KR100932509B1 - A solidification promoting agent, the manufacturing method threrof, high strength solidification agent and solidification method for high strength ground using the solidification promoting agent - Google Patents

A solidification promoting agent, the manufacturing method threrof, high strength solidification agent and solidification method for high strength ground using the solidification promoting agent Download PDF

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KR100932509B1
KR100932509B1 KR1020080131171A KR20080131171A KR100932509B1 KR 100932509 B1 KR100932509 B1 KR 100932509B1 KR 1020080131171 A KR1020080131171 A KR 1020080131171A KR 20080131171 A KR20080131171 A KR 20080131171A KR 100932509 B1 KR100932509 B1 KR 100932509B1
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weight
parts
cement
solidification
chloride
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김광수
유지 세이이치
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김정은
(주)한백에코텍
가부시키 가이샤 구로바루칸쿄우
유지 세이이치
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B22/00Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
    • C04B22/08Acids or salts thereof
    • C04B22/12Acids or salts thereof containing halogen in the anion
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B22/00Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
    • C04B22/08Acids or salts thereof
    • C04B22/10Acids or salts thereof containing carbon in the anion
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/10Accelerators; Activators
    • C04B2103/14Hardening accelerators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00732Uses not provided for elsewhere in C04B2111/00 for soil stabilisation

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PURPOSE: A cement solidification accelerator, its preparation method, and a solidifying method of cement using the accelerator are provided to improve the strength of the solidified produce when soft soil particles are cement-solidified. CONSTITUTION: A cement solidification accelerator comprises 20~50 parts by weight of a cement curing material; 100~150 parts by weight of magnesium chloride; 120~160 parts by weight of sodium chloride; 40~70 parts by weight of calcium chloride; 15~30 parts by weight of sodium sulfate; and 2~6 parts by weight of citric acid based on 100 parts by weight of potassium chloride. The cement solidification accelerator comprises further 50~100 parts by weight of a cation exchanger based on 100 parts by weight of the cement solidification accelerator. The cement curing material comprises 10~20 parts by weight of ammonium chloride; 5~15 parts by weight of sodium tripolyphosphate; 5~15 parts by weight of potassium carbonate; and 0.1~3 parts by weight of ferric chloride based on 100 parts by weight of cobalt chloride.

Description

시멘트 고화촉진제와 그 제조방법, 및 그 시멘트 고화촉진제를 이용한 고강도 시멘트계 고화제와 고강도 고화공법{A solidification promoting agent, the manufacturing method threrof, high strength solidification agent and solidification method for high strength ground using the solidification promoting agent}A solidification promoting agent, the manufacturing method threrof, high strength solidification agent and solidification method for high strength ground using the solidification promoting agent }

본 발명은 바다, 하천, 호소, 댐 등의 준설오니 등의 연질토립자를 고화하기 위해 사용하는 시멘트계 고화제와, 그 시멘트계 고화제에서 시멘트의 고강도 고화를 촉진하기 위한 시멘트 고화촉진제 및 그 고화촉진제의 제조방법, 그리고 그 시멘트계 고화제를 이용한 고화공법에 관한 것이다.The present invention relates to a cement-based solidifying agent used to solidify soft granules such as dredged sludges such as seas, rivers, lakes and dams, and cement solidification accelerators and their solidification accelerators for promoting high-strength solidification of cement in the cement-based solidifying agent. It relates to a manufacturing method and a solidification method using the cement-based solidifying agent.

바다, 하천, 호소, 댐에 토사류가 퇴적하면 그 기능이 저해되기 때문에 이 퇴적바닥오니를 준설하여 제거하는 것이 바람직하다. 그런데 이 퇴적바닥오니를 준설해도 폐기할 장소가 없기 때문에 준설토사의 고화, 무해화에 의한 2차적 재이용이 필요한 실정이다. It is preferable to dredge and remove this sedimentary bottom sludge because soil function is impaired when sediments are deposited in the sea, rivers, lakes and dams. However, even if the sedimentation basins are dredged, there is no place to dispose of them. Therefore, secondary reuse due to the solidification and harmlessness of the dredged soil is required.

통상 퇴적바닥오니 토립자 표면에는 부식물이 분해하여 후민산으로 용해된 것이 덮고 있는데, 이 후민산은 시멘트의 칼슘 양이온(+)과 토립자의 음이온(-)와의 접촉을 방해하여 시멘트의 응결반응을 저해하기 때문에, 시멘트만으로 퇴적바닥오니를 고화시키는 것은 그리 용이하지 않다. 시멘트는 단순히 퇴적바닥오니의 유동화를 억제하는 역할에만 머물 뿐이며, 고화물이 지지력 등의 강도를 발휘할 수 있게 하는 고화효과에는 기여하지 못한다. Normally, the sedimentary floor sludge has a surface covered with the decomposition of humic acid and dissolved with humic acid. This humic acid prevents the cement's coagulation reaction by interfering with the contact of calcium cation (+) and anion (-) of the cement. Therefore, it is not very easy to solidify the sedimentation sludge only with cement. Cement only stays in the role of suppressing fluidization of the sedimentary bottom sludge, and does not contribute to the solidification effect that enables the solidified material to exhibit strength such as bearing capacity.

본 발명은 바다, 하천, 호소, 댐 등의 준설오니 등의 연질토립자를 시멘트 고화 처리할 때 고화물의 강도를 향상시킬 수 있는 시멘트 고화촉진제를 제공하는데 기술적 과제가 있다.The present invention has a technical problem to provide a cement solidification accelerator that can improve the strength of the solidified when the solid granules such as dredged sludge such as sea, river, lake, dam.

또한, 본 발명은 시멘트 고화촉진제의 바람직한 이용방법으로 경제성과 시공성이 우수한 고강도 고화공법의 제공하는데 기술적 과제가 있다.In addition, the present invention has a technical problem to provide a high strength solidification method excellent in economics and workability as a preferred method of using the cement solidification accelerator.

본 발명은 상기한 기술적 과제를 해결하기 위해 다음과 같은 기술적 특징을 가지는 시멘트 고화촉진제와 그 제조방법, 그리고 고강도 시멘트계 고화제 및 고강도 고화공법을 제공한다.The present invention provides a cement hardening accelerator and a method of manufacturing the same, and a high strength cementitious solidifying agent and a high strength solidifying method having the following technical characteristics in order to solve the above technical problem.

본 발명에 따른 시멘트 고화촉진제는, 염화칼륨 100중량부에 대해 시멘트경 화재 20~50중량부, 염화마그네슘 100~150중량부, 염화나트륨 120~160중량부, 염화칼슘 40~70중량부, 황산나트륨 15~30중량부, 구연산 2~6중량부로 구성되되, 상기 시멘트경화재는 염화코발트 100중량부에 대해 염화암모늄 10~20중량부, 트리폴리인산나트륨 5~15중량부, 탄산칼륨 5~15중량부, 염화제2철 0.1~3중량부로 구성된 것임을 특징으로 한다.Cement solidification accelerator according to the present invention, 20 to 50 parts by weight of cement fire, 100 to 150 parts by weight of magnesium chloride, 120 to 160 parts by weight of sodium chloride, 40 to 70 parts by weight of calcium chloride, 15 to 30 parts of sodium sulfate based on 100 parts by weight of potassium chloride It is composed of parts by weight, 2 to 6 parts by weight of citric acid, the cement hardener is 10 to 20 parts by weight of ammonium chloride, 5 to 15 parts by weight of sodium tripolyphosphate, 5 to 15 parts by weight of potassium carbonate, chloride It is characterized by consisting of 0.1 to 3 parts by weight of ferric iron.

본 발명에 따른 고화촉진제 제조방법은, (a)염화코발트 100중량부에 대해 염화암모늄 10~20중량부를 더한 후 70~100℃의 물을 체적비 6:4~7:3이 되도록 주입하여 용해시키고, 이어 트리폴리인산나트륨 5~15중량부, 탄산칼륨 5~15중량부, 염화제2철 0.1~3중량부를 투입하여 시멘트경화재를 제조하는 단계; (b)염화칼륨 100중량부에 대해 상기 (a)단계에서 제조한 액상의 시멘트경화재 20~50중량부를 분무 혼합한 후 염화마그네슘 100~150중량부를 투입하여 혼합하고, 이어 염화나트륨 120~160중량부, 염화칼슘 40~70중량부, 황산나트륨 15~30중량부, 구연산 2~6중량부를 투입하여 혼합하는 단계;로 이루어지는 것을 특징으로 한다.In the method for preparing a solidification accelerator according to the present invention, (a) 10 to 20 parts by weight of ammonium chloride is added to 100 parts by weight of cobalt chloride, and 70 to 100 ° C of water is injected to dissolve by volume ratio 6: 4 to 7: 3. Then, 5 to 15 parts by weight of sodium tripolyphosphate, 5 to 15 parts by weight of potassium carbonate, 0.1 to 3 parts by weight of ferric chloride to prepare a cement hardener; (b) spraying and mixing 20 to 50 parts by weight of the liquid cement hardener prepared in step (a) with respect to 100 parts by weight of potassium chloride, and then mixed by adding 100 to 150 parts by weight of magnesium chloride, followed by 120 to 160 parts by weight of sodium chloride, 40 to 70 parts by weight of calcium chloride, 15 to 30 parts by weight of sodium sulfate, and 2 to 6 parts by weight of citric acid are added to and mixed with each other.

