KR100908818B1 - Functional fermented crude liquid and manufacturing method for the same - Google Patents
Functional fermented crude liquid and manufacturing method for the same Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/08—Preparation of other alcoholic beverages by methods for altering the composition of fermented solutions or alcoholic beverages not provided for in groups C12G3/02 - C12G3/07
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/38—Other non-alcoholic beverages
- A23L2/382—Other non-alcoholic beverages fermented
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
- A23L2/46—Preservation of non-alcoholic beverages by heating
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
- A23L2/60—Sweeteners
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2200/00—Function of food ingredients
- A23V2200/30—Foods, ingredients or supplements having a functional effect on health
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Abstract
Description
본 발명은 기능성 발효원액 및 그 제조방법에 관한 것이다. 보다 구체적으로 본 발명은 여러가지 식물성 원료를 발효시켜 제조하는 기능성 발효원액 및 그 제조방법에 관한 것으로, 특히 상기 제조과정 중 저온감압을 통해 발효시 필연적으로 발생되는 특유의 발효향과 알콜 성분을 제거하면서도 원료의 가공과정 중 발생할 수 있는 열로 인한 제품의 변화를 피하고 인체에 유익한 성분들을 유지하는 기능성 발효원액 및 그 제조방법에 관한 것이다.The present invention relates to a functional fermentation stock solution and a method for producing the same. More specifically, the present invention relates to a functional fermentation stock solution prepared by fermenting various vegetable raw materials and a method for manufacturing the same, and in particular, while removing the unique fermentation flavor and alcohol components inevitably generated during fermentation through low temperature reduction during the manufacturing process. The present invention relates to a functional fermentation stock solution which avoids changes in products due to heat that may occur during the processing of raw materials and maintains beneficial ingredients for the human body, and a method of manufacturing the same.
현대인들은 잘못된 식습관, 스트레스 및 과로 등의 다양한 유해요인들에 노출되어 있다. 그로 인해 노폐물과 유해물질을 몸에 쌓아가며 살아가고 있다. 이러한 노폐물과 유해물질이 인체에 쌓이면 기본적인 면역기능과 호르몬기능을 저하시켜 여러가지 병이 유발된다.Modern people are exposed to various harmful factors such as poor eating habits, stress and overwork. As a result, they are accumulating waste and harmful substances on their bodies. When these wastes and harmful substances accumulate in the human body, basic immune and hormonal functions are lowered, causing various diseases.
해독요법은 이와 같이 인체에 쌓인 노폐물과 유해물질을 몸 밖으로 배출시켜 몸을 정화시키는 것으로써, 상기 해독요법 중 최근 각광을 받고 있는 것이 발효식품을 이용한 식이요법과 효소절식요법이다. Detox therapy is to cleanse the body by discharging the waste and harmful substances accumulated in the human body in this way, the most recent detoxification treatments are diet and enzyme therapy using fermented food.
상기 효소절식요법은 일반적인 식생활에서 섭취하던 음식을 절식하고, 발효원액과 생수만을 섭취하는 식이요법이다. The enzyme fasting therapy is a fasting food that was ingested in a general diet, and is a diet ingesting only fermentation stock and bottled water.
상기 효소절식요법에서 음용되는 발효원액에는 여러가지 채소류, 과일류, 근채류, 해조류 등을 발효시켜 얻은 다량의 살아있는 효소와 각종 비타민, 미네랄, 당질 등이 포함되어 있다.The fermentation stock solution used in the enzyme fasting therapy includes a large amount of live enzymes and various vitamins, minerals, sugars, etc. obtained by fermenting various vegetables, fruits, root vegetables, and seaweeds.
상기 효소가 가지고 있는 영양소는 소화기관에 부담을 주지 않고 위장으로부터 직접 혈액에 동화하며, 알카리성을 띠고 있어 체액을 약 알카리성으로 전환시킨다. 또한, 상기 각종 비타민, 미네랄, 당질 등은 각 장기의 활동에 지장이 없게 에너지를 공급하고, 체력을 유지시킨다.The nutrients possessed by the enzyme are assimilated directly into the blood from the stomach without burdening the digestive system, and are alkaline, thus converting the body fluid into weakly alkaline. In addition, the various vitamins, minerals, sugars, and the like supply energy without disrupting the activity of each organ and maintain physical strength.
