KR100909247B1 - Method of constructing concrete floor with water-proof property - Google Patents

Method of constructing concrete floor with water-proof property Download PDF

Info

Publication number
KR100909247B1
KR100909247B1 KR1020090032728A KR20090032728A KR100909247B1 KR 100909247 B1 KR100909247 B1 KR 100909247B1 KR 1020090032728 A KR1020090032728 A KR 1020090032728A KR 20090032728 A KR20090032728 A KR 20090032728A KR 100909247 B1 KR100909247 B1 KR 100909247B1
Authority
KR
South Korea
Prior art keywords
weight
parts
water
primer layer
silica
Prior art date
Application number
KR1020090032728A
Other languages
Korean (ko)
Inventor
박원일
Original Assignee
(주)미래기술단
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)미래기술단 filed Critical (주)미래기술단
Priority to KR1020090032728A priority Critical patent/KR100909247B1/en
Application granted granted Critical
Publication of KR100909247B1 publication Critical patent/KR100909247B1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D125/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
    • C09D125/02Homopolymers or copolymers of hydrocarbons
    • C09D125/04Homopolymers or copolymers of styrene
    • C09D125/08Copolymers of styrene
    • C09D125/14Copolymers of styrene with unsaturated esters
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/67Particle size smaller than 100 nm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials

Abstract

A method for constructing a concrete floor with water-proof property is provided to prevent the degradation or deterioration of binding strength of a film due to excellent diffusion resistance steam or carbon dioxide, and to secure durability due to excellent drug resistance and chemical resistance. A method for constructing a concrete floor with water-proof property comprises the steps of: mixing a silica emulsion 25-35 parts by weight, a penetrating polymer 30-40 parts by weight and silver particle colloid solution 10-20 parts by weight based on a primer layer 100.0 parts by weight; adding the mixture to combined water 10-30 parts by weight in which gluconic acid solution 0.4-0.8 parts by weight, glycerine 0.1-0.3 parts by weight and sodium aluminate 0.1-0.3 parts by weight are dissolved; applying the obtained homogenate on the primer layer after passing the mixture through a homogenizer of 600-700 kgf/cm^2; and mixing dispersing agent and admixture in a weight ratio of 1:2 - 1:2.5 and coating the top of the primer layer.

Description

콘크리트교면의 방수공법{Method of constructing concrete floor with water-proof property}Method of constructing concrete floor with water-proof property

본 발명은 콘크리트교면의 방수공법에 관한 것으로, 더욱 상세하게는 수증기나 이산화탄소의 확산저항성이 우수하여 도막의 부착강도 저하나 열화를 방지할 수 있고, 내약품성, 내화학성이 우수하여 내구성이 확보되는 콘크리트교면의 방수공법에 관한 것이다.The present invention relates to a waterproof construction method of concrete bridges, and more particularly, it is excellent in the diffusion resistance of water vapor or carbon dioxide to prevent a decrease in adhesion strength or deterioration of the coating film, and excellent durability and chemical resistance and chemical resistance It relates to the waterproofing method of concrete bridges.

일반건축물 및 공장 등의 콘크리트 구조물에서 콘크리트 면을 그대로 노출할 경우 장기적으로 콘크리트의 열화에 의해 바닥면이 파쇄되거나 노화되어 인체에 유해한 콘크리트 분진 발생으로 환경오염의 문제를 일으키게 된다. If concrete surfaces are exposed in concrete structures such as general buildings and factories, the floor surface is crushed or aged due to deterioration of concrete in the long term, causing environmental pollution due to the generation of concrete dust that is harmful to human body.

따라서 이들 공간의 환경을 쾌적하게 유지하기 위해서는 바닥의 콘크리트 바닥면을 개선하여 크랙(crack)이나 분진의 발생을 억제하여야 한다. Therefore, in order to keep the environment of these spaces comfortable, the concrete floor surface of the floor must be improved to suppress the occurrence of cracks or dust.

이를 위해 현재 다양한 바닥재가 사용되고 있으며, 사용되는 바닥재의 대부분은 에폭시나 우레탄과 같은 합성수지 계열이다. 하지만 이러한 합성수지 계열은 그 종류가 너무나 많고 용도나 경제성 등에 대한 적절한 기준이나 분석 없이 사용되고 있는 실정이다. 특히, 에폭시나 우레탄과 같은 합성수지는 콘크리트에의 부착 성능 및 방수성 및 기타 합성수지가 갖고 있는 여러 가지 특성에 의해 가장 많이 사용되고 있으나, 시공 후 일정기간이 경과하면 무기재료인 콘크리트와 합성수지의 물리적 성질의 차이로 인하여 코팅된 수지재료가 박리 되거나 파손되는 경우가 빈번하다. 이러한 부분적인 박리현상은 이질 재료간의 물리적인 특성에 의하여 발생되며, 특히 국내와 같이 4계절이 뚜렷한 환경에서는 온, 습도 차이에 의해 더욱 크게 발생하여 시공 비용증가 및 민원발생 등의 문제점이 있음에도 불구하고 지금까지의 바닥마감재는 이러한 수지계열이 대부분을 차지하고 있다.For this purpose, various flooring materials are currently used, and most of the flooring materials used are synthetic resins such as epoxy and urethane. However, there are so many kinds of synthetic resin series and they are used without proper criteria or analysis on usage and economics. Particularly, synthetic resins such as epoxy and urethane are most often used due to their adhesion to concrete, water resistance, and various properties of other synthetic resins. Due to this, the coated resin material is often peeled or broken. This partial peeling is caused by physical properties between different materials, especially in four-season environment, such as in Korea, caused by temperature and humidity difference, so there is a problem such as increase in construction cost and complaints. Until now, most of the flooring materials are resin resins.

본 발명이 해결하고자 하는 기술적 과제는 수증기나 이산화탄소의 확산저항성이 우수하여 도막의 부착강도 저하나 열화를 방지할 수 있고, 내약품성, 내화학성이 우수하여 내구성이 확보되는 콘크리트교면의 방수공법을 제공하는 것이다.The technical problem to be solved by the present invention is excellent diffusion resistance of water vapor or carbon dioxide can prevent the adhesion strength degradation or deterioration of the coating film, and provides a waterproof construction method of the concrete bridge to ensure durability by excellent chemical resistance, chemical resistance It is.

본 발명은 상술한 기술적 과제를 해결하기 위하여, The present invention to solve the above technical problem,

