KR100937485B1 - An apparatus of manufacturing mixing water dissolved dry noodle chips for recycling small pieces of dry noodles produced when dry noodles are prepared and method of preparing the mixing water dissolved dry noodle chips - Google Patents

Abstract

PURPOSE: A device and a method for preparing dough water for dry noodle powder for recycling small pieces of dry noodles are provided, which can improve production yield of dry noodle and can regenerate small pieces of dry noodle. CONSTITUTION: A method for preparing dough water for dry noodle powder comprises a step(S1) for pulverizing a small piece of dry noodles before a dough kneading process; a step(S2) for injecting and storing dry noodle powder in a storage tank; a step(S3) for supplying dry noodle powder to a dry noodle powder measuring device; a step(S4) for discharging the fixed quantity of the dry noodle powder; a step(S5) for supplying dry noodle powder to the salty water metric and dissolution apparatus while removing iron; a step(S6) for stirring and dissolving the salty water and dry noodle powder; and a step(S7) for supplying dough water for dry noodle powder to the injection nozzle of a kneader.

Description

An apparatus of manufacturing mixing water dissolved dry noodle chips for recycling small pieces of dry noodles produced when dry noodles are prepared and method of preparing the mixing water dissolved dry noodle chips}

The present invention relates to a manufacturing apparatus of pulverized crushed dough for regeneration of snow tongue (屑 麵: noodle crumbs) produced during the manufacture of dry noodles, and more particularly to dry noodles. It is possible to quickly dissolve a small piece of dry noodles, which is produced in the manufacturing process, to dissolve it in high-speed homogeneous solution at a precise mixing ratio. By so as to greatly improve the production yield of dried noodles, and also to disintegrate noodle flakes hygienically safe safely without damaging the protein and starch contained in the tongue, The present invention relates to a method for preparing crushed dough.

In general, dry noodle manufacturing is divided into kneading process, rolling process, cutting process, drying process, cutting process, and packaging process.The kneading process mixes wheat flour and dough water evenly and kneads for about 10 to 20 minutes to form a three-dimensional network structure of gluten. At this time, it is mixed with grains such as buckwheat flour, rice flour, starch, soy flour, or green tea, mulberry leaf, chlorella, pine needles, mugwort, seaweed, carrot, spinach, mushroom extract, bokbunja, mulberry, fresh vinegar, etc. After forming, through the rolling process and the cutting process to make the dough mass into a flat plate shape by rolling sequentially and thinly, cut to the appropriate thickness to form a cotton line through the drying process, cutting process and packaging process It is dried to 11-13%, and it is cut to a specified length and packed, inspected and shipped.

During the manufacturing process of dry noodles, a cut of dry noodles occurs in the cutting process, and in addition, the incomplete cotton line generated during the drying process and the broken noodles that are selected and removed in the packaging process are added, resulting in the snow surface of the dry noodles process. Noodles are 10 to 20% of the dry noodle manufacturing process, which is one of the problems in dry noodle manufacturing.

On the other hand, even though these snow surfaces have the same physical properties as normal products, they are not commercialized because they have only short noodles, and if they are not recycled, the production cost of dried noodles is increased due to a decrease in production yield, and treated with feed or fertilizer. In the following, due to the salt contained in the dry noodles, normal processing is impossible, and if incinerated or landfilled, it causes environmental pollution.

Therefore, as a way to solve the above-mentioned economic problems and environmental pollution factors, the method of recycling snowy cotton produced in the dry noodle manufacturing process is implemented in the world's dry noodle factory, but the quality and safety of food hygiene and process The reality is that we haven't been looking for a way to satisfy all of our rationalities.

In addition, the above-mentioned recycling method of snow noodles in the dry noodle factory is a method of mixing and regenerating new flour (identity) when kneading.

First, the method of pulverizing the former snow surface is used to mix the ground pulverized powder, which is roughly 40 to 60 mesh, into flour, and to put it in the kneading process. Large and low moisture content (14% of flour, 9 to 10% of pulverized powder) in the kneading process, the difference between the flour and the pulverized powder occurs significantly in water absorption rate, making it impossible to form a dough with a well-structured structure. The quality is poor compared to products using flour.

In addition, facility investment and installation space, power consumption, and noise associated with the transportation of finely divided powders such as storage devices, finely charged input devices, finely collected devices, sorting devices, transfer devices, and finely divided powder storage for grinding the snow surface There are various problems such as excessive dust generation, incorporation of foreign substances such as ear powder, and difficulty in proper process control.