한편, 상기 효소절식요법은 일반음식을 절식함에 따라 단백질과 지방의 공급이 끊겨 세포가 극도로 축소되고 이에 따라 세포 속에 쌓인 노폐물이 체외로 배출된다.On the other hand, the enzyme fasting therapy, the fasting of the normal food, the supply of protein and fat is cut off, the cells are extremely reduced, and the waste accumulated in the cells is discharged in vitro.
이와 같이, 상기 효소절식요법은 체력을 급속히 약화시키고 회복에 어려움이 따르는 일반적 단식과 달리, 절식 동안에도 체력을 정상적으로 유지시키면서 인체의 노폐물과 유해물질을 효과적으로 분해 배출하고 혈액을 정화시켜 몸의 세포에 활력을 주는 유용한 요법이다.In this way, the enzyme fasting therapy, unlike general fasting, which rapidly weakens physical strength and has difficulty in recovering, effectively decomposes and releases waste and harmful substances of the human body while purifying normal blood during fasting, and cleanses blood to body cells. It is a useful rejuvenating therapy.
그러나, 상기 효소절식요법에 음용되는 발효원액의 제조과정 중 발효시 효모나 세균 등의 미생물은 에너지를 얻기 위하여 유기 화합물을 분해하여 알콜류·유 기산류·이산화탄소 등을 만들어낸다.However, microorganisms such as yeast or bacteria during fermentation during the preparation of fermentation stocks for use in enzyme digestion therapy decompose organic compounds to obtain energy to produce alcohols, organic acids, carbon dioxide and the like.
따라서, 기존의 발효원액 제품들은 식물성 원료가 발효되면서 원료에 따른 독특한 발효향과 알콜 성분을 포함하고 있어 발효식품에 익숙하지 않거나 알콜 분해능력이 약한 사람은 음용하기 불편한 점이 있었다.Therefore, the conventional fermentation broth products contain a unique fermentation flavor and alcohol components according to the raw material as the fermentation of vegetable raw materials, people who are unfamiliar with fermented foods or who have weak alcohol degrading capacity have been inconvenient to drink.
특히, 발효과정시 발생되는 알콜 성분에는 식약청 기준으로 제품 속에 그 잔류량이 제한되어 있을 정도로 인체에 유해한 메탄올 성분이 함유되는 문제점이 있었다.In particular, there is a problem that the alcohol component generated during the fermentation process contains a methanol component harmful to the human body to the extent that the residual amount in the product is limited by the KFDA.
본 발명은 상기와 같은 문제를 해결하기 위해 안출된 것으로, 기능성 발효원액의 제조과정 중 발효시 발생되는 독특한 발효향을 제거하여 비위가 약한 사람도 음용할 수 있는 방도를 제시하는데 그 목적이 있다.The present invention has been made to solve the above problems, it is an object of the present invention to remove the unique fermentation aroma generated during fermentation during the manufacturing process of the functional fermentation stock solution to drink even weak people.
또한, 상기 발효시 발생되는 알콜 성분을 제거하여 식약청 기준으로 제품 속의 잔류량이 제한되어 있을 정도로 인체에 유해한 메탄올 성분을 완전히 제거하고 알콜 분해능력이 약한 사람도 음용할 수 있는 방도를 제시하는데 또 다른 목적이 있다.In addition, by removing the alcohol components generated during the fermentation to remove the harmful components of the human body to the extent that the residual amount in the product is limited by the KFDA standards and to provide a way to drink even those with weak alcohol degrading ability There is this.
또한, 상기 발효시 독특한 발효향과 알콜 성분을 제거하면서도 유익한 미생물 또는 효모 등을 유지할 수 있는 방도를 제시하는데 또 다른 목적이 있다.In addition, there is another object to suggest a way to maintain a beneficial microorganism or yeast while removing the unique fermentation flavor and alcohol components during the fermentation.
이를 위해 본 발명은 발효원액을 제조하는 과정 중 고유의 감압 과정을 통해 발효시 필연적으로 발생되는 특유의 발효향과 알콜 성분을 제거하는 기능성 발효원액의 제조방법을 제공하고자 한다.To this end, the present invention is to provide a method for producing a functional fermentation stock solution to remove the unique fermentation flavor and alcohol components inevitably generated during fermentation through the inherent decompression process during the preparation of the fermentation stock solution.