프라이머층 100 중량부에 대하여 실리카에멀젼 25 내지 35 중량부, 침투성폴리머 30 내지 40 중량부 및 은입자콜로이드용액 10 내지 20 중량부를 혼합하여 글루콘산수용액(Gluconic Acid) 0.4 내지 0.8 중량부, 글리세린(Glycerine) 0.1 내지 0.3 중량부 및 소디움알루미네이트(Sodium Aluminate) 0.1 내지 0.3 중량부가 용해된 결정수 10 내지 30 중량부에 가하고 600 내지 700 ㎏f/㎠ 압력의 균질기에 200 내지 300m/s의 속도로 통과시킨 후 상기 프라이머층으로 도포하는 S1단계와, 분산제 100 중량부에 대하여 스타이렌아크릴코폴리머(Styrene Acrylic Copolymer) 70 내지 80 중량부, 실리카콜로이드 1 내지 3 중량부, 폴리다이메틸실록산에멀젼(Poly Dimethyl Siloxane Emulsion) 2 내지 6 중량부, 결정수 10 내지 15 중량부 및 은입자콜로이드용액 1 내지 3 중량부를 10 분 내지 1시간 동안 500 내지 600RPM으로 교반한 후 폴리카본산수용성아크릴코폴리머(Polycaboxilc acid copolymer) 0.4 내지 0.8 중량부 및 폴리에틸렌계비이온성소포제 0.2 내지 0.6 중량부를 가한 상기 분산제에 혼화제 100 중량부에 대하여 고로시멘트 20 내지 30중량부, 지르코늄실리 케이트(Zirconium silicate) 3 내지 4 중량부, 메타카올린 4 내지 10 중량부, 옥틸트리에톡시실란(n-octyltriethoxy Silane Powder) 3 내지 6 중량부, 규사 50 내지 70 중량부 및 폴리글리콜계분말소포제 1 내지 5 중량부로 이루어진 상기 혼화제를 중량비 1:2 내지 1:2.5로 교반하여 상기 프라이머층의 상부에 도포하는 S2단계를 포함하는 것을 특징으로 하는 콘크리트교면의 방수공법을 제공한다.25 to 35 parts by weight of silica emulsion, 30 to 40 parts by weight of permeable polymer and 10 to 20 parts by weight of silver particle colloidal solution were mixed with 100 parts by weight of the primer layer, and 0.4 to 0.8 parts by weight of aqueous gluconic acid and glycerin (Glycerine). ) 0.1 to 0.3 parts by weight and 0.1 to 0.3 parts by weight of sodium aluminate are added to 10 to 30 parts by weight of dissolved crystallized water and passed through a homogenizer at 600 to 700 kgf / cm 2 at a speed of 200 to 300 m / s. S1 step and then applied with the primer layer, 70 to 80 parts by weight of styrene acrylic copolymer (Styrene Acrylic Copolymer), 1 to 3 parts by weight of silica colloid, polydimethylsiloxane (Poly Dimethyl) Siloxane Emulsion) 2 to 6 parts by weight, 10 to 15 parts by weight of crystal water and 1 to 3 parts by weight of silver particle colloidal solution at 500 to 600 RPM for 10 minutes to 1 hour After the addition of 0.4 to 0.8 parts by weight of polycarboxylic acid water-soluble acrylic copolymer (Polycaboxilc acid copolymer) and 0.2 to 0.6 parts by weight of polyethylene-based nonionic defoamer, 20 to 30 parts by weight of blast furnace cement and zirconium silicate based on 100 parts by weight of admixture (Zirconium silicate) 3 to 4 parts by weight, metakaolin 4 to 10 parts by weight, 3 to 6 parts by weight of n-octyltriethoxy Silane Powder, 50 to 70 parts by weight of silica sand and polyglycol powder defoamer 1 to 5 parts by weight of the admixture is mixed with a weight ratio 1: 2 to 1: 2.5 provides a waterproof method of the concrete bridge, characterized in that it comprises a step S2 applied to the top of the primer layer.

본 발명의 일실시예에 의하면, 상기 실리카에멀젼은 가용성 실리케이트(Silicate)로서 산화나트륨(Na2O)과 산화규소(SiO2)를 함유한 소디움실리케이트(Sodium Silicate), 폴리다이메틸실록세인(Polydimethyl Siloxane), 포테시움메틸실리코네이트(Potassium Methyl Siliconate) 또는 소디움메틸실리코네이트(Sodium Methyl SIliconate)을 약 40℃에서 혼합하고 트리에탄올아민(Triethanolamine)을 가하여 800 내지 2000RPM의 속도로 40분간 교반한 후 45 내지 50℃로 8시간 동안 숙성될 수 있다.According to an embodiment of the present invention, the silica emulsion is sodium silicate containing sodium oxide (Na 2 O) and silicon oxide (SiO 2 ) as soluble silicate (Solicate), polydimethylsiloxane (Polydimethyl) Siloxane), Potassium Methyl Siliconate or Sodium Methyl Siliconate (Sodium Methyl SIliconate) were mixed at about 40 ° C., triethanolamine was added and stirred at a rate of 800 to 2000 RPM for 40 minutes. May be aged to 50 ° C. for 8 hours.

본 발명의 다른 실시예에 의하면, 상기 침투성폴리머는 리튬실리케이트(Litium Silicate)와 황산염계면활성제를 300 내지 400RPM으로 혼합하고 여기에 부틸아크릴스타이렌코폴리머(Buthyl Acrylic-Styrene Copolymer)와 결정수를 가하여 30분간 500 내지 600RPM의 속도로 교반될 수 있다.According to another embodiment of the present invention, the permeable polymer is mixed with lithium silicate (Litium Silicate) and sulfate surfactant at 300 to 400 RPM and added to the butyl acrylic styrene copolymer (Buthyl Acrylic-Styrene Copolymer) and crystal water 30 It can be stirred at a rate of 500 to 600 RPM for minutes.

본 발명의 또 다른 실시예에 의하면, 상기 은입자콜로이드용액은 그 평균입자의 크기가 5 내지 20㎚이며, 그 농도가 결정수에 대하여 1.5×10-3 ~ 1.5×10-2 중량%일 수 있다.According to another embodiment of the present invention, the silver particle colloidal solution may have an average particle size of 5 to 20 nm, and its concentration may be 1.5 × 10 −3 to 1.5 × 10 −2 wt% based on the number of crystals. have.

본 발명의 또 다른 실시예에 의하면, 상기 폴리다이메틸실록산에멀젼(Poly Dimethyl Siloxane Emulsion)는 결정수에 대하여 50 중량%인 용액일 수 있다.According to another embodiment of the present invention, the poly dimethyl siloxane emulsion (Poly Dimethyl Siloxane Emulsion) may be a solution of 50% by weight relative to the crystal water.

이상에서 살펴본 바와 같이, 본 발명에 따르는 콘크리트교면의 방수공법은 수증기나 이산화탄소의 확산저항성이 우수하여 도막의 부착강도 저하나 열화를 방지할 수 있고, 내약품성, 내화학성이 우수하여 내구성이 확보되는 효과를 가진다.As described above, the waterproof method of concrete bridges according to the present invention is excellent in the diffusion resistance of water vapor or carbon dioxide can prevent the adhesion strength degradation or deterioration of the coating film, and excellent durability and chemical resistance, chemical resistance is ensured durability Has an effect.

이하 본 발명을 더욱 상세히 설명한다.Hereinafter, the present invention will be described in more detail.

본 발명에 따르는 콘크리트교면의 방수공법은 프라이머층 100 중량부에 대하여 실리카에멀젼 25 내지 35 중량부, 침투성폴리머 30 내지 40 중량부 및 은입자콜로이드용액 10 내지 20 중량부를 혼합하여 글루콘산수용액(Gluconic Acid) 0.4 내지 0.8 중량부, 글리세린(Glycerine) 0.1 내지 0.3 중량부 및 소디움알루미네이트(Sodium Aluminate) 0.1 내지 0.3 중량부가 용해된 결정수 10 내지 30 중량부에 가하고 600 내지 700 ㎏f/㎠ 압력의 균질기에 200 내지 300m/s의 속도로 통과시킨 후 상기 프라이머층으로 도포하는 S1단계와, 분산제 100 중량부에 대하여 스타이렌아크릴코폴리머(Styrene Acrylic Copolymer) 70 내지 80 중량부, 실리카콜로이드 1 내지 3 중량부, 폴리다이메틸실록산에멀젼(Poly Dimethyl Siloxane Emulsion) 2 내지 6 중량부, 결정수 10 내지 15 중량부 및 은입자콜로이드용액 1 내지 3 중량부를 10 분 내지 1시간 동안 500 내지 600RPM으로 교반한 후 폴리카본산수용성아크릴코폴리머(Polycaboxilc acid copolymer) 0.4 내지 0.8 중량부 및 폴리에틸렌계비이 온성소포제 0.2 내지 0.6 중량부를 가한 상기 분산제에 혼화제 100 중량부에 대하여 고로시멘트 20 내지 30중량부, 지르코늄실리케이트(Zirconium silicate) 3 내지 4 중량부, 메타카올린 4 내지 10 중량부, 옥틸트리에톡시실란(n-octyltriethoxy Silane Powder) 3 내지 6 중량부, 규사 50 내지 70 중량부 및 폴리글리콜계분말소포제 1 내지 5 중량부로 이루어진 상기 혼화제를 중량비 1:2 내지 1:2.5로 교반하여 상기 프라이머층의 상부에 도포하는 S2단계를 포함하는 특징이 있다.Waterproofing method of concrete bridge according to the present invention is mixed with 25 to 35 parts by weight of silica emulsion, 30 to 40 parts by weight of permeable polymer and 10 to 20 parts by weight of silver particle colloidal solution with respect to 100 parts by weight of the primer layer (Gluconic Acid solution) ) 0.4 to 0.8 parts by weight, 0.1 to 0.3 parts by weight of glycerin and 0.1 to 0.3 parts by weight of sodium aluminate are added to 10 to 30 parts by weight of crystallized water, and homogeneous at a pressure of 600 to 700 kgf / cm 2. S1 step of passing through the group at a rate of 200 to 300m / s and then applied to the primer layer, 70 to 80 parts by weight of styrene acrylic copolymer (Styrene Acrylic Copolymer), 1 to 3 by weight of silica colloid Part, 2 to 6 parts by weight of poly dimethyl silica emulsion (Poly Dimethyl Siloxane Emulsion), 10 to 15 parts by weight of crystal water and 1 to 3 parts by weight of silver particle colloidal solution After stirring at 500 to 600 RPM for 10 minutes to 1 hour, 0.4 to 0.8 parts by weight of a polycaboxilc acid copolymer and 0.2 to 0.6 parts by weight of a polyethylene nonionic antifoaming agent were added to 100 parts by weight of the admixture. 20 to 30 parts by weight of blast furnace cement, 3 to 4 parts by weight of zirconium silicate, 4 to 10 parts by weight of metakaolin, 3 to 6 parts by weight of n-octyltriethoxy Silane Powder, 50 to silica The admixture consisting of 70 parts by weight and 1 to 5 parts by weight of a polyglycol-based powder defoamer has a characteristic of comprising a step S2 of stirring at a weight ratio of 1: 2 to 1: 2.5 and applying it to the top of the primer layer.

