KR100891353B1 - Silver mirror plating method for spray-type using plasma - Google Patents

Silver mirror plating method for spray-type using plasma Download PDF

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KR100891353B1
KR100891353B1 KR1020070069136A KR20070069136A KR100891353B1 KR 100891353 B1 KR100891353 B1 KR 100891353B1 KR 1020070069136 A KR1020070069136 A KR 1020070069136A KR 20070069136 A KR20070069136 A KR 20070069136A KR 100891353 B1 KR100891353 B1 KR 100891353B1
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KR20070079961A (en
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김준기
박원서
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(주)골드터치코리아
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/54Contact plating, i.e. electroless electrochemical plating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1803Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
    • C23C18/1813Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by radiant energy
    • C23C18/182Radiation, e.g. UV, laser
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/42Coating with noble metals
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    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76838Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
    • H01L21/76841Barrier, adhesion or liner layers
    • H01L21/76871Layers specifically deposited to enhance or enable the nucleation of further layers, i.e. seed layers
    • H01L21/76874Layers specifically deposited to enhance or enable the nucleation of further layers, i.e. seed layers for electroless plating

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Abstract

본 발명은 플라즈마를 이용한 분사식 은경막 코팅방법에 관한 것으로, 자외선 경화도료에 의해 형성된 하도막에 플라즈마에 의한 표면개질을 실시하여 자외선 경화도료와 은경막이 화학적으로 결합하여 은경막의 부착력을 확보하기 위한 것이다.The present invention relates to a spray-type silver film coating method using a plasma, and to perform the surface modification by plasma to the undercoat formed by the UV cured paint to secure the adhesion of the silver film by chemically bonding the UV cured paint and the silver film. .

이를 위하여 본 발명은, 피도체의 표면에 먼지, 기름 등의 이물 및 홈이나 굴곡을 제거하는 전처리공정(a); 피도체의 표면에 제1 자외선(UV) 경화도료에 의한 UV 하도막을 형성하는 공정(b); UV 하도막의 표면에 은경막과의 부착력 확보를 위해 표면 개질하는 공정(c); 상기 표면 개질된 UV 하도막의 표면에 은경반응액을 분사하여 은경막을 형성하는 공정(d)과; 상기 형성된 은경막의 표면에 제2 자외선 경화도료를 분사 및 건조하여 UV 상도막을 형성하는 공정(e);으로 이루어지는 플라즈마를 이용한 분사식 은경막 코팅방법을 제공하여, 자동차 내외장재, 가전제품, 통신기기, 주방용품, 장남감 등의 외관형 도금 대체의 모든 분야에 걸쳐 친환경적으로 적용될 수 있게 한다.To this end, the present invention is a pre-treatment step (a) for removing foreign matters such as dust, oil, grooves and bends on the surface of the subject; (B) forming a UV undercoat by the first ultraviolet (UV) cured paint on the surface of the subject; (C) surface-modifying the surface of the UV undercoat to secure adhesion to the silver hard film; (D) forming a silver hard film by spraying a silver hard reaction solution on the surface of the surface-modified UV undercoat; Spraying and drying a second UV curable coating on the surface of the formed silver film to form a UV top coating film; providing a spray-type silver film coating method using plasma, including interior and exterior materials of automobiles, home appliances, communication devices, and kitchens. It can be applied eco-friendly to all fields of exterior plating replacement such as articles and toys.

분사식, 은경막, 코팅, 플라즈마, 표면 개질, 자외선 경화도료 Spray, Silver Film, Coating, Plasma, Surface Modification, UV Curing Paint

Description

플라즈마를 이용한 분사식 은경막 코팅방법{Silver mirror plating method for spray-type using plasma}Silver mirror plating method for spray-type using plasma}

본 발명은 플라즈마를 이용한 분사식 은경막 코팅방법에 관한 것으로서, 보다 상세하게는 도금을 필요로 하는 소재의 표면에 자외선 경화도료에 의해 표면처리를 실시하고 연이어 플라즈마에 의한 표면 개질을 통해 부착력이 강한 은경막을 형성할 수 있도록 함으로써 환경오염을 유발시키지 않으면서 경제적으로 은경막을 형성시킬 수 있도록 한 플라즈마를 이용한 분사식 은경막 코팅방법에 관한 것이다.The present invention relates to a spray-type silver film coating method using a plasma, and more particularly, the surface of the material requiring plating is subjected to surface treatment with an ultraviolet curable paint, and subsequently has a strong adhesion through surface modification by plasma. The present invention relates to a spray-type silver film coating method using plasma, which enables the formation of a film to economically form a silver film without causing environmental pollution.

일반적으로 은경 도금방법은 표면처리를 요하는 소재의 표면에 은경반응을 이용하여 은막을 형성시키는 방법으로서, 보통은 은액과 환원액을 각각의 량으로 혼합하여 무전해 도금욕으로 형성하게 되나, 이러한 방식에 의하면, 혼합액의 사용시간이 제한되는 등의 문제가 있어 실용화에 많은 걸림돌이 되고 있다.In general, silver plating is a method of forming a silver film on a surface of a material requiring surface treatment by using a silver diameter reaction. Usually, silver and reducing liquids are mixed in respective amounts to form an electroless plating bath. According to the method, there is a problem such that the use time of the mixed liquid is limited, which is an obstacle to practical use.

종래의 은경 도금방법 중 하나로서, 전해 용액 중에서 처리하고자 하는 소재와 얻고자 하는 금속물질에 정(+) 전원과 부(-) 전원을 통전시켜서 은경막을 형성하는 전기 도금에 의한 방법이 있는데, 이러한 방법은 환경 유해물질인 시안화합물, 6가 크롬 등의 중금속을 배출시키므로 폐수처리에 많은 비용과 설비가 필요하 고 환경오염의 원인이 되었을 뿐만 아니라 전도체에 한하여 적용되기 때문에 소재의 제한을 받게 되는 등의 문제점이 있었다.As one of the conventional silver diameter plating methods, there is a method by electroplating to form a silver film by energizing a positive power source and a negative power source to a material to be treated and a metal material to be obtained in an electrolytic solution. Since the method emits heavy metals such as cyanide and hexavalent chromium, which are environmentally harmful substances, it requires a lot of cost and equipment for wastewater treatment and causes environmental pollution and is limited to materials because it is applied only to conductors. There was a problem.

또한, 상기와 같은 종래의 전기 도금에 의한 은경막 형성 방법은 일정 밀폐공간을 진공 상태로 하여 금속과 산화물 등을 가스화 또는 이온화시켜서 소재의 표면에 은경막을 증착시키는 진공 증착에 의한 방법이 있는데, 이러한 방법은 설비 투자비용이 많으며 처리량의 한계로 인하여 생산성이 낮은 문제점이 있었다.In addition, the conventional method of forming a silver film by electroplating includes a method of vacuum deposition in which a silver film is deposited on a surface of a material by gasifying or ionizing a metal and an oxide with a certain sealed space in a vacuum state. The method has a problem of high facility investment cost and low productivity due to limited throughput.

한편, 대한민국 공개특허 제10-2002-80586호(명칭: 분사식 도금방법, 공개: 2002.10.26)에는 환경을 오염시키지 않으면서도 저렴한 비용으로 소재의 제한을 받지 않고 모든 재료들의 표면에 은경반응을 이용하여 은경막을 형성시킬 수 있는 분사식 도금방법이 공개되어 있으며, 도 1은 상기 분사식 도금방법을 예시하는 공정 흐름도이고, 도 2는 상기 도 1에 의해 제조될 수 있는 은경막 제품의 단면도로서, 이는 최근 유해물질의 사용금지 추세에 부응할 수 있도록 고안되었다.On the other hand, the Republic of Korea Patent Publication No. 10-2002-80586 (name: spray coating method, published: October 26, 2002) is a silver ring reaction on the surface of all materials without being constrained to the environment at low cost without polluting the environment 1 is a process flow diagram illustrating the spray plating method, and FIG. 2 is a cross-sectional view of a silver film product which can be manufactured by FIG. It is designed to meet the trend of ban on the use of hazardous substances.