상기와 같은 목적을 달성하기 위하여 본 발명은 (a) 식물성 원료를 발효하여 발효원액을 얻는 단계; 및 (b) 상기 발효원액을 감압하여 발효향 및 알콜 성분을 제거하는 단계를 포함하는 기능성 발효원액의 제조방법을 제공한다.In order to achieve the above object, the present invention comprises the steps of (a) fermenting the vegetable raw material to obtain a fermentation stock solution; And (b) provides a method for producing a functional fermentation stock solution comprising the step of removing the fermentation flavor and alcohol components by reducing the fermentation stock solution.
또한, 상기 (a)단계는 상기 식물성 원료별로 구분 발효하고, 상기 (a)단계 후 (b) 단계 전, 상기 원료별 발효원액을 각각 1차 숙성하는 단계; 및 상기 1차 숙성된 원료별 발효원액을 혼합하여 2차 숙성하는 단계를 더 포함하는 기능성 발효원액의 제조방법을 제공한다.In addition, the step (a) is the step of fermenting each of the vegetable raw materials, and after the step (a) before the step (b), the first aging of each fermentation stock solution for each raw material; And it provides a method for producing a functional fermentation stock solution further comprising the step of second aging by mixing the fermentation stock solution for each primary aging.
이때, 상기 발효는 옹기에서 진행되고, 상기 식물성 원료는 매실, 케일, 호박, 포도, 배, 양파, 무, 알로에, 명일엽, 샐러리, 다시마, 당근, 가지, 미역, 자두, 밤, 미나리, 복숭아, 밀감, 사과, 양배추, 표고버섯, 연근, 부추, 파, 마, 생강, 다래, 대추, 토란, 마늘, 감자, 무화과, 파래, 우엉 중 하나 이상인 것이며, 상기 발효원액의 최종당도는 55 ~ 70 브릭스인 것을 특징으로 한다.At this time, the fermentation is carried out in Onggi, the vegetable raw materials are plums, kale, pumpkin, grapes, pears, onions, radishes, aloe, daylight, celery, kelp, carrots, eggplant, seaweed, plum, chestnut, buttercup, peach, Citrus, apple, cabbage, shiitake mushroom, lotus root, leek, green onion, hemp, ginger, stalk, jujube, taro, garlic, potato, fig, green onion, burdock, the final sugar of the fermentation broth is 55 ~ 70 Brix It is characterized by that.
한편, 본 발명은 상기와 같은 제조방법으로 제조된 기능성 발효원액을 제공한다.On the other hand, the present invention provides a functional fermentation stock solution prepared by the above production method.
본 발명은 기능성 발효원액의 제조과정 중 발효시 발생되는 독특한 발효향을 제거하여 발효식품에 익숙하지 않은 일반인도 음용할 수 있는 효과가 있다.The present invention removes the unique fermentation aromas generated during fermentation during the production of the functional fermentation stock solution has the effect that even ordinary people who are not familiar with fermented food can drink.
또한, 본 발명은 상기 발효시 발생되는 알콜 성분을 제거하여 식약청 기준으로 제품 속의 잔류량이 제한되어 있을 정도로 인체에 유해한 메탄올 성분을 안전히 제거하고 알콜 분해능력이 약한 사람도 음용할 수 있는 효과가 있다.In addition, the present invention has the effect that by removing the alcohol component generated during the fermentation to safely remove the methanol component harmful to the human body to the extent that the residual amount in the product is limited by the KFDA standard, even people with weak alcohol degrading ability to drink.
또한, 본 발명은 상기 발효시 독특한 발효향과 알콜 성분을 제거하면서도 유익한 미생물 또는 효모 등을 유지할 수 있는 효과가 있다.In addition, the present invention has the effect of maintaining a beneficial microorganism or yeast, while removing the unique fermentation flavor and alcohol components during the fermentation.
이하, 도면을 참조해서 본 발명의 제조방법을 상세히 살펴보면 다음과 같다.Hereinafter, the manufacturing method of the present invention with reference to the drawings in detail.
도 1은 본 발명의 바람직한 일 실시예에 따른 제조과정을 나타낸 순서도이다.1 is a flow chart showing a manufacturing process according to an embodiment of the present invention.
우선, 본 발명에 따른 기능성 발효원액에 사용되는 여러가지 식물성 원료를 준비한다(St110). First, various vegetable raw materials used in the functional fermentation stock solution according to the present invention are prepared (St110).