In addition, the method of soaking the latter tongue in water or saline solution is hard and dense because it takes about 1 to 2 hours to completely dissolve for the kneading process. In order to get out, it is a method to use once a day, or 4 ~ 5 hours of reusing snow wool, before soaking in water or saline solution and putting it in the kneader every time. Due to the action of the degrading enzyme that proceeds at a rapid rate, odors and decay occur due to the damage of proteins and starch, and the growth of various microorganisms and bacteria due to fermentation. Degrading melts, unless dismantled, cleaned and disinfected often Severe rot occurs as a result of accumulation, and furthermore, the bacteria are multiplied by the continuous exposure to high temperature and high humidity conditions for 8 to 12 hours through the process of kneading, noodle making and drying, which is an essential process of dry noodle manufacturing. As a result, off-flavor already occurs in the finished product, and causes serious problems in hygiene and safety of food due to decay.

Therefore, in order to solve the above problems, as shown in FIGS. 1 to 3 in Korean Utility Model Publication No. 91-10538, a water collecting chamber 2 is formed inside the main body 1 so as to be inserted into the upper surface. (2) and the bottom surface constitutes a stirring chamber (3), the stirrer (4) is divided screw (5) (5 ') is composed of a different length and direction are respectively attached to the shaft (4a) and the stirring chamber ( The shaft rods 4a are supported by the shaft holes 3a on both side circumferential walls of 3) to be rotated by the motor 11 on one side, and the outlet 10 is located along the guide tube 9 at the bottom of the stirring chamber 3. In the middle of the relay pipe (6) is formed in the middle, the relay pipe (6) inside the sedimentation chamber (7) and the locking wall (7 ') and the coupling bolt (8) with the magnet (8a) on the bottom is fitted Noodles, characterized in that only the contents from which impurities are removed from the guide passage (7a) is sucked by the pump 12 along the guide tube (9) and sent to the outlet (10) Although the stirrer stirring device is known, the noodle crumb stirrer is merely a device for dissolving a large amount of snow surface at a time. All problems such as risks of food safety due to corruption are inherent.

The present invention for solving the problems as described above is a high speed homogeneous dissolution at a precise mixing ratio in the mixing water for each dough only as much as the amount to be put into the kneading machine only coarsely pulverized snowy noodles (屑 麵: noodles) generated in the manufacturing process of dry noodles It is to make a solution, and to put it in the kneading process to be recycled in the manufacturing of dry noodles, the purpose is to significantly improve the production yield of dry noodles.

It is another object of the present invention to be able to regenerate snow wool hygienically and safely without damaging the protein and starch contained in the flour.

In another aspect, the present invention is to improve the workability by making a series of processes for producing a fine powder dissolving dough by the high speed homogeneous dissolution of the snow surface in the mixing water for the dough in order to regenerate the snow surface by the automated system. Another aim is to improve the price competitiveness of dry noodles products by reducing equipment costs and operating expenses.

The present invention for achieving the above object is a grinding powder storage tank in which the snow surface to be reused (屑 麵: shaving noodles) is crushed and stored; A fine powder measuring device in which the fine powder is weighed by a predetermined weight by a powder conveying device and the fixed quantity is discharged through a conveying screw provided at a lower portion thereof; A brine metering and dissolving device for producing a crude powder dissolving dough while uniformly stirring and dissolving the crude powder through a lower impeller device with the brine supplied in a constant amount in a brine storage tank in which an appropriate amount of salt is dissolved; It is characterized in that it provides the apparatus for preparing pulverized pulverized dough for regenerating snow flakes produced during the manufacturing of dry noodles, characterized in that the pulverized pulverized dough prepared in the brine metering and dissolving device is supplied to the spray nozzle of the kneader. .

In addition, the present invention is to prepare a fine powder dissolving dough to be immediately put into the kneading process by mixing in a suitable ratio in the salt solution in which the salt is dissolved in an appropriate amount in the powdered state before the kneading process to reuse reused Afterwards, the crushed dough for dissolving dough is sent to a kneader for producing a dough of an appropriate concentration to prevent the mixing of foreign substances while being sanitarily treated to prevent odor and foreign substances in the dried state, and when the dry noodles are cooked and ingested. It is characterized by providing a method for preparing crushed dough for dissolving snow tongue, characterized in that to improve the texture.

On the other hand, the pulverized dissolved dough production apparatus is made of a series of continuous operations through a program set to automatically control, a series of continuous operations through the program is controlled by a full automatic control panel, and again the series of continuous This feature is characterized in that the displayed operation is displayed on the screen of the automatic control panel.

