KR100909088B1 - Magnesium-board including binder of nano size - Google Patents

Magnesium-board including binder of nano size Download PDF

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Publication number
KR100909088B1
KR100909088B1 KR1020080135169A KR20080135169A KR100909088B1 KR 100909088 B1 KR100909088 B1 KR 100909088B1 KR 1020080135169 A KR1020080135169 A KR 1020080135169A KR 20080135169 A KR20080135169 A KR 20080135169A KR 100909088 B1 KR100909088 B1 KR 100909088B1
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magnesium
nano
binder
board
mixture
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KR1020080135169A
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Korean (ko)
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이용석
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이용석
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements

Abstract

An environment-friendly magnesium board is provided to increase the fire-resistant, the heat resistance, and the heat insulation without separate adhesive material. An environment-friendly magnesium board containing the binding material of nano-size is made by mixing the mixture and water to the weight ratio of 3:7~7:3. The mixture is made by mixing the 50~85 weight% of magnesium powder and the 15~50 weight% of nano-sized powdered binder to which the binding properties is added. The binding material of nano-size is 1~900nm, and made of at least one of yellow soil, charcoal, tourmaline, fiber material, and anion material.

Description

나노크기의 결합재를 함유한 친환경 마그네슘보드{Magnesium-board including binder of nano size}Magnesium-board including binder of nano size}

본 발명은 주로 건축자재로 사용되는 인테리어 마감재에 관한 것으로, 더욱 상세하게는 난연재인 마그네슘 분말과 나노크기의 결합재에 물을 혼합하여 보드를 성형함으로써 마그네슘의 우수한 내화성, 내열성, 보온성을 기대할 수 있고, 나노크기의 결합재가 갖는 바인딩(binding) 성질에 의해 별도의 접착물질 없이도 성형이 가능함과 동시에 원적외선 및 음이온 등을 방출하여 유해한 중금속을 흡착·제거하며, 탈취 및 항균 작용을 하도록 하는 나노크기의 결합재를 함유한 친환경 마그네슘보드에 관한 것이다.The present invention relates to an interior finishing material mainly used as a building material, and more specifically, it is possible to expect excellent fire resistance, heat resistance, and thermal insulation of magnesium by forming a board by mixing water with a magnesium-based powder and a nano-sized binder, which is a flame retardant material. The binding properties of the nano-sized binders enable the molding without the need for additional adhesives, and release nano-infrared rays and anions to adsorb and remove harmful heavy metals, and deodorize and antibacterial. It relates to an eco-friendly magnesium board containing.

일반적으로 각종 건축물의 마감재로는 시멘트보드, 석고보드, 마그네슘보드 등이 사용되는데, 이때 상기 시멘트보드 및 석고보드는 접착성을 갖는 시멘트와 석고에 목분 또는 톱밥, 소량의 접착제를 혼합하여 제조되어 지는데, 상기 시멘트보드 및 석고보드는 비위생적 성분들을 다량함유하고 있어 최근에는 건강에 민감한 사용자들에 의해 시멘트보드 및 석고보드는 배척되고 있는 실정이다.In general, as a finishing material of various buildings, cement board, gypsum board, magnesium board, etc. are used, wherein the cement board and gypsum board are manufactured by mixing wood powder or sawdust, a small amount of adhesive with cement and plaster having adhesive properties. In addition, the cement board and the gypsum board contains a large amount of unsanitary components, and recently, the cement board and the gypsum board are rejected by health-sensitive users.

따라서 최근에는 마그네슘과 같은 친환경재료를 사용하여 쾌적한 생활공간을 추구할 수 있는 웰빙 보드의 요구가 높아지고 있다.Therefore, in recent years, the demand for a well-being board that can pursue a comfortable living space using environmentally friendly materials such as magnesium is increasing.

상기 마그네슘보드는 장식용 불연마감내장재의 내측에 설치되어 난연 및 단열기능에 충실한 중간마감재로 활용될 뿐더러 실내에 노출되도록 설치되어 인테리어 역할 또한 수행할 수 있는 천장 및 벽체, 바닥 등의 마감내장재로 사용하고 있는 실정이다.The magnesium board is installed inside the decorative non-flammable interior material and is used as a finishing material that is faithful to flame retardant and insulation function, and is exposed to the interior to be used as a interior finishing material for ceilings, walls, floors, etc. There is a situation.