바람직하게 상기 원료는 매실, 케일, 호박, 포도, 배, 양파, 무, 알로에, 명일엽, 샐러리, 다시마, 당근, 가지, 미역, 자두, 밤, 미나리, 복숭아, 밀감, 사과, 양배추, 표고버섯, 연근, 부추, 파, 마, 생강, 다래, 대추, 토란, 마늘, 감자, 무화과, 파래, 우엉 중 하나 이상을 사용하는 것으로 한다.Preferably, the raw material is plum, kale, pumpkin, grapes, pears, onions, radish, aloe, dayflower, celery, kelp, carrots, eggplant, seaweed, plum, chestnut, buttercup, peach, mandarin, apple, cabbage, shiitake, One or more of lotus root, leek, green onion, hemp, ginger, stalk, jujube, taro, garlic, potato, fig, green and burdock shall be used.
또한, 보당원료로써 설탕, 바람직하게는 흑설탕을 사용한다.In addition, sugar, preferably brown sugar, is used as the raw sugar.
다음으로, 상기 준비된 각각의 원료(이하, 설명에서 상기 원료 중 보당원료인 흑설탕은 다른 원료와 달리 직접적으로 언급할 때만 제조과정에 사용하는 것으로 한다.)에서 이물질을 제거하고 세척한다(St120).Next, foreign substances are removed and washed from each of the prepared raw materials (hereinafter, brown sugar, which is a supplementary raw material among the raw materials, is used in the manufacturing process only when directly mentioned, unlike other raw materials).
바람직하게 상기 세척은 세척기를 이용한다. 상기 세척기는 통상의 세척기를 사용하는 것으로 그 설명을 생략한다.Preferably the washing uses a washer. The washing machine uses a conventional washing machine and the description thereof is omitted.
다음으로, 세척된 각각의 원료를 분쇄기에 넣어 분쇄한다(St130).Next, each of the washed raw materials are put in a grinder and ground (St130).
바람직하게 상기 분쇄는 각각의 원료가 죽처럼 갈아질 때까지 분쇄하고 외부로부터의 수분 공급 없이 이루어진다.Preferably the grinding takes place until each raw material is grindly grueled and without water supply from the outside.
다음으로, 분쇄된 각각의 원료에 흑설탕을 배합하고 원료별로 각각의 발효저 장용기에 담는다(St140).Next, brown sugar is blended with each of the ground raw materials and put into each fermentation container for each raw material (St140).
바람직하게 상기 발효저장용기는 옹기를 이용한다. 상기 옹기를 빚는 흙인 질흙에는 수많은 모래 알갱이가 섞여 있다. 옹기에 바르는 유약도 질흙과 재로 만들기 때문에 가마 안에서 고열로 구워지는 동안 그릇 표면에 작은 숨구멍을 형성한다. 이러한, 옹기를 '숨을 쉬는 그릇' 이라고 표현하기도 한다.Preferably the fermentation storage container uses an onggi. Vaginal soil, which is the soil that makes the pottery, is mixed with numerous grains of sand. The glaze applied to Onggi is also made of clay and ash, which forms small pores on the surface of the vessel during baking at high temperatures in the kiln. Onggi is sometimes referred to as a 'breathing vessel'.
옹기 조각의 단면을 전자 현미경으로 1500배 이상 확대하여 살펴보면 미세한 구멍이 많다. 유약의 표면에도 흙 속의 모래성분에 의하여 유약이 함몰되거나 밖으로 튀어나온 사이로 생겨난 작은 구멍이 많다.If you look at the cross section of the pottery piece magnified more than 1500 times with an electron microscope, there are many fine holes. There are also many small holes in the surface of the glaze that are created between the depressions or protruding outs due to the sand in the soil.
이와 같이 옹기 몸체에는 작고 많은 비밀스런 통로들이 옹기 표면에까지 무수하게 연결되어 있다. 이러한 비밀스런 통로들, 즉 구멍의 크기는 1 ~ 20 마이크로미터 크기로서 그보다 아주 작은 0.00022 마이크로미터의 산소는 쉽게 드나들 수 있고 상기 구멍보다 2000배가 넘는 크기의 수분은 옹기의 내부로 침투되지 않는다. 따라서 통기성이 좋은 상기 옹기는 저장된 음식이 썩지 않게 하고 잘 발효시킨다.As such, many small, secret passages are connected to the surface of the pottery body. These secret passages, or pores, are 1 to 20 microns in size, much smaller than 0.00022 microns of oxygen, and can easily enter and out of the water more than 2000 times larger than the pores. Thus, the air permeable good onggi keep the stored food from rot and ferment well.