상기 공개특허에 개시된 분사식 도금방법은, 도 1 및 도 2에 예시된 바와 같이 적용하고자 하는 소재(1) 표면의 이물질(먼지, 기름 등)을 알카리나 용제를 이용해서 제거하는 전처리공정(S1)과, 상기 전처리된 소재(1)의 표면에 평활성 및 내식성 향상을 위하여 에폭시계도료 등에 의한 하도막(2)을 형성하는 하도 공정(S2)과, 상기 하도막(2)의 표면에 은(Ag)과의 부착성을 향상시키기 위한 목적으로 표면 조정제인 염화주석(SnCl2)액을 분사하여 미세 요철면(3)을 형성시킨 후 순수로 세척하여 잔류물을 제거하는 표면제처리 및 수세공정(S3)과, 상기 표면제처리 및 수세 처리된 미세 요철면(3) 위에 분사식 도금액을 압축 공기를 이용한 쌍두건(Two Head Spray Gun)을 사용하여 도금액A(은액)와 환원액 B(암모니아수 등)를 동시에 분사하여 은경 반응에 의해 은(Ag)이 석출되도록 하여 은경막(4)을 형성하는 분사식 도금공정(S4)과, 상기 은경막(4)의 표면을 순수로 세척하여 상기 분사식 도금공정에서의 불완전 반응물질 및 반응시 생성된 부산물을 제거하고 압축공기 및 열풍으로 수분을 증발시켜 건조하는 수세 및 건조공정(S5)과, 상기 수세 및 건조된 은경막(4)을 보호하기 위하여 상기 은경막(4) 위에 폴리우레탄 등의 투명 도료를 도포하여 투명보호막(5)을 형성하는 폴리우레탄 수지코팅공정(S6)으로 이루어진다.In the spray plating method disclosed in the above-described patent, a pretreatment step (S1) of removing foreign matter (dust, oil, etc.) on the surface of the material 1 to be applied as illustrated in FIGS. 1 and 2 using alkali or a solvent. And a coating process (S2) of forming a coating film (2) by epoxy paint or the like for improving smoothness and corrosion resistance on the surface of the pretreated material (1), and silver (Ag) on the surface of the coating film (2). Surface treatment and washing process to remove the residue by spraying tin chloride (SnCl 2 ) liquid, a surface control agent to form a fine uneven surface (3) for the purpose of improving adhesion to S3) and the plating liquid A (silver liquid) and the reducing liquid B (ammonia water, etc.) using a two head spray gun using a compressed air to spray the plating liquid on the surface-treated and washed fine concavo-convex surface 3. Is sprayed at the same time and silver (Ag) precipitates by silver mirror reaction Spray plating process (S4) for forming the silver hard film (4) and the surface of the silver film (4) with pure water to remove the incomplete reactants and by-products generated during the reaction in the spray plating process and compressed Water washing and drying step of evaporating moisture by air and hot air (S5), and in order to protect the water washing and dried silver film (4) by applying a transparent paint such as polyurethane on the silver film (4) to be transparent It consists of a polyurethane resin coating process (S6) which forms the protective film 5.

여기서 상기 은경막(4)을 보호하기 위하여 은경막(4) 위에 투명 도료 도포시에 소량의 염료를 첨가함으로써, 각종 금속(예를 들면, 크롬, 티탄, 골드 색상 등) 고유의 색상이 발현될 수 있게 한다.In order to protect the silver film 4, a small amount of dye is added to the silver film 4 when the transparent paint is applied, so that colors inherent in various metals (eg, chromium, titanium, gold, etc.) may be expressed. To be able.

그러나, 상기와 같은 종래의 분사식 도금방법은, 평활성 및 내식성 향상을 위해 소재 표면에 직접 형성되는 하도막이 열경화도료에 의해 형성되기 때문에 건조(80℃×30분)시간이 길어져 자동화 생산의 어려움 및 불량품 증대와 생산성 저하 등의 문제점을 유발시켰으며, 또한 크롬 도금과 동등 수준의 외관 품질을 갖는 제품을 생산하는데에 어려움이 많고, 다음 공정에서 실시될 은경막의 부착력 확보를 위해 부식(etching)을 통한 물리적인 방법이 적용되기 때문에 크롬 도금과 같은 견고한 부착력 및 신뢰성 확보에 많은 어려움이 있었다.However, in the conventional spray plating method as described above, since the undercoat formed directly on the surface of the material is formed by the thermosetting paint to improve the smoothness and corrosion resistance, the drying (80 ° C. × 30 minutes) time is long, and the difficulty of automated production and It causes problems such as increase of defective products and decrease of productivity, and it is also difficult to produce a product having an appearance quality equivalent to that of chromium plating, and through etching to secure the adhesion of the silver film to be performed in the next process. Since the physical method is applied, there have been many difficulties in securing solid adhesion and reliability such as chrome plating.

따라서 본 발명은 상기의 문제점을 해결하기 위해 안출한 것으로서, 본 발명은 단기간내 완전 경화되면서도 취급이 간편하고 도장 후 평활성이 좋은 자외선 경화도료를 사용하여 하도공정을 처리함으로써 생산 공정의 단축 및 그에 따른 완전 자동화를 통해 불량율의 최소화 및 생산성 극대화를 꾀할 수 있는 플라즈마를 이용한 분사식 은경막 코팅방법을 제공함에 목적이 있다.Therefore, the present invention has been made to solve the above problems, the present invention is shortened the production process by treating the undercoating process by using a UV curing paint that is easy to handle and good smoothness after coating, while completely cured within a short period of time It is an object of the present invention to provide a spray-type silver film coating method using plasma that can minimize defect rate and maximize productivity through full automation.

또한 본 발명은 자외선 경화도료에 의해 형성된 하도막에 플라즈마에 의한 표면개질을 실시하여 자외선 경화도료와 은경막이 화학적으로 결합하여 은경막의 부착력을 확보할 수 있도록 함으로써 독창적이면서도 가격 경쟁력을 높일 수 있는 플라즈마를 이용한 분사식 은경막 코팅방법을 제공하는데 목적이 있다.In addition, the present invention by performing a surface modification by the plasma to the undercoat formed by the ultraviolet curable paint to combine the ultraviolet curing paint and the silver film chemically to ensure the adhesion of the silver film to achieve a unique and competitive price plasma An object of the present invention is to provide a sprayed silver film coating method.

상기의 목적을 달성하기 위하여 본 발명의 한 특징은, 은경막 코팅을 필요로 하는 피도체의 표면에 실링과 습식 샌딩을 통해 먼지, 기름 등의 이물 및 홈이나 굴곡을 제거하는 전처리공정(a)과; 상기 전처리된 피도체의 표면조정 및 레벨링을 위해 자외선(UV) 경화도료를 분사하고 건조하여 UV 하도막을 형성하는 UV 하도막 형성공정(b)과; 상기 UV 하도막의 표면에 은경막과의 부착력 확보를 위해 표면 개질하는 UV 하도막 표면개질공정(c)과; 상기 표면 개질된 UV 하도막의 표면에 은경반응액을 분사하여 은경 코팅에 의한 은경막을 형성하는 은경막 형성공정(d)과; 상기 형성된 은경막의 표면에 자외선 경화도료를 분사하고 건조하여 UV 상도막을 형 성하는 UV 상도막 형성공정(e);으로 이루어지는 플라즈마를 이용한 분사식 은경막 코팅방법이다.In order to achieve the above object, one feature of the present invention is a pretreatment step of removing foreign matters such as dust, oil, grooves and bends through sealing and wet sanding on a surface of a subject requiring a silver film coating (a). and; A UV undercoat film forming step (b) of spraying and drying an ultraviolet (UV) cured paint to form a UV undercoat for surface adjustment and leveling of the pretreated material; (C) a UV undercoat surface modification process for surface modification to secure adhesion to the silver hard film on the surface of the UV undercoat; A silver film forming process (d) for forming a silver film by silver film coating by spraying a silver hard reaction solution on the surface of the surface-modified UV undercoat; It is a spray-type silver film coating method using a plasma consisting of; forming a UV top coating film (e) by spraying and drying an ultraviolet curable coating on the surface of the formed silver film.

상기 본 발명에 의한 플라즈마를 이용한 분사식 은경막 코팅방법에 있어서, 상기 UV 하도막의 표면개질공정(c)에서는 화학적인 표면개질방법이 적용되며, 상기 화학적인 표면개질을 위해 사용되는 장치는, 상압 플라즈마, 프레임 플라즈마, 진공 플라즈마에 의한 표면개질 방법 중에서 선택되는 어느 하나일 수 있다.In the spray-type silver film coating method using the plasma according to the present invention, a chemical surface modification method is applied in the surface modification process (c) of the UV undercoat, and the apparatus used for the chemical surface modification is an atmospheric pressure plasma. It may be any one selected from the surface modification method by the frame plasma, vacuum plasma.

