CN106689247A - Dry noodle end softening and recycling system and method - Google Patents
Dry noodle end softening and recycling system and method Download PDFInfo
- Publication number
- CN106689247A CN106689247A CN201611000311.3A CN201611000311A CN106689247A CN 106689247 A CN106689247 A CN 106689247A CN 201611000311 A CN201611000311 A CN 201611000311A CN 106689247 A CN106689247 A CN 106689247A
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- CN
- China
- Prior art keywords
- vermicelli
- chamber
- vermicelli head
- head
- softens
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C14/00—Machines or equipment for making or processing dough, not provided for in other groups of this subclass
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
Abstract
The invention provides a dry noodle end softening and recycling system and method. The invention first provides a dry noodle end wet-type recycling system. The dry noodle end wet-type recycling system comprises a collecting tank, a feed hopper, an air supply chamber, a pipeline, a softening chamber, a primary fan, a secondary fan, a water sprinkler, an electric valve and a dough kneading machine, wherein two ends of the bottom of the collecting tank are provided with a conveyor belt, the feed hopper is communicated with the air supply chamber, one side of the air supply chamber is connected with the primary fan, the other side is communicated with the softening chamber by virtue of the pipeline, the bottom of one side of the softening chamber is connected with the secondary fan, the top is provided with the water sprinkler, an opening is formed in the bottom, the softening chamber is connected with the electric valve, and the electric valve is kept at a normally-closed state and connected with the dough kneading machine. The invention provides a dry noodle end softening and recycling method according to the system. The dry noodle end softening and recycling system and method overcome the weaknesses of the existing dry noodle end recycling method that the efficiency is low, the recycling effect is poor, and raw materials are likely to turn bad and are particularly suitable for middle and small-sized dry noodle production enterprises to use.
Description
Technical field
The present invention relates to food processing field, more particularly to a kind of vermicelli system of processing and method, a kind of extension is specifically referred to
Face head softens recovery system and method.
Background technology
In vermicelli production process, many vermicelli heads different in size can be produced, if not carrying out two to these vermicelli heads
Secondary utilization, will cause the significant wastage of flour material.And carry out long-time leaching after many collections by vermicelli head of current processing mode
Bubble, is soaked into being dried again after batter, grinds, so that formed can be with the secondary flour material for utilizing.But current treatment side
Formula has many shortcomings：If soak time is shorter, vermicelli head cannot be completely dissolved, and subsequent treatment difficulty is big, easily causes system
Powder is uneven；If soak time is more long, vermicelli head is easy to rotten, influence material quality.Accordingly, it would be desirable to a kind of new vermicelli
Head recovery process, can solve the problem that above mentioned problem, and high-quality and high-efficiency ground reclaims vermicelli head.
The content of the invention
The technical problem to be solved in the present invention is to provide the vermicelli head that a kind of organic efficiency is high, recovering effect is good and softens recovery
System and method.
Technical scheme provides a kind of vermicelli head and softens recovery system, including collecting tank, feed hopper, air-supply first
Room, pipeline, demineralization chamber, primary air fan, overfire air fan, water jet, electrically operated valve, dough mixing machine.
Described collecting tank is rectangle cell body, and bottom land two ends are provided with the conveyer belt rolled to bottom land middle part, bottom land middle part
It is open and is connected with feed hopper；
Described feed hopper is bucket-shaped structure wide at the top and narrow at the bottom, upper end and the opening in communication for collecting trench bottom, lower end and air-supply
The top unilaterally connected of room so that vermicelli head can unidirectionally enter plenum chamber；
Described plenum chamber, its top and feed hopper lower end unilaterally connected, side are connected with primary air fan, and opposite side passes through pipeline
Connected with demineralization chamber；
Described pipeline one end connects with plenum chamber, the other end and demineralization chamber's unilaterally connected so that First air can unidirectionally enter
Demineralization chamber；
Described demineralization chamber, its side is connected by pipeline and plenum chamber unilaterally connected, another side bottom with overfire air fan, top
Water jet is provided with, bottom opening is simultaneously connected with electrically operated valve；
Top of the described water jet inside demineralization chamber, is sprayed water with mist；
Described electrically operated valve, keeps normally off, and upper end is connected with demineralization chamber bottom, and lower end is connected with dough mixing machine.