본 발명에 따른 고강도 시멘트계 고화제는, 시멘트 100중량부에 대하여 상기한 시멘트 고화촉진제 1~2중량부로 구성되는 것을 특징으로 한다.The high-strength cement-based solidifying agent according to the present invention is characterized by comprising 1 to 2 parts by weight of the above cement hardening accelerator with respect to 100 parts by weight of cement.

본 발명에 다른 고강도 고화공법은, (a)고화대상토사 100중량부에 대하여 시멘트 6~10중량부로 하여 고화대상토사와 시멘트를 혼합하는 단계; (b)상기 (a)단계의 혼합물에 상기한 시멘트 고화촉진제를 투입하여 혼합하되, 시멘트 고화촉진제를 상기 (a)단계의 시멘트 100중량부에 대하여 1~2중량부 투입하여 혼합하는 단계; (c)상기 (b)단계의 혼합물을 타설하여 양생 고화시키는 단계;로 이루어지는 것을 특징으로 한다.Another high-strength solidification method according to the present invention comprises the steps of: (a) mixing 6 to 10 parts by weight of cement with respect to solidification target soils; (b) adding and mixing the cement solidification accelerator to the mixture of step (a), but mixing 1 to 2 parts by weight of the cement solidification accelerator with respect to 100 parts by weight of the cement of step (a); (c) pouring the mixture of step (b) to solidify curing.

본 발명에 따르면 다음과 같은 효과를 기대할 수 있다.According to the present invention, the following effects can be expected.

첫째, 신속한 고화처리를 가능케 함과 아울러 고화물의 강도를 증진시킬 수 있으며, 나아가 동상조건에서 우수한 효과를 발휘함은 물론 보수성에서도 유리한 효과를 발휘하는 시멘트 고화촉진제를 제공할 수 있다. First, it is possible to provide a solidification of the cement solidification to enable the rapid solidification treatment and to improve the strength of the solidified, and also to exhibit an excellent effect in the in-phase condition as well as to have a favorable effect in water retention.

둘째, 롬, 마사토, 사질토 등 연질토의 종류에 무관하게 유효하게 효과를 발휘하는 시멘트 고화촉진제를 제공할 수 있다.Second, it is possible to provide a cement hardening accelerator that effectively exerts an effect irrespective of the type of soft soil such as loam, masato, and sandy soil.

셋째, 토계포장, 산책길, 경기장 등의 지반개량을 위한 각종 고화공법에 유리하게 적용할 수 있으며, 특히 도로 포장을 위한 고화공법에 적용할 경우에는 시멘트 고화촉진제에 의한 강도증진효과 때문에 포장두께를 얇게 할 수 있어 관련 공사비를 절감할 수 있다.Third, it can be advantageously applied to various solidification methods for soil improvement of soil pavement, promenade, stadium, etc. Especially, when applied to the solidification method for road pavement, the paving thickness is increased due to the strength enhancing effect by cement hardening accelerator. It can be thinned and can reduce related construction cost.

본 발명에 따른 시멘트 고화촉진제는 시멘트 및 연질토와 함께 혼합 교반되어 지반을 안정화하는 고화공법에 이용되는 것으로서, 염화칼륨 100중량부에 대해 시멘트경화재 20~50중량부, 염화마그네슘 100~150중량부, 염화나트륨 120~160중량부, 염화칼슘 40~70중량부, 황산나트륨 15~30중량부, 구연산 2~6중량부로 구성되되, 상기 시멘트경화재는 염화코발트 100중량부에 대해 염화암모늄 10~20중량부, 트리폴리인산나트륨 5~15중량부, 탄산칼륨 5~15중량부, 염화제2철 0.1~3중량부로 구성된다는데 특징이 있다.Cement solidification accelerator according to the present invention is used in the solidification method of stabilizing the ground by mixing and stirring with cement and soft soil, 20 to 50 parts by weight of cement hardener, 100 to 150 parts by weight of magnesium chloride, 120 to 160 parts by weight of sodium chloride, 40 to 70 parts by weight of calcium chloride, 15 to 30 parts by weight of sodium sulfate, 2 to 6 parts by weight of citric acid, the cement hardener is 10 to 20 parts by weight of ammonium chloride per 100 parts by weight of cobalt chloride, tripoly It is characterized by consisting of 5 to 15 parts by weight of sodium phosphate, 5 to 15 parts by weight of potassium carbonate, and 0.1 to 3 parts by weight of ferric chloride.

본 발명에 따른 고화촉진제는 크게 기능재와 시멘트경화재로 구분된다. 기능재는 연질토립자 사이를 응결 연결시키는데 기여하는 구성이고, 시멘트경화재는 시멘트 경화를 촉진시키는데 기여하는 구성이다. 본 발명에 따른 시멘트 고화촉진제에서 기능재는 염화칼슘, 염화마그네슘, 염화칼륨, 염화나트륨, 염화칼슘, 황산나트륨, 구연산으로 구성되고, 시멘트경화재는 염화코발트, 염화암모늄, 트리폴리인산나트륨, 탄산칼륨, 염화제2철로 구성된다. 본 발명에 따른 시멘트 고화촉진제에서 각 원재료의 함유량은 각 원재료의 성능발현을 최적화하기 위해 제안된 범위이다.Solidification accelerator according to the present invention is largely divided into functional materials and cement hardeners. The functional material is a component that contributes to condensation connection between the soft granules, and the cement hardener is a component that contributes to promoting cement hardening. In the cement hardening accelerator according to the present invention, the functional material is composed of calcium chloride, magnesium chloride, potassium chloride, sodium chloride, calcium chloride, sodium sulfate, citric acid, and cement hardener is composed of cobalt chloride, ammonium chloride, sodium tripolyphosphate, potassium carbonate, ferric chloride. . In the cement hardening accelerator according to the present invention, the content of each raw material is a range proposed to optimize the performance expression of each raw material.

기능재에서 염화칼슘, 염화마그네슘, 황산나트륨은 시멘트 및 연질토립자의 물과 반응하여 수분이 많은 안정 광물인 에트린자이트(3CaO·Al2O3CaSO32H2O)를 생성시킴으로써 연질토립자 사이를 응결 연결하는 역할을 한다. In functional materials, calcium chloride, magnesium chloride, and sodium sulfate react with water of cement and soft granules to produce ethrinzite (3CaO · Al 2 O 3 · 3CaSO 4 · 32H 2 O), which is juicy and stable. It serves to condense.

기능재에서 염화칼륨과 염화나트륨은 구연산에 의해 급속히 용해되는데, 이때 용해된 각종 이온들은 오니 등에 포함되어 있는 유기물에 흡착되기 때문에 유기물이 시멘트의 응결반응을 방해하지 않도록 제거하는 역할을 하게 된다. 이에 따라 시멘트의 칼슘이온에 의한 응결반응이 촉진되고, 동시에 연질토립자 사이에 칼슘이온이 원활하게 침투하면서 칼슘실리케이트가 생성되며, 최종적으로는 에트린자이트가 생성되어 고강도 고화가 촉진된다. 또한 구연산은 동상방지제로서 역할하 기도 한다.Potassium chloride and sodium chloride in the functional material is rapidly dissolved by citric acid, and the various ions are dissolved in the organic material contained in the sludge, etc., so that the organic material does not interfere with the coagulation reaction of cement. Accordingly, the coagulation reaction by calcium ions of the cement is promoted, and at the same time, calcium silicate is generated while the calcium ions smoothly penetrate between the soft granules, and finally, ethrinzite is produced to promote high strength solidification. Citric acid also acts as a frostbite inhibitor.

시멘트경화재에서 염화코발트, 염화암모늄, 탄산칼슘은 시멘트의 수화반응을 촉진시키는 역할을 하고, 트리폴리인산나트륨은 분산제로서 역할하며, 염화제2철은 3가 양이온인 Fe2 3+이 고화대상토사 내의 1가 양이온과 교환하는 이온교환반응으로 강성을 증진시키는 역할을 한다.In cement hardeners, cobalt chloride, ammonium chloride, and calcium carbonate serve to accelerate the hydration reaction of cement, sodium tripolyphosphate as dispersant, and ferric chloride, Fe 2 3+ , is a trivalent cation. Ion exchange reaction with monovalent cations promotes stiffness.