상기 본 발명에 의한 플라즈마를 이용한 분사식 은경막 코팅방법에서, 상기 은경막 형성공정(d)은, 상기 표면 개질된 UV 하도막의 표면에 반응촉진제를 분사한 후 순수로 세척하는 공정(d1)(d2); 상기 세척된 UV 하도막의 표면에 은경반응액을 분사하여 은경 코팅에 의한 은경막을 형성하고, 이후 상기 은경막의 표면을 순수로 세척하는 공정(d3)(d4); 상기 은경막의 표면에 공기를 분사하여 은경막 표면에 잔류하는 순수를 제거하는 공정(d5)(d6)을 포함하여 구성될 수 있다.In the spray-type silver film coating method using the plasma according to the present invention, the silver film forming step (d), the step of spraying the reaction promoter on the surface of the surface-modified UV coating film (d1) (d2) (d2) ); Spraying a silver cured reaction solution on the surface of the washed UV undercoat to form a silver film by silver coating, and then washing the surface of the silver film with pure water (d3) (d4); It may include a step (d5) (d6) of removing the pure water remaining on the surface of the silver film by spraying air on the surface of the silver film.

이상의 본 발명에 의한 플라즈마를 이용한 분사식 은경막 코팅방법에 의하면, 은경막 제조공정 상에 유해물질이 함유되지 않게 되어 현재 크롬도금이 적용되고 있는 자동차 내외장재, 가전제품, 통신기기, 주방용품, 장남감 등의 외관형 도금 대체의 모든 분야에 걸쳐 환경적으로 적용될 수 있게 되며, 또한 사용 방법이 편리하여 높은 생산성을 유지할 수 있게 된다.According to the spray-type silver film coating method using the plasma according to the present invention, since no harmful substances are contained in the silver film manufacturing process, automobile interior and exterior materials, home appliances, communication devices, kitchen appliances, toys, etc., which are currently being applied with chromium plating It can be applied environmentally over all the fields of the appearance plating replacement of the, and also easy to use and high productivity can be maintained.

또한 이상의 본 발명에 의하면, 피도체의 경우 적용소재의 제한이 없고 다양한 칼라로 크롬도금의 한계를 해결할 수 있기 때문에 향후 RoHS(유해물질 사용제한 지침)에 따라 사용이 금지되는 6가크롬도금 대체 방안으로 유용하게 적용될 수 있을 것이다.In addition, according to the present invention, there is no restriction of the applied material in the case of the subject, and because it can solve the limitation of chromium plating in various colors, hexavalent chromium plating alternative method that is prohibited to use in accordance with the RoHS (Restriction of Use of Hazardous Substances) in the future. This can be usefully applied.

상기 본 발명의 이들 목적과 특징 및 장점은 첨부도면 및 다음의 상세한 설명을 참조함으로써 더욱 쉽게 이해될 수 있을 것이다.These objects, features and advantages of the present invention will be more readily understood by reference to the accompanying drawings and the following detailed description.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시 예에 대한 구성 및 작용에 대해 상세히 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described in detail the configuration and operation of the preferred embodiment of the present invention.

도 3은 본 발명의 일 실시예에 의한 플라즈마를 이용한 분사식 은경막 코팅방법을 예시한 공정 흐름도이고, 도 4는 상기 도 3의 은경막 형성공정을 상세 예시한 공정흐름도이며, 도 5는 상기 도 3의 실시예에 의해 제조될 수 있는 은경막 코팅제품의 단면도로서, 본 발명에 의한 분사식 은경막 코팅방법은, 피도체 표면의 이물질 제거하는 전처리공정(S100), 피도체의 표면조정 및 레벨링을 위한 UV 하도막 형성공정(S200), UV 하도막의 표면개질공정(S300), 은경코팅에 의한 은경막 형성공정(S400), UV 상도막 형성공정(S500)을 포함하여 이루어진다.Figure 3 is a process flow diagram illustrating a spray-type silver film coating method using a plasma according to an embodiment of the present invention, Figure 4 is a process flow diagram illustrating the silver film forming process of Figure 3 in detail, Figure 5 is the Figure As a cross-sectional view of the silver film coating product that can be prepared by the embodiment of 3, the sprayed silver film coating method according to the present invention, the pre-treatment step (S100) to remove the foreign matter on the surface of the surface, the surface adjustment and leveling of the surface UV coating film forming process (S200), the surface of the UV coating film modification process (S300), the silver film forming process by the silver mirror coating (S400), UV top film forming process (S500) is made.

상기 전처리공정(S100)은, 은경막 코팅을 필요로 하는 도 5의 피도체(10)의 표면에 IPA(Isopropyl Alcohol)로 표면 세척, 실링과 습식 샌딩을 통해 먼지나 기름 등의 이물질, 또는 홈이나 굴곡을 제거하는 공정으로 상온(20~25℃)에서 0.5~1분 동안 실시된다. 이 피도체(10)에 적용 가능한 소재로는 목재, 플라스틱, 세라믹, 우레탄 등이 될 수 있다.The pre-treatment step (S100), the surface of the subject 10 of Figure 5 requiring a silver film coating, the surface of the foreign material, such as dirt or oil, or grooves through surface cleaning, sealing and wet sanding with IPA (Isopropyl Alcohol) In addition, the process of removing the bending is carried out for 0.5 to 1 minutes at room temperature (20 ~ 25 ℃). The material applicable to the conductor 10 may be wood, plastic, ceramic, urethane, or the like.

상기 UV 하도막 형성공정(S200)은, 상기 전처리된 피도체(10)의 표면에 표면 조정 및 레벨링을 위한 제1 자외선(UV) 경화도료를 분사하고, IR(적외선 건조로: 50±5[℃], UV : 1000~1500[mJ/cm2]의 건조조건에서 3~5분 동안 건조를 실시하여 10~20[㎛]의 두께로 UV 하도막(20)을 형성하는 UV 하도공정이다. 이 UV 하도막(20)에 사용되는 제1 자외선 경화도료는, 바람직하게는 자외선 경화 개시제 1~5중량%, 특수변성 아크릴레이트 올리고머 25~35중량%, 아크릴레이트 모노머 15~25중량%, 디아세톤 알코올 5~10중량%, 크실렌 5~15중량%, 메틸 이소부틸 케톤 10~20중량%, 노르말 부틸 아세테이트 5~15중량%, 에틸 아세테이트 1~5중량% 혼합물이다.The UV undercoat film forming process (S200), spraying a first ultraviolet (UV) cured paint for surface adjustment and leveling on the surface of the pre-treated substrate 10, IR (infrared drying furnace: 50 ± 5 [ ℃], UV: is a UV undercoat process to form a UV undercoat film 20 to a thickness of 10 ~ 20 [㎛] by drying for 3 to 5 minutes in the drying conditions of 1000 ~ 1500 [mJ / cm 2 ]. The first ultraviolet curing paint used for the UV undercoat 20 is preferably 1 to 5% by weight of an ultraviolet curing initiator, 25 to 35% by weight of a specially modified acrylate oligomer, 15 to 25% by weight of an acrylate monomer, and 5-10% by weight of acetone alcohol, 5-15% by weight of xylene, 10-20% by weight of methyl isobutyl ketone, 5-15% by weight of normal butyl acetate, and 1-5% by weight of ethyl acetate.