먼저 S1단계를 살펴보면, 프라이머층 100 중량부에 대하여 실리카에멀젼 25 내지 35 중량부, 침투성폴리머 30 내지 40 중량부 및 은입자콜로이드용액 10 내지 20 중량부를 혼합하여 글루콘산수용액(Gluconic Acid) 0.4 내지 0.8 중량부, 글리세린(Glycerine) 0.1 내지 0.3 중량부 및 소디움알루미네이트(Sodium Aluminate) 0.1 내지 0.3 중량부가 용해된 결정수 10 내지 30 중량부에 가하고 600 내지 700 ㎏/㎠ 압력의 균질기에 200 내지 300m/s의 속도로 통과시킨 후 상기 프라이머층에 도포하는 단계이다.First of all, step S1 is performed by mixing 25 to 35 parts by weight of silica emulsion, 30 to 40 parts by weight of permeable polymer, and 10 to 20 parts by weight of silver particle colloidal solution with respect to 100 parts by weight of the primer layer, and 0.4 to 0.8 of gluconic acid. Parts by weight, 0.1 to 0.3 parts by weight of glycerin and 0.1 to 0.3 parts by weight of sodium aluminate were added to 10 to 30 parts by weight of crystallized water, and 200 to 300 m / in a homogenizer at a pressure of 600 to 700 kg / cm 2. After passing through at a rate of s it is a step of applying to the primer layer.

상기 프라이머층을 도포하기 전에 콘크리트교면 바닥이나 보통의 건축물의 바닥면을 깨끗한 상태로 청소하고 건조시킨다.Before applying the primer layer, the floor of the concrete bridge floor or the floor of a normal building is cleaned and dried.

또한, 상기 실리카에멀젼은 상기 프라이머층 100 중량부에 대하여 25 내지 35 중량부를 사용하는데, 만일 25 중량부 미만이면 내수성의 저하, 공극침투성이 떨어질 수 있으며, 반대로 35 중량부를 초과하면 콘크리트 표면 위로 실리카 성분이 불규칙하게 석출될 수 있다.In addition, the silica emulsion is used in 25 to 35 parts by weight based on 100 parts by weight of the primer layer, if less than 25 parts by weight of water resistance, porosity can be reduced, on the contrary, if more than 35 parts by weight of silica component on the concrete surface This may precipitate irregularly.

상기 실리카에멀젼은 가용성 실리케이트(Silicate)로서 산화나트륨(Na2O)과 산화규소(SiO2)를 함유한 소디움실리케이트(Sodium Silicate), 폴리다이메틸실록세인(Polydimethyl Siloxane), 포테시움메틸실리코네이트(Potassium Methyl Siliconate) 또는 소디움메틸실리코네이트(Sodium Methyl SIliconate)을 약 40℃에서 혼합하고 트리에탄올아민(Triethanolamine)을 가하여 800 내지 2000RPM의 속도로 40분간 교반한 후 45 내지 50℃로 8시간가량 숙성하여 준비될 수 있다.The silica emulsion is sodium silicate containing sodium oxide (Na 2 O) and silicon oxide (SiO 2 ) as a soluble silicate (Solicate), polydimethyl silica (Polydimethyl Siloxane), potassium tetramethyl silicate (Potassium Methyl Siliconate) or Sodium Methyl Siliconate (Sodium Methyl SIliconate) were mixed at about 40 ° C, triethanolamine was added and stirred at a rate of 800 to 2000 RPM for 40 minutes, and then aged at 45 to 50 ° C for 8 hours. Can be prepared.

한편, 상기 침투성폴리머는 상기 프라이머층 100 중량부에 대하여 30 내지 40 중량부를 사용하는데, 만일 30 중량부 미만이면 내화학성, 특히 염화물에 대한 저항능력이 저하될 수 있으며, 반대로 40 중량부를 초과하면 점도가 상승하여 유효성분의 콘크리트 내부 침투성이 감소될 수 있다.On the other hand, the permeable polymer is used 30 to 40 parts by weight based on 100 parts by weight of the primer layer, if less than 30 parts by weight of the chemical resistance, in particular the resistance to chlorides may be lowered, on the contrary, if it exceeds 40 parts by weight Can be increased to reduce the internal permeability of the concrete of the active ingredient.

이러한 침투성폴리머는 리튬실리케이트(Litium Silicate)와 황산염계면활성제를 300 내지 400RPM으로 저속 혼합하고 여기에 부틸아크릴스타이렌코폴리머(Buthyl Acrylic-Styrene Copolymer)와 결정수를 가하여 30분간 500 내지 600RPM의 속도로 교반하여 준비될 수 있다.The permeable polymer is slowly mixed with lithium silicate and sulfate surfactant at 300 to 400 RPM and added thereto with butyl acrylic styrene copolymer and water of crystallization and stirred at a speed of 500 to 600 RPM for 30 minutes. Can be prepared.

상기 황산염 계면활성제는 소디움옥틸설페이트(Sodium Octhyl Sulfate)일 수 있다.The sulfate surfactant may be sodium octyl sulfate.

한편, 상기 은입자콜로이드용액은 그 평균입자의 크기가 5 내지 20㎚이며, 그 농도가 1.5×10-3 ~ 1.5×10-2 중량%인 것을 사용할 수 있으며, 이때의 용매는 결정수일 수 있고, 만일 상기 하한치 미만이면 항균효과가 감소할 수 있고 반대로 상 한치를 초과하면 제조원가 상승의 원인이 될 수 있다.Meanwhile, the silver particle colloidal solution may have an average particle size of 5 to 20 nm, and a concentration of 1.5 × 10 −3 to 1.5 × 10 −2 wt%, wherein the solvent may be crystal water. If lower than the lower limit, the antimicrobial effect may be reduced, whereas if the upper limit is exceeded, manufacturing cost may increase.

상기 은입자콜로이드용액은 상기 프라이머층 100 중량부에 대하여 10 내지 20 중량부를 사용하는데, 만일 10 중량부 미만이면 콘크리트 내부에 존재하는 미생물의 번식억제 효과가 저감될 수 있고, 반대로 20 중량부를 초과하면 항균특성의 한계를 벗어날 수 있다.The silver particle colloidal solution is used 10 to 20 parts by weight based on 100 parts by weight of the primer layer, if less than 10 parts by weight can reduce the effect of inhibiting the growth of microorganisms present in the concrete, on the contrary if exceeding 20 parts by weight It can escape the limits of antibacterial properties.