한편, 본 발명에 따른 시멘트 고화촉진제는 상기한 시멘트 고화촉진제(염화칼륨, 시멘트경화재, 염화마그네슘, 염화나트륨, 염화칼슘, 황산나트륨, 구연산으로 구성된 시멘트 고화촉진제) 100중량부에 대해 양이온 교환제 50~100중량부를 더 첨가하여 구성할 수도 있다. 양이온 교환제는 시멘트 수화반응에 의해 생성되는 수산화칼슘과 반응(포졸란반응)하여 장기강도 증진에 기여하며, 그 대표적인 예로는 산화규소와 알루미나가 주성분인 제올라이트가 있다. 특히, 양이온 교환제로서 제올라이트는 석탄회, 도시 쓰레기 등의 가연성 폐기물의 소각회, 쓰레기 고형화 연료의 소각회 등을 알칼리 용액으로 가열처리함으로써 인공적으로 전환하여 얻어지는 인공 제올라이트를 이용할 수 있다. 다만, 양이온 교환제로서 효율적인 반응을 위해서는 다가(多價)의 양이온 가지는 재료가 바람직한데, 제올라이트 중에서는 칼슘형 제올라이트가 있다. On the other hand, the cement solidification accelerator according to the present invention 50-100 parts by weight of the cation exchanger with respect to 100 parts by weight of the above-mentioned cement solidification accelerator (cement solidification accelerator consisting of potassium chloride, cement hardener, magnesium chloride, sodium chloride, calcium chloride, sodium sulfate, citric acid) It can also add and comprise. The cation exchanger reacts with the calcium hydroxide produced by the cement hydration reaction (pozzolanic reaction) to contribute to the enhancement of long-term strength, and a representative example is zeolite whose main component is silicon oxide and alumina. In particular, the zeolite can be used as a cation exchanger, an artificial zeolite obtained by artificially converting an incineration ash of flammable waste such as coal ash and municipal waste, an incineration ash of waste solidifying fuel, and the like by heating with an alkaline solution. However, in order to efficiently react as a cation exchanger, a material having a polyvalent cation is preferable. Among the zeolites, calcium zeolite is used.

상기와 같은 시멘트 고화촉진제, (a)염화코발트 100중량부에 대해 염화암모 늄 10~20중량부를 더한 후 70~100℃의 물을 체적비 6:4~7:3이 되도록 주입하여 용해시키고, 이어 트리폴리인산나트륨 5~15중량부, 탄산칼륨 5~15중량부, 염화제2철 0.1~3중량부를 투입하여 액상의 시멘트경화재를 제조하는 단계; (b)염화칼륨 100중량부에 대해 상기 (a)단계에서 제조한 액상의 시멘트경화재 20~50중량부를 분무 혼합한 후 염화마그네슘 100~150중량부를 투입하여 혼합하고, 이어 염화나트륨 120~160중량부, 염화칼슘 40~70중량부, 황산나트륨 15~30중량부, 구연산 2~6중량부를 투입하여 혼합하는 단계;를 수행함으로써 제조할 수 있다. 나아가, 상기 (b)단계 후에는 상기 (b)단계의 혼합물을 건조한 후 건조한 혼합물 100중량부에 대하여 양이온 교환제 50~100중량부를 투입하여 혼합하는 (c)단계를 가 더 진행할 수 있다. The cement solidification accelerator as described above, (a) 10 to 20 parts by weight of ammonium chloride is added to 100 parts by weight of cobalt chloride, and then injected by dissolving water at 70 to 100 ° C so that the volume ratio is 6: 4 to 7: 3, and then dissolved. 5 to 15 parts by weight of sodium tripolyphosphate, 5 to 15 parts by weight of potassium carbonate, and 0.1 to 3 parts by weight of ferric chloride to prepare a liquid cement hardener; (b) spraying and mixing 20 to 50 parts by weight of the liquid cement hardener prepared in step (a) with respect to 100 parts by weight of potassium chloride, and then mixed by adding 100 to 150 parts by weight of magnesium chloride, followed by 120 to 160 parts by weight of sodium chloride, 40 to 70 parts by weight of calcium chloride, 15 to 30 parts by weight of sodium sulfate, and 2 to 6 parts by weight of citric acid are mixed and mixed; can be prepared by performing. Furthermore, after step (b), the step (c) of drying the mixture of step (b) and then mixing 50-100 parts by weight of the cation exchanger with respect to 100 parts by weight of the dry mixture may further proceed.

상기와 같은 방법으로 시멘트 고화촉진제를 제조함에 있어, 원재료는 100매쉬 이하의 분말상태로 준비하는 것이 각 원재료의 혼합과정에서 균일한 혼합을 위해 바람직하며, 또한 원재료들은 흡습성이 높고 성상변화를 수반하므로 상온에서 건조상태로 보관하여 준비하는 것이 바람직하다. In preparing the cement solidification accelerator in the above manner, it is preferable to prepare raw materials in powder form of 100 mesh or less for uniform mixing in the mixing process of each raw material, and also because the raw materials have high hygroscopicity and change in appearance It is preferable to store and prepare in a dry state at room temperature.

상기와 같은 시멘트 고화촉진제는 시멘트 및 연질토와 함께 고화공법에 이용할 수 있다. 본 발명에 따른 고화공법은 (a)고화대상토사 100중량부에 대하여 시멘트 6~10중량부로 하여 고화대상토사와 시멘트를 혼합하는 단계; (b)상기 (a)단계의 혼합물에 시멘트 고화촉진제를 투입하여 혼합하되, 시멘트 고화촉진제를 상기 (a)단계의 시멘트 100중량부에 대하여 1~2중량부 투입하여 혼합하는 단계;(c)상기 (b)단계의 혼합물을 타설하여 양생 고화시키는 단계;로 이루어진다. 이때, 상기 (a)단계에서 고화대상토사는 흙의 종류가 특별히 제한되는 것은 아니나 조립토 계열로 구성된 연약지반 토사가 바람직하다. Such cement hardening accelerator may be used in the solidification method together with cement and soft soil. The solidification method according to the present invention comprises the steps of: (a) mixing 6 to 10 parts by weight of cement with respect to solidification target soil; (b) adding a cement solidification accelerator to the mixture of step (a) and mixing the mixture, adding 1 to 2 parts by weight of cement solidification accelerator based on 100 parts by weight of the cement of step (a); and (c) Comprising the step of pouring the mixture of step (b) curing. At this time, the type of soil to be solidified in step (a) is not particularly limited in the type of soil, but soft ground soil composed of granulated soil series is preferred.

상기 (a)단계는 고화대상토사의 함수율이 15~20중량%가 되도록 조정한 상태에서 진행하는 것이 바람직한데, 이때의 함수율은 수화반응에 의한 시멘트 고화가 신속하게 일어나기 위한 최적의 함수량이 된다. 고화대상토사의 함수율이 15%보다 작은 경우에는 고화대상토사에 조정수(調整水)를 더 투입하여 혼합한 후에 (a)단계를 진행하도록 하고, 고화대상토사의 20%보다 큰 경우에는 함수율이 15~20중량%가 되도록 고화대상토사를 건조한 후에 (a)단계를 진행하도록 한다.In the step (a), it is preferable to proceed in a state in which the moisture content of the solidification target soil is adjusted to 15 to 20% by weight, and the moisture content at this time is an optimum water content for rapid cement solidification by the hydration reaction. If the water content of the solidified soil is less than 15%, add more adjustment water to the soil to be solidified and mix it. Then, proceed to step (a). After drying the soil to be solidified to ~ 20% by weight to proceed to step (a).

