KR100880524B1 - Non-Foaming Aqueous Fire Protection coating composition - Google Patents

Non-Foaming Aqueous Fire Protection coating composition Download PDF

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KR100880524B1
KR100880524B1 KR1020070030250A KR20070030250A KR100880524B1 KR 100880524 B1 KR100880524 B1 KR 100880524B1 KR 1020070030250 A KR1020070030250 A KR 1020070030250A KR 20070030250 A KR20070030250 A KR 20070030250A KR 100880524 B1 KR100880524 B1 KR 100880524B1
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parts
weight
flame retardant
coating composition
resin
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KR20080087983A (en
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김진국
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삼화페인트공업주식회사
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Abstract

본 발명은 수성계 수지, 무기계 난연제, 및 안료를 이용한 케이블용 비발포 수성계 난연 도료 조성물에 관한 것으로, 본 발명의 난연 도료 조성물은, 수성계 수지 20 내지 40 중량부, 난연제 3 내지 20 중량부, 체질안료 20 내지 35 중량부, 특수 안료 1 내지 10 중량부, 첨가제 0.1 내지 10 중량부, 및 물 25 내지 35 중량부를 포함하여 구성되며, 이에 의해, 내수성이 양호하고 PVC에 대한 접착력과 굴곡성이 우수하며, 통신구내의 갑작스런 화재에 대한 케이블의 전소를 방지하거나 지연하여 화재의 확산을 지연함으로써 각종 시설물을 안전하게 보호하고 피해를 최소화할 수 있고, 수성계 수지를 사용하여 휘발성 유기화합물의 사용을 최소화함으로써 냄새가 없는 양호한 작업환경과 환경오염을 줄이는 환경친화적인 도료 조성물로 이용할 수 있으며, 무기계 난연제를 사용함으로써 할로겐화합물을 포함하지 않기 때문에 화재시 독성 가스와 다이옥신으로부터 인명을 보호할 수 있다.The present invention relates to a non-foaming aqueous flame retardant coating composition for cables using an aqueous resin, an inorganic flame retardant, and a pigment, wherein the flame retardant coating composition of the present invention comprises 20 to 40 parts by weight of an aqueous resin and 3 to 20 parts by weight of a flame retardant. , 20 to 35 parts by weight of extender pigments, 1 to 10 parts by weight of special pigments, 0.1 to 10 parts by weight of additives, and 25 to 35 parts by weight of water, whereby water resistance is good and adhesion and flexibility to PVC Excellent, it prevents or delays the burning of cable against sudden fire in the communication zone, delaying the spread of fire, safeguarding various facilities and minimizing damage, and minimizing the use of volatile organic compounds by using aqueous resin It can be used as an environmentally friendly paint composition that reduces odor and good working environment without odor. Inorganic flame retardant Since it does not contain halogenated compounds, it can protect human life from toxic gases and dioxins in case of fire.

수성계 수지, 무기계 난연제, 케이블, 도료, 안료, 비발포형 Aqueous resin, inorganic flame retardant, cable, paint, pigment, non-foaming type

Description

비발포 수성계 난연 도료 조성물{Non-Foaming Aqueous Fire Protection coating composition}Non-foaming Aqueous Fire Protection coating composition

본 발명은 케이블용 난연 도료 조성물에 관한 것으로서, 보다 상세하게는, 수성계 수지, 난연제, 및 안료를 이용하여 통신구내의 화재시에 케이블의 전소를 방지하거나 지연시키는 비발포 수성계 난연 도료 조성물에 관한 것이다.The present invention relates to a flame retardant coating composition for cables, and more particularly, to a non-foaming aqueous flame retardant coating composition that uses an aqueous resin, a flame retardant, and a pigment to prevent or delay burnout of a cable during a fire in a communication port. It is about.