그러나 상기한 마그네슘보드 역시 마그네슘분말과 결합재로서의 목분(木粉)을 혼합하여 제조됨으로써 상기 보드의 절단시 목분도 함께 절단되면서 엄청난 분진이 발생하게 되어 작업자의 호흡기질환을 유발하는 등 건강에 심각한 위협이 되는 단점을 갖는다.However, the magnesium board is also manufactured by mixing magnesium powder with wood powder (木粉) as a binder, so that the wood powder is also cut during cutting of the board, causing tremendous dust, which causes workers' respiratory diseases. Has the disadvantage of being.

또한 비산된 먼지 때문에 작업환경이 열악하게 되는 등의 단점을 갖는다.In addition, there are disadvantages such as poor working environment due to scattered dust.

기존에 마그네슘에 황토를 혼합하여 제조된 보드는 상기 시멘트와 황토 입자 간의 밀도나 결합강도가 높지 않아 결합성이 떨어지므로 약간의 진동이나 긁힘에도 황토 알갱이가 떨어져 나오며, 표면이 지나치게 거칠고 중량이 커서 시공이 어려운 문제점이 있었다.Conventionally, a board manufactured by mixing ocher with magnesium is not high in density or bonding strength between the cement and the ocher particles, so that the bonding property is poor, so that the ocher grains come off even after slight vibration or scratching, and the surface is too rough and the weight is large. There was this difficult issue.

따라서 본 발명은 상기와 같은 문제점을 해결하기 위해 창안된 것으로, 본 발명은 마그네슘 분말 50~85중량%와 상기 마그네슘 분말에 바인딩성질을 부여하여 견고한 결합을 가능하게 하기 위한 나노크기의 결합재 분말 15~50중량%를 혼합하고, 상기 혼합물과 물은 3:7~7:3의 중량비로 구성되는 나노크기의 결합재를 함유한 친환경 마그네슘보드를 제공하는 데 그 목적이 있다.Therefore, the present invention was devised to solve the above problems, the present invention is to provide a binding property to 50 ~ 85% by weight magnesium powder and the magnesium powder nano-sized binder powder 15 ~ to enable solid bonding It is an object to provide an environmentally friendly magnesium board containing 50% by weight, the mixture and the water containing a nano-sized binder consisting of a weight ratio of 3: 7-7: 3.

또한 상기 나노크기의 결합재는 1~900㎚로 이루어지되, 황토, 숯, 토르말린, 섬유물질, 음이온물질 중 하나 또는 그 이상 혼합하여 구성되는 나노크기의 결합재를 함유한 친환경 마그네슘보드를 제공하는 데 그 목적이 있다.In addition, the nano-sized binder is made of 1 ~ 900nm, to provide an eco-friendly magnesium board containing a nano-sized binder composed of one or more of ocher, charcoal, tourmaline, fibrous material, anionic material mixed therewith There is a purpose.

이처럼 본 발명은 강도가 우수하고 열전도성이 뛰어난 마그네슘을 조성물로 구성함으로써 짧은 시간 내 보드 전체 면에 고르게 열이 분포되어 난방효율이 향상되며, 상기 마그네슘 분말에 황토, 숯, 토르말린, 섬유물질, 음이온물질 등의 결합재를 나노크기로 혼합함으로써 입자 간의 밀도나 결합강도가 높아져 별도의 접착물질 없이도 성형이 가능하도록 하는 효과를 갖는다.As described above, the present invention is composed of magnesium having excellent strength and excellent thermal conductivity, so that heat is distributed evenly over the entire surface of the board within a short time, thereby improving heating efficiency, and ocher, charcoal, tourmaline, fiber material, and anion in the magnesium powder. By mixing binders such as materials into nano-sizes, the density or bonding strength between the particles is increased, and thus molding can be performed without a separate adhesive material.

또한 본 발명은 인체에 유익한 원적외선 및 음이온을 방출하여 유해한 중금속을 흡착·제거하고, 탈취 및 항균 작용을 하도록 하는 매우 유용한 발명인 것이다.In addition, the present invention is a very useful invention that releases far infrared rays and anions beneficial to the human body to adsorb and remove harmful heavy metals, deodorize and antibacterial action.

상기한 목적 및 효과를 달성하기 위한 본 발명을 이하 상세히 설명하면 다음과 같다.Hereinafter, the present invention for achieving the above objects and effects are described in detail.