한편, 상기 결정수에는 글루콘산수용액(Gluconic Acid) 0.4 내지 0.8 중량부, 글리세린(Glycerine) 0.1 내지 0.3 중량부 및 소디움알루미네이트(Sodium Aluminate) 0.1 내지 0.3 중량부를 용해한다.Meanwhile, 0.4 to 0.8 parts by weight of aqueous gluconic acid, 0.1 to 0.3 parts by weight of glycerin, and 0.1 to 0.3 parts by weight of sodium aluminate are dissolved in the crystal water.

여기서, 상기 글루콘산수용액(Gluconic Acid)은 결정수에 대하여 40중량%인 것으로 0.4 내지 0.8 중량부를 사용하는데, 만일 0.4 중량부 미만이면 실리카 성분의 유연성이나 겔화(gel) 방지에 문제가 생길 수 있고 반대로 0.8 중량부를 초과하면 실리카 성분의 경도가 저하될 수 있다.Here, the aqueous solution of gluconic acid (Gluconic Acid) is 0.4 to 0.8 parts by weight to 40% by weight with respect to the crystallized water, if less than 0.4 parts by weight may cause problems in the flexibility of the silica component or gel prevention (gel) On the contrary, when it exceeds 0.8 weight part, the hardness of a silica component may fall.

상기 글리세린(Glycerine)은 0.1 내지 0.3 중량부를 사용하는데, 만일 0.1 중량부 미만이면, 가소성이 저하될 수 있고, 반대로 0.3 중량부를 초과하면 흡수력이 상승할 수 있다.The glycerin (Glycerine) is used in 0.1 to 0.3 parts by weight, if less than 0.1 parts by weight, the plasticity may be lowered, on the contrary, if it exceeds 0.3 parts by weight may increase the absorbency.

또한, 상기 소디움알루미네이트(Sodium Aluminate)는 0.1 내지 0.3 중량부를 사용하는데, 만일 0.1 중량부 미만이면, 콘크리트 공극 밀폐능력이 저하될 수 있고, 반대로 0.3 중량부를 초과하면 제올라이트의 과 생성으로 물의 흡착력이 상승하여 내수성이 저하될 수 있다.In addition, the sodium aluminate (Sodium Aluminate) is used 0.1 to 0.3 parts by weight, if less than 0.1 parts by weight, the concrete pore sealing capacity may be lowered, on the contrary, if more than 0.3 parts by weight, the adsorption power of water due to over-production of zeolite It may rise and water resistance may fall.

한편, 상술한 대로 프라이머층 100 중량부에 대하여 실리카에멀젼, 침투성폴 리머 및 은입자콜로이드용액을 혼합하여 글루콘산수용액, 글리세린(Glycerine) 및 소디움알루미네이트가 용해된 결정수 10 내지 30 중량부에 더하여 600 내지 700 ㎏f/㎠ 압력의 균질기에 200 내지 300m/s의 속도로 통과시킨 후 얻어진 도료로서 프라이머층을 도포하여 형성하게 된다.Meanwhile, the silica emulsion, the permeable polymer, and the silver particle colloidal solution were mixed with respect to 100 parts by weight of the primer layer as described above, and in addition to 10 to 30 parts by weight of crystal water in which an aqueous solution of gluconate, glycerin, and sodium aluminate were dissolved. After passing through a homogenizer of 600 to 700 kgf / ㎠ pressure at a speed of 200 to 300 m / s is formed by applying a primer layer as a coating material obtained.

여기서 만일 상기 결정수가 만일 10 중량부 미만이면, 점도 조절력이 감소할 수 있고, 반대로 30 중량부를 초과하면 유효성분의 전달력이 저감될 수 있다.Here, if the crystal water is less than 10 parts by weight, the viscosity control power may be reduced, on the contrary, if it exceeds 30 parts by weight, the transmission power of the active ingredient may be reduced.

또한, 상기 균질기의 압력이 600 내지 700 ㎏f/㎠인데, 만일, 600 ㎏f/㎠ 미만이면, 분산력 저하로 균일한 입도의 제품을 형성하기 어려울 수 있고, 반대로 700 ㎏f/㎠ 을 초과하면 공기량이 증가하여 물성 저하의 원인이 될 수 있다.In addition, the pressure of the homogenizer is 600 to 700 kgf / ㎠, if less than 600 kgf / ㎠, it may be difficult to form a product having a uniform particle size by reducing the dispersing force, on the contrary exceeds 700 kgf / ㎠ If the amount of air increases, it may cause a decrease in physical properties.

아울러, 상술한 바와 같이, 상기 균질기에 통과하는 속도가 200m/s 미만이면 입자 크기가 증가될 수 있고, 반대로 300m/s을 초과하면 입자의 파괴로 불안정한 물성이 발현될 수 있다.In addition, as described above, if the speed passing through the homogenizer is less than 200m / s, the particle size can be increased, on the contrary, if it exceeds 300m / s, unstable physical properties can be expressed by the destruction of the particles.

또한, 상기 프라이머층은 0.4 내지 2 ㎜ 두께로 균일하게 도포할 수 있는데, 만일 0.4 ㎜ 미만이면 도막형성이 어려워 은폐가 덜 되는 문제가 있고, 반대로 2㎜를 초과하면 경화가 지연되고 실제 시공후에 도막이 갈라지는(crack) 문제가 생길 수 있다.In addition, the primer layer may be uniformly applied to a thickness of 0.4 to 2 mm, if less than 0.4 mm is difficult to form a coating film is less concealed, on the contrary, if it exceeds 2 mm curing is delayed and the coating film after actual construction Cracking problems can occur.

다음으로, S2단계를 보면, 분산제 100 중량부에 대하여 스타이렌아크릴코폴리머(Styrene Acrylic Copolymer) 70 내지 80 중량부, 실리카콜로이드 1 내지 3 중량부, 폴리다이메틸실록산에멀젼(Poly Dimethyl Siloxane Emulsion) 2 내지 6 중량부, 결정수 10 내지 15 중량부 및 은입자콜로이드용액 1 내지 3 중량부를 10 분 내지 1시간 동안 500 내지 600RPM으로 교반한 후 폴리카본산수용성아크릴코폴리머(Polycaboxilc acid copolymer) 0.4 내지 0.8 중량부 및 폴리에틸렌계비이온성소포제 0.2 내지 0.6 중량부를 가한 상기 분산제에 혼화제 100 중량부에 대하여 고로시멘트 20 내지 30중량부, 지르코늄실리케이트(Zirconium silicate) 3 내지 4 중량부, 메타카올린 4 내지 10 중량부, 옥틸트리에톡시실란(n-octyltriethoxy Silane Powder) 3 내지 6 중량부, 규사 50 내지 70 중량부 및 폴리글리콜계분말소포제 1 내지 5 중량부로 이루어진 상기 혼화제를 중량비 1:2 내지 1:2.5로 교반하여 상기 프라이머층의 상부에 도포하는 단계이다.Next, look at step S2, 70 to 80 parts by weight of styrene acrylic copolymer (Styrene Acrylic Copolymer), 1 to 3 parts by weight of silica colloid, poly dimethyl siloxane emulsion (Poly Dimethyl Siloxane Emulsion) 2 To 6 parts by weight, 10 to 15 parts by weight of crystal water, and 1 to 3 parts by weight of the silver particle colloidal solution at 500 to 600 RPM for 10 minutes to 1 hour, and then polycaboxilc acid copolymer (Polycaboxilc acid copolymer) 0.4 to 0.8 20 to 30 parts by weight of blast furnace cement, 3 to 4 parts by weight of zirconium silicate, 4 to 10 parts by weight of metakaolin, to 100 parts by weight of the dispersant added to 0.2 to 0.6 parts by weight of polyethylene-based nonionic antifoaming agent. 3 to 6 parts by weight of octyl triethoxy silane (n-octyltriethoxy Silane Powder), 50 to 70 parts by weight of silica sand and 1 to 5 of the polyglycol powder antifoaming agent The admixture comprising parts a weight ratio of 1: 2 to 1: 2.5 by stirring with a step of applying on top of the primer layer.