전력, 통신, 및 제어용 케이블의 사용은 지난 20년간 기하급수적으로 증가하고 있는 실정이며, 케이블 시설의 대형화, 과밀화, 지하화됨에 따라 화재가 발생하게 되면 화재의 진압이 어려워져 화재가 시스템 및 주변 전체에 파급되어 인명 및 재산피해를 줄 뿐만 아니라 경제, 정보통신의 전반에 걸쳐 손실을 주게 되어 심각한 사회문제가 발생한다. The use of power, communication, and control cables has increased exponentially over the last two decades, and as the size, overcrowding, and underground of cable facilities increase, it is difficult to extinguish the fires, making it difficult to extinguish the fire. Not only does it spill over and damage people and property, but it also damages the economy and information and communication, causing serious social problems.

이러한 케이블을 화재로부터 보호하는 전선케이블용 방화도료 조성물의 종래기술로서, 대한민국 공개특허 제10-1996-0001058호(1996.01.25)에는 '세라믹 화이버를 이용한 전선케이블 방화도료 조성물 및 제조방법'이 개시되어 있다. 이에 따른 도료 조성물은 세라믹 화이버, 산화일루미나, 산화규소, 및 유기첨가제로 이루 어진다.As a prior art of wire coating fire protection composition for protecting such cable from fire, Korean Patent Publication No. 10-1996-0001058 (1996.01.25) discloses 'wire cable fireproof coating composition and manufacturing method using a ceramic fiber' It is. The coating composition accordingly consists of ceramic fibers, alumina oxide, silicon oxide, and an organic additive.

이 밖에 난연 도료 조성물은 사용 성분에 따라 수성형과 유성형으로 구분되며 도막의 탄화층 형성에 따라 발포형과 비발포형으로 나눈다.In addition, the flame retardant coating composition is divided into an aqueous type and an oil type according to the component used, and is divided into a foam type and a non-foam type according to the formation of the carbonized layer of the coating film.

일반적으로 발포형 도료는 난연성은 양호하나 수분에는 약한 단점이 있는데 특히, 지하 공동구의 다습한 환경에 의해, 도장 후에 도막의 부풀음 현상과 함께 크랙이 발생하고 물이 닿으면 도막이 쉽게 녹아 내림에 따라 박리 현상이 나타난다.In general, foamed paint has good flame retardancy but has a weak disadvantage in moisture. Especially, due to the humid environment of the underground cavity, cracks occur with the swelling of the coating film after coating, and when the water touches, the coating film easily melts and peels off. The phenomenon appears.

따라서 이러한 현상을 보완하기 위해 2~3년마다 상도(TOP COATING)를 재도장하여 성능을 보완하게 되어 있으나 실제적으로 도막의 부분적 탈락 등으로 인해 상도의 재도장이 어려운 상태이며, 이러한 상태에서는 화재 시 필요한 난연 성능을 나타내지 못하여 피해를 볼 수 있다.Therefore, to remedy this phenomenon, the top coating is repainted every two to three years to compensate for the performance, but it is difficult to repaint the coating due to partial dropout of the coating. Failure to show the required flame retardant performance can result in damage.

이러한 원인은 화재 시 탄화층을 형성하여 난연성을 부여하는 탄화제, 산촉매제, 발포제 등이 내수성에 약하여 도장을 한 후 시간이 지나 도료의 도막이 건조되어도 수분에 의해 쉽게 용해되어 도막의 물성을 저하시키기 때문이다.This is because carbonization, acid catalyst, foaming agent, etc., which give a flame retardancy by forming a carbonized layer in case of fire, are weak in water resistance and are easily dissolved by moisture even after the coating is dried over time, thereby deteriorating the physical properties of the coating. Because.

이러한 발포형 도료 조성물의 종래기술로서, 대한민국 공개특허 제10-2005-0070812호(2005.07.07)에는 '수성계 발포성 방염도료 조성물'이 개시되어 있다. 이에 따른 도료 조성물은 수성계 수지, 발포제, 촉매, 탄화제, 보강제, 안료, 첨가제, 및 물로 이루어진다.As a prior art of such a foam coating composition, Republic of Korea Patent Publication No. 10-2005-0070812 (2005.07.07) discloses 'aqueous foaming flame retardant coating composition'. The coating composition accordingly consists of an aqueous resin, a blowing agent, a catalyst, a carbonizing agent, a reinforcing agent, a pigment, an additive, and water.