상기 표면 개질공정(S300)은, UV 하도막(20)과 후공정의 은경막(30) 간의 부착력 확보를 위해 상기 UV 하도막(20)의 표면을 플라즈마에 의해 개질하는 플라즈마 처리공정으로서, 상온에서 0.5~1분 동안 상압 플라즈마(대기압 플라즈마 장치) 또는 프레임 플라즈마, 또는 진공 플라즈마에 의해 이루어질 수 있다. 여기서 상압 플라즈마에 의한 표면 개질의 경우에는 상온, 상압 하에서 대기중 또는 가스 내에 전기 방전에 의해 플라즈마를 형성하고 이 플라즈마가 UV 하도막(20)의 표면 분자와 격렬히 반응하게 하여 표면 분자 구조를 변화시키게 되는 것이며, 프레임 플라즈마에 의한 표면 개질의 경우에는 상온, 상압 하에서 대기중 산소나 압축산소를 화염처리를 통해 플라즈마를 형성하여 UV 하도막(20)의 표면에 반응하게 하여 표면 분자구조를 변화시키게 되는 것이고, 진공 플라즈마에 의한 표면 개질의 경우에는 진공 챔버 내에서 방전에 의해 플라즈마를 형성하고 이것이 UV 하도막(20)의 표면 분자와 반응하여 표면 분자 구조를 변화시킬 수 있게 되는 것이다. The surface modification step (S300) is a plasma treatment step of modifying the surface of the UV undercoat 20 by plasma in order to secure the adhesion between the UV undercoat 20 and the silver hard membrane 30 in a later step, at room temperature It can be made by atmospheric pressure plasma (atmospheric pressure plasma apparatus) or frame plasma, or vacuum plasma for 0.5 to 1 minutes. In the case of surface modification by atmospheric pressure plasma, plasma is formed by electric discharge in the atmosphere or gas under normal temperature and atmospheric pressure, and the plasma reacts violently with the surface molecules of the UV undercoat 20 to change the surface molecular structure. In the case of surface modification by frame plasma, plasma and atmospheric oxygen or compressed oxygen are formed by flame treatment under normal temperature and atmospheric pressure to react with the surface of the UV undercoat 20 to change the surface molecular structure. In the case of surface modification by vacuum plasma, the plasma is formed by the discharge in the vacuum chamber, which can react with the surface molecules of the UV undercoat 20 to change the surface molecular structure.

예를 들어, 정상상태에서 낮은 표면장력(약 20 DYNE)을 갖는 UV 하도막(20)을 플라즈마 장치에 투입한 후 양 전극에 일정 간격을 띄우고 고전압을 인가해주면 전극 사이 공간에서 방전이 형성되어 공기 중의 가스의 이온화가 이루어지며, 이렇게 형성된 수많은 기능성 이온들은 전극 사이에 있는 소재, 즉 정상상태에서 표면 장력이 20[DYNE]인 UV 하도막(20)의 표면을 개질시켜, UV 하도막(20)의 표면장력을 최대 70 [DYNE]으로 향상시킬 수 있게 되어 후공정에서의 은경코팅시 충분한 부착력이 확보될 수 있게 된다.For example, when the UV undercoat 20 having a low surface tension (about 20 DYNE) is put into a plasma apparatus in a steady state, a space is applied to both electrodes at a predetermined interval, and a high voltage is applied, thereby forming a discharge in the space between the electrodes. The ionization of the gas is carried out, and the numerous functional ions thus formed modify the surface of the material between the electrodes, that is, the surface of the UV undercoat 20 having a surface tension of 20 [DYNE] in a steady state. It is possible to improve the surface tension of the to 70 [DYNE] can be secured sufficient adhesion during silver coating in the post-process.

상기 은경막 형성공정(S400)은, 상기 표면 개질된 UV 하도막(20)의 표면에 은경용액을 코팅하여 은경막을 형성하는 공정으로서, 도 4에 도시된 바와 같이 표면 개질된 UV 하도막(20)의 표면에 반응촉진제를 분사한 후 순수로 세척하는 공정(d1)(d2)과, 상기 세척된 UV 하도막(20)의 표면에 은경 반응액을 분사하여 은경코팅에 의한 은경막(30)을 형성한 후 상기 은경막의 표면을 순수로 세척하는 공정(d3)(d4)과, 상기 은경막(30)의 표면에 공기를 분사하여 은경막 표면에 잔류하는 순수를 건조시켜 제거하는 공정(d5)(d6)을 포함하여 이루어진다.The silver film forming process (S400) is a process of forming a silver film by coating a silver hard solution on the surface of the surface-modified UV film 20, a surface-modified UV film 20 as shown in FIG. Step (d1) (d2) of spraying the reaction promoter on the surface of the) and then washing with pure water, and spraying the silver mirror reaction solution on the surface of the washed UV undercoat (20) by the silver mirror coating (30) (D3) (d4) of washing the surface of the silver film and then drying the pure water remaining on the surface of the silver film (d5) by spraying air on the surface of the silver film (30). d6).

상기 (d1)(d2) 공정에서 표면 개질된 UV 하도막(20)의 표면에 초기 분사되는 반응촉진제로서는, 염화주석과 염산 및 물의 혼합물이며, 바람직하게는 염화주석 45~50중량% 염산 5~10중량% 및 물 40~45중량%이 혼합된 용액이다.As a reaction promoter initially sprayed on the surface of the UV undercoat 20 surface-modified in the step (d1) (d2), it is a mixture of tin chloride, hydrochloric acid and water, and preferably 5 to 50 wt% tin chloride hydrochloric acid. 10 wt% and 40-45 wt% of water are mixed solutions.

상기 (d3)(d4) 공정에서 은경막 형성을 위해 분사되는 은경반응액은 은경용액과 환원용액이 혼합된 용액이며, 바람직하게는 1:1의 비율, 즉 은경용액과 환원용액이 49:51 또는 50:50으로 혼합된 용액이다.In the process (d3) and (d4), the silver light reaction solution sprayed to form a silver film is a solution in which a silver hard solution and a reducing solution are mixed. Preferably, the ratio of the silver hard solution and the reducing solution is 49:51. Or 50:50 mixed solution.

상기 은경용액은 질산은(silver nitrate)과 암모니아(ammonia)와 물이 혼합된 제1 은경용액, 가성소다(caustic soda)와 물이 혼합된 제2 은경용액을 1:18 비율로 혼합하여 사용하여야 하며, 상기 환원용액은 포름알데히드(formaldehyde)와 물을 포함하는 환원제일 수 있다. 바람직하게는 상기 제1 은경용액은 질산은 35중량%와 암모니아 10~15중량%와 물 50~55중량%가 혼합된 용액이며, 제2 은경용액은 가성소다 0.5~1중량%와 물 99~99.5중량%가 혼합된 용액이고, 환원용액은 포름알데히드 0.5~2중량%와 물 98~99.5중량%이 혼합된 용액이다.The silver solution is a silver silver nitrate, ammonia (ammonia) and a mixture of water and a first silver solution, caustic soda (caustic soda) and a second silver solution that is mixed with water must be used in a 1:18 ratio. The reducing solution may be a reducing agent including formaldehyde and water. Preferably, the first silver light solution is a solution in which 35% by weight of silver nitrate, 10 to 15% by weight of ammonia, and 50 to 55% by weight of water are mixed, and the second silver light solution is 0.5 to 1% by weight of caustic soda and 99 to 99.5% of water. The wt% is a mixed solution, the reducing solution is a solution of 0.5 to 2% by weight of formaldehyde and 98 to 99.5% by weight of water.

또한 (d3) 공정에서 은경막 형성을 위해 은경반응액을 분사하는 장치로서는 은경용액과 환원용액이 1:1로 정확하게 혼합되어 분사되는 은경반응액 분사용 건(50)을 사용할 수 있으며, 도 6의 (a)와 (b)에는 상기 은경반응액 분사용 건(50)이 예시되어 있다. 상기 은경반응액 분사용 건(50: 'Cosmichrome 사(canada)'에서 제조)은 토출량이 정확하게 맞춰진 정량 밸브를 전자적인 신호에 의해 온/오프되도록 구성하여, 토출량이 균일하고 토출용액이 내부 노즐의 특수한 구조에 의해 내부에서 회전하도록 하여 회전하는 용액의 원심력에 의해 은경반응액이 무화되어 토출 후에도 두 용액의 간섭없이 완벽하게 혼합될 수 있게 된다.In addition, a device for injecting a silver hard reaction solution to form a silver film in the process (d3) may use a silver hard reaction liquid injection gun 50 in which the silver hard solution and the reducing solution are accurately mixed and injected 1: 1. In (a) and (b), the silver hard reaction liquid injection gun 50 is illustrated. The silver light reaction liquid spraying gun 50 (manufactured by Cosmichrome canada) is configured to turn on / off a metering valve in which the discharge amount is precisely adjusted by an electronic signal, so that the discharge amount is uniform and the discharge solution The special structure allows the inside to rotate inside, so that the silver light reaction solution is atomized by the centrifugal force of the rotating solution so that it can be perfectly mixed even after the discharge without interference of the two solutions.