상기 분산제 100 중량부에 대하여 스타이렌아크릴코폴리머(Styrene Acrylic Copolymer) 70 내지 80 중량부를 사용하는데, 만일 70 중량부 미만이면, 접착력과 인장력이 저감되고 반대로 80 중량부를 초과하면 유연성이 증가할 수 있다.70 to 80 parts by weight of Styrene Acrylic Copolymer (Styrene Acrylic Copolymer) is used with respect to 100 parts by weight of the dispersant, if less than 70 parts by weight, the adhesion and tensile strength is reduced, on the contrary greater than 80 parts by weight may increase the flexibility .

상기 스타이렌아크릴코폴리머는 유리전이온도(Tg)가 -6±1℃이고, 점도 140 내지 200mpas, 평균입도 0.2㎛이고 고형분 57±1%일 수 있다.The styrene acrylic copolymer may have a glass transition temperature (Tg) of −6 ± 1 ° C., a viscosity of 140 to 200 mpas, an average particle size of 0.2 μm, and a solid content of 57 ± 1%.

또한, 상기 실리카콜로이드는 결정수에 대하여 이산화규소(SiO2)가 18 내지 30 중량%이고 상기 이산화규소의 평균입도가 5 내지 200㎚인 용액을 사용하는데, 그 사용량은 1 내지 3 중량부이다. In addition, the silica colloid uses a solution in which the silicon dioxide (SiO 2 ) is 18 to 30% by weight and the average particle size of the silicon dioxide 5 to 200nm with respect to the crystal water, the amount is 1 to 3 parts by weight.

여기서, 상기 이산화규소의 함량치를 벗어나면 물성을 개선하는 능력이 떨어질 수 있고 특히 평균 입도가 200㎚를 초과하면, 고분자와의 결합력이 감소될 수 있다. 또한, 상기 실리카콜로이드의 사용량이 만일 1 중량부 미만이면, 효과의 발 현이 미미할 수 있으며, 반대로 3 중량부를 초과하면 점도가 증가할 수 있다. Here, when the content of the silicon dioxide is out of the ability to improve the physical properties may be reduced, in particular, when the average particle size exceeds 200nm, the bonding strength with the polymer may be reduced. In addition, if the amount of the silica colloid is less than 1 part by weight, the expression of the effect may be insignificant, on the contrary, if it exceeds 3 parts by weight, the viscosity may increase.

아울러 상기 폴리다이메틸실록산에멀젼(Poly Dimethyl Siloxane Emulsion)는 결정수에 대하여 50 중량%인 용액으로 그 사용량은 2 내지 6 중량부이다. 만일 2 중량부 미만이면, 발수성능이 저하될 수 있고, 반대로 6 중량부를 초과하면 점도가 상승할 수 있고, 산도가 증가할 수 있다.In addition, the polydimethyl siloxane emulsion (Poly Dimethyl Siloxane Emulsion) is a solution of 50% by weight with respect to the crystallized water is used is 2 to 6 parts by weight. If it is less than 2 parts by weight, the water repellency may be lowered. On the contrary, if it exceeds 6 parts by weight, the viscosity may rise and the acidity may increase.

상기 결정수는 10 내지 15 중량부를 사용하는데, 만일 이 범위를 벗어나면 점도를 조절하기 어려울 수 있다.The crystal water is used 10 to 15 parts by weight, if outside this range it can be difficult to control the viscosity.

또한, 상기 은입자콜로이드용액은 상술한 S1단계에서 사용된 것과 동일한 것을 사용할 수 있으며, 이러한 은입자콜로이드용액은 1 내지 3 중량부를 사용하는데, 만일 1 중량부 미만이면, 항균 효과가 미미할 수 있으며, 반대로 3 중량부를 초과하면 제조원가 상승을 초래할 수 있다.In addition, the silver particle colloidal solution may be the same as that used in the above-described step S1, the silver particle colloidal solution is used 1 to 3 parts by weight, if less than 1 part by weight, the antibacterial effect may be insignificant, On the contrary, exceeding 3 parts by weight may result in an increase in manufacturing cost.

상술한 바와 같이, 상기 분산제 100 중량부에 대하여 스타이렌아크릴코폴리머, 실리카콜로이드, 폴리다이메틸실록산에멀젼, 결정수 및 은입자콜로이드용액을 10 분 내지 1시간 동안 500 내지 600RPM으로 교반하게 된다.만일, 만일 10분이나 500rpm미만이면, 균일한 분산이 어려울 수 있고 반대로 1시간이나 600rpm을 초과하면 기포가 발생할 수 있다.As described above, the styrene acrylic copolymer, the silica colloid, the polydimethylsiloxane emulsion, the crystal water and the silver particle colloidal solution were stirred at 500 to 600 RPM for 10 minutes to 1 hour based on 100 parts by weight of the dispersant. If it is less than 10 minutes or 500 rpm, uniform dispersion may be difficult and conversely, bubbles may be generated if it exceeds 1 hour or 600 rpm.

이어서, 상기 폴리카본산수용성아크릴코폴리머(Polycaboxilc acid copolymer) 0.4 내지 0.8 중량부 및 폴리에틸렌계비이온성소포제 0.2 내지 0.6 중량부를 가하게 되는데, 상기 폴리카본산수용성아크릴코폴리머는 결정수에 대하여 40중량%의 농도로 0.4 내지 0.8 중량부를 사용하는데, 만일 0.4 중량부 미만이면, 가소성이 저하될 수 있고, 반대로 0.8 중량부를 초과하면, 시멘트의 응결이 지연될 수 있다. Subsequently, 0.4 to 0.8 parts by weight of the polycarboxylic acid water-soluble acrylic copolymer (Polycaboxilc acid copolymer) and 0.2 to 0.6 parts by weight of the polyethylene-based nonionic antifoaming agent are added, and the polycarboxylic acid water-soluble acrylic copolymer has 40% by weight of crystal water. If the concentration is from 0.4 to 0.8 parts by weight, if less than 0.4 parts by weight, plasticity may be lowered, and if it exceeds 0.8 parts by weight, condensation of the cement may be delayed.

또한, 상기 폴리에틸렌계비이온성소포제가 0.2 중량부 미만이면, 소포성이 감소될 수 있으며 반대로 0.6 중량부를 초과하면 접착력이 감소될 수 있다.In addition, when the polyethylene-based nonionic antifoaming agent is less than 0.2 parts by weight, antifoaming may be reduced, and conversely, when it exceeds 0.6 parts by weight, the adhesion may be reduced.

한편, 상기 분산제에는 고로시멘트, 지르코늄실리케이트(Zirconium silicate), 메타카올린, 옥틸트리에톡시실란(n-octyltriethoxy Silane Powder), 규사 및 폴리글리콜계분말소포제로 이루어진 상기 혼화제가 교반되는데, 그 중량비는 상기 분산제:혼화제가 1:2 내지 1:2.5이다. 만일 1:2 미만이면, 혼화제가 부족하여 물성이 열화될 수 있으며 반대로 1:2.5를 초과하면 작업성이 열악해질 수 있다.On the other hand, the dispersant is a mixture of blast furnace cement, zirconium silicate, metakaolin, octyl triethoxy silane (n-octyltriethoxy Silane Powder), silica sand and polyglycol-based powder defoamer is stirred, the weight ratio is Dispersant: The admixture is 1: 2 to 1: 2.5. If it is less than 1: 2, the lack of admixture may degrade the physical properties. On the contrary, if it exceeds 1: 2.5, the workability may be poor.

상기 혼화제 100 중량부에 대하여 고로시멘트는 20 내지 30중량부를 사용하는데, 만일 20 중량부 미만이면, 강도가 저하될 수 있고 반대로 30 중량부를 초과하면 실제 시공시 시공물의 두께가 증가하여 수축균열이 발생할 수 있다.The blast furnace cement is used 20 to 30 parts by weight with respect to 100 parts by weight of the admixture, if less than 20 parts by weight, the strength may be lowered. Can be.