한편, 비발포형 도료는 발포형 도료보다 내수성은 양호하나 일반적으로 브롬과 같은 할로겐계의 난연제를 사용하여 화재 시 할로겐 가스를 발생시켜 장비에 치명적인 영향을 줄 뿐만 아니라 인체에도 유해하기 때문에 종래에는 비할로겐 난연제를 사용하였다. On the other hand, non-foamable paints have better water resistance than foamed paints, but in general, halogen-based flame retardants such as bromine are used to generate halogen gas in the event of fire, which not only has a fatal effect on the equipment but also is harmful to humans. Halogen flame retardants were used.

이러한 비할로겐계 난연제의 종래기술로서, 대한민국 등록특허 제10-0446558호(2004.08.23)에는 '비할로겐계 무기화합물 난연제 조성물'이 개시되어 있다. 이에 따른 난연제 조성물은 인, 알루미늄, 및 알루미늄 포스페이트로 이루어진다.As a conventional technology of such a non-halogen-based flame retardant, Korean Patent No. 10-0446558 (2004.08.23) discloses a 'non-halogen-based inorganic compound flame retardant composition'. The flame retardant composition thus consists of phosphorus, aluminum, and aluminum phosphate.

한편, 유성타입의 난연 도료는 상기와 같은 내수성이 어느 정도 보완되었으나, 지하 공동구와 같은 밀폐된 장소에 도장 시에는 용제 증발에 따른 휘발성 유기화합물 방출에 의하여 인체에 치명적인 손상을 입힐 수 있다. On the other hand, the oil-based flame retardant paint is somewhat compensated for the above water resistance, but when painted in a closed place, such as underground hollow spheres may cause fatal damage to the human body by volatile organic compounds released by evaporation of the solvent.

이러한 휘발성 유기화합물을 최소화한 것이 수성 타입의 난연 도료인데 일반적으로 내수성이 약하여 지하 공동구와 같은 항상 다습 곳에는 쉽게 부풀어 오르거나 크랙의 발생으로 도막의 박리 현상이 나타난다. The type of water-based flame retardant paint that minimizes these volatile organic compounds is generally poor in water resistance, so that it always swells easily at high humidity places such as underground cavity, or peeling of the coating film occurs due to cracks.

또한, 케이블의 재질은 PVC인데 상기 PVC 소재에 대한 접착력이 떨어지고 케이블의 특성상 휘어졌을 때 도막이 깨지지 말아야 하고 부착력이 양호해야 하나 이것 또한 불량하게 나타난다. In addition, the material of the cable is PVC, but the adhesion to the PVC material is inferior when the film is bent due to the characteristics of the cable should not be broken and the adhesion should be good, but this also appears poor.

따라서 내수성이 양호하고 PVC에 접착력과 굴곡성이 우수한 비할로겐 수성계 난연도료 조성물을 제공하여 지하 공동구에 설치되는 케이블에 도포하여 화재 시 화재의 확산을 방지하거나 지연시키는 도료 조성물의 개발이 요구되고 있다.Therefore, there is a demand for the development of a coating composition which provides a non-halogen water-based flame retardant coating composition having good water resistance and excellent adhesion and bending property to PVC and applied to a cable installed in an underground cavity to prevent or delay the spread of fire in the event of a fire.

상기와 같은 문제점을 해결하기 위한 본 발명의 목적은, 수성계 수지, 난연 제, 및 안료로 이루어져 비할로겐이면서 냄새가 없는 비발포형 수성계 난연 도료 조성물을 제공하는 데 있다.SUMMARY OF THE INVENTION An object of the present invention for solving the above problems is to provide a non-halogen, odorless, non-foamable, water-based flame retardant coating composition consisting of an aqueous resin, a flame retardant, and a pigment.