상기 (d5)(d6) 공정에서 은경막 형성을 위한 건조 조건으로서는 50[℃]에서 20분간 실시되는 것이 바람직하며, 그에 따라 형성되는 은경막의 두께는 1~2[㎛]이다.The drying conditions for forming the silver film in the step (d5) and (d6) are preferably carried out at 50 [deg.] C. for 20 minutes, and the thickness of the silver film formed thereby is 1 to 2 [µm].

상기 UV 상도막 형성공정(S500)은, 상기 은경막(30)의 표면에 은경막의 신뢰성 확보 및 외관 보호를 위한 제2 자외선 경화도료를 분사하고, IR(적외선 건조로: 50±5[℃], UV : 1000~1500[mJ/cm2]의 건조조건에서 3~5분 동안 건조를 실시하여 10~20[㎛]의 두께로 UV 상도막(40)을 형성하는 UV 상도공정이다. 이 UV 상도막(40)에 사용되는 제2 자외선 경화도료는, 바람직하게는 자외선 경화 개시제 1~5중량%, 특수변성 아크릴레이트 올리고머 20~30중량%, 아크릴레이트 모노머 10~15중량%, 톨루엔 10~20중량%, 크실렌 5~15중량%, 에틸 아세테이트 10~20중량%, 메틸 이소부틸 케톤 10~20중량% 혼합물이다.The UV top coating film forming step (S500), spraying a second ultraviolet curable paint for securing the reliability and appearance protection of the silver film on the surface of the silver film 30, IR (infrared drying furnace: 50 ± 5 [° C.]) UV: This is a UV top coat process to form a UV top coat 40 with a thickness of 10 ~ 20 [㎛] by drying for 3 ~ 5 minutes under the drying condition of 1000 ~ 1500 [mJ / cm 2 ]. The second ultraviolet curable coating material used for the top coat 40 is preferably 1 to 5% by weight of an ultraviolet curing initiator, 20 to 30% by weight of a specially modified acrylate oligomer, 10 to 15% by weight of an acrylate monomer, and 10 toluene. 20% by weight, 5-15% by weight of xylene, 10-20% by weight ethyl acetate, 10-20% by weight methyl isobutyl ketone.

이하에서는 본 발명을 공정별로 상세히 설명한다.Hereinafter, the present invention will be described in detail for each process.

먼저, 제1공정(S100)에서는 코팅을 필요로 하는 목재 또는 플라스틱 또는 세라믹 또는 우레탄 중의 어느 하나(이하에서는 플라스틱, 특히 폴리카보네이트/아크릴로니트릴-부타디엔-스틸렌(Polycarbonate/Acrylonitrile Butadiene Styrene)으로 된 피도체가 사용된 경우를 예로 들어 설명함)로 된 피도체(10)의 표면에 표면세척, 실링과 습식 샌딩을 통해 먼지, 기름 등의 이물 및 홈이나 굴곡을 제거하는 전처리를 실시(S100)한다.First, in the first step (S100), any one of wood or plastic or ceramic or urethane (hereinafter referred to as plastic, in particular polycarbonate / acrylonitrile-butadiene-styrene) In the case of using a conductor, the surface of the object 10 of the present invention is subjected to pre-treatment to remove foreign substances such as dust, oil, grooves or bends through surface cleaning, sealing and wet sanding (S100). .

제2공정(S200)에서는 상기 전처리된 피도체(10)의 표면에 제1 자외선 경화도료(투명 색상, 광택(60°) 90이상, 비중(25[℃]) 0.96±0.02, 점도(25[℃]) 36±2초)를 에어스프레이 건을 통해, 도막 두께 10~20[㎛], 건조조건 IR : 50±5[℃], UV : 1000~1500[mJ/㎠], 분사압력 4~5[kgf/㎠] 으로 분사하여 UV 하도막(20)을 형성한다.In the second step (S200), the first ultraviolet curable paint (transparent color, gloss (60 °), 90 or more, specific gravity (25 [° C.]) is 0.96 ± 0.02, and the viscosity (25 [ ℃]) 36 ± 2 seconds) through air spray gun, coating film thickness 10 ~ 20 [㎛], dry condition IR: 50 ± 5 [℃], UV: 1000 ~ 1500 [mJ / ㎠], spray pressure 4 ~ It is sprayed at 5 [kgf / cm 2] to form the UV undercoat 20.

제3공정(S300)에서는 상압 플라즈마, 또는 프레임 플라즈마, 또는 진공 플라 즈마 장치 중의 어느 하나를 통해 상기 UV 하도막(20)의 표면을 플라즈마 처리함으로써 상기 플라즈마 처리에 의한 공기분자의 이온화 및 UV 하도막(20) 표면의 분자구조의 변화에 의해, 상기 UV 하도막의 표면에서는 아래의 화학식에서와 같은 화학적 반응이 일어나 표면개질 처리가 이루어지게 된다.In the third step (S300), ionization of air molecules and UV undercoat by plasma treatment is performed by plasma treatment of the surface of the UV undercoat 20 through any one of an atmospheric pressure plasma, a frame plasma, or a vacuum plasma apparatus. (20) Due to the change in the molecular structure of the surface, the surface of the UV undercoat is subjected to a chemical reaction as shown in the following chemical formula to perform a surface modification treatment.

O2,N2,H2O + e → O*, N*, H*O 2 , N 2 , H 2 O + e → O *, N *, H *

O*, N*, H*, OH* + O2,N2,H2O + 빛에너지 방출 → O2,N2,H2OO *, N *, H *, OH * + O 2 , N 2 , H 2 O + Light energy emission → O 2 , N 2 , H 2 O

Cn - Hm + e → Cn - Hm-n +αCn-Hm + e → Cn-Hm-n + α

따라서 상기 UV 하도막(20)의 상면이 도 7에 도시된 바와 같이 화학적으로 표면 개질되어 후공정에서 코팅될 은경막과의 접착력이 증대된 상태로 변화될 수 있게 된다.Therefore, the upper surface of the UV undercoat 20 is chemically surface-modified as shown in FIG. 7 so that the adhesion with the silver film to be coated in a later process may be changed to an increased state.

제4공정(S400)에서는 작업 1시간 전에 반응촉진제(A22)를 20mg/순수1L로 배합하여 상기 표면 개질된 UV 하도막(20)의 표면에 에어스프레이 건을 통해 분사(d1)한 후 순수로 세척(d2)한다. 이후 제1 은경용액 (노란색) 1L와 제2 은경용액(무색 투명) 18L가 배합된 은경용액과 환원용액 원액 18L를 배합하여 은경반응액 분사용 건에 투입시킨 후 상기 은경반응액 분사용 건을 이용하여 상기 UV 하도막(20)의 표면에 도막 두께 1~2[㎛]로 은경반응액을 분사(d3)하고 순수로 세척(d4)하여 은경막(30)을 형성한다. 다시 상기 은경막(30)의 표면에 에어 스프레이 건으로 압축공기 및 열풍을 분사(d5)하여 건조조건 50[℃]에서 20분간 건조처리(d6)하여 은경막 표면에 잔류하는 순수를 제거할 수 있게 된다.In the fourth step (S400), the reaction accelerator (A22) is mixed with 20 mg / pure water 1L one hour before the operation, and then sprayed through the air spray gun (d1) on the surface of the surface-modified UV undercoat (20) to pure water. Wash (d2). After mixing the silver light solution containing 18L of the first silver light solution (yellow) and 18L of the second silver light solution (colorless transparent) and 18L of the reducing solution stock solution was added to the silver light reaction solution spray gun and the silver light reaction solution spray gun On the surface of the UV undercoat 20 using a coating film thickness of 1 ~ 2 [㎛] by spraying the silver light reaction solution (d3) and washed with pure water (d4) to form a silver hard film (30). Again, compressed air and hot air are sprayed on the surface of the silver film 30 with an air spray gun (d5) and dried for 20 minutes at a drying condition of 50 [deg.] C (d6) to remove the pure water remaining on the surface of the silver film. do.