또한, 상기 (b)단계는, (b1)상기 (a)단계의 혼합물에 시멘트 고화촉진제를 투입하여 혼합하는 단계;와, (b2)시멘트량에 대하여 0.5~2중량%의 AE제(시멘트 100중량부에 대하여 0.5~2중량부임)와 고화대상토사량에 대하여 3~8중량%의 제올라이트(고화대상토사 100중량부에 대하여 3~8중량부임) 중 하나 이상을 더 투입하여 혼합하는 단계;로 이루어질 수 있다. (b2)단계의 AE제(air-entraining agent)는 고화물(고화대상토사+시멘트+고화촉진제)에 미소한 독립된 기포를 고르게 발생시켜 내동결융해성, 내식성 등의 내구성을 개선시키는 역할을 한다. (b2)단계의 제올라이트는 (b1)단계의 시멘트 고화촉진제에 이미 포함된 양이온 교환제로서의 제올라이트와는 별도로 더 포함되는 것으로서, 법면 식생, 강도, 수로의 구축, 기초 기반의 구성, 염해 방지, 중금속 오염의 개량 등의 특수 기능을 요구하는 경우에 유리한 역할을 하도록 제안된 것이다. 다시 말해, 시멘트 고화촉진제에 이미 양이온 교환제로서 제올라이트가 함유되고 있기 때문에 일반적인 자연 흙포장 등의 고화공법에는 (b2)단계의 제올라이트를 추가할 필요가 없으나, 특수 기능을 요구하는 경우에는 (b2)단계의 제올라이트를 더 투입하여 제올라이트에 의한 추가적인 성능을 발현시키는 것이다. In addition, the step (b), (b1) is a step of mixing the cement solidification accelerator in the mixture of the step (a); and (b2) 0.5 to 2% by weight of the AE agent (cement 100) relative to the amount of cement Adding at least one of 0.5 to 2 parts by weight based on the weight part and 3 to 8% by weight of zeolite (3 to 8 parts by weight based on 100 parts by weight of the solidified soil), and mixing the mixture; It may be made of. The air-entraining agent (b2) in step (b2) evenly generates small independent bubbles in the solidified material (solidification soil + cement + solidification accelerator) to improve durability such as freeze-melting resistance and corrosion resistance. . The zeolite of step (b2) is further included separately from the zeolite as a cation exchanger already included in the cement solidification accelerator of step (b1), and the vegetation of vegetation, strength, water channel construction, foundation base composition, salt prevention, heavy metals It is proposed to play an advantageous role in the case of requiring special functions such as improvement of pollution. In other words, since the cement solidification accelerator already contains zeolite as a cation exchanger, it is not necessary to add the zeolite of step (b2) to the solidification method such as general natural soil packing, but in case of requiring a special function (b2) The zeolite of the stage is further added to express additional performance by the zeolite.

나아가, 본 발명에 따른 고화공법은 상기 (c)단계 후에 상기 (c)단계의 양생 고화물 표면에 열화방지재를 도포하는 (d)단계를 더 수행할 수 있다. 상기 열화방지재는 규산알칼리 용액으로 시멘트 100중량부에 대하여 0.01~0.1중량부 사용하는 것이 바람직하며, 고화물 표면에 규산수용액을 도포하여 침투시키면 고화물 내부의 이온과 치환반응을 일으켜 불용성의 결정체(유리질)를 형성시킴에 따라 열화방지재로서 역할하게 된다.Furthermore, the solidification method according to the present invention may further perform the step (d) of applying a deterioration preventing material to the curing solidified surface of the step (c) after the step (c). The deterioration preventing material is preferably an alkali silicate solution, 0.01 to 0.1 parts by weight based on 100 parts by weight of cement, and when the aqueous solution of silicic acid is applied to the surface of the solidified material, it penetrates and causes substitution reaction with ions in the solidified material. Glass) to serve as a deterioration preventing material.

이하, 실시예와 시험예에 의거하여 본 발명에 대해 상세히 살펴본다. 다만, 하기의 실시예와 시험예는 본 발명을 예시하기 위한 것일 뿐이며, 본 발명의 범위가 이로써 한정되는 것은 아니다. Hereinafter, the present invention will be described in detail with reference to Examples and Test Examples. However, the following Examples and Test Examples are only for illustrating the present invention, and the scope of the present invention is not limited thereto.

[실시예1] 시멘트 고화촉진제 제조Example 1 Cement Solidification Promoter Preparation

1. 시멘트 고화촉진제 조성1. Composition of cement hardening accelerator

하기 표 1과 같은 조성으로 시멘트 고화촉진제 원재료를 준비하였다. A cement hardening accelerator raw material was prepared in the composition shown in Table 1 below.

시멘트 고화촉진제 원재료 구성Raw material composition of cement hardening accelerator 재료material 중량%weight% 중량부Parts by weight 염화칼륨Potassium chloride 1010 100100 염화마그네슘Magnesium chloride 1414 140140 염화나트륨Sodium chloride 1515 150150 염화칼슘Calcium chloride 55 5050 황산나트륨Sodium sulfate 33 3030 구연산Citric acid 0.30.3 33 시멘트경화재  Cement hardener 염화코발트Cobalt chloride 2.72.7 22 27 27 20(100)20 (100) 염화암모늄Ammonium chloride 0.30.3 3(15)3 (15) 트리폴리인산나트륨Sodium tripolyphosphate 0.20.2 2(10)2 (10) 탄산칼륨Potassium carbonate 0.150.15 1.5(7.5)1.5 (7.5) 염화제2철Ferric chloride 0.050.05 0.5(2.5)0.5 (2.5) 제올라이트Zeolite 5050 --

2. 시멘트 고화촉진제 제조2. Cement solidification accelerator manufacturing

상기 표 1의 재료를 가지고 다음과 같은 방법으로 시멘트 고화촉진제를 제조하였다. The cement solidification accelerator was prepared using the materials shown in Table 1 below.

(a)먼저, 시멘트경화재를 제조한다. (a) First, cement hardening material is manufactured.

시멘트경화재는 염화코발트 100중량부에 대해 염화암모늄 15중량부를 더한 후 80℃의 물을 체적비 6:4~7:3이 되도록 주입하여 용해시키고, 이어 트리폴리인산나트륨 10중량부, 탄산칼륨 5~15중량부를 투입하여 용해시키고, 마지막으로 염화제2철 2.5중량부를 투입하여 제조하며, 이렇게 제조된 시멘트경화재는 액상 상태이다.Cement hardener is added to 15 parts by weight of ammonium chloride to 100 parts by weight of cobalt chloride, and then dissolved by dissolving water at 80 ° C. in a volume ratio of 6: 4 to 7: 3, followed by 10 parts by weight of sodium tripolyphosphate and 5 to 15 potassium carbonate. It is prepared by dissolving by weight parts, and finally by adding 2.5 parts by weight of ferric chloride, and the cement hardener thus prepared is in a liquid state.

(b)다음으로, 액상 상태로 제조한 시멘트경화재를 다른 재료와 혼합한다.(b) Next, the cement hardener prepared in the liquid state is mixed with other materials.

이 과정은 구체적으로, 염화칼륨 100중량부에 대해 액상의 시멘트경화재 27중량부를 분무 혼합한 후 염화마그네슘 140중량부를 투입하여 혼합하고, 계속하여 염화나트륨 150중량부, 염화칼슘 50중량부를 투입하여 혼합한 후 황산나트륨 30중량부를 투입하여 혼합하고, 이어 구연산 3중량부를 투입하여 혼합한다.Specifically, the spray is mixed with 27 parts by weight of a liquid cement hardener with respect to 100 parts by weight of potassium chloride, and then mixed with 140 parts by weight of magnesium chloride, followed by mixing by adding 150 parts by weight of sodium chloride and 50 parts by weight of calcium chloride, followed by mixing with sodium sulfate. 30 parts by weight is added and mixed, and then 3 parts by weight of citric acid is added and mixed.

(c)마지막으로, 양이온 교환제로 Ca형 제올라이트를 투입하여 혼합한다.(c) Finally, Ca type zeolite is added and mixed with a cation exchanger.

이 과정은 구체적으로, 상기 (b)단계를 거쳐 혼합된 혼합물을 1시간 자연 건조한 후 Ca형 제올라이트를 건조 혼합물과 동량으로 투입하여 혼합한다. Specifically, this step is followed by natural drying of the mixed mixture through step (b) for 1 hour, and then mixed with Ca-type zeolite in the same amount as the dry mixture.

[실시예2] 고화물의 물성시험Example 2 Physical Properties of Solids

시멘트, 연질토, 상기 실시예1에서 제조된 시멘트 고화촉진제를 적절히 배합하여 고화물 공시체를 제작한 후 그 공시체에 대한 다양한 물성시험을 실시하였다. 물성시험에 이용된 공시체는 미리 행한 체고화시험에 따른 최적 함수율로 시료를 조정하고, 시료건조중량에 대한 시멘트를 첨가 혼합한 후에 실시예1에 따른 시멘트 고화촉진제를 첨가 혼합하는 방법으로 제작하였다. 다만, 거푸집 탈형 후 공시체의 함수율이 양생 중에 변화하지 않도록 공시체를 램핑하였으며, 물성시험은 6일 공중양생(20℃)과 1일 수침양생(20℃) 후에 실시하였다. Cement, soft soil, cement solidification accelerator prepared in Example 1 was prepared by mixing the solidified specimens and then subjected to various physical property tests on the specimens. The specimens used in the physical property test were prepared by adjusting the sample to the optimum moisture content according to the preliminary solidification test, adding and mixing cement with respect to the dry weight of the sample, and then adding and mixing the cement hardening accelerator according to Example 1. However, the specimens were ramped so that the moisture content of the specimens did not change during curing after die demoulding, and the physical property test was carried out after 6 days of air curing (20 ℃) and 1 day water immersion curing (20 ℃).