Preferably, described primary air fan is positive-pressure type centrifugal blower.
Preferably, described overfire air fan is positive-pressure type centrifugal blower.
Preferably, described electrically operated valve is electric gate valve.
Described dough mixing machine can use existing all kinds of full-automatic, semi-automatic dough mixing machines, belong to existing mature technology.
Technical scheme also provides a kind of vermicelli head and softens recovery method, and a kind of above-mentioned vermicelli head softens recovery
System, comprises the following steps,
（a）Collecting tank is placed in noodle production device lower section, the vermicelli head for dropping enters in the middle of collecting tank, is conveyed by conveyer belt
To the bottom land middle part of collecting tank, and then drop and enter feed hopper；
（b）Vermicelli head is collected and converges feeding plenum chamber by feed hopper；
（c）When vermicelli head in plenum chamber runs up to certain volume, start primary air fan to First air is sent into plenum chamber, will hang
Face head is blown into demineralization chamber by pipeline；
（d）The electrically operated valve of demineralization chamber bottom keeps normally off, after vermicelli head fully enters demineralization chamber, starts overfire air fan
To sending into Secondary Air in demineralization chamber, vermicelli head is blown afloat and in demineralization chamber maintains convective motion by Secondary Air, while starting water spray
Device, the water of ejection causes that vermicelli head starts to soften, and after a period of time, vermicelli head will soften as fluid state completely；
（e）Electrically operated valve is opened, the vermicelli head for having softened completely will enter dough mixing machine, dough mixing machine under the effect of the pressure of Secondary Air
Vermicelli head is made face block, acquisition can be with the secondary vermicelli raw materials for production for utilizing.
Wherein, First air, one are first introduced into when the vermicelli head in the plenum chamber builds up to the 75% ~ 80% of air-supply building volume
Secondary wind speed is not less than 5 metre per second (m/s)s.
Wherein, the wind speed of the Secondary Air is not less than 10 metre per second (m/s)s.
Wherein, the ratio of water spray cumulative volume and vermicelli head volume is 1:3~1:3.5.
Wherein, the softening time in demineralization chamber was not less than 30 minutes.
The beneficial effects of the present invention are：
1st, vermicelli head reclaims speed soon, efficiency high；
2nd, by water jet softening, it is to avoid for a long time soak the raw material for causing and go bad；
3rd, the equipment cost of composition system is cheap, and the low cost that vermicelli head is reclaimed, income is high；
4th, the raw material finished product for finally giving is easy to subsequent production to utilize, and has greatly saved the cost of raw material.
Instant invention overcomes existing vermicelli head recovery method efficiency is low, the shortcoming that recovering effect is poor, raw material are perishable,
It is especially suitable for middle-size and small-size vermicelli manufacturing enterprise application.
Brief description of the drawings
Fig. 1 is a kind of composition structural representation of vermicelli head wet type recovery system of the invention.
Fig. 2 is collecting tank structure schematic diagram of the invention.
Shown in figure：
1-collecting tank, 1-1-conveyer belt, 2-feed hopper, 3-plenum chamber, 4-pipeline, 5-demineralization chamber, 6-primary air fan,
7-overfire air fan, 8-water jet, 9-electrically operated valve, 10-dough mixing machine.
Specific embodiment
The specific embodiment that a kind of vermicelli head of the invention softens recovery system and method is made with reference to Fig. 1 ~ Fig. 2
It is described further below, it should be appreciated that following embodiments are to preferred embodiment, not as limitation of the present invention.