상기와 같은 목적을 달성하기 위한 본 발명의 실시예에 따른 비발포 수성계 난연 도료 조성물은, 수성계 수지 20 내지 40 중량부, 난연제 3 내지 20 중량부, 체질안료 20 내지 35 중량부, 특수 안료 1 내지 10 중량부, 첨가제 0.1 내지 10 중량부, 및 물 25 내지 35 중량부를 포함한다.A non-foaming aqueous flame retardant paint composition according to an embodiment of the present invention for achieving the above object, 20 to 40 parts by weight of an aqueous resin, 3 to 20 parts by weight of a flame retardant, sieving pigment 20 to 35 parts by weight, special pigments 1 to 10 parts by weight, 0.1 to 10 parts by weight of additives, and 25 to 35 parts by weight of water.

바람직하게는, 상기 수성계 수지는 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 포타슘실리케이트 무기계 수지(Potassium silicate resin) 중에서 선택된 적어도 어느 하나로 구성된다.Preferably, the aqueous resin may be a urethane emulsion resin, an ethylene vinyl acetate emulsion resin, an acrylic silicon emulsion resin, an acrylic emulsion resin. At least one selected from potassium silicate inorganic resin (Potassium silicate resin).

바람직하게는, 상기 특수 안료는 벤토나이트(Bentonite), 퍼라이트(Perlite), 및 실리카(Silicon dioxide) 중에서 선택된 적어도 어느 하나로 구성된다.Preferably, the special pigment is composed of at least one selected from bentonite, perlite, and silica.

바람직하게는, 상기 체질 안료는 탄산칼슘(Calcium carbonate), 크레이(Clay), 카오린(Kaoline), 황산바륨(Barium sulfate), 활석(Talc) 및 규조토(Diatomaceous earth), 이산화티탄(Titanium dioxide) 중에서 선택된 적어도 어느 하나로 구성된다.Preferably, the extender pigment is in calcium carbonate, cray, kaoline, barium sulfate, talc and diatomaceous earth, titanium dioxide. At least one selected.

바람직하게는, 상기 난연제는 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 어느 하나로 구성된다.Preferably, the flame retardant may be aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, silicon oxide, tartaric acid zinc, Molybdate (Molybdates), guanidine-based compounds, and zirconium (Zirconium) at least one selected from.

바람직하게는, 상기 난연제는 유독 가스의 방출을 막기 위한 비할로겐이며 무기계인 난연제로 구성된다.Preferably, the flame retardant is composed of a non-halogen and inorganic flame retardant to prevent the release of toxic gases.

바람직하게는, 상기 도료 조성물은 온도가 5℃ 내지 35℃이며 상대습도가 85% 이하인 환경에서 케이블 내면에 붓도장으로 도막을 형성한다.Preferably, the coating composition forms a coating film with a brush painting on the inner surface of the cable in an environment having a temperature of 5 ° C to 35 ° C and a relative humidity of 85% or less.

이하 본 발명의 케이블용 수성계 난연 도료 조성물을 보다 상세하게 설명한다.Hereinafter, the aqueous flame retardant coating composition for cables of the present invention will be described in more detail.

상기 케이블은 전력케이블, 통신케이블, 및 제어용 케이블 등이 이용될 수 있다.As the cable, a power cable, a communication cable, a control cable, or the like can be used.

본 발명의 도료 조성물은 수성계 수지, 무기계 난연제, 체질 안료, 특수 안료, 첨가제, 및 물로 이루어진다.The coating composition of the present invention consists of an aqueous resin, an inorganic flame retardant, an extender pigment, a special pigment, an additive, and water.

수성계 수지는 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 포타슘실리케이트 무기계 수지(Potassium silicate resin) 중에서 선택된 하나 또는 2종 이상의 수성계 수지를 사용하며, 상기 수성계 수지는 내약품성, 내 후성, 유연성 등의 내구성이 양호하고 뛰어난 내수성을 발휘한다.Aqueous resins include urethane emulsion resins, ethylene vinyl acetate emulsion resins, acrylic silicon emulsion resins, acrylic emulsion resins, and potassium silicate inorganic resins. (Potassium silicate resin) using one or two or more types of water-based resin, the water-based resin is excellent in durability, such as chemical resistance, weather resistance, flexibility and excellent water resistance.