마지막으로 제5공정(S500)에서는 제2 자외선 경화도료(투명 색상, 광택(60°) 90 이상, 비중(25[℃]) 0.96±0.02, 점도(25[℃]) 36±2초)를 상기 은경막(30)의 표면에 에어스프레이 건을 통해, 도막 두께 10~20[㎛], 건조조건 IR : 50±5[℃], UV : 1000~1500[mJ/㎠], 분사압력 4~5[kgf/㎠] 으로 분사하여 UV 상도막(40)을 형성할 수 있게 된다.Finally, in the fifth step (S500), the second ultraviolet curing paint (transparent color, gloss (60 °) 90 or more, specific gravity (25 [° C.]) 0.96 ± 0.02, viscosity (25 [° C.)) 36 ± 2 seconds) Through the air spray gun on the surface of the silver film 30, coating film thickness 10 ~ 20 [㎛], dry conditions IR: 50 ± 5 [℃], UV: 1000 ~ 1500 [mJ / ㎠], injection pressure 4 ~ By spraying at 5 [kgf / cm 2], the UV top coat 40 can be formed.

이하 본 발명을 실시예를 통하여 구체적으로 설명하나, 하기의 실시예는 본 발명의 한 형태를 예시하는 것일 뿐 본 발명의 보호 범위가 실시예로 인하여 제한되는 것은 아니다.Hereinafter, the present invention will be described in detail with reference to Examples, but the following Examples are merely illustrative of one embodiment of the present invention, and the scope of protection of the present invention is not limited by the Examples.

<실시예 1><Example 1>

폴리카보네이트(poly carbonate) 5.5[cm]×13.5[cm]의 피도체 표면을 이소프로필 알콜(Isopropyl Alcohol)로 표면 세척하고, 자외선 경화 개시제 4중량%, 특수변성 아크릴레이트 올리고머 30중량%, 아크릴레이트 모노머 20중량%, 디아세톤 알코올 8중량%, 크실렌 10중량%, 메틸 이소부틸 케톤 15중량%, 노르말 부틸 아세테이트 10중량%, 에틸 아세테이트 3중량% 혼합물로 된 제1자외선 경화도료 를 에어스프레이 건의 1.3[mm]의 노즐을 통해 3.5[kg/㎠]의 공기압력으로 분사하고 적외선 건조로(50±5[℃])에서 3분간 UV 1200)[mJ/㎠]로 건조하여 15[㎛] 두께의 UV 하도막을 형성하였다.The surface of the surface of the polycarbonate 5.5 [cm] × 13.5 [cm] surface was washed with isopropyl alcohol, 4% by weight of UV curing initiator, 30% by weight of specially modified acrylate oligomer, and acrylate. A first ultraviolet curable coating of 20% by weight of monomer, 8% by weight of diacetone alcohol, 10% by weight of xylene, 15% by weight of methyl isobutyl ketone, 10% by weight of normal butyl acetate, and 3% by weight of ethyl acetate was added to the air spray gun. sprayed with air pressure of 3.5 [kg / ㎠] through a nozzle of [mm] and dried at UV 1200) [mJ / ㎠] for 3 minutes in an infrared drying furnace (50 ± 5 [℃]) to a thickness of 15 [㎛]. A UV undercoat was formed.

상기 UV 하도막의 표면을 상압 플라즈마방식으로 표면 개질한 후 반응촉진제(A22; 염화주석 47중량%과 염산 8중량%과 물 45중량%) 20g과 증류수 1000g을 배합하여 상기 표면 개질된 UV 하도막의 표면에 상기 에어스프레이 건을 통해 분사 및 세척하였다.After modifying the surface of the UV undercoat by atmospheric plasma method, 20 g of a reaction accelerator (A22; 47 wt% tin chloride, 8 wt% hydrochloric acid, and 45 wt% water) and 1000 g of distilled water were mixed to prepare the surface of the UV modified undercoat. Was sprayed and washed through the airspray gun.

상기 UV 하도막의 표면에 질산은 35중량%와 암모니아 15중량%와 물 50중량%가 혼합된 제1 은경용액(노란색)1g과 가성소다 1중량%와 물 99중량%가 혼합된 제2 은경용액(무색 투명) 18g의 혼합액(A액) 및 포름알데히드 1중량%와 물 99중량%가 혼합된 환원용액 원액 19g(B액)을 은경반응액 분사용 건을 통해 50: 50으로 동시에 분사하여 도막 두께 1[㎛]의 은경막을 형성하고 세척용 스프레이 건을 통해 증류수를 사용하여 세척하고, 50[℃])에서 20분간 건조하였다.On the surface of the UV undercoat, a first silver light solution (yellow) mixed with 35% by weight of silver nitrate, 15% by weight of ammonia and 50% by weight of water, 1% by weight of caustic soda and 99% by weight of a second silver light solution ( Colorless and transparent) 18g mixed solution (A solution) and 19g (reduced solution B) of reducing solution mixed with 1% by weight of formaldehyde and 99% by weight of water were sprayed at the same time through a silver hard reaction spray gun at 50: 50 to obtain a film thickness. A silver film of 1 [탆] was formed, washed with distilled water through a washing spray gun, and dried at 50 [캜] for 20 minutes.

자외선 경화 개시제 4중량%, 특수변성 아크릴레이트 올리고머 28중량%, 아크릴레이트 모노머 13중량%, 톨루엔 17중량%, 크실렌 10중량%, 에틸 아세테이트 12중량%, 메틸 이소부틸 케톤 16중량% 혼합물로 된 제2자외선 경화도료를 에어스프레이 건의 1.3[mm]의 노즐을 통해 3.5[kg/㎠]의 공기압력으로 분사하고 적외선 건조로(50±5[℃])에서 3분간 UV 1200[mJ/㎠]로 건조하여 15[㎛] 두께의 UV 상도막을 형성하였다.4% by weight of UV curing initiator, 28% by weight of specially modified acrylate oligomer, 13% by weight of acrylate monomer, 17% by weight of toluene, 10% by weight of xylene, 12% by weight of ethyl acetate, 16% by weight of methyl isobutyl ketone 2 UV-cured paint is sprayed at a pressure of 3.5 [kg / ㎠] through a nozzle of 1.3 [mm] of the air spray gun and UV- 1200 [mJ / ㎠] for 3 minutes in an infrared drying furnace (50 ± 5 [℃]). It dried and the 15-micrometer-thick UV top coat was formed.

<실시예 2><Example 2>

폴리카보네이트(poly carbonate) 5.5[cm]×13.5[cm]의 피도체 표면을 이소프로필 알콜(Isopropyl Alcohol)로 표면 세척하고, 자외선 경화 개시제 2중량%, 특수변성 아크릴레이트 올리고머 28중량%, 아크릴레이트 모노머 18중량%, 디아세톤 알코올 6중량%, 크실렌 13중량%, 메틸 이소부틸 케톤 17중량%, 노르말 부틸 아세테이트 12중량%, 에틸 아세테이트 4중량% 혼합물로 된 제1자외선 경화도료 를 에어스프레이 건의 1.3[mm]의 노즐을 통해 3.5[kg/㎠]의 공기압력으로 분사하고 적외선 건 조로(50±5[℃])에서 3분간 UV 1200)[mJ/㎠]로 건조하여 15[㎛] 두께의 UV 하도막을 형성하였다.The surface of the object of polycarbonate 5.5 [cm] x 13.5 [cm] was surface-washed with isopropyl alcohol, 2 weight% of UV curing initiators, 28 weight% of specially modified acrylate oligomers, and acrylates A first ultraviolet curable coating of 18% by weight of monomer, 6% by weight of diacetone alcohol, 13% by weight of xylene, 17% by weight of methyl isobutyl ketone, 12% by weight of normal butyl acetate, and 4% by weight of ethyl acetate, It is sprayed with air pressure of 3.5 [kg / ㎠] through a nozzle of [mm] and dried at UV 1200) [mJ / ㎠] for 3 minutes in an infrared dryer (50 ± 5 [℃]) to a thickness of 15 [㎛]. A UV undercoat was formed.

상기 UV 하도막의 표면을 상압 플라즈마방식으로 표면 개질한 후 반응촉진제(A22; 염화주석 47중량%과 염산 8중량%과 물 45중량%) 20g과 증류수 1000g을 배합하여 상기 표면 개질된 UV 하도막의 표면에 상기 에어스프레이 건을 통해 분사 및 세척하였다.After modifying the surface of the UV undercoat by atmospheric plasma method, 20 g of a reaction accelerator (A22; 47 wt% tin chloride, 8 wt% hydrochloric acid, and 45 wt% water) and 1000 g of distilled water were mixed to prepare the surface of the UV modified undercoat. Was sprayed and washed through the airspray gun.