As shown in Fig. 1 ~ Fig. 2, a kind of vermicelli head softens recovery system, including collecting tank 1, feed hopper 2, plenum chamber 3, pipeline
4th, demineralization chamber 5, primary air fan 6, overfire air fan 7, water jet 8, electrically operated valve 9, dough mixing machine 10；
Described collecting tank 1 is rectangle cell body, and bottom land two ends are provided with the conveyer belt 1-1 rolled to bottom land middle part, bottom land middle part
It is open and is connected with feed hopper 2；
Described feed hopper 2 is bucket-shaped structure wide at the top and narrow at the bottom, the opening in communication of upper end and the bottom of collecting tank 1, lower end with give
The top unilaterally connected of air compartment 3 so that vermicelli head can unidirectionally enter plenum chamber 3；
Described plenum chamber 3, its top and the lower end unilaterally connected of feed hopper 2, side are connected with primary air fan 6, and opposite side passes through
Pipeline 4 is connected with demineralization chamber 5；
Described one end of pipeline 4 connects with plenum chamber 3, the other end and the unilaterally connected of demineralization chamber 5 so that First air can unidirectionally enter
Enter demineralization chamber 5；
Described demineralization chamber 5, its side is connected by pipeline 4 and the unilaterally connected of plenum chamber 3, another side bottom with overfire air fan 7,
Top is provided with water jet 8, and bottom opening is simultaneously connected with electrically operated valve 9；
Top of the described water jet 8 inside demineralization chamber 5, is sprayed water with mist；
Described electrically operated valve 9, keeps normally off, and upper end is connected with demineralization chamber 5 bottom, and lower end is connected with dough mixing machine 10
Connect.
In the present embodiment, described primary air fan 6 is the positive-pressure type centrifugal blower of rated power 500kW.
Wherein, described overfire air fan 7 is the positive-pressure type centrifugal blower of rated power 1000kW.
Wherein, described electrically operated valve 9 is electric gate valve, and specification is Z941H-25C DN250.
Described dough mixing machine 10 uses existing full-automatic dough mixing machine, belongs to existing mature technology.
A kind of vermicelli head of the present embodiment softens recovery method, and the volume of plenum chamber 3 is 1 cubic metre, the volume of demineralization chamber 5
It is 1.5 cubic metres, First air, one is sent into when the vermicelli head cumulative volume in plenum chamber 3 reaches the 75% of the cumulative volume of plenum chamber 3
Secondary wind speed is 5 metre per second (m/s)s, and secondary wind speed is 10 metre per second (m/s)s, and water spray cumulative volume is 0.25 cubic metre, and the time that softens is 40 minutes.
The present embodiment is comprised the following steps：
（1）Collecting tank 1 is placed in noodle production device lower section, the vermicelli head for dropping enters in the middle of collecting tank 1, by conveyer belt 1-
1 is delivered to the bottom land middle part of collecting tank 1, and then drops into feed hopper 2；
（2）Vermicelli head is collected and converges feeding plenum chamber 3 by feed hopper 2；
（3）When vermicelli head in plenum chamber 3 runs up to the 75% of the cumulative volume of plenum chamber 3, start primary air fan 6 to being sent in plenum chamber 3
Enter the First air of 5 metre per second (m/s)s, vermicelli head is blown into demineralization chamber 5 by pipeline 4；
（4）The electrically operated valve 9 of the bottom of demineralization chamber 5 keeps normally off, after vermicelli head fully enters demineralization chamber 5, starts secondary
Blower fan 7 blows afloat and the maintenance convection current in demineralization chamber 5 vermicelli head to the Secondary Air that 10 metre per second (m/s)s are sent into demineralization chamber 5, Secondary Air
Motion, while starting water jet 8, the water of ejection causes that vermicelli head starts to soften, and water spray cumulative volume is 0.25 cubic metre, 40 minutes
Afterwards, vermicelli head softens as fluid state completely；
（e）Electrically operated valve 9 is opened, the vermicelli head for having softened completely will enter dough mixing machine 10 under the effect of the pressure of Secondary Air, and
Vermicelli head is made face block by face machine 10, and acquisition can be with the secondary vermicelli raw materials for production for utilizing.
Embodiments above is that optimal specific embodiment of the invention is described with reference to Fig. 1 and Fig. 2, but these are said
It is bright to be considered as limiting the scope of the present invention, it is obvious that under design of the invention, can still make many changes.
This explanation, any any change made under inventive concept of the invention is fallen within protection scope of the present invention.