또한, 상기 혼화제 100 중량부에 대하여 상기 지르코늄실리케이트가 만일 3 중량부 미만이면, 강도 및 내화학성이 저하될 수 있고 반대로 4 중량부를 초과하면제조원가 상승의 원인이 될 수 있다.In addition, if the zirconium silicate is less than 3 parts by weight with respect to 100 parts by weight of the admixture, strength and chemical resistance may be lowered.

아울러, 상기 메타카올린은 4 내지 10 중량부를 사용하는데, 만일 4 중량부 미만이면, 포졸란 반응과 폴리머 충진성이 저하될 수 있고, 반대로 10 중량부를 초과하면 점도증가로 시공성이 악화될 수 있다.In addition, the metakaolin is used 4 to 10 parts by weight, if less than 4 parts by weight, the pozzolanic reaction and polymer filling properties may be lowered, on the contrary, when more than 10 parts by weight, the workability may deteriorate due to an increase in viscosity.

상기 옥틸트리에톡시실란(n-octyltriethoxy Silane Powder)은 3 내지 6 중량부를 사용하는데, 만일 3 중량부 미만이면, 내수성이나 발수성에 문제가 생길 수 있고, 반대로 6 중량부를 초과하면 부착력에 열화를 일으킬 수 있다.The octyl triethoxy silane (n-octyltriethoxy Silane Powder) is used in 3 to 6 parts by weight, if less than 3 parts by weight, may cause problems in water resistance or water repellency, on the contrary, in excess of 6 parts by weight will cause deterioration in adhesion Can be.

또한, 상기 규사는 50 내지 70 중량부로 사용되는데, 만일 50 중량부 미만이면, 내마모성이 떨어질 수 있고, 반대로 70 중량부를 초과하면 공극률이 증가될 수 있다.In addition, the silica sand is used in 50 to 70 parts by weight, if less than 50 parts by weight, the wear resistance may be reduced, on the contrary, if it exceeds 70 parts by weight may increase the porosity.

아울러, 상기 폴리글리콜계분말소포제를 1 내지 5 중량부로 사용하는데, 만일 1 중량부 미만이면, 소포성이 미미할 수 있고, 반대로 5 중량부를 초과하면 소포 효과 증대에 영향이 거의 없다.In addition, the polyglycol-based antifoaming agent is used in an amount of 1 to 5 parts by weight, but if less than 1 part by weight, the defoaming property may be insignificant.

상술한 고로시멘트, 지르코늄실리케이트, 메타카올린, 옥틸트리에톡시실란, 규사 및 폴리글리콜계분말소포제로 이루어진 상기 혼화제를 상기 분산제에 대하여 중량비 1:2 내지 1:2.5로 교반하여 상기 프라이머층의 상부에 도포하게 되는데, 만일 1:2 미만이면, 도막의 두께를 증가시키기 어려울 수 있고, 반대로 1:2.5를 초과하면 작업성이 불량할 수 있다.The above admixture composed of the above-mentioned blast furnace cement, zirconium silicate, metakaolin, octyltriethoxysilane, silica sand, and polyglycol-based powder antifoaming agent with respect to the dispersant Stirring at a weight ratio of 1: 2 to 1: 2.5 to apply to the top of the primer layer, if less than 1: 2, it may be difficult to increase the thickness of the coating film, on the contrary 1: 1: 2.5 may cause poor workability Can be.

상술한 조성 외에 이 분야에서 통상적으로 사용되는 첨가제가 사용될 수 있다. 이러한 첨가제로는 안료, 가교제, 충진제, 침강방지제, 충격 강도 조절제(impact strength modifier), 방염제(flame-proofing agents), 안정제, 노화방지제(age-protecting agent), 항산화제, 오존화 방지제, 광 보호제(light protection agent), 자외선 안정제, 자외선 흡수제, 무기 열안정제, 유기 열안정제, 광 라이트너(optical lightener), 가공보조제(processing aids), 유동 보조제(flow aid), 윤활제, 성형-이형제(mould-release agent), 연화제, 안료, 착색제, 표시제(marking material) 등이 있다.In addition to the compositions described above, additives commonly used in the art may be used. These additives include pigments, crosslinkers, fillers, antisettling agents, impact strength modifiers, flame-proofing agents, stabilizers, age-protecting agents, antioxidants, anti-ozonating agents, light protecting agents light protection agents, UV stabilizers, UV absorbers, inorganic thermal stabilizers, organic thermal stabilizers, optical lighteners, processing aids, flow aids, lubricants, mold-release agents release agents, softeners, pigments, colorants, marking materials and the like.

이하, 본 발명의 이해를 돕기 위하여 바람직한 실시예를 제시한다. 그러나 하기의 실시예는 본 발명을 보다 쉽게 이해하기 위하여 제공되는 것일 뿐, 실시예에 의해 본 발명의 내용이 한정되는 것은 아니다. Hereinafter, preferred examples are provided to aid in understanding the present invention. However, the following examples are merely provided to more easily understand the present invention, and the contents of the present invention are not limited by the examples.

실시예 1Example 1

실리카에멀젼( 함량 : 소디움실리케이트(Sodium Silicate) 37.4중량%, 폴리다이메틸실록세인(Polydimethyl Siloxane) 45.3 중량%, 포테시움메틸실리코네이트(Potassium Methyl Siliconate) 15중량%, 트리에탄올아민(Triethanolamine) 2.3중량%) 30 중량부, 침투성폴리머( 함량 : 리튬실리케이트 17.7 중량%, 소디움옥틸설페이트 12 중량%, 부틸아크릴스타이렌코폴리머 24 중량% 및 결정수 46.3 중량%) 35 중량부 및 은입자콜로이드용액(은입자의 크기 : 평균직경 5~ 20 ㎚, 함량 1.5×10-3 중량%, 나노폴리사 제조) 15 중량부를 혼합하여 40 중량%인 글루코산수용액(Gluconic Acid) 0.5 중량부, 글리세린(Glycerine) 0.2 중량부 및 소디움알루미네이트(Sodium Aluminate) 0.3 중량부가 용해된 결정수 29 중량부에 가하여 600 ㎏f/㎠ 압력의 균질기에 200 m/s의 속도로 통과시킨 후 이를 도포하여 프라이머층을 형성하였다. 다음으로, 스타이렌아크릴코폴리머(Styrene Acrylic Copolymer) 75 중량부, 실리카콜로이드( 함량 : 결정수에 대하여 이산화규소(SiO2)가 20 중량%, 평균입도 20㎚) 2 중량부, 폴리다이메틸실록산에멀젼(Poly Dimethyl Siloxane Emulsion)(고형분 50 중량%, 수용액발수제(TEGOSIVIN HE899), 테고켐사 제조) 5 중량부, 결정수 13 중량부 및 은입자콜로이드용액(은입자의 크기 : 평균직경 5~ 20 ㎚, 함량 1.5×10-3 중량%, 나노폴리사 제조) 2 중량부를 40분 동안 600RPM으로 교반한 후 폴리카본산수용성아크릴코폴리머(Polycaboxilc acid copolymer)(BASF사 제조, SOCOLAN HP80) 0.5 중량부 및 폴리에틸렌계비이온성소포제(NOPCO사 제조, NXZ) 0.5 중량부를 가한 분산제에 고로시멘트 25 중량부, 지르코늄실리케이트(Zirconium silicate) 4 중량부, 메타카올린 6 중량부, 옥틸트리에톡시실란(n-octyltriethoxy Silane Powder) 5 중량부, 규사 60 중량부 및 폴리글리콜계분말소포제(문징켐 제조, AGITAN P803) 3 중량부로 이루어진 혼화제를 상기 분산제에 대하여 중량비 1:2로 교반하고 이를 상기 프라이머층의 상부에 도포하여 콘크리트교면을 방수처리하였다.Silica Emulsion (Content: Sodium Silicate 37.4 wt%, Polydimethyl Siloxane 45.3 wt%, Potassium Methyl Siliconate 15 wt%, Triethanolamine 2.3 wt% %) 30 parts by weight, permeable polymer (content: 17.7% by weight of lithium silicate, 12% by weight of sodium octyl sulfate, 24% by weight of butylacrylstyrene copolymer and 46.3% by weight of crystal water) 35 parts by weight of silver colloidal solution (silver particles) Size: average diameter 5 ~ 20 nm, content 1.5 × 10 -3 % by weight, manufactured by NanoPoly) 15 parts by weight of 40% by weight of Glucoic acid solution (Gluconic Acid) 0.5 parts by weight, glycerin (Glycerine) 0.2 parts by weight Part and 0.3 parts by weight of sodium aluminate were added to 29 parts by weight of dissolved crystal water and passed through a homogenizer at a pressure of 600 kgf / cm 2 at a rate of 200 m / s, and then applied to form a primer layer. Next, 75 parts by weight of Styrene Acrylic Copolymer, silica colloid (content: 20% by weight of silicon dioxide (SiO 2 ), 2 parts by weight of average particle size 20nm), polydimethylsiloxane Poly Dimethyl Siloxane Emulsion (50% by weight of solid content, aqueous solution water repellent (TEGOSIVIN HE899), manufactured by Tegochem Co., Ltd.) 5 parts by weight, 13 parts by weight of crystal water and silver particle colloidal solution (size of silver particles: average diameter 5-20 nm , Content 1.5 × 10 -3 wt%, manufactured by Nanopoly) 2 parts by weight at 600 RPM for 40 minutes, and then 0.5 parts by weight of polycarboxylic acid water-soluble acrylic copolymer (Polycaboxilc acid copolymer) (manufactured by BASF, SOCOLAN HP80) 25 parts by weight of blast furnace cement, 4 parts by weight of zirconium silicate, 6 parts by weight of metakaolin, n-octyltriethoxy Silane Powder ) 5 parts by weight, The admixture consisting of 60 parts by weight of silica sand and 3 parts by weight of a polyglycol-based powder antifoaming agent (AGITAN P803, manufactured by Munjing Chem) was stirred at a weight ratio of 1: 2 with respect to the dispersant and coated on top of the primer layer to waterproof the concrete bridge. .