상기 UV 하도막의 표면에 질산은 35중량%와 암모니아 10중량%와 물 55중량%가 혼합된 제1 은경용액(노란색)1g과 가성소다 0.5중량%와 물 99.5중량%가 혼합된 제2 은경용액(무색 투명) 18g의 혼합액(A액) 및 포름알데히드 0.5중량%와 물 99.5중량%가 혼합된 환원용액 원액 19g(B액)을 은경반응액 분사용 건을 통해 49: 51로 동시에 분사하여 도막 두께 1[㎛]의 은경막을 형성하고 세척용 스프레이 건을 통해 증류수를 사용하여 세척하고, 50[℃])에서 20분간 건조하였다.On the surface of the UV undercoat, a first silver light solution (yellow) mixed with 35% by weight of silver nitrate, 10% by weight of ammonia and 55% by weight of water, 0.5% by weight of caustic soda and 99.5% by weight of a second silver light solution ( Colorless transparent) 18 g of mixed solution (A solution) and 19 g (B solution) of reducing solution containing 0.5% by weight of formaldehyde and 99.5% by weight of water were simultaneously sprayed through a silver hard reaction spray gun at 49: 51 to coat thickness. A silver film of 1 [탆] was formed, washed with distilled water through a washing spray gun, and dried at 50 [캜] for 20 minutes.

자외선 경화 개시제 2중량%, 특수변성 아크릴레이트 올리고머 30중량%, 아크릴레이트 모노머 10중량%, 톨루엔 15중량%, 크실렌 10중량%, 에틸 아세테이트 15중량%, 메틸 이소부틸 케톤 18중량% 혼합물로 된 제2자외선 경화도료를 에어스프레이 건의 1.3[mm]의 노즐을 통해 3.5[kg/㎠]의 공기압력으로 분사하고 적외선 건조로(50±5[℃])에서 3분간 UV 1200[mJ/㎠]로 건조하여 15[㎛] 두께의 UV 상도막을 형성하였다.2% by weight of UV curing initiator, 30% by weight of specially modified acrylate oligomer, 10% by weight of acrylate monomer, 15% by weight of toluene, 10% by weight of xylene, 15% by weight of ethyl acetate, 18% by weight of methyl isobutyl ketone 2 UV-cured paint is sprayed at a pressure of 3.5 [kg / ㎠] through a nozzle of 1.3 [mm] of the air spray gun and UV- 1200 [mJ / ㎠] for 3 minutes in an infrared drying furnace (50 ± 5 [℃]). It dried and the 15-micrometer-thick UV top coat was formed.

이상의 실시예1,2에 의해 제조된 시험편으로부터 절단성, 내마모성, RCA 마모, 낙추 등에 관한 성능실험을 실시하였으며, 모두 정상적임을 판정할 수 있었다.From the test specimens prepared in Examples 1 and 2 described above, performance tests on cutting properties, abrasion resistance, RCA wear, and fall were conducted, and all were determined to be normal.

절단성의 경우 시험편에 1mm 간격으로 선을 그어 바둑눈을 만들고 테이프 접착 후 수직 방향으로 5회 당겨서 테이프 착탈시 가공면의 박리가 없는 상태(바둑면 2/3 이상 박리시 결함)를 정상으로 판정하였다.In the case of cutting property, the test piece was drawn at intervals of 1 mm to make the goggles, and after the tape was attached, it was pulled five times in the vertical direction, and when the tape was attached or detached, the state without peeling of the processed surface (defect when peeling more than 2/3 of the go surface) was judged as normal. .

내마모성의 경우 지우개에 500g 하중을 인가하여 도막 면에 올려 놓고 1,500회 왕복(40회 왕복/분)시켜서 도막(상도, 하도)이 벗겨지지 않는 상태를 정상으로 판정하였다.In the case of abrasion resistance, a 500 g load was applied to the eraser and placed on the surface of the coating film, and reciprocated 1,500 times (40 round trips / minute) to determine that the coating film (top and bottom) was not peeled off.

RCA 마모성의 경우 종이에 275g 하중을 인가(속도: 33회/분)하고 도장면을 30회 왕복하여 도장면의 모재가 노출되지 않는 것을 정상으로 판정하였다.In the case of RCA wearability, a 275 g load was applied to the paper (speed: 33 times / minute) and the coating surface was reciprocated 30 times to determine that the base metal of the coating surface was not exposed.

낙추의 경우 50cm 높이에서 시험소재의 가장자리(6곳)에 500g 추를 떨어뜨려서 파단면이 유리면처럼 깨짐이 없는 것(찢어짐은 허용)을 정상으로 판정하였다.In the case of a fall, 500g weight was dropped on the edge (6 places) of the test material at a height of 50cm, and it was judged that the fracture surface was not broken like a glass surface (tolerated tearing).

이상에서는 본 발명을 특정의 바람직한 실시예에 대해서 도시하고 설명하였다. 그러나, 본 발명은 상술한 실시예에만 국한되는 것은 아니며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 다음의 청구범위에 기재된 본 발명의 기술적 사상을 벗어남이 없이 얼마든지 다양하게 변경실시할 수 있을 것이다.In the above, the present invention has been shown and described with respect to certain preferred embodiments. However, the present invention is not limited to the above-described embodiments, and those skilled in the art to which the present invention pertains can variously change variously without departing from the technical spirit of the present invention described in the following claims. You can do it.

도 1은 종래의 분사식 도금방법을 예시하는 공정 흐름도,1 is a process flow diagram illustrating a conventional spray plating method,

도 2는 종래의 분사식 도금방법에 의한 은경막 도금제품의 단면도,2 is a cross-sectional view of a silver film coating product by the conventional spray plating method,

도 3은 본 발명의 일 실시예에 의한 플라즈마를 이용한 분사식 은경막 코팅방법을 예시한 공정 흐름도,3 is a process flow diagram illustrating a spray-type silver film coating method using plasma according to an embodiment of the present invention;

도 4는 도 3의 은경막 형성공정을 상세 예시한 공정흐름도,4 is a process flow diagram illustrating the silver film forming process of FIG. 3 in detail;

도 5는 도 3의 실시예에 의해 제조될 수 있는 은경막 코팅제품의 단면도,5 is a cross-sectional view of a silver film coating product that can be prepared by the embodiment of FIG.

도 6의 (a)와 (b)는 은경반응액 분사용 건의 예시도,Figure 6 (a) and (b) is an exemplary view of a silver hard reaction liquid injection gun,

도 7은 본 발명에 의한 분사식 은경막 도금 공정에서 UV 하도막의 플라즈마 처리전/후의 상태 비교를 위하여 예시한 참고도이다FIG. 7 is a reference diagram for comparison of states before and after plasma treatment of a UV undercoat in the spray-type silver film plating process according to the present invention.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

10 : 피도체 20 : UV 하도막10: subject 20: UV undercoat

20a : 표면 개질면 30 : 은경막20a: surface modified surface 30: silver film

40 : UV 상도막 50 : 은경반응액 분사용 건40: UV top coat 50: spray gun for silver hard reaction solution

Claims (9)