또한, 수성계 수지는 지하 공동구와 같은 다습한 곳에서 건조가 잘되며 건조 후에도 습기에 의한 도막의 크랙 및 박리 현상이 없고 PVC재질로 이루어진 케이블 내면에 도장시 접착력이 양호하며, 굴곡성이 우수하다.In addition, the water-based resin is well dried in a humid place such as underground cavity, there is no crack and peeling phenomenon of the coating film even after drying, the adhesive strength is good when coating on the inner surface of the cable made of PVC material, it is excellent in flexibility.

이러한 수성계 수지의 유리전이 온도는 -5℃ 내지 30℃이고 도막 형성온도는 0℃ 내지 25℃이다.The glass transition temperature of such aqueous resin is -5 degreeC-30 degreeC, and coating-film formation temperature is 0 degreeC-25 degreeC.

수성계 수지의 함량은 전체 난연 도료 조성물에 대하여 20 중량부 내지 40 중량부인 것이 바람직하며, 수성계 수지의 함량이 20 중량부 미만인 경우에는 내수성, 굴곡성, 및 접착력이 불량해지며, 수성계 수지의 함량이 40 중량부 초과인 경우에는 난연 성능이 떨어진다.The content of the water-based resin is preferably 20 parts by weight to 40 parts by weight based on the total flame retardant coating composition. When the content of the water-based resin is less than 20 parts by weight, water resistance, flexibility, and adhesion are poor, and If the content is more than 40 parts by weight, flame retardant performance is poor.

난연제는, 연소시 인산, 염소, 및 브롬을 포함한 독성 가스와 다이옥신을 발생하고 내열성이 약한 유기계 난연제 대신에, 연소시 물, 이산화탄소, 및 아황산가스와 같은 불연성 기체를 방출하는 무기계 난연제를 이용한다.Flame retardants use inorganic flame retardants that generate toxic gases, including phosphoric acid, chlorine, and bromine, upon combustion, and non-combustible gases such as water, carbon dioxide, and sulfurous acid gases, when burned, instead of organic flame retardants that generate dioxins and have low heat resistance.

무기계 난연제로는 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 하나 또는 2종 이상의 무기계 난연제를 사용한다.Inorganic flame retardants include aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, silicon oxide, tartaric acid zinc, and molybdate One or two or more inorganic flame retardants selected from Molybdates), guanidine-based compounds, and zirconium.

무기계 난연제는 연소시 불활성 기체에 의해 가연성 기체가 희석되고 무기화합물이 열에 의해 분해되면서 발생되는 부산물이 수지와 반응을 일으켜 수지의 표 면에 막을 형성함으로써 연소에 필요한 산소의 접근을 막는 역할과 함께 흡열반응에 의해 소재의 냉각 및 열분해 생성물의 생성을 감소시키며, 고온에서 안정성을 갖는다.Inorganic flame retardants are endothermic with the role of preventing the access of oxygen necessary for combustion by forming a film on the surface of the resin by reacting with the resin by-products generated when the flammable gas is diluted by inert gas and the inorganic compound is decomposed by heat. The reaction reduces the cooling of the workpiece and the production of pyrolysis products and is stable at high temperatures.

무기계 난연제의 함량은 전체 난연 도료 조성물에 대하여 3 중량부 내지 20 중량부인 것이 바람직하며, 무기계 난연제의 함량이 3 중량부 미만인 경우에는 난연 성능이 저하되며, 무기계 난연제의 함량이 20 중량부 초과인 경우에는 유동성의 저하로 인하여 작업성이 떨어지고 굴곡성이 불량해진다.The content of the inorganic flame retardant is preferably 3 parts by weight to 20 parts by weight based on the total flame retardant coating composition, when the content of the inorganic flame retardant is less than 3 parts by weight, the flame retardant performance is lowered, and the content of the inorganic flame retardant is greater than 20 parts by weight. Due to the deterioration in fluidity, the workability is poor and the flexibility is poor.