또한, 상기 흑설탕은 당 발효 및 당도의 보정을 위한 것으로, 당도의 보정은 제품의 발효형태를 결정하는 중요한 조건이 되는바, 최종의 당도가 약 55 ~ 70 브릭스(brix)를 유지하도록 본 배합단계 및 후술하는 혼합단계에서 상기 흑설탕을 적절히 배합한다.In addition, the brown sugar is for the fermentation of sugar and correction of sugar, the correction of sugar becomes an important condition for determining the fermentation form of the product, this blending step to maintain the final sugar of about 55 ~ 70 brix (brix) And the brown sugar in the mixing step described later.
다음으로, 상기 각각의 발효저장용기에 담긴 죽처럼 분쇄된 원료를 주 1회 이상 균질하게 저어주며 자연 발효시킨다(St150). Next, stir the raw materials pulverized like porridge contained in each fermentation storage container and stir at least once a week to naturally ferment (St150).
상기 발효는 호기성 발효를 이용하는 것으로 주기적으로 저어줌으로 인해 산 소의 공급을 더 원활히 한다. 또한 상기 발효에는 별도의 효모를 넣지 않고 자연발생하는 효모를 이용한다. 바람직하게 상기 발효기간은 1년 이상을 갖도록 한다.The fermentation is using aerobic fermentation, so that the supply of oxygen more smoothly due to the periodic stirring. In addition, the fermentation uses a naturally occurring yeast without putting a separate yeast. Preferably the fermentation period is to have a year or more.
또한, 상기 발효는 20 ~ 25℃의 실온에서 이루어진다.In addition, the fermentation is carried out at room temperature of 20 ~ 25 ℃.
다음으로, 발효가 완료된 각각의 원료를 원심분리기를 이용하여 발효원액을 분리한다(St160).Next, the fermentation stock solution is separated from each fermentation completed using a centrifuge (St160).
상기 원심분리기는 원심력을 이용하여 입자의 크기와 밀도에 따라 물질을 분리하는 통상의 장치이며, 그 자세한 구성 및 작동에 관한 설명은 생략한다. The centrifugal separator is a conventional device that separates materials according to the size and density of particles using centrifugal force, and detailed descriptions on the construction and operation are omitted.
상기 원심분리기의 원심분리를 통해 상기 발효된 원료는 크기와 밀도차에 의해 침전물과 상등액의 발효원액으로 분리된다.The fermented raw material is separated into the fermentation stock of the precipitate and the supernatant by the size and density difference through centrifugation of the centrifuge.
다음으로, 상기 분리된 발효원액을 원료별로 각각의 개별탱크에 담아 1차 숙성시킨다(St170).Next, the separated fermentation stock solution is first aged in each individual tank by raw material (St170).
상기 발효와 상기 1차 숙성이 원료별로 각각의 발효저장용기와 개별탱크에서 이루어지는 것은 원료별로 발효 및 숙성의 진행이 다른 양상과 속도를 보이기 때문이다. 따라서 개별적인 발효과정 및 1차 숙성과정을 거쳐 혼합하는 것이 제품의 안정화에 유리하고 충분한 효모 수를 확보할 수 있게 한다.The fermentation and the primary fermentation is made in each fermentation storage container and individual tank for each raw material because the fermentation and the ripening progress by raw material shows a different aspect and speed. Therefore, the mixing through the individual fermentation process and the first aging process is advantageous for the stabilization of the product to ensure a sufficient number of yeast.
다음으로, 상기 각각의 개별탱크에서 원료별로 1차 숙성된 발효원액을 혼합하고 2차 숙성시킨다(St180). 미리 원료별로 1차 숙성된 각각의 원료들이 혼합된 후 2차 숙성되는 것으로 숙성과정을 완료한다. 바람직하게 상기 1차 숙성과 2차 숙성기간은 2년 이상을 거친다.Next, in each of the individual tanks, the fermentation stock solution, which is first aged by raw material, is mixed and secondly aged (St180). Each of the raw materials that have been primary ripened in advance for each raw material is mixed and then secondaryly matured to complete the ripening process. Preferably the first and second ripening period is more than two years.