본 발명에 따른 나노크기의 결합재를 함유한 친환경 마그네슘보드(이하, '마그네슘보드'라 함)는 마그네슘 분말 50~85중량%와 상기 마그네슘 분말에 바인딩성질을 부여하여 견고한 결합을 가능하게 하기 위한 나노크기의 결합재 분말 15~50중량%를 혼합하고, 상기 혼합물과 물은 3:7~7:3의 중량비로 구성된다.Eco-friendly magnesium board containing a nano-sized binder according to the present invention (hereinafter referred to as 'magnesium board') is 50 to 85% by weight of magnesium powder and nano to give a binding property to the magnesium powder to enable a strong bonding Mix 15 to 50% by weight binder powder in size, and the mixture and water consist of a weight ratio of 3: 7 to 7: 3.

이때 상기 나노크기의 결합재는 1~900㎚로 이루어지되, 황토, 숯, 토르말린, 섬유물질, 음이온물질 중 하나 또는 그 이상 혼합하여 구성되도록 한다.At this time, the nano-sized binder is made of 1 ~ 900nm, it is made by mixing one or more of ocher, charcoal, tourmaline, fiber material, anionic material.

본 발명 마그네슘보드를 구성하고 있는 마그네슘 분말은 난연재이면서도 내화성, 내열성, 보온성 등의 성질을 갖으므로 단열효과를 기대할 수 있으며, 이외에도 강도가 우수하고 열전도성이 뛰어나 짧은 시간 안에 보드 전체에 고르게 열이 분포되는 난방효과를 기대할 수 있는 것이다.Magnesium powder constituting the magnesium board of the present invention is a flame retardant but also has properties such as fire resistance, heat resistance, and thermal insulation can be expected thermal insulation effect, in addition to excellent strength and excellent thermal conductivity, heat is distributed evenly throughout the board within a short time The heating effect can be expected.

이때 상기 마그네슘은 굳기 2.6으로 결합성, 즉 접착성 및 바인딩성질이 떨어지므로 단일제품으로는 구성이 어렵고, 상기 마그네슘의 결합성을 보완할 수 있는 결합재의 구성이 필요하게 된다.In this case, since the magnesium has a hardness of 2.6, the adhesion, that is, the adhesion and binding properties are poor, it is difficult to construct a single product, and the composition of the binding material that can complement the binding of magnesium is necessary.

즉, 상기 마그네슘의 결합성을 보완하면서 인체에 유익한 결합재로 본 발명에서는 나노크기로 분쇄된 황토, 숯, 토르말린, 섬유물질, 음이온물질 등을 사용하 게 된 것이다.That is, the present invention is to use the loess, charcoal, tourmaline, fiber material, anionic material, etc., crushed to a nano-size as a binder beneficial to the human body while complementing the binding of magnesium.

이때 상기 결합재를 나노크기로 분쇄하여 사용하는 것은 보통의 방법, 즉 메쉬체로 결합재를 걸러내어 사용하는 경우 상기 결합재의 분말(알갱이)은 너무 커 마그네슘과 결합재 입자 간의 밀도나 결합강도가 현저히 떨어지므로 약간의 진동이나 긁힘 등의 외부충격에도 결합재 분말이 쉬이 떨어져 나오고 중량이 무거워져 시공이 어려우므로 이를 방지하고 결합재의 기능을 극대화하기 위해 나노크기로 분쇄하여 마그네슘 분말에 혼합하게 되는 것이다.At this time, the use of the binder to be crushed to a nano size is a common method, that is, when the binder is used to filter the binder in a mesh body, the powder (grains) of the binder is too large, so that the density or bonding strength between the magnesium and the binder particles are significantly reduced. The binder powder is easily separated and the weight is heavy even in the external impact such as vibration or scratching, so that the construction is difficult, and to prevent this and to maximize the function of the binder, it is pulverized into nano-size and mixed with magnesium powder.

이처럼 본 발명 마그네슘보드는 마그네슘 분말 50~85중량%와 바인딩성질을 갖는 나노크기의 결합재 15~50중량%를 혼합한 후 상기 혼합물에 물을 3:7~7:3의 중량비로 반죽하여 판체의 성형틀에 넣고 그늘에서 건조하여 제조하게 되는 것이다.As described above, the magnesium board of the present invention mixes 50 to 85% by weight of magnesium powder and 15 to 50% by weight of the nano-sized binder having binding properties, and then kneads water to the mixture at a weight ratio of 3: 7 to 7: 3 to form a plate. It is put in a mold and dried in the shade to prepare.