Claims (9)
1. a kind of vermicelli head softens recovery system, it is characterised in that：Including collecting tank（1）, feed hopper（2）, plenum chamber（3）, pipe
Road（4）, demineralization chamber（5）, primary air fan（6）, overfire air fan（7）, water jet（8）, electrically operated valve（9）, dough mixing machine（10）,
Described collecting tank（1）It is rectangle cell body, bottom land two ends are provided with the conveyer belt rolled to bottom land middle part（1-1）, bottom land
Intermediate openings and and feed hopper（2）Connection；
Described feed hopper（2）It is bucket-shaped structure wide at the top and narrow at the bottom, upper end and collecting tank（1）The opening in communication of bottom, lower end
With plenum chamber（3）Top unilaterally connected so that vermicelli head can unidirectionally enter plenum chamber（3）；
Described plenum chamber（3）, its top and feed hopper（2）Lower end unilaterally connected, side and primary air fan（6）Connection, it is another
Side passes through pipeline（4）With demineralization chamber（5）Connection；
Described pipeline（4）One end and plenum chamber（3）Connection, the other end and demineralization chamber（5）Unilaterally connected so that First air can be with
Unidirectionally enter demineralization chamber（5）；
Described demineralization chamber（5）, its side passes through pipeline（4）With plenum chamber（3）Unilaterally connected, another side bottom and overfire air fan
（7）Connection, top is provided with water jet（8）, bottom opening and and electrically operated valve（9）It is connected；
Described water jet（8）Located at demineralization chamber（5）Internal top, is sprayed water with mist；
Described electrically operated valve（9）, keep normally off, upper end and demineralization chamber（5）Bottom is connected, lower end and dough mixing machine（10）
It is connected.
2. a kind of vermicelli head according to claim 1 softens recovery system, it is characterised in that：Described primary air fan 6 is
Positive-pressure type centrifugal blower.
3. a kind of vermicelli head according to claim 1 softens recovery system, it is characterised in that：Described overfire air fan 7 is
Positive-pressure type centrifugal blower.
4. a kind of vermicelli head according to claim 1 softens recovery system, it is characterised in that：Described electrically operated valve 9 is
Electric gate valve.
5. a kind of vermicelli head softens recovery method, is softened using a kind of vermicelli head described in Claims 1-4 any claim
Recovery system, it is characterised in that：Comprise the following steps,
（a）By collecting tank（1）Noodle production device lower section is placed in, the vermicelli head for dropping enters collecting tank（1）It is central, by transmission
Band（1-1）It is delivered to collecting tank（1）Bottom land middle part, and then drop and enter feed hopper（2）；
（b）Feed hopper（2）Vermicelli head is collected and feeding plenum chamber is converged（3）；
（c）Plenum chamber（3）When interior vermicelli head runs up to certain volume, start primary air fan（6）To plenum chamber（3）Interior feeding one
Secondary wind, pipeline is passed through by vermicelli head（4）It is blown into demineralization chamber（5）It is interior；
（d）Demineralization chamber（5）The electrically operated valve of bottom（9）Normally off is kept, when vermicelli head fully enters demineralization chamber（5）Afterwards, open
Dynamic overfire air fan（7）To demineralization chamber（5）Interior feeding Secondary Air, Secondary Air blows afloat vermicelli head and in demineralization chamber（5）It is interior to remain right
Stream motion, while starting water jet（8）, the water of ejection causes that vermicelli head starts to soften, and after a period of time, vermicelli head will be complete
Softening turns into fluid state；
（e）Open electrically operated valve（9）, the vermicelli head for having softened completely will be under the effect of the pressure of Secondary Air into dough mixing machine
（10）, dough mixing machine（10）Vermicelli head is made face block, acquisition can be with the secondary vermicelli raw materials for production for utilizing.
6. a kind of vermicelli head according to claim 5 softens recovery method, it is characterised in that：The plenum chamber（3）Interior
Vermicelli head builds up to plenum chamber（3）Volume 75% ~ 80% when be first introduced into First air, primary air velocity is not less than 5 metre per second (m/s)s.