상기 혼합은 매실, 케일, 호박, 포도, 배, 양파, 무, 알로에, 명일엽, 샐러 리, 다시마, 당근, 가지, 미역, 자두, 밤, 미나리, 복숭아, 밀감, 사과, 양배추, 표고버섯, 연근, 부추, 파, 마, 생강, 다래, 대추, 토란, 마늘, 감자, 무화과, 파래 및 우엉 중 하나 이상으로 선택되어 발효 및 1차 숙성된 각각의 원료별 발효원액을 섞는다.The mixture is plum, kale, pumpkin, grapes, pears, onions, radish, aloe, daylight, celery, kelp, carrots, eggplant, seaweed, plum, chestnut, buttercup, peach, citrus, apple, cabbage, shiitake, lotus root Mix fermentation stock solution for each raw material selected by fermentation and primary ripening, selected from at least one of, leek, leek, hemp, ginger, stalk, jujube, taro, garlic, potato, fig, green onion and burdock.
또한, 상기 혼합에는 흑설탕을 첨가하여 앞에서 이루어진 발효와 숙성과정 중에 저하된 당도를 보정하고, 최종 제품의 발효원액이 약 55 ~ 70 브릭스의 당도를 갖도록 하는 것이 바람직하다.In addition, it is preferable to add brown sugar to the mixture to correct the sugar content lowered during the fermentation and aging process, and to make the fermentation stock of the final product have a sugar content of about 55 to 70 brix.
바람직하게 상기 35가지의 식물성 원료를 모두 사용할 경우 상기 원료들은 혼합물 기준으로 매실 5.7±0.5중량%, 케일 5.7±0.5중량%, 호박 5.7±0.5중량%, 포도 5.7±0.5중량%, 배 5.7±0.5중량%, 양파 5.7±0.5중량%, 무 5.7±0.5중량%, 알로에 5.7±0.5중량%, 명일엽 3.8±0.5중량%, 샐러리 2.8±0.5중량%, 다시마 2.8±0.5중량%, 당근 2.8±0.5중량%, 가지 2.8±0.5중량%, 미역 2.8±0.5중량%, 자두 2.8±0.5중량%, 밤 2.8±0.5중량%, 미나리 2.8±0.5중량%, 복숭아 2.8±0.5중량%, 밀감 2.8±0.5중량%, 사과 2.8±0.5중량%, 양배추 2.8±0.5중량%, 표고버섯 2.8±0.5중량%, 연근 2.8±0.5중량%, 부추 0.95±0.5중량%, 파 0.95±0.5중량%, 마 0.95±0.5중량%, 생강 0.95±0.5중량%, 다래 0.95±0.5중량%, 대추 0.95±0.5중량%, 토란 0.95±0.5중량%, 마늘 0.95±0.5중량%, 감자 0.95±0.5중량%, 무화과 0.95±0.5중량%, 파래 0.95±0.5중량%, 우엉 0.95±0.5중량%으로 이루어진다.Preferably, when all 35 kinds of vegetable raw materials are used, the raw materials are 5.7 ± 0.5% by weight, 5.7 ± 0.5% by weight, kale 5.7 ± 0.5% by weight, 5.7 ± 0.5% by weight of grapes, 5.7 ± 0.5% by weight, based on the mixture. Wt.%, Onion 5.7 ± 0.5%, Radish 5.7 ± 0.5%, Aloe 5.7 ± 0.5%, Daylight 3.8 ± 0.5%, Celery 2.8 ± 0.5%, Kelp 2.8 ± 0.5%, Carrot 2.8 ± 0.5% %, Eggplant 2.8 ± 0.5%, Seaweed 2.8 ± 0.5%, Plum 2.8 ± 0.5%, Chestnut 2.8 ± 0.5%, Buttercup 2.8 ± 0.5%, Peach 2.8 ± 0.5%, Citrus 2.8 ± 0.5% , Apple 2.8 ± 0.5%, cabbage 2.8 ± 0.5%, shiitake 2.8 ± 0.5%, lotus root 2.8 ± 0.5%, leek 0.95 ± 0.5%, leek 0.95 ± 0.5%, hemp 0.95 ± 0.5% 0.95 ± 0.5% by weight, 0.95 ± 0.5% by weight, jujube 0.95 ± 0.5% by weight, taro 0.95 ± 0.5% by weight, garlic 0.95 ± 0.5% by weight, potatoes 0.95 ± 0.5% by weight, figs 0.95 ± 0.5% by weight, 0.95 ± 0.5% by weight, burdock 0.95 ± 0.5% by weight Eojinda.