1. 시험예1- 1축압축강도시험1. Test Example 1-Single-axial compressive strength test

(1)시험방법(1) Test method

1축압축강도시험은 일본 포장시험법편람에 따라 실시하였으며, 공시체 제작을 위한 배합은 하기 표 2,3,4와 같이 토사 종류(롬, 마사토, 사질토)에 따라 구별하면서 실시했다.The uniaxial compressive strength test was carried out according to the Japanese Pavement Test Manual, and the formulations for the preparation of the specimens were carried out according to the soil types (rom, masato, and sandy soil) as shown in Tables 2, 3, and 4 below.

롬을 이용한 공시체의 배합Formulation of specimens using ROM 배합번호 Formulation Number 토사에 대한 첨가량(중량%)Addition amount by weight of soil 고화촉진제 첨가량 (시멘트 100중량부에 대한 중량부)Added amount of solidification accelerator (parts by weight based on 100 parts by weight of cement) 산사(山砂) 첨가량Sansa addition amount 시멘트 첨가량Amount of cement added 1One 00 44 00 22 00 66 00 33 00 88 00 44 00 1010 00 55 00 44 1One 66 00 66 1One 77 00 88 1One 88 00 1010 1One 99 1010 44 1One 1010 1010 66 1One 1111 1010 88 1One 1212 1010 1010 1One 1313 00 44 22 1414 00 66 22 1515 00 88 22 1616 00 1010 22 1717 1010 44 22 1818 1010 66 22 1919 1010 88 22 2020 1010 1010 22

마사토를 이용한 공시체 배합Specimen Formulation Using Masato 배합번호 Formulation Number 토사에 대한 첨가량(중량%)Addition amount by weight of soil 고화촉진제 첨가량 (시멘트 100중량부에 대한 중량부)Added amount of solidification accelerator (parts by weight based on 100 parts by weight of cement) 산사(山砂) 첨가량Sansa addition amount 시멘트 첨가량Amount of cement added 2121 00 44 00 2222 00 66 00 2323 00 88 00 2424 00 1010 00 2525 00 44 1One 2626 00 66 1One 2727 00 88 1One 2828 00 1010 1One 2929 1010 44 1One 3030 1010 66 1One 3131 1010 88 1One 3232 1010 1010 1One 3333 00 44 22 3434 00 66 22 3535 00 88 22 3636 00 1010 22 3737 1010 44 22 3838 1010 66 22 3939 1010 88 22 4040 1010 1010 22

사질토를 이용한 공시체 배합Specimen Mixture Using Sandy Soil 배합번호 Formulation Number 토사에 대한 첨가량(중량%)Addition amount by weight of soil 고화촉진제 첨가량 (시멘트 100중량부에 대한 중량부)Added amount of solidification accelerator (parts by weight based on 100 parts by weight of cement) 산사(山砂) 첨가량Sansa addition amount 시멘트 첨가량Amount of cement added 4141 00 44 00 4242 00 66 00 4343 00 88 00 4444 00 1010 00 4545 00 44 1One 4646 00 66 1One 4747 00 88 1One 4848 00 1010 1One 4949 1010 44 1One 5050 1010 66 1One 5151 1010 88 1One 5252 1010 1010 1One 5353 00 44 22 5454 00 66 22 5555 00 88 22 5656 00 1010 22 5757 1010 44 22 5858 1010 66 22 5959 1010 88 22 6060 1010 1010 22

(2)시험결과(2) Test result

1축압축시험결과는 도 1 내지 도 3과 같이 나타났다. 특히 사질토를 이용한 배합(산사 무첨가, 시멘트 첨가량 6중량%)의 경우에는 재령별로 1압축시험을 하였는데, 그 결과는 하기 표 5 및 도 4와 같이 나타났다. 전반적으로 시멘트 고화촉진제를 첨가한 경우에서 압축강도가 증대되는 것을 확인할 수 있었다.The results of the uniaxial compression test were shown in FIGS. 1 to 3. In particular, in the case of the formulation using sandy soil (no added sansa, 6% by weight of cement) was subjected to one compression test for each age, the results are shown in Table 5 and FIG. Overall, it was confirmed that the compressive strength was increased when the cement hardening accelerator was added.

사질토를 이용한 배합에서 재령별 압축강도 시험결과Compressive Strength Test Results by Age in Mixture Using Sandy Soil 재령Age 변위량(mm)Displacement (mm) 최대하중(kgf)Load (kgf) 1축압축강도(kgf/c)Single Axis Compressive Strength (kgf / c) 고화촉진제 첨가량Added amount of solidifying accelerator 재령2일2 days 2.372.37 94.294.2 1.21.2 첨가없음No addition 재령4일4 days 2.552.55 612.3612.3 7.87.8 재령7일7 days 1.761.76 1169.71169.7 14.914.9 재령14일14 days 1.641.64 1609.31609.3 20.520.5 재령2일2 days 2.222.22 361.1361.1 4.64.6 시멘트 100중량부에 대해 1중량부1 part by weight based on 100 parts by weight of cement 재령4일4 days 1.701.70 910.6910.6 11.611.6 재령7일7 days 1.691.69 1350.21350.2 17.217.2 재령14일14 days 1.651.65 1797.71797.7 22.922.9 재령2일2 days 1.981.98 463.2463.2 5.95.9 시멘트 100중량부에 대해 2중량부2 parts by weight per 100 parts by weight of cement 재령4일4 days 1.761.76 1067.61067.6 13.613.6 재령7일7 days 1.771.77 1609.31609.3 20.520.5 재령14일14 days 1.801.80 2025.32025.3 25.825.8

2. 시험예2- 동상(凍上)시험2. Test Example 2-Frostbite test

(1)시험방법(1) Test method

동상시험은 하기 표 6과 같은 시험조건으로 도 5와 같이 실시하였다. 동상시험을 위한 공시체는 하기 표 10과 같은 배합으로 제작하였다. 공시체의 최초 높이에서 동상 후의 공시체의 높이를 버니어캘리퍼스(vernier calipers, 노기스)로 측정하여 이를 동상량으로 했으며, 공시체의 제작은 전용 사용하여 제작했다(2.5㎏·10회).In-phase test was carried out as shown in Figure 5 under the test conditions shown in Table 6. Specimens for in-phase test were produced in the formulation shown in Table 10 below. At the initial height of the specimen, the height of the specimen after frostbite was measured by vernier calipers (Nogis), which was used as the frostbite quantity.

동상시험방법Frostbite test method 항목Item 조건Condition 공시체촌법 Municipal Law 직경6cm, 두께 4cm Diameter 6 cm, thickness 4 cm 양생온도, 시간 Curing temperature, time 0℃, 24시간 0 ° C, 24 hours 시험온도, 시간 Test temperature, time -20℃, 92시간 -20 ℃, 92 hours

동상시험 공시체 배합Frostbite test specimen formulation 번호 number 토사 종류 Earth and sand kind 토사에 대한 첨가량(중량%)Addition amount by weight of soil 고화촉진제 첨가량 (시멘트 100중량부에 대한 중량부)Added amount of solidification accelerator (parts by weight based on 100 parts by weight of cement) 산사 첨가량Sansa addition amount 시멘트 첨가량Amount of cement added 1One ROM 00 00 00 22 00 55 00 33 00 55 1One 44 00 55 1One 55 1010 00 00 66 1010 55 00 77 1010 55 1One 88 1010 55 1One

(2)시험결과(2) Test result

동상시험결과는 하기 표 8 및 도 6과 같이 나타났다. 보는 바와 같이 시멘트 고화촉진제를 첨가할수록 동상량이 감소하는 것을 확인할 수 있다. 이 결과로부터 본 발명에 따른 시멘트 고화촉진제는 한랭지의 운동장 등을 고화공법으로 처리하는데 유용하게 적용할 수 있을 것으로 기대된다.In-phase test results are shown in Table 8 and FIG. As can be seen it can be seen that the amount of frostbite decreases as the cement solidification accelerator is added. From these results, it is expected that the cement solidification accelerator according to the present invention can be usefully applied to treating the playground of the cold districts by the solidification method.