이때 상기 마그네슘 분말이 최소 50중량% 미만인 경우에는 마그네슘이 갖는 질감이 보드표면에 표현되지 않을 뿐더러 강도가 떨어져 보드로 사용하기에 적합하지 않고, 최대 85중량% 초과인 경우에는 본 발명 마그네슘보드에 결합재의 성분이 미량 함유되므로 마그네슘과 결합재의 결합성(접착성)이 현저히 떨어져 보드로 사용하기에 부적합하기 때문이다.In this case, when the magnesium powder is at least 50% by weight, the texture of magnesium is not expressed on the surface of the board, and the strength is not suitable for use as a board, and when the magnesium powder is more than 85% by weight, the binder of the present invention magnesium board This is because the traceability of magnesium and the binding agent (adhesiveness) is very low because it contains a small amount of components, which is not suitable for use as a board.

즉 나노크기의 결합재는 15~50중량%로 혼합됨이 가장 바람직한데, 이때 상기 마그네슘이 갖는 질감이 보드표면에 표현되면서 마그네슘과 결합재 입자 간의 밀도나 결합성이 높아져 우수한 강도를 갖는 보드로 성형제조되는 것이다.In other words, the nano-sized binder is most preferably mixed at 15 to 50% by weight. At this time, the texture of magnesium is expressed on the surface of the board, and the density or bonding between the magnesium and the binder particles is increased, thereby forming a board having excellent strength. Will be.

이때 상기 나노크기의 결합재는 황토, 숯, 토르말린, 섬유물질, 음이온물질 중에서 하나 또는 그 이상 혼합하여 사용되며, 크기는 1~900㎚로 이루어진다.At this time, the nano-sized binder is used by mixing one or more of ocher, charcoal, tourmaline, fiber material, anionic material, the size is 1 ~ 900nm.

그리고 상기 결합재 중 황토의 경우에는 300~500㎚ 크기로 사용함이 가장 바람직한데, 이는 나노화 작업을 통해 불순물이 제거된 순도 99%이상의 순수한 황토로 기존 황토 대비 극소량을 첨가해도 그 효과는 2배 이상을 갖기 때문이다.And in the case of the ocher of the binder is most preferably used in the size of 300 ~ 500 ㎚, which is pure ocher with a purity of 99% or more of impurities removed through the nano-ized operation, even if a very small amount compared to the existing loess the effect is more than twice Because it has.

또 상기 황토에서 방사되는 원적외선은 세포의 생리작용을 활발히 하고, 열에너지를 발생시켜 유해물질을 방출하는 광전효과 및 신진대사를 좋게하는 효과를 갖는다.In addition, the far-infrared rays emitted from the ocher have the effect of activating the physiology of the cells and generating thermal energy to improve the photoelectric effect and metabolism to release harmful substances.

그리고 상기 결합재 중 토르말린의 경우에는 60~120㎚ 크기로 사용함이 가장 바람직한데, 이때 상기 토르말린은 pH 7.4 전후의 약 알카리 상태로 인체에 제일 좋은 조건으로 정화되고, 자연계의 이온수와 동일한 효과를 갖는 음이온을 배출하므로 생체활성작용, 온열효과, 혈액순환, 탈취 및 항균효과를 갖게 된다.In the case of tourmaline, the binder is most preferably used in a size of 60 to 120 nm, wherein the tourmaline is purified to the best condition for the human body in a weak alkaline state around pH 7.4, and has an effect similar to that of natural ionized water. Since it emits bioactivity, warming effect, blood circulation, deodorization and antibacterial effect.

그리고 상기 결합재 중 섬유물질은 광물섬유나 식물섬유를 일컫는 말로, 흡습성이 풍부하고 건조시보다 습윤시에 강도가 커 건축물의 마감재로 사용하기에 적합하고, 나노크기로 분쇄하여 보드로 성형시 보온 및 방음효과를 갖는다.In addition, the fiber material of the binder refers to mineral fiber or plant fiber, which is rich in hygroscopicity and has a greater strength when wet than drying, and is suitable for use as a finishing material for buildings. It has a sound insulation effect.

이때 상기 광물섬유는 규조토, 펄라이트 등의 천연광물에서 추출된 섬유물질을 뜻하고, 식물섬유는 셀룰로오스(섬유소)·단백질 등의 천연고분자로 이루어진 섬유물질을 뜻한다.In this case, the mineral fiber refers to a fiber material extracted from natural minerals such as diatomaceous earth and pearlite, and the plant fiber refers to a fiber material composed of natural polymers such as cellulose (fibrin) and protein.