적용하고자 하는 피도체(10)의 표면에 표면세척, 실링과 습식 샌딩을 통해 먼지, 기름 등의 이물 및 홈이나 굴곡을 제거하여 표면을 정리하는 전처리공정과;A pretreatment step of cleaning the surface by removing foreign matters such as dust and oil, grooves and bends through surface washing, sealing and wet sanding on the surface of the object to be applied; 상기 전처리된 피도체(10)에 표면 조정 레벨링을 위해 제1 자외선(UV) 경화도료를 분사하고 건조하여 UV 하도막(20)을 형성하는 UV 하도막 형성공정과;A UV undercoat film forming process of spraying and drying a first ultraviolet (UV) cured paint on the pretreated target material (10) for surface adjustment leveling to form a UV undercoat (20); 상기 UV 하도막(20)과 은(Ag)과의 부착력 확보를 위해 플라즈마 장치를 이용하여 상기 UV 하도막(20)의 표면을 개질하는 UV 하도막 표면개질공정과;A UV undercoat surface modification process for modifying the surface of the UV undercoat 20 using a plasma apparatus to secure adhesion between the UV undercoat 20 and silver (Ag); 상기 표면 개질된 UV 하도막(20)의 표면에 은경 반응액을 분사하여 은경 코팅에 의한 은경막(30)을 형성하는 은경막 형성공정과;A silver film forming process of forming a silver film (30) by silver film coating by spraying a silver diameter reaction solution on the surface of the surface-modified UV undercoat (20); 상기 형성된 은경막(30)의 상면에 제2 자외선 경화도료를 분사하고 건조하여 UV 상도막(40)을 형성하는 UV 상도막 형성공정;으로 이루어지고,UV coating film forming process of spraying and drying a second ultraviolet curable paint on the upper surface of the formed silver hard film 30 to form a UV top coating film 40; 상기 UV 하도막 형성공정에서 사용되는 제1 자외선 경화도료는, 자외선 경화 개시제 1~5중량%, 특수변성 아크릴레이트 올리고머 25~35중량%, 아크릴레이트 모노머 15~25중량%, 디아세톤 알코올 5~10중량%, 크실렌 5~15중량%, 메틸 이소부틸 케톤 10~20중량%, 노르말 부틸 아세테이트 5~15중량%, 에틸 아세테이트 1~5중량% 혼합물인 것을 특징으로 하는 플라즈마를 이용한 분사식 은경막 코팅방법.The 1st ultraviolet curing paint used at the said UV undercoat film forming process is 1-5 weight% of ultraviolet curing initiators, 25-35 weight% of specially modified acrylate oligomers, 15-25 weight% of acrylate monomers, and 5-diacetone alcohol 10% by weight, 5-15% by weight of xylene, 10-20% by weight of methyl isobutyl ketone, 5-15% by weight of normal butyl acetate, 1-5% by weight of ethyl acetate Way. 삭제delete 제1항에 있어서, 상기 UV 상도막 형성공정에서 사용되는 제2 자외선 경화도료는,The method of claim 1, wherein the second UV curable coating material used in the UV top coat film forming step, 자외선 경화 개시제 1~5중량%, 특수변성 아크릴레이트 올리고머 20~30중량%, 아크릴레이트 모노머 10~15중량%, 톨루엔 10~20중량%, 크실렌 5~15중량%, 에틸 아세테이트 10~20중량%, 메틸 이소부틸 케톤 10~20중량% 혼합물인 것을 특징으로 하는 플라즈마를 이용한 분사식 은경막 코팅방법.1 to 5% by weight of UV curing initiator, 20 to 30% by weight of specially modified acrylate oligomer, 10 to 15% by weight of acrylate monomer, 10 to 20% by weight of toluene, 5 to 15% by weight of xylene, 10 to 20% by weight of ethyl acetate Spraying silver film coating method using a plasma, characterized in that 10 to 20% by weight methyl isobutyl ketone mixture. 제1항에 있어서, 상기 UV 하도막의 표면개질 공정은,According to claim 1, The surface modification process of the UV undercoat, 상압 플라즈마, 프레임 플라즈마, 진공 플라즈마 중에서 선택되는 어느 하나에 의해 이루어지는 것을 특징으로 하는 플라즈마를 이용한 분사식 은경막 코팅방법.Spraying silver film coating method using a plasma, characterized in that formed by any one of atmospheric pressure plasma, frame plasma, vacuum plasma. 제1항에 있어서, 상기 은경막 형성공정은,The method of claim 1, wherein the silver film forming step, 상기 UV 하도막의 표면에 반응촉진제를 분사한 후 순수로 세척해내는 공정;Spraying the reaction promoter on the surface of the UV undercoat film and then washing it with pure water; 상기 세척된 UV 하도막의 표면에 은경반응액을 분사하여 은경 코팅에 의한 은경막을 형성하는 공정;Spraying a silver hard reaction solution on the surface of the washed UV undercoat to form a silver hard film by silver hard coating; 상기 은경막의 표면에 다시 순수를 분사하여 은경막의 표면을 세척하는 공정;Spraying pure water on the surface of the silver film to wash the surface of the silver film; 상기 은경막의 표면에 공기를 분사하여 은경막 표면에 잔류하는 순수를 제거하는 공정으로 이루어지는 것을 특징으로 하는 플라즈마를 이용한 분사식 은경막 코팅방법.Spraying silver film coating method using a plasma comprising the step of removing air remaining on the surface of the silver film by spraying air on the surface of the silver film. 제5항에 있어서, 상기 은경막 형성공정에서 사용되는 반응촉진제는,The method of claim 5, wherein the reaction accelerator used in the silver film forming step, 염화주석 45~50중량% 염산 5~10중량% 및 물 40~45중량%이 혼합된 용액인 것을 특징으로 하는 플라즈마를 이용한 분사식 은경막 코팅방법.Spraying silver film coating method using a plasma, characterized in that the mixture of 45 to 50% by weight of tin chloride 5 to 10% by weight of hydrochloric acid and 40 to 45% by weight of water. 제5항에 있어서, 상기 은경막 형성공정에서 사용되는 은경반응액은,The method of claim 5, wherein the silver hardening solution used in the silver film forming step, 질산은 35중량%와 암모니아 10~15중량%와 물 50~55중량%가 혼합된 제1 은경용액과, 포름알데히드 0.5~2중량%와 물 98~99.5중량%이 혼합된 환원용액으로 이루어지는 것을 특징으로 하는 플라즈마를 이용한 분사식 은경막 코팅방법.The nitric acid is composed of a first silver solution containing 35% by weight, 10-15% by weight of ammonia and 50-55% by weight of water, and a reducing solution containing 0.5-2% by weight of formaldehyde and 98-99.9% by weight of water. Spray type silver film coating method using a plasma. 제5항에 있어서, 상기 은경막 형성공정에서 사용되는 은경반응액은,The method of claim 5, wherein the silver hardening solution used in the silver film forming step, 가성소다 0.5~1중량%와 물 99~99.5중량%가 혼합된 제2 은경용액과, 포름알데히드 0.5~2중량%와 물 98~99.5중량%이 혼합된 환원용액으로 이루어지는 것을 특징으로 하는 플라즈마를 이용한 분사식 은경막 코팅방법.A plasma comprising a second silver solution containing 0.5-1% by weight of caustic soda and 99-99.5% by weight of water, and a reducing solution containing 0.5-2% by weight of formaldehyde and 98-99.5% by weight of water. Sprayed silver film coating method using. 제5항에 있어서, 상기 은경막 형성공정에서 사용되는 은경반응액은,The method of claim 5, wherein the silver hardening solution used in the silver film forming step, 질산은 35중량%와 암모니아 10~15중량%와 물 50~55중량%가 혼합된 제1 은경 용액과, 가성소다 0.5~1중량%와 물 99~99.5중량%가 혼합된 제2 은경용액과, 포름알데히드 0.5~2중량%와 물 98~99.5중량%이 혼합된 환원용액으로 이루어지는 것을 특징으로 하는 플라즈마를 이용한 분사식 은경막 코팅방법.A first silver solution containing 35% by weight of nitric acid, 10-15% by weight of ammonia, and 50-55% by weight of water, a second silver solution containing 0.5-1% by weight of caustic soda and 99-99.5% by weight of water, Spraying silver film coating method using a plasma, characterized in that consisting of a reducing solution of 0.5 to 2% by weight of formaldehyde and 98 to 99.5% by weight of water.
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KR101489076B1 (en) 2013-07-11 2015-02-04 부경대학교 산학협력단 panel apparatus having silver coating layer and manufacturing method thereof
KR101556854B1 (en) 2014-07-22 2015-10-01 김태관 A method for coating product with spray typed silver coating and curl fitting
KR102440076B1 (en) 2021-11-19 2022-09-06 문석주 Forming Method for Silver Mirror Plating and Reflector comprising Silver Mirror Plating Manufactured Therefrom

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KR101212662B1 (en) 2010-10-08 2012-12-14 유림특수화학 주식회사 Nonconductive multilayer coating film with good adhesion for nonferrous metal and product with the same
KR101489076B1 (en) 2013-07-11 2015-02-04 부경대학교 산학협력단 panel apparatus having silver coating layer and manufacturing method thereof
KR101556854B1 (en) 2014-07-22 2015-10-01 김태관 A method for coating product with spray typed silver coating and curl fitting
KR102440076B1 (en) 2021-11-19 2022-09-06 문석주 Forming Method for Silver Mirror Plating and Reflector comprising Silver Mirror Plating Manufactured Therefrom

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