate having excellent thermal conductivity and elastic modulus; A body 16 for fixing the metal plate; And a rotation cylinder 18 which rotationally drives the body 16 to the work roll 1 side such that the metal plate is in contact with the surface of the work roll 1. 상기 금속판은 센서인 열전대+,-소선(10a,b)이 양측에 배선되고 반원형태로 휘어져 구비되어, 열전대+,-소선(10a,b)은 상기 워크롤(1)에 접촉되지 않으며 상기 금속판만이 워크롤(1)에 직접 접촉되는 것을 특징으로 하는 작업중인 압연롤의 온도 측정장치.The metal plate is provided with thermocouples + and-wires 10a and b, which are sensors, are wired on both sides and bent in a semicircular shape, and the thermocouples + and-wires 10a and b are not in contact with the work roll 1 and the metal plate. Temperature measuring device of the working roll, characterized in that only the direct contact with the work roll (1). 삭제delete 제3항에 있어서,The method of claim 3, 상기 금속판의 양측에는 상기 워크롤(1)과 구름접촉되는 한쌍의 보조롤(20)이 부설되는 것을 특징으로 하는 작업중인 압연롤의 온도 측정장치.On both sides of the metal plate a pair of auxiliary rolls (20) in rolling contact with the work roll (1) is installed, the temperature measuring device of the working rolling roll.
KR1020020082478A 2002-12-23 2002-12-23 Method to measure the on-line roll surface temperature and thereof apparatus KR100939250B1 (en)

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