다음으로, 상기 2차 숙성까지 마친 발효원액에서 발효향과 알콜 성분을 제거한다(St190).Next, the fermentation fragrance and alcohol components are removed from the fermentation stock solution completed until the second aging (St190).
상기 발효원액에 포함되어 있는 유익한 미생물 및 효모는 약 60℃ 이상의 온도에서 사멸될 수 있기 때문에 상기 발효원액을 끓여 이에 포함된 발효향 및 알콜 성분을 제거하게 되면 열에 약한 상기 유익한 미생물 및 효모까지도 사멸되며 제품의 품질에도 좋지 않은 영향을 미치게 된다.Since the beneficial microorganisms and yeast contained in the fermentation broth can be killed at a temperature of about 60 ° C. or more, when the fermentation broth is removed by removing the fermentation flavor and alcohol components contained therein, the beneficial microorganisms and yeasts that are weak to heat are also killed. It will also adversely affect the quality of the product.
따라서, 상기 발효원액을 고온으로 끓이지 않고 상기 발효원액에 포함된 발효향과 알콜 성분을 제거하기 위해 감압방식을 이용하는 것이 바람직하다.Therefore, it is preferable to use a reduced pressure method to remove the fermentation aroma and alcohol components contained in the fermentation broth without boiling the fermentation broth at high temperature.
상기 감압방식은 밀폐용기 내부의 공기압을 진공에 가깝게 감압하여 상기 밀폐용기에 담긴 내용물의 끓는점을 낮추는 것으로 저온에서도 그에 포함된 성분 및 수분이 기체로 배출되는 것이다. 이와 같은 상기 감압방식을 본 발명의 바람직한 일 실시예에 따른 기능성 발효원액의 제조과정에 이용하면 다음과 같다.The decompression method is to lower the boiling point of the contents contained in the hermetic container by reducing the air pressure inside the hermetic container close to a vacuum, and the components and moisture contained therein are discharged as gas even at a low temperature. When the pressure reduction method as described above is used in the preparation of the functional fermentation stock solution according to the preferred embodiment of the present invention.
밀폐용기에 상기 혼합되어 2차 숙성까지 마친 발효원액을 투입하고 상기 밀폐용기의 내부 공기를 감압한다. 상기 내부 공기의 감압에 의해 상기 발효원액의 끓는점은 낮아지게 되고 60℃ 미만으로 가열하여 상기 발효원액으로부터 상기 발효향과 유해한 알콜 성분들이 기체로 배출된다. 또한, 발효원액 내의 과다한 수분이 배출되어 조정된다. 상기 기체를 진공펌프로 강제 흡입하여 외부로 토출하는 것으로 상기 발효원액이 포함하고 있는 불필요한 성분 및 수분을 분리, 제거한다. 따라서, 본 발명의 해결과제인 상기 발효원액에 포함된 발효향 및 알콜 성분의 제거는 이와 같은 감압방식을 이용하여 저온으로 이루어지고, 발효원액 내의 과다한 수분을 제거하여 완제품의 균질화를 이룰 수 있는 효과가 있다.The fermentation stock solution is mixed into the sealed container and finished until the second ripening, and the internal air of the closed container is reduced in pressure. The boiling point of the fermentation broth is lowered by the depressurization of the internal air, and the fermentation fragrance and harmful alcohol components are discharged from the fermentation broth as gas by heating to less than 60 ° C. In addition, excess moisture in the fermentation stock solution is discharged and adjusted. The gas is forced into the vacuum pump and discharged to the outside to separate and remove unnecessary components and water contained in the fermentation stock solution. Therefore, the removal of the fermentation fragrance and alcohol components contained in the fermentation stock solution, which is a subject of the present invention, is made at a low temperature by using such a reduced pressure method, and the effect of removing the excess moisture in the fermentation stock solution to achieve homogenization of the finished product. There is.