According to the present invention as described above uniformly mixed with a suitable amount of saline dissolved in an appropriate amount of salt in the form of finely divided snow tongue to be regenerated just before the kneading process in order to recover the snow surface (屑 麵: debris noodles) generated in the manufacturing process dry noodles By stirring and dissolving it so that it can be immediately put into the kneading process, it not only simplifies the manufacturing facilities of crushed dough for regeneration of snow, but also the series of operations through the above simplified and automated manufacturing equipment By doing so, there is the greatest effect that can improve the price competitiveness of dry noodles products by improving workability and reducing equipment costs and operating costs.

In addition, according to the present invention to prevent the incorporation of dust, noise, powder or foreign substances in the manufacture of pulverized dissolving dough for the regeneration of snow wool, as well as hygienic treatment as well as due to the imbalance of the mixing of flour and crushed powder and the absorption rate of water It is effective in preventing the poor texture of the pulverized powder formed with the flour in advance to produce a better quality of dry noodles.

In addition, it is possible to minimize the occurrence of snow surface by reducing the occurrence of the fall during the process of drying and cutting to a standard state through the dry cotton manufactured with a higher quality.

In addition, the mixture is mixed with brine at an appropriate ratio while preventing the incorporation of foreign matters into the pulverized snow surface as much as possible, and then uniformly stirred and dissolved in the brine to prepare a pulverized dissolved dough, and using the pulverized crushed dough into dry noodles. In the prepared state to prevent off-flavor and foreign matter, there is an effect that can improve the texture when ingested by cooking dry noodles.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to FIGS. 4 to 6, which are attached to like drawings, and refer to like elements with reference to FIGS. 4 to 6.

On the other hand, the description of the specific technical configuration and operation of the elements that are not directly related to the technical features of the present invention or parts of the conventional technology that can be easily understood by those skilled in the art related to the present invention will be described separately. Omit.

The technical idea according to the features of the present invention will be described below in detail with reference to FIGS. 4 and 5.

4 is an overall process diagram schematically showing an apparatus for preparing pulverized dough for dissolving snow tongue according to the present invention, and FIG. 5 is an overall process for preparing a process for preparing pulverized dough for dissolving snow according to the present invention. Figure 6 is a display screen of a fully automatic control panel to be made in a series of continuous operation through a program set to automatically control the pulverized dissolved dough production apparatus according to the present invention.

As shown in Figure 4 according to the process drawing of the pulverized dissolving dough production apparatus for reconstructing snow flakes (屑 麵: crumb noodles) according to the present invention pulverized powder storage tank in which the tongue of the noodles to be reused is milled and stored 100; The finely divided powder is automatically charged or automatically weighed by a predetermined amount by the powder conveying unit 280, and then finely divided powder metering device 200 is injected and discharged through the feed screw 240 provided in the lower portion and ; The pulverized powder discharged through the feed screw 240 in a quantitative manner is supplied through the lower impeller device 440 together with the brine supplied by the water level control device 430 at an appropriate ratio in the brine storage tank 300 in which the salt is dissolved. A salt measuring and dissolving apparatus 400 which is uniformly stirred and dissolved the crude powder to be prepared as the crude powder dissolved dough; Dough water transfer pump 450 and dough water filtration to be sent to the injection nozzle 470 of the kneader 600 in order to prepare the fine powder dissolving dough prepared in the brine metering and dissolving device 400 in a suitable concentration dough state Including the apparatus 460, the pulverized dough dissolving device (FS1) is made.

The pulverized powder storage tank 100 and the pulverized pulverized powder through the upper inclined inlet 110 through the rotary valve 130 connected to the lower side of the hopper 120 in the state of being stored and the powder transfer unit 280 By a predetermined amount is input to the fine powder measuring device 200 by the ().

The pulverized powder metering device 200 is supplied to the lower side of the lower plurality of filter filters 230 through the filtration filter device 220 is provided with a plurality of compressed air injection nozzles 210 on the upper side by the powder transfer unit (280) The fine powder to be transferred is temporarily stored in the fine powder measuring device 200 by the filtration filter 230.

The finely divided powder stored in the finely divided powder measuring device 200 as described above is transferred to the brine metering and dissolving device 400 through a feed screw 240 installed in the lower portion of the finely divided powder measuring device 200, in which case The pulverized powder to be conveyed is discharged by the fixed-quantity discharging device 250 of the conveying screw 240 and is transferred into the salt water metering and dissolving device 400 by opening of the pulverized powder discharge valve 410.