동상시험결과Frostbite test results 번호number 시험전 공시체 두께(mm)Test specimen thickness before test (mm) 시험후 공시체두께(mm)Thickness of specimen after test (mm) 동상량(mm)Frostbite amount (mm) 동상률(%)Frosting rate (%) 1One 4.014.01 4.974.97 0.960.96 24.924.9 22 4.014.01 4.884.88 0.870.87 21.721.7 33 4.064.06 4.474.47 0.410.41 10.110.1 44 4.024.02 4.394.39 0.370.37 9.29.2 55 4.014.01 4.394.39 0.920.92 22.922.9 66 4.024.02 4.904.90 0.880.88 21.921.9 77 4.034.03 4.454.45 0.420.42 10.410.4 88 4.014.01 4.334.33 0.320.32 8.08.0

3. 시험예3- 보수성시험3. Test Example 3-Water retention test

(1)시험방법(1) Test method

보수성시험은 최적함수율로 제작한 공시체(1000㎖)를 6일 공중양생, 1일 수침양생한 후 물로 포화시킨 공시체의 중량을 측정하여 공시체 기준중량으로 하고, 이러한 공시체를 20℃의 항온실내에 두고 중량변화에서 보수능력을 산출하였다. 보수성시험을 위한 공시체의 배합은 하기 표 9와 같다.In the water retention test, the specimen (1000ml) prepared at the optimum water content was measured for 6 days in air curing and 1 day in water curing, and then the weight of the specimen saturated with water was used as the reference weight of the specimen, and the specimen was placed in a constant temperature room at 20 ° C. The water holding capacity was calculated from the weight change. The formulation of the test specimen for the water retention test is shown in Table 9 below.

보수성시험 공시체 배합Conservative test specimen formulation 번호 number 토사 종류Earth and sand kind 토사에 대한 첨가량(중량%)Addition amount by weight of soil 고화촉진제 첨가량 (시멘트 100중량부에 대한 중량부)Added amount of solidification accelerator (parts by weight based on 100 parts by weight of cement) 산사 첨가량Sansa addition amount 시멘트 첨가량Amount of cement added 1One ROM 00 00 00 22 00 55 1One 33 1010 55 1One 44 마사토Masato 00 00 00 55 00 55 1One 66 1010 55 1One 77 사질토Sandy soil 00 00 00 88 00 55 1One 99 1010 55 1One

(2)시험결과(2) Test result

보수성시험결과는 하기 표 10 및 도 7과 같이 나타났다. 보는 바와 같이 시멘트와 시멘트 고화촉진제를 함께 이용한 경우에서 보수효과를 확인할 수 있다. Conservative test results are shown in Table 10 and FIG. As can be seen, the repair effect can be confirmed when the cement and cement solidification accelerator are used together.

보수성시험결과Conservative Test Results 번호number 00 24시간후24 hours later 48시간후48 hours later 72시간후After 72 hours 96시간후96 hours later 7일후7 days later 1One 100100 95.595.5 88.588.5 82.382.3 77.477.4 73.273.2 22 100100 98.498.4 95.995.9 90.690.6 85.185.1 80.480.4 33 100100 98.198.1 96.596.5 91.391.3 86.286.2 79.379.3 44 100100 93.093.0 84.184.1 80.080.0 78.278.2 70.170.1 55 100100 96.496.4 90.090.0 85.785.7 82.282.2 76.376.3 66 100100 97.197.1 92.692.6 87.587.5 83.983.9 77.477.4 77 100100 92.892.8 86.186.1 84.684.6 79.979.9 73.273.2 88 100100 95.595.5 90.290.2 88.188.1 83.983.9 78.978.9 99 100100 96.796.7 92.092.0 90.090.0 85.485.4 79.779.7

4. 시험예4- 동결융해 후의 1축압축강도시험4. Test Example 4-Uniaxial Compressive Strength Test After Freeze-thawing

(1)시험방법(1) Test method

동결융해 후의 1축압축강도시험은 하기 표 11과 같은 시험조건으로 실시하였다. 공시체는 하기 표 10과 같은 배합으로 제작하였으며, 각 배합으로 제작한 공시체를 6일 공중양생, 1일 수중양생한 후 동결융해실험, 7사이클 종료 후 1축압축시험을 행하였다. The uniaxial compressive strength test after freeze-thawing was carried out under the test conditions shown in Table 11 below. The specimens were prepared in the formulations shown in Table 10 below, and the specimens prepared in each formulation were subjected to 6 days of air curing, 1 day of underwater curing, and then to freeze-thawing test, and uniaxial compression test after 7 cycles.

동결융해 후의 1축압축강도시험방법Test method for uniaxial compressive strength after freeze thawing 항목Item 조건Condition 동결온도Freezing temperature -23℃ -23 융해온도 Melting temperature 20℃ 20 ℃ 동결시간Freezing time 18시간 18 hours 융해시간Melting time 6시간 6 hours 동결융해회수Freeze thaw recovery 7cycle 7cycle

동결융해 후의 1축압축강도시험 공시체 배합Combination of uniaxial compressive strength test specimen after freeze thawing 번호number 토사 종류Earth and sand kind 토사에 대한 첨가량(중량%)Addition amount by weight of soil 고화촉진제 첨가량 (시멘트 100중량부에 대한 중량부)Added amount of solidification accelerator (parts by weight based on 100 parts by weight of cement) 산사 첨가량Sansa addition amount 시멘트 첨가량Amount of cement added 1One 점성토Clay soil 00 66 00 22 00 88 00 33 00 1010 00 44 00 66 1One 55 00 88 1One 66 00 1010 1One 77 1010 66 1One 88 1010 88 1One 99 1010 1010 1One 1010 마사토Masato 00 66 00 1111 00 88 00 1212 00 1010 00 1313 00 66 1One 1414 00 88 1One 1515 00 1010 1One 1616 1010 66 1One 1717 1010 88 1One 1818 1010 1010 1One 1919 사질토Sandy soil 00 66 00 2020 00 88 00 2121 00 1010 00 2222 00 66 1One 2323 00 88 1One 2424 00 1010 1One 2525 1010 66 1One 2626 1010 88 1One 2727 1010 1010 1One

(2)시험결과(2) Test result

동결융해 후의 1축압축강도시험결과는 하기 표 13 및 도 8과 같이 나타났다. 보는 바와 같이 시멘트 고화촉진제를 첨가할수록 강도저하율이 감소하는 것을 확인할 수 있다. 이 결과로부터 본 발명에 따른 시멘트 고화촉진제는 한랭지의 운동장 등을 고화공법으로 처리하는데 유용하게 적용할 수 있을 것으로 기대된다.The results of the uniaxial compressive strength test after freeze thawing are shown in Table 13 and FIG. 8. As can be seen it can be seen that the strength decrease rate decreases as the cement solidification accelerator is added. From these results, it is expected that the cement solidification accelerator according to the present invention can be usefully applied to treating the playground of the cold districts by the solidification method.

동결융해 후의 1축압축강도시험결과Test results of uniaxial compressive strength after freeze thawing 번호number 흙의 종류Types of soil 1축압축강도 (kgf/c)Single Axis Compressive Strength (kgf / c) 동결융해후의 1축압축강도Single Axis Compressive Strength After Freeze-thawing 강도저하도 (kgf/c)Strength reduction (kgf / c) 강도저하율 (%)Strength reduction rate (%) 1One 점성토Clay soil 4.1 4.1 0.9 0.9 3.2 3.2 78.0 78.0 22 4.8 4.8 1.1 1.1 3.7 3.7 77.1 77.1 33 6.4 6.4 1.8 1.8 4.6 4.6 71.9 71.9 44 4.7 4.7 2.0 2.0 2.7 2.7 57.4 57.4 55 6.7 6.7 2.9 2.9 3.8 3.8 56.7 56.7 66 8.5 8.5 4.7 4.7 3.8 3.8 44.7 44.7 77 5.9 5.9 2.9 2.9 3.0 3.0 50.8 50.8 88 8.5 8.5 4.3 4.3 4.2 4.2 49.4 49.4 99 10.8 10.8 4.8 4.8 6.0 6.0 55.6 55.6 1010 마사토Masato 8.9 8.9 2.9 2.9 6.0 6.0 67.4 67.4 1111 12.9 12.9 5.0 5.0 7.9 7.9 61.2 61.2 1212 16.3 16.3 6.3 6.3 10.0 10.0 61.3 61.3 1313 14.0 14.0 7.8 7.8 6.2 6.2 44.3 44.3 1414 16.8 16.8 9.9 9.9 6.9 6.9 41.1 41.1 1515 18.3 18.3 10.1 10.1 8.2 8.2 44.8 44.8 1616 15.9 15.9 7.4 7.4 8.5 8.5 53.5 53.5 1717 17.0 17.0 10.3 10.3 6.7 6.7 39.4 39.4 1818 20.2 20.2 11.9 11.9 8.3 8.3 41.1 41.1 1919 사질토Sandy soil 14.9 14.9 4.4 4.4 10.5 10.5 70.5 70.5 2020 22.4 22.4 8.7 8.7 13.7 13.7 61.2 61.2 2121 28.6 28.6 9.0 9.0 19.6 19.6 68.5 68.5 2222 17.2 17.2 8.5 8.5 8.7 8.7 50.6 50.6 2323 26.1 26.1 12.9 12.9 13.2 13.2 50.6 50.6 2424 33.0 33.0 19.2 19.2 13.8 13.8 41.8 41.8 2525 17.9 17.9 7.2 7.2 10.7 10.7 59.8 59.8 2626 26.3 26.3 10.7 10.7 15.6 15.6 59.3 59.3 2727 34.8 34.8 20.8 20.8 14.0 14.0 40.2 40.2

5. 시험예5- 압축강도시험5. Test Example 5-Compressive Strength Test

(1)시험방법(1) Test method

압축강도시험은 하기 표 14와 같은 시험조건으로 실시하였으며, 압축시험 마샬시험방법으로 실시하였다. 압축강도시험을 위한 공시체는 하기 표 15와 같은 배합으로 제작하였으며, 공시체의 온도는 상온에서 실시했다. The compressive strength test was carried out under the test conditions shown in Table 14 below, and was carried out by the compression test Marshall test method. The specimen for the compressive strength test was prepared in the formulation as shown in Table 15, the temperature of the specimen was carried out at room temperature.