그리고 본 발명에 있어서 나노크기를 갖는 결합재에는 황토, 숯, 토르말린, 섬유물질 이외에도 원적외선이나 음이온을 발생하고 바인딩성질을 갖는 다양한 음이온물질을 사용할 수도 있다.In addition, in the present invention, in addition to ocher, charcoal, tourmaline, and fibrous material, a binder having a nano-size may be used in various anion materials generating far infrared rays or anions and having binding properties.

상기한 바와 같이 마그네슘과 나노크기의 결합재로 이루어진 혼합물에는 3:7~7:3의 중량비로 물을 반죽하여 보드로 성형제조하게 되는데, 이때 상기 물의 중량비가 3미만인 경우에는 마그네슘의 강도가 너무 강하고, 7초과인 경우에는 강도가 너무 약하기 때문이다.As described above, the mixture of magnesium and nano-sized binders is kneaded with water at a weight ratio of 3: 7 to 7: 3, and then molded into a board. When the weight ratio of water is less than 3, the strength of magnesium is too strong. If it is greater than 7, the strength is too weak.

또한 물의 중량비가 3미만이나 7초과인 경우에는 결합재의 결합성이 현저히 떨어지므로 혼합물과 물의 중량비는 5:5로 구성함이 가장 바람직하다.In addition, when the weight ratio of water is less than 3 or more than 7, since the bondability of the binder is significantly reduced, it is most preferable that the weight ratio of the mixture and water is 5: 5.

이처럼 본 발명을 비록 한정된 실시예에 의해 설명하였으나, 본 발명은 이것에 의해 한정되지 않으며 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 본 발명의 기술사상과 아래에 기재될 특허청구범위의 균등범위 내에서 다양한 수정 및 변형이 가능하다 할 것이다.As described above, although the present invention has been described by way of limited embodiments, the present invention is not limited thereto and the technical spirit of the present invention and the claims to be described below by those skilled in the art to which the present invention pertains. Various modifications and variations are possible within the scope of equivalents.

Claims (3)

마그네슘 분말 50~85중량%와 결합재 분말 15~50중량%를 혼합하여 혼합물을 얻고, 상기 혼합물에 물을 배합하여 성형함으로써 제조되는 마그네슘 보드에 있어서, In the magnesium board manufactured by mixing 50 to 85% by weight of magnesium powder and 15 to 50% by weight of the binder powder to obtain a mixture, and by mixing water to the mixture, 상기 혼합물과 물의 배합은 혼합물과 물이 3:7~7:3의 중량비로 이루어지되, 상기 결합재 분말은 1~900㎚ 크기의 황토, 숯, 토르말린, 섬유물질, 음이온물질 중 어느 하나 또는 이들의 혼합으로 이루어짐을 특징으로 하는 나노크기의 결합재를 함유한 친환경 마그네슘 보드.The mixture of water and the mixture is composed of a weight ratio of the mixture and water of 3: 7-7: 3, wherein the binder powder is any one of ocher, charcoal, tourmaline, fiber material, anionic material of 1 ~ 900nm size Eco-friendly magnesium board containing nano-sized binder, characterized in that the mixture. 삭제delete 삭제delete
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Publication number Priority date Publication date Assignee Title
KR101367981B1 (en) * 2011-12-29 2014-03-03 서보산업 주식회사 Eco building interior boards and method for manufacturing thereof

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Publication number Priority date Publication date Assignee Title
KR100415249B1 (en) * 2001-07-03 2004-01-16 건 희 서 Method of forming building materials mostly consisting of magnesium oxide
KR20070017777A (en) * 2005-08-08 2007-02-13 김종호 Process for Preparing Nonflammable Panel With Improved Waterproof, Flexural Strength, and Fine-finishing Properties
KR100741514B1 (en) * 2006-03-21 2007-07-20 백종명 Nano-composite inorganic compositions and construction material using its composition thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100415249B1 (en) * 2001-07-03 2004-01-16 건 희 서 Method of forming building materials mostly consisting of magnesium oxide
KR20070017777A (en) * 2005-08-08 2007-02-13 김종호 Process for Preparing Nonflammable Panel With Improved Waterproof, Flexural Strength, and Fine-finishing Properties
KR100741514B1 (en) * 2006-03-21 2007-07-20 백종명 Nano-composite inorganic compositions and construction material using its composition thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101367981B1 (en) * 2011-12-29 2014-03-03 서보산업 주식회사 Eco building interior boards and method for manufacturing thereof

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