실험예 1 압축강도, 부착강도 및 내화학성Experimental Example 1 Compressive Strength, Adhesion Strength and Chemical Resistance

상기 실시예 1에 의하여 시공된 콘크리트교면에 대하여 한국건자재시험연구소에서 실험한 압축강도, 부착강도 및 내화학성을 아래 표 1에 나타내었다.The compressive strength, adhesion strength, and chemical resistance of the concrete bridges constructed by Example 1, which were tested by the Korea Institute of Construction Materials, are shown in Table 1 below.

시험항목Test Items 단위unit 결과result 시험방법Test Methods 부착강도Adhesion strength N/㎟N / mm2 2.12.1 KS F 4925 (2001)KS F 4925 (2001) 압축강도Compressive strength N/㎟N / mm2 48.248.2 도포 후 28일 경과28 days after application 내화학성 Chemical resistance 5% MgSO4 5% MgSO 4 이상없음clear ASTM C267-92 ASTM C267-92 10%Cacl2 10% Cacl 2 이상없음clear

상기 표 1을 참고하면, 본 발명에 따라 시공된 콘크리트교면은 부착강도, 압축강도 및 내화학성이 우수함을 알 수 있다.Referring to Table 1, the concrete bridges constructed in accordance with the present invention can be seen that the adhesion strength, compressive strength and chemical resistance is excellent.

실험예 2 확산저항성 및 내약품성Experimental Example 2 Diffusion Resistance and Chemical Resistance

상기 실시예 1에 의하여 시공된 콘크리트교면에 대하여 아래에 표기된 시험방법에 의하여 실험한 확산저항성 및 내약품성을 아래 표 2, 3에 나타내었다.The diffusion resistance and the chemical resistance which were tested by the test method indicated below for the concrete bridge constructed by Example 1 are shown in Tables 2 and 3 below.

항목Item 결과result 시험방법Test Methods 도포율Application rate 3kg/㎡3kg / ㎡ KS F 4925 KS F 4925 이산화탄소 확산저항성Carbon dioxide diffusion resistance RB=412RB = 412 수증기 확산저항성Water vapor diffusion resistance SD=3.0 ㎜SD = 3.0 mm

항목Item 농도(중량%)Concentration (% by weight) 최적율Optimal rate 결과result 시험방법Test Methods 염화칼슘Calcium chloride 2020 2.82.8 이상없음clear 20일 방치 20 days left 식염수Saline 2323 2.52.5 이상없음clear 수산화칼슘Calcium hydroxide 0.10.1 2.32.3 이상없음clear 수산화나트륨Sodium hydroxide 22 3.83.8 이상없음clear 황산Sulfuric acid 22 5.05.0 이상없음clear 염산Hydrochloric acid 22 5.65.6 이상없음clear 수도물tap water -- 3.23.2 --

상기 표 2, 3을 참조하면, 본 발명에 따라 시공된 콘크리트교면은 확산저항성, 내약품성이 우수함을 알 수 있다.Referring to Tables 2 and 3, it can be seen that the concrete bridges constructed according to the present invention have excellent diffusion resistance and chemical resistance.

Claims (5)

프라이머층 100 중량부에 대하여 실리카에멀젼 25 내지 35 중량부, 침투성폴리머 30 내지 40 중량부 및 은입자콜로이드용액 10 내지 20 중량부를 혼합하여 글루코산수용액(Gluconic Acid) 0.4 내지 0.8 중량부, 글리세린(Glycerine) 0.1 내지 0.3 중량부 및 소디움알루미네이트(Sodium Aluminate) 0.1 내지 0.3 중량부가 용해된 결정수 10 내지 30 중량부에 가하여 600 내지 700 ㎏f/㎠ 압력의 균질기에 200 내지 300m/s의 속도로 통과시킨 후 상기 프라이머층으로 도포하는 S1단계; 25 to 35 parts by weight of silica emulsion, 30 to 40 parts by weight of permeable polymer and 10 to 20 parts by weight of silver particle colloidal solution were mixed with 100 parts by weight of the primer layer, and 0.4 to 0.8 parts by weight of Gluconic Acid and glycerin (Glycerine). ) 0.1 to 0.3 parts by weight and 0.1 to 0.3 parts by weight of sodium aluminate are added to 10 to 30 parts by weight of dissolved crystallized water and passed through a homogenizer at 600 to 700 kgf / cm 2 at a speed of 200 to 300 m / s. S1 step of applying after the primer layer; 분산제 100 중량부에 대하여 스타이렌아크릴코폴리머(Styrene Acrylic Copolymer) 70 내지 80 중량부, 실리카콜로이드 1 내지 3 중량부, 폴리다이메틸실록산에멀젼(Poly Dimethyl Siloxane Emulsion) 2 내지 6 중량부, 결정수 10 내지 15 중량부 및 은입자콜로이드용액 1 내지 3 중량부를 10 분 내지 1시간 동안 500 내지 600RPM으로 교반한 후 폴리카본산수용성아크릴코폴리머(Polycaboxilc acid copolymer) 0.4 내지 0.8 중량부 및 폴리에틸렌계비이온성소포제 0.2 내지 0.6 중량부를 가한 상기 분산제에 혼화제 100 중량부에 대하여 고로시멘트 20 내지 30중량부, 지르코늄실리케이트(Zirconium silicate) 3 내지 4 중량부, 메타카올린 4 내지 10 중량부, 옥틸트리에톡시실란(n-octyltriethoxy Silane Powder) 3 내지 6 중량부, 규사 50 내지 70 중량부 및 폴리글리콜계분말소포제 1 내지 5 중량부로 이루어진 상기 혼화제를 중량비 1:2 내지 1:2.5로 교반하여 상기 프라이머층의 상부에 도포하는 S2단계;를 포함하는 것을 특징으로 하는 콘크리트교면의 방수공법.70 to 80 parts by weight of styrene acrylic copolymer, 1 to 3 parts by weight of silica colloid, 2 to 6 parts by weight of poly dimethyl silica emulsion, water of crystallization based on 100 parts by weight of dispersant To 15 parts by weight and 1 to 3 parts by weight of the silver particle colloidal solution at 500 to 600 RPM for 10 minutes to 1 hour, followed by 0.4 to 0.8 parts by weight of polycaboxilc acid copolymer and polyethylene-based nonionic defoamer 0.2 20 to 30 parts by weight of blast furnace cement, 3 to 4 parts by weight of zirconium silicate, 4 to 10 parts by weight of metakaolin, octyltriethoxysilane (n- octyltriethoxy Silane Powder) 3 to 6 parts by weight, 50 to 70 parts by weight of silica sand and 1 to 5 parts by weight of a polyglycol powder antifoaming agent Waterproofing method of the concrete bridge comprising a; S2 step of applying a weight ratio 1: 2 to 1: 2.5 to the upper portion of the primer layer by stirring. 삭제delete 제 1 항에 있어서,The method of claim 1, 상기 침투성폴리머는 리튬실리케이트(Litium Silicate)와 황산염계면활성제를 300 내지 400RPM으로 혼합하고 여기에 부틸아크릴스타이렌코폴리머(Buthyl Acrylic-Styrene Copolymer)와 결정수를 가하여 30분간 500 내지 600RPM의 속도로 교반되는 것을 특징으로 하는 콘크리트교면의 방수공법.The permeable polymer is mixed with lithium silicate (Litium Silicate) and sulfate surfactant at 300 to 400 RPM, and added to the butyl acrylic styrene copolymer (Buthyl Acrylic-Styrene Copolymer) and crystal water to be stirred at a speed of 500 to 600 RPM for 30 minutes Waterproofing method of the concrete bridge, characterized in that. 제 1 항에 있어서,The method of claim 1, 상기 은입자콜로이드용액은 그 평균입자의 크기가 5 내지 20㎚이며, 그 농도가 결정수에 대하여 1.5×10-3 ~ 1.5×10-2 중량%인 것을 특징으로 하는 콘크리트교면의 방수공법.The silver particle colloidal solution has a mean particle size of 5 to 20nm, the concentration is 1.5 × 10 -3 ~ 1.5 × 10 -2 % by weight based on the number of crystals waterproofing method of concrete bridges. 제 1 항에 있어서,The method of claim 1, 상기 폴리다이메틸실록산에멀젼(Poly Dimethyl Siloxane Emulsion)는 결정수에 대하여 50 중량%인 용액인 것을 특징으로 하는 콘크리트교면의 방수공법.The polydimethyl siloxane emulsion (Poly Dimethyl Siloxane Emulsion) is a waterproof method of concrete bridges, characterized in that the solution of 50% by weight with respect to the crystal water.
KR1020090032728A 2009-04-15 2009-04-15 Method of constructing concrete floor with water-proof property KR100909247B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020090032728A KR100909247B1 (en) 2009-04-15 2009-04-15 Method of constructing concrete floor with water-proof property