바람직하게 상기 감압을 위해 배치식 감압 농축기를 이용하고, 상기 배치식 감압 농축기는 통상적으로 사용되는 장치로 그 구성 및 작동에 관한 설명은 생략한다. 이때, 상기 감압 농축기에 상기 혼합되어 2차 숙성된 발효원액을 주입할 때 침천물 등의 이물질이 걸러지도록 1차 필터링하여 주입하는 것이 바람직하다.Preferably, a batch reduced pressure concentrator is used for the decompression, and the batch reduced pressure concentrator is a commonly used device, and a description thereof is omitted. At this time, when injecting the fermented stock solution mixed with the secondary to the reduced pressure concentrator, it is preferable to inject it by primary filtering so that foreign substances such as sediments are filtered out.
다음으로, 상기 발효향과 알콜 성분이 제거된 상기 발효원액을 저온 살균 탱크에 넣어 살균 처리한다(St200).Next, the fermentation stock solution from which the fermentation fragrance and alcohol components are removed is put into a pasteurization tank and sterilized (St200).
상기 살균 처리는 유익한 미생물과 효모가 죽지 않는 60℃ 미만으로 살균하는 것이 바람직하다.The sterilization treatment is preferably sterilized to less than 60 ℃ not to kill the beneficial microorganisms and yeast.
다음으로, 살균 처리된 발효원액을 용기에 주입한다(St210).Next, the sterilized fermentation stock solution is injected into the container (St210).
바람직하게 상기 용기에 주입시 2차 필터링을 거쳐 침전물 등의 이물질이 완전히 제거된 발효원액을 용기에 담는다.Preferably, the fermentation stock solution in which the foreign substances such as precipitates are completely removed through secondary filtering is poured into the container.
상기 용기는 직사광선의 투과를 방지하는 갈색 병이거나 폴리프로필렌 재질의 파우치를 이용한다.The container may be a brown bottle or a polypropylene pouch to prevent direct sunlight.
다음으로, 함유성분 등에 관한 식약청의 규격 적부 여부를 검사하고, 포장한다(St220).Next, the KFDA's compliance with the standards regarding the ingredients and the like is inspected and packed (St220).
앞에서 설명된 본 발명의 일실시 예는 본 발명의 기술적 사상을 한정하는 것으로 해석되어서는 안 된다. 본 발명의 보호범위는 청구범위에 기재된 사항에 의하여만 제한되고, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상을 다양한 형태로 개량 변경하는 것이 가능하다. 따라서 이러한 개량 및 변경은 통상의 지식을 가진 자에게 자명한 것인 한 본 발명의 보호범위에 속하게 될 것이다.An embodiment of the present invention described above should not be construed as limiting the technical spirit of the present invention. The scope of protection of the present invention is limited only by the matters described in the claims, and those skilled in the art can change and change the technical idea of the present invention in various forms. Therefore, such improvements and modifications will fall within the protection scope of the present invention, as will be apparent to those skilled in the art.
도 1은 본 발명의 일 실시예에 따른 기능성 발효원액의 제조방법에 관한 순서도.1 is a flow chart related to a method for producing a functional fermentation stock solution according to one embodiment of the present invention.
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KR101255116B1 (en) | 2010-08-17 | 2013-04-22 | 재단법인 대구테크노파크 | Composition comprising the extract of dropwort and actinidia polygama and health beverage comprising the same |
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KR101255116B1 (en) | 2010-08-17 | 2013-04-22 | 재단법인 대구테크노파크 | Composition comprising the extract of dropwort and actinidia polygama and health beverage comprising the same |
KR101098766B1 (en) * | 2011-02-08 | 2011-12-26 | 주식회사 건강을 지키는 사람들 | Lactobacillus homohiochii ls2-22 for preparing fermented product of plant and its use |
KR101285740B1 (en) | 2011-09-15 | 2013-07-18 | 보은군 | Pectin from Zizyphus jujuba and the preparation method thereof |
KR101332028B1 (en) | 2012-06-01 | 2013-11-22 | 박말녀 | The fermentation composition contained gombo-baechu and its manufacturing method |
KR101330787B1 (en) | 2012-08-07 | 2013-11-18 | 남부대학교산학협력단 | The green vegetable drink for obesity inhibiting and manufacturing method thereof |
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CN105309964A (en) * | 2015-05-12 | 2016-02-10 | 赵加友 | Plant beverage formula and preparation method thereof |
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