압축강도시험방법Compressive Strength Test Method 시험조건Exam conditions 시험방법Test Methods 공시체작성  Disclosure 마샬란마 Marshallanma 50회 (片面) 50 times 양생일수 Curing days 20℃ 6일 (空中)20 6 days 20℃ 1일 (水中) 20 1 day (water)

압축강도시험 공시체 배합Compressive strength test specimen formulation 번호number 토사 종류Earth and sand kind 토사에 대한 첨가량(중량%)Addition amount by weight of soil 고화촉진제 첨가량 (시멘트 100중량부에 대한 첨가량)Added amount of solidification accelerator (added amount to 100 parts by weight of cement) 산사 첨가량Sansa addition amount 시멘트 첨가량Amount of cement added 아스팔트 유제 첨가량Asphalt Emulsion Addition 1One ROM 00 55 -- 00 22 00 55 -- 1One 33 00 55 -- 22 44 1010 55 -- 00 55 1010 55 -- 1One 66 1010 55 -- 22 77 마사토Masato 00 55 -- 00 88 00 55 -- 1One 99 00 55 -- 22 1010 1010 55 -- 00 1111 1010 55 -- 1One 1212 1010 55 -- 22 1313 사질토Sandy soil 00 55 -- 00 1414 00 55 -- 1One 1515 00 55 -- 22 1616 1010 55 -- 00 1717 1010 55 -- 1One 1818 1010 55 -- 22 1919 사질토Sandy soil 1010 55 66 00 2020 1010 55 66 1One 2121 1010 55 66 00 2222 1010 55 66 1One

(2)시험결과(2) Test result

압축강도시험결과는 하기 표 16과 같이 나타났다. 보는 바와 같이 시멘트 고화촉진제를 첨가할수록 압축강도가 증가하는 것을 확인할 수 있다. 특히 시멘트 고화촉진제의 첨가량을 증가시킬수록 압축강도는 더욱 증가하였으며, 나아가 시멘트 고화촉진제는 시멘트 혼화용 아스팔트 유제와의 혼합성이 양호한 것으로 나타났다. Compressive strength test results are shown in Table 16 below. As can be seen it can be seen that as the cement solidification accelerator is added, the compressive strength increases. In particular, as the amount of cement hardening accelerator was increased, the compressive strength was increased. Furthermore, the cement hardening accelerator was found to have good mixing with the cement emulsion asphalt emulsion.

압축강도시험결과Compressive Strength Test Results 번호number 흙의 종류Types of soil 안정도(kgf)Stability (kgf) 변위량(mm)Displacement (mm) 강도증가율(%)Strength growth rate (%) 1One ROM 428428 2.452.45 100100 22 505505 2.382.38 118118 33 560560 3.163.16 131131 44 589589 2.462.46 100100 138138 55 678678 2.452.45 115115 158158 66 700700 2.732.73 119119 164164 77 마사토Masato 655655 2.352.35 100100 88 705705 2.252.25 108108 99 800800 2.232.23 122122 1010 729729 2.212.21 100100 111 111 1111 852852 2.312.31 117117 130130 1212 914914 2.472.47 125125 139139 1313 사질토Sandy soil 645645 2.582.58 100100 1414 693693 2.332.33 107107 1515 745745 2.592.59 116116 1616 720720 2.582.58 100100 111111 1717 880880 2.612.61 122122 136136 1818 939939 2.882.88 130130 145145 1919 사질토 (아스팔트 유제)Sandy soil (asphalt emulsion) 863863 3.693.69 100100 2020 10581058 3.483.48 123123 2121 955955 3.443.44 100100 110 110 2222 12101210 3.633.63 127127 140140

6. 시험예6- 휠트랙킹(wheel tracking)시험6. Test Example 6-Wheel tracking test

(1)시험방법(1) Test method

휠트랙킹시험은 일본 포장시험법편람(시험조건 60℃, 1시간, 접지압 6.4kg/㎠, 보양시간 8시간)에 따라 실시하였으며, 공시체 제작을 위한 배합은 하기 표 17과 같다. The wheel tracking test was carried out according to the Japanese Packaging Test Method Manual (Test Condition 60 ° C, 1 hour, Ground Pressure 6.4kg / cm 2, Retention Time 8 Hours), and the formulation for preparation of the specimens is shown in Table 17 below.

휠트랙킹시험 공시체 배합Wheel tracking test specimen formulation 번호 number 혼합물의 입도 (골재입도)Particle Size of Aggregate (Aggregate Size) 골재에 대한 첨가량(중량%)Addition amount to aggregate (% by weight) 시멘트 고화촉진제 (시멘트 100중량부에 대한 중량부) Cement solidification accelerator (parts by weight based on 100 parts by weight of cement) 아스팔트 첨가량Asphalt Addition 시멘트 혼합용 아스팔트 유제 첨가량Addition amount of asphalt emulsion for cement mixing 시멘트 첨가량Amount of cement added 1One 13㎜ 밀입도 아스콘 13 mm denseness Ascon 5.6%5.6% -- -- -- 22 -- 6.8%6.8% 5.0%5.0% -- 33 -- 6.8%6.8% 5.0%5.0% 1One 1)배합1은 가열 아스팔트 혼합물이다. 2)배합2,3은 상온 아스팔트 혼합물이다. 3)시멘트 혼합용 아스팔트 유제는 고형분으로서의 첨가량이다. 4)시멘트는 보통 포틀랜트시멘트이다. 5)골재입도는 아스팔트 포장요망 13mm 밀입도아스콘의 입도 범위의 중앙치를 목표로 했다.  1) Blend 1 is a heated asphalt mixture. 2) Blends 2 and 3 are asphalt mixtures at room temperature. 3) Asphalt emulsion for cement mixing is the addition amount as a solid content. 4) Cement is usually a portant cement. 5) Aggregate granularity aimed at the median of the granularity range of asphalt pavement 13 mm asbestos.

(2)시험결과(2) Test result

압축강도시험결과는 하기 표 18과 같이 나타났다. 보는 바와 같이 시멘트 고화촉진제를 첨가한 경우에 동적안정도가 현저히 개선되는 것을 확인할 수 있다. 또한, 시험 후에도 공시체에는 부자연스러운 크랙 등이 발현이 보이지 않았다. Compressive strength test results are shown in Table 18 below. As can be seen it can be seen that the dynamic stability is significantly improved when the cement solidification accelerator is added. In addition, even after the test, unnatural cracks were not observed in the specimens.

휠트랙킹시험결과Wheel tracking test result 번호number 공시체밀도(g/㎠)Specimen Density (g / ㎠) 기준밀도(g/㎠)Reference density (g / ㎠) 체고도(%)Height (%) 동적안정도(회/㎜)Dynamic Stability (times / mm) 동적안정도평균 Dynamic Stability Average 1 One  ① 2.355 2.355 2.359 2.359 99.8 99.8 890 890 939 939  ② 2.361 2.361 100.1 100.1 988 988 2 2  ① 2.334 2.334 2.338 2.338 99.8 99.8 4500 4500 4875 4875  ② 2.341 2.341 100.1 100.1 5250 5250 3 3  ① 2.338 2.338 2.338 2.338 100.0 100.0 10200 10200 9600 9600  ② 2.329 2.329 99.6 99.6 9000 9000

7. 종합평가7. Comprehensive Evaluation

상기와 같은 다양한 시험을 통해 확인한 결과, 본 발명에 따른 시멘트 고화촉진제는 고화공법에 적용할 경우 강도증진 등 우수한 효과를 발휘하는 것으로 나타났다. 이에 따라 본 발명에 따른 시멘트 고화촉진제는 토계포장, 산책길, 경기장 등의 지반개량을 위한 각종 고화공법에 유용하게 활용할 수 있을 것으로 기대된다. 특히 본 발명에 따른 시멘트 고화촉진제를 도로 포장을 위한 고화공법에 적용하면 시멘트 고화촉진제에 의한 강도증진효과 때문에 얇은 포장두께에서도 일정 이상의 강도확보가 가능해져 전체적으로 공사비를 절감할 수 있다. As a result of confirming through the various tests as described above, when the cement solidification accelerator according to the present invention is applied to the solidification method, it has been shown to exhibit excellent effects such as strength enhancement. Accordingly, the cement solidification accelerator according to the present invention is expected to be usefully used in various solidification methods for soil improvement such as soil pavement, promenade, and stadium. In particular, when the cement hardening accelerator according to the present invention is applied to the solidification method for road pavement, it is possible to secure more than a certain strength even at a thin pavement thickness due to the strength enhancing effect by the cement hardening accelerator, thereby reducing the overall construction cost.