The pulverized powder measuring device 200 is a load cell 270 is installed on a plurality of the supporting legs 260 to measure the amount of the pulverized powder injected into the pulverized powder measuring device 200.

The finely divided powder transferred to the upper portion of the brine metering and dissolving device 400 is stirred and dissolved through the lower impeller device 440 while being mixed at a proper ratio with the brine supplied from the brine storage tank 300 to kneaded water. In this case, the salt, such as iron powder in the brine weighing and the fine powder to be transferred into the dissolution device 400 is removed through the iron removal device 420, as well as the brine supplied from the brine storage tank (300) In addition, only the fine powder and brine filtered out by the brine filtration device 320 to remove foreign matters are supplied to the brine metering and dissolving device 400, so that dust, noise, powder or This prevents the mixing of foreign matters.

The finely divided melted dough prepared in the salt water metering and dissolving device 400 is supplied to the spray nozzle 470 of the dough machine through the dough water transfer pump 450, and yet another dough water filtration device 460. The finely divided pulverized dough prepared by filtration is fed into the kneader through the spray nozzle 470 of the kneader to prepare a dough of an appropriate concentration, and is made of dry noodles through a rolling mill and a noodle machine not shown.

On the other hand, the apparatus for producing crushed dough dough (FS1) is made of a series of continuous operations through a program set to automatically control as shown in Figure 6, the series of continuous operations through the program is a fully automatic control panel 500 By controlling the number of continuous operation is displayed on the screen of the automatic control panel 500, the operator can check the manufacturing process of the crushed dough dough at a glance.

Next will be described as an embodiment of the method for producing a fine powder melt dough through the apparatus for preparing a fine powder melt dough (FS1) as follows.

First, coarsely crushing the regenerated snow wool prior to the kneading process (S1); Inputting and storing the pulverized powder into the pulverized powder storage tank 100 (S2); Supplying to the pulverized powder measuring device 200 through the rotary valve 130 under the hopper 120 in the stored state (S3); Discharging the quantitative amount of the pulverized powder through the feed screw 240 in the pulverized powder measuring device 200 (S4); The iron is removed from the fine powder by the iron removing device 420 while the fine powder is discharged and is supplied to the brine metering and dissolving device 400 (S5); Mixing the finely divided powder in an appropriate ratio with the brine supplied from the brine storage tank in which the salt is dissolved in the brine metering and dissolving unit 400 in an appropriate amount (S6); Supplying the uniformly stirred and dissolved finely divided dough to the spray nozzle 470 of the dough machine (S7); It is made, including, in each step (S1-S7) of the above to prevent the mixing of foreign substances while sanitary treatment to prevent odor and foreign substances in the state made of dry noodles through a noodle machine, cooking dry noodles to eat the texture It can be improved.

As described above, the apparatus for preparing pulverized dough for dissolving dough and the method for preparing pulverized dough for dissolving dough for regenerating snowy cotton produced in the manufacture of dry noodles according to the preferred embodiment of the present invention are illustrated according to the above description and drawings. This is just an example, and will be understood by those skilled in the art that various changes and modifications can be made without departing from the spirit of the present invention.

1 to 3 is an example of the configuration of the prior application technology

Figure 4 is an overall process diagram schematically showing an apparatus for preparing pulverized dough dough for regeneration of snow tongue according to the present invention

Figure 5 is an overall process diagram showing a method for preparing pulverized dissolved dough for regenerating snow tongue according to the present invention

Figure 6 is a display screen configuration of a fully automatic control panel to be made in a series of continuous operations through a program set to automatically control the apparatus for producing pulverized dough for regeneration of snow tongue according to the present invention

<Description of the symbols for the main parts of the drawings>

FS1: pulverized powdered dough making apparatus 100: pulverized powder storage tank

110: inclined inlet 120: hopper

130: rotary valve 140: sight glass

200: fine powder metering device 210: compressed air injection nozzle 220: filtration filter device 230: filtration filter 240: feed screw 250: fixed-quantity discharge device 260: support leg 270: load cell 280: powder transfer part and 300: salt water storage tank 310 : Brine transfer pump 320: Brine filtration device 330: Brine supply valve 400: Brine measurement and dissolution device 410: Fine powder discharge valve 420: Iron removal device

430: water level control device 440: impeller device

450: dough water transfer pump 460: dough water filtration device

470: injection nozzle 500: fully automatic control panel

510: display screen 600: kneader

S1: snow surface grinding mill S2: grinding powder storage tank storage stage

S3: Feeding fine powder measuring device S4: Feeding fine powder measuring device S5: Salt water weighing and dissolving device supply