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020090032728A KR100909247B1 (en) 2009-04-15 2009-04-15 Method of constructing concrete floor with water-proof property

Publications (1)

Publication Number Publication Date
KR100909247B1 true KR100909247B1 (en) 2009-07-27

Family

ID=41337948

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020090032728A KR100909247B1 (en) 2009-04-15 2009-04-15 Method of constructing concrete floor with water-proof property

Country Status (1)

Country Link
KR (1) KR100909247B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104130645A (en) * 2014-06-26 2014-11-05 安徽快来防水防腐有限公司 Waterproof coating with high adhesive strength

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100218549B1 (en) 1996-12-30 1999-09-01 윤용택 Composition of self-leveling cement reinforced polymer
KR20060059442A (en) * 2004-11-29 2006-06-02 이명수 Paint composition for preventing the harmful substance of a concrete
KR20080018291A (en) * 2006-08-24 2008-02-28 주식회사 숲속바이오 Paint composition using terra alba and the manufacturing method thereof
KR100844367B1 (en) 2007-12-07 2008-07-07 주식회사 코와스 Construction method using a polyurea resin and the structure material using the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100218549B1 (en) 1996-12-30 1999-09-01 윤용택 Composition of self-leveling cement reinforced polymer
KR20060059442A (en) * 2004-11-29 2006-06-02 이명수 Paint composition for preventing the harmful substance of a concrete
KR20080018291A (en) * 2006-08-24 2008-02-28 주식회사 숲속바이오 Paint composition using terra alba and the manufacturing method thereof
KR100844367B1 (en) 2007-12-07 2008-07-07 주식회사 코와스 Construction method using a polyurea resin and the structure material using the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104130645A (en) * 2014-06-26 2014-11-05 安徽快来防水防腐有限公司 Waterproof coating with high adhesive strength

Similar Documents

Publication Publication Date Title
KR101691845B1 (en) Mortar composition with cocos fiber for repairing concrete structure and repairing method of concrete structure therewith
KR101744500B1 (en) Composition of high elastic putty for crack repair containing inorganic filler surface modified with silane coupling agent and construction method thereof
KR101959437B1 (en) Eco-Friendly Mortar Composition for Repair Section and Constructing Methods Using Thereof
KR101789517B1 (en) Functional finishing composition for protecting surface of structure and method for protecting surface of structure therewith
KR101547882B1 (en) Compositon of organic-inorganic hybrid for suface protection method of concrete structure using the composition
KR101062734B1 (en) Penetraton & protection coat has water-proof & anti-corrosion function, when you apply to the concrete construction and that is application method
KR101777267B1 (en) Adhesive composition for ceramic tile for waterproof and method for laying ceramic tile on concrete structure therewith
KR102002413B1 (en) Eco-Friendly Polymer Mortar Composition for Repair Section and Constructing Methods Using Thereof
KR102054434B1 (en) Eco-Friendly Mortar Composite for Repair Section Comprising Function of Preventing Neutralization and Saltdamage and Constructing Methods Using Thereof
KR102072939B1 (en) Method for Recovering and Maintaining Surface of Concrete Construction Using Maintaining Putty with High Viscosity and High elasticity
KR101799512B1 (en) Steel painting composition with strengthened durability for surface protecting and strengthening of steel structures, and method for surface protecting and strengthening of steel structures therewith
KR101967788B1 (en) Organic-inorganic hybrid powder paint for waterproofing and anticorrosion of concrete site and the construction method of waterproofing and anticorrosion of concrete using the same
KR101615916B1 (en) Waterproof Organic-Inorganic Complex Composition For Concrete Structure, Manufacturing Method Thereof, And Waterproofing Method of Concrete Structure Therewith
KR101644037B1 (en) Silicate Powder Type Waterproof Agent Composition Using Seaweeds and Waterproofing Methods using Thereof
KR102454067B1 (en) Coating Composition for Iron and Concrete and Construction Methods Using Thereof
KR102283131B1 (en) Eco-friendly mortar, and eco-friendly repair reinforcement construction method using the same
KR102232477B1 (en) Mortar composition with excellent wet curable properties and method of repairing concrete structure using the same
KR102248278B1 (en) Coating Composition for Iron and Concrete Structure and Construction Methods Using Thereof
CN112645647B (en) Nano-silica modified geopolymer anticorrosive mortar and preparation method thereof
KR20150075466A (en) Waterproofing composition having waterproofing admixture and repairing method of concrete construction using the composition
KR102217585B1 (en) Eco-Friendly Protection Coating Composition with Fire Retardant Ceramic and Constructing Methods Using Thereof
CN104610876A (en) Silicone rubber waterproof paint
KR102415406B1 (en) Concrete repair and reinforcement composition and concrete repair and reinforcement method using it
KR100916306B1 (en) The concrete surface rehabilitation method using carboxyleted stylene butadiene syntetic latex modified mortar
KR101551842B1 (en) Method for Repairing Deteriorate Parts in Concrete Using Mortar

Legal Events

Date Code Title Description
A201 Request for examination
A302 Request for accelerated examination
N231 Notification of change of applicant
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
N231 Notification of change of applicant
FPAY Annual fee payment

Payment date: 20130509

Year of fee payment: 5

FPAY Annual fee payment

Payment date: 20140509

Year of fee payment: 6

FPAY Annual fee payment

Payment date: 20150529

Year of fee payment: 7

FPAY Annual fee payment

Payment date: 20180531

Year of fee payment: 10