도 1 내지 도 4는 1축압축강도시험결과를 나타낸 그래프이다.1 to 4 are graphs showing the results of the uniaxial compressive strength test.

도 5는 동상시험을 위한 시험방법을 도시한 그림이다.5 is a diagram showing a test method for the in-phase test.

도 6은 동상시험결과를 나타낸 그래프이다.6 is a graph showing in-phase test results.

도 7은 보수성시험결과를 나타낸 그래프이다.7 is a graph showing the results of conservative test.

도 8은 동결융해 후의 1축압축강도시험결과를 나타낸 그래프이다.8 is a graph showing the results of the uniaxial compressive strength test after freeze thawing.

Claims (11)

삭제delete 염화칼륨 100중량부에 대해 시멘트경화재 20~50중량부, 염화마그네슘 100~150중량부, 염화나트륨 120~160중량부, 염화칼슘 40~70중량부, 황산나트륨 15~30중량부, 구연산 2~6중량부로 구성되되, 상기 시멘트경화재가 염화코발트 100중량부에 대해 염화암모늄 10~20중량부, 트리폴리인산나트륨 5~15중량부, 탄산칼륨 5~15중량부, 염화제2철 0.1~3중량부로 구성된 시멘트 고화촉진제로서,20 to 50 parts by weight of cement hardener, 100 to 150 parts by weight of magnesium chloride, 120 to 160 parts by weight of sodium chloride, 40 to 70 parts by weight of calcium chloride, 15 to 30 parts by weight of sodium sulfate, and 2 to 6 parts by weight of citric acid The cement hardening material is cement solidification consisting of 10 to 20 parts by weight of ammonium chloride, 5 to 15 parts by weight of sodium tripolyphosphate, 5 to 15 parts by weight of potassium carbonate, and 0.1 to 3 parts by weight of ferric chloride, based on 100 parts by weight of cobalt chloride. As an accelerator, 상기 시멘트 고화촉진제 100중량부에 대하여 양이온 교환제 50~100중량부를 더 첨가한 것을 특징으로 하는 시멘트 고화촉진제.50 to 100 parts by weight of the cation exchanger is further added to 100 parts by weight of the cement solidification accelerator. 제2항에서,In claim 2, 상기 양이온 교환제는 제올라이트임을 특징으로 하는 시멘트 고화촉진제. Cement solidification accelerator, characterized in that the cation exchange agent is zeolite. 삭제delete (a)염화코발트 100중량부에 대해 염화암모늄 10~20중량부를 더한 후 70~100℃의 물을 체적비 6:4~7:3이 되도록 주입하여 용해시키고, 이어 트리폴리인산나트륨 5~15중량부, 탄산칼륨 5~15중량부, 염화제2철 0.1~3중량부를 투입하여 액상의 시멘트경화재를 제조하는 단계;(a) 10 to 20 parts by weight of ammonium chloride is added to 100 parts by weight of cobalt chloride, followed by dissolving water at 70 to 100 ° C. in a volume ratio of 6: 4 to 7: 3, and then dissolving 5 to 15 parts by weight of sodium tripolyphosphate. 5 to 15 parts by weight of potassium carbonate and 0.1 to 3 parts by weight of ferric chloride to prepare a liquid cement hardener; (b)염화칼륨 100중량부에 대해 상기 (a)단계에서 제조한 액상의 시멘트경화재 20~50중량부를 분무 혼합한 후 염화마그네슘 100~150중량부를 투입하여 혼합하고, 이어 염화나트륨 120~160중량부, 염화칼슘 40~70중량부, 황산나트륨 15~30중량부, 구연산 2~6중량부를 투입하여 혼합하는 단계;(b) spraying and mixing 20 to 50 parts by weight of the liquid cement hardener prepared in step (a) with respect to 100 parts by weight of potassium chloride, and then mixed by adding 100 to 150 parts by weight of magnesium chloride, followed by 120 to 160 parts by weight of sodium chloride, 40 to 70 parts by weight of calcium chloride, 15 to 30 parts by weight of sodium sulfate, and 2 to 6 parts by weight of citric acid, followed by mixing; (c)상기 (b)단계의 혼합물을 건조한 후 건조한 혼합물 100중량부에 대하여 양이온 교환제 50~100중량부를 투입하여 혼합하는 단계;(c) mixing the mixture of step (b) by adding 50-100 parts by weight of a cation exchanger to 100 parts by weight of the dry mixture; 로 이루어지는 것을 특징으로 하는 시멘트 고화촉진제 제조방법.Cement solidification accelerator manufacturing method characterized in that consisting of. 시멘트 100중량부에 대하여 제2항 또는 제3항에 따른 시멘트 고화촉진제 1~2중량부로 구성되는 것을 특징으로 하는 고강도 시멘트계 고화제.A high-strength cement-based hardener, comprising 1 to 2 parts by weight of the cement hardening accelerator according to claim 2 based on 100 parts by weight of cement. (a)고화대상토사 100중량부에 대하여 시멘트 6~10중량부로 하여 고화대상토사와 시멘트를 혼합하는 단계;(a) mixing 6 to 10 parts by weight of cement to be solidified with respect to 100 parts by weight of the soil to be solidified; (b)상기 (a)단계의 혼합물에 제2항 또는 제3항에 따른 시멘트 고화촉진제를 투입하여 혼합하되, 시멘트 고화촉진제를 상기 (a)단계의 시멘트 100중량부에 대하여 1~2중량부를 투입하여 혼합하는 단계;(b) the cement solidification accelerator according to claim 2 or 3 is added to the mixture of step (a) and mixed, and the cement solidification accelerator is 1 to 2 parts by weight based on 100 parts by weight of the cement of step (a). Injecting and mixing; (c)상기 (b)단계의 혼합물을 타설하여 양생 고화시키는 단계;(c) pouring the mixture of step (b) to solidify curing; 로 이루어지는 것을 특징으로 하는 고강도 고화공법.High strength solidification method characterized by consisting of. 제7항에서,In claim 7, 상기 (a)단계는, 고화대상토사의 함수율이 15~20중량%가 되도록 고화대상토사에 조정수(調整水)를 더 투입하여 혼합하거나 고화대상토사를 건조한 후에 이루어지는 것을 특징으로 고강도 고화공법.The step (a) is a high-strength solidification method characterized in that the water content of the solidification target soil is 15 to 20% by weight after the addition of the adjusted water (調整 水) to the solidification target soil mixed or dried solidification target soil. 제7항에서,In claim 7, 상기 (b)단계는,In step (b), (b1)상기 (a)단계의 혼합물에 시멘트 고화촉진제를 투입하여 혼합하는 단계;(b1) mixing the cement solidification accelerator into the mixture of step (a); (b2)시멘트 100중량부에 대하여 0.5~2중량부의 AE제와 고화대상토사 100중량부에 대하여 3~8중량부의 제올라이트 중 하나 이상을 더 투입하여 혼합하는 단계;로 이루어지는 것을 특징으로 하는 고강도 고화공법. (b2) adding at least one of 0.5 to 2 parts by weight of the AE agent and 3 to 8 parts by weight of zeolite based on 100 parts by weight of the cement to be solidified, based on 100 parts by weight of the cement; Method. 제7항에서,In claim 7, 상기 (c)단계 후에, After step (c), (d)상기 (c)단계의 양생 고화물 표면에 열화방지재를 도포하는 단계;(d) applying a deterioration preventing material to the curing solidified surface of the step (c); 가 더 이루어지는 것을 특징으로 하는 고강도 고화공법High strength solidification method characterized in that the further 제10항에서,In claim 10, 상기 (d)단계의 열화방지재는, 규산알칼리 용액으로 상기 (a)단계의 시멘트 100중량부에 대하여 0.01~0.1중량부 사용하는 것을 특징으로 하는 고강도 고화공법.The deterioration preventing material of step (d) is an alkali silicate solution, high strength solidification method, characterized in that the use of 0.01 to 0.1 parts by weight based on 100 parts by weight of the cement of step (a).
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