S6: Stirring and dissolving the crude powder in brine

S7: Supply disintegrated dough dough with spray nozzle of kneader

Claims (5)

Fine powder storage tank (100) in which the surface of the noodles to be reused (屑 麵: debris noodles) is coarsely ground and stored; The grinding powder storage tank 100 is a rotary valve connected to the lower portion of the hopper 120 to be transferred by the powder transfer part 280 in the state in which the pulverized pulverized powder is input and stored through the upper inclined inlet 110 Through the 130, the pulverized powder is automatically added to the pulverized powder metering apparatus 200 by a powder conveying unit 280 by a predetermined amount or by manual quantification, and then the feed screw 240 provided in the lower portion Fine powder measuring device 200 is discharged through the metering; The pulverized powder discharged in a quantitative manner through the transfer screw 240 is mixed in an appropriate ratio in the brine storage tank 300 in which the salt is dissolved, and the lower impeller device 440 together with the brine supplied by the water level control device 430. The finely divided powder is uniformly stirred and dissolved through, and at this time, iron, such as iron powder, which is buried in the finely divided powder which is transferred into the brine metering and dissolution apparatus 400 is removed through the iron removing device 420, and the brine storage tank 300 The brine metering and dissolving device which is supplied from the brine is also filtered by the brine filtration unit 320 to remove foreign matters and the brine is brine metering and dissolving device 400 to be prepared as a pulverized dissolving dough ( 400); Dough water transfer pump 450 and dough water filtration device 460 to be sent to the injection nozzle 470 of the kneader in order to prepare the fine powder dissolving dough prepared in the brine metering and dissolving device 400 in a suitable concentration dough state 460 A fine powder dissolving dough production apparatus for regenerating snowy cotton which occurs during the manufacturing of dry noodles, characterized in that the fine powder dissolving dough production apparatus (FS1) is formed. The method of claim 1, The pulverized powder metering device 200 is supplied to the lower side of the lower plurality of filter filters 230 through the filtration filter device 220 is provided with a plurality of compressed air injection nozzles 210 on the upper side by the powder transfer unit (280) The pulverized powder to be transferred is temporarily stored in the pulverized powder measuring device 200 by the filtration filter 230, and the pulverized powder stored therein is transferred to the feed screw 240 installed at the lower portion of the pulverized powder measuring device 200. It is conveyed to the brine metering and dissolving device 400, at which time the crushed powder is discharged by the fixed-quantity discharge device 250 of the transfer screw 240, the brine metering and dissolving device by the opening of the pulverized discharge valve 410 Crushed water dissolving dough production apparatus for regenerating the snow surface generated during the manufacturing of dry noodles, characterized in that the feed is supplied into (400). The method of claim 1, The pulverized powder measuring device 200 is a dry cell manufacturing, characterized in that the load cell 270 is installed on a plurality of support legs 260 to measure the amount of pulverized powder input into the pulverized powder measuring device 200 by a set value Crushed water melt dough manufacturing apparatus for regenerating snowy snow generated during planting. The method of claim 1, The pulverized melted dough making device (FS1) is made of a series of continuous operations through a program set to automatically control, a series of continuous operations through the program is controlled by a fully automatic control panel 500, A apparatus for preparing crushed dough for dissolving snow tongue which is produced during the manufacturing of dry noodles, characterized in that a series of continuous operations are displayed on the screen 510 of the automatic control panel 500. Coarsely crushing the regenerated snowy noodles (설: crumb noodles) prior to the kneading process (S1); Storing the finely divided finely divided powder in a finely divided powder storage tank (100) (S2); Supplying the pulverized powder to be conveyed by the powder conveying part (280) in the stored state to the pulverized powder measuring device (200) through a rotary valve (130) below the hopper (120); Discharging the quantitative amount of the pulverized powder through the feed screw 240 in the pulverized powder measuring device 200 (S4); Supplying to the brine metering and dissolving apparatus 400 while removing the iron of the fine powder by the iron removing device 420 while discharging the fine powder (S5); Mixing the finely divided powder in an appropriate ratio with the brine supplied from the brine storage tank in which saline is dissolved in the brine metering and dissolving unit 400 (S6); Supplying the uniformly stirred and dissolved finely divided dough to the spray nozzle 470 of the dough machine (S7); A method for preparing pulverized dissolving dough for regenerating snowy cotton which occurs during the manufacture of dry noodles comprising the same.

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