7. a kind of vermicelli head according to claim 5 softens recovery method, it is characterised in that：The wind speed of the Secondary Air is not
Less than 10 metre per second (m/s)s.
8. a kind of vermicelli head according to claim 5 softens recovery method, it is characterised in that：Water spray cumulative volume and vermicelli head
The ratio of volume is 1:3~1:3.5.
9. a kind of vermicelli head according to claim 5 softens recovery method, it is characterised in that：Demineralization chamber（5）Interior softening
Time is not less than 30 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611000311.3A CN106689247A (en) | 2016-11-14 | 2016-11-14 | Dry noodle end softening and recycling system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611000311.3A CN106689247A (en) | 2016-11-14 | 2016-11-14 | Dry noodle end softening and recycling system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106689247A true CN106689247A (en) | 2017-05-24 |
Family
ID=58940925
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611000311.3A Pending CN106689247A (en) | 2016-11-14 | 2016-11-14 | Dry noodle end softening and recycling system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106689247A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109730103A (en) * | 2019-01-06 | 2019-05-10 | 湖北宏信食品股份有限公司 | Utilize the first-born mechanical equipment and technique for producing vermicelli of regression aspect |
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|---|---|---|---|---|
| KR100937485B1 (en) * | 2009-08-28 | 2010-01-19 | 이기경 | An apparatus of manufacturing mixing water dissolved dry noodle chips for recycling small pieces of dry noodles produced when dry noodles are prepared and method of preparing the mixing water dissolved dry noodle chips |
| CN203538230U (en) * | 2013-05-06 | 2014-04-16 | 青岛君盛食品有限公司 | Noodle grinding recycling system |
| CN203555103U (en) * | 2013-05-06 | 2014-04-23 | 青岛君盛食品有限公司 | Material recovering and mixing device for noodle processing |
| CN203661903U (en) * | 2013-11-29 | 2014-06-25 | 河南绿生堂金银花生物发展股份有限公司 | Broken noodle recycle device |
| CN204032199U (en) * | 2014-05-07 | 2014-12-24 | 天津市春城面粉有限公司 | Broken head recycle and reuse system in a kind of vermicelli production |
| CN104286069A (en) * | 2013-07-17 | 2015-01-21 | 中江县颜氏粮油食品有限公司 | Recovery system for wet noodles ends |
| CN104904773A (en) * | 2015-07-14 | 2015-09-16 | 四川雄健实业有限公司 | Broken dough end recycling system and method during noodle production |
-
2016
- 2016-11-14 CN CN201611000311.3A patent/CN106689247A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100937485B1 (en) * | 2009-08-28 | 2010-01-19 | 이기경 | An apparatus of manufacturing mixing water dissolved dry noodle chips for recycling small pieces of dry noodles produced when dry noodles are prepared and method of preparing the mixing water dissolved dry noodle chips |
| CN203538230U (en) * | 2013-05-06 | 2014-04-16 | 青岛君盛食品有限公司 | Noodle grinding recycling system |
| CN203555103U (en) * | 2013-05-06 | 2014-04-23 | 青岛君盛食品有限公司 | Material recovering and mixing device for noodle processing |
| CN104286069A (en) * | 2013-07-17 | 2015-01-21 | 中江县颜氏粮油食品有限公司 | Recovery system for wet noodles ends |
| CN203661903U (en) * | 2013-11-29 | 2014-06-25 | 河南绿生堂金银花生物发展股份有限公司 | Broken noodle recycle device |
| CN204032199U (en) * | 2014-05-07 | 2014-12-24 | 天津市春城面粉有限公司 | Broken head recycle and reuse system in a kind of vermicelli production |
| CN104904773A (en) * | 2015-07-14 | 2015-09-16 | 四川雄健实业有限公司 | Broken dough end recycling system and method during noodle production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109730103A (en) * | 2019-01-06 | 2019-05-10 | 湖北宏信食品股份有限公司 | Utilize the first-born mechanical equipment and technique for producing vermicelli of regression aspect |
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| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170524 |
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| WD01 | Invention patent application deemed withdrawn after publication |