체질안료는 탄산칼슘(Calcium carbonate), 크레이(Clay), 카오린(Kaoline), 황산바륨(Barium sulfate), 활석(Talc), 규조토(Diatomaceous earth), 및 이산화티탄(Titanium dioxide) 중에서 하나 또는 2종 이상의 체질안료를 사용하여 우수한 내마모성, 저장성, 및 작업성을 가진다.Sieving pigments are one or two of calcium carbonate, cray, kaoline, barium sulfate, talc, diatomaceous earth, and titanium dioxide. The above extender pigments have excellent wear resistance, shelf life and workability.

체질안료의 함량은 전체 난연 도료 조성물에 대하여 20 중량부 내지 35 중량부인 것이 바람직하며, 체질안료의 함량이 20 중량부 미만인 경우에는 은폐력이 떨어지고, 체질안료의 함량이 35 중량부 초과인 경우에는 내수성이 저하되며, 접착력, 작업성, 및 굴곡성이 불량해진다.The content of the extender pigment is preferably 20 parts by weight to 35 parts by weight with respect to the total flame retardant paint composition. When the content of the extender pigment is less than 20 parts by weight, the hiding power is lowered, and when the content of the extender pigment is more than 35 parts by weight, water resistance. This decreases, and the adhesion, workability and flexibility are poor.

특수안료는 벤토나이트(Bentonite), 퍼라이트(Perlite), 및 실리카(Silicon dioxide) 중에서 선택된 하나 또는 2종 이상의 특수안료를 사용하여 지하 공동구와 같은 다습한 곳에 도료 조성물을 도장하여도 물방울에 의해 도막이 흘러내리는 것을 방지한다. Special pigments use one or two or more special pigments selected from Bentonite, Perlite, and Silica dioxide, so that the coating film may flow down by water droplets even when the paint composition is painted in a humid place such as an underground cavity. To prevent them.

특수안료의 함량은 전체 난연 도료 조성물에 대하여 1 중량부 내지 10 중량 부인 것이 바람직하며, 특수안료의 함량이 1 중량부 미만인 경우에는 도료 조성물이 다습한 곳에서 건조된 후에 물방울이 맺히면서 흘러내리고, 특수안료의 함량이 10 중량부 초과인 경우에는 작업성이 불량해진다.The content of the special pigment is preferably 1 part by weight to 10 parts by weight with respect to the total flame retardant paint composition, when the content of the special pigment is less than 1 part by weight, the coating composition is dried in a humid place and then flows down as water droplets form. When the content of the special pigment is more than 10 parts by weight, workability is poor.

첨가제로는 냉동안정제, 분산제, 습윤제 등이 최적의 도료 및 도막 성능을 발휘하도록 적정비율로 혼합되어 있으며, 첨가제의 함량은 전체 난연 도료 조성물에 대하여 0.1 중량부 내지 10 중량부인 것이 바람직하다.As the additive, a freeze stabilizer, a dispersant, a humectant, and the like are mixed in an appropriate ratio so as to exhibit an optimum paint and coating performance, and the content of the additive is preferably 0.1 parts by weight to 10 parts by weight based on the total flame retardant coating composition.

물은 도료의 안정한 상태를 유지시켜주고 도장작업을 원활하게 하기 위하여 사용되며 전체 난연 도료 조성물에 대하여 25 중량부 내지 35 중량부인 것이 바람직하다.Water is used to maintain a stable state of the paint and to facilitate the painting work, and preferably 25 parts to 35 parts by weight based on the total flame retardant coating composition.

물의 함량이 25 중량부 미만인 경우에는 도장작업이 매우 어려우며, 물의 함량이 35 중량부 초과인 경우에는 도료 중의 고형분들이 침강하여 굳어지게 되며 요변성이 떨어지게 되어 도장작업시 도료가 흘러내려 원하는 외관 및 건조도막두께를 얻기가 힘들다.If the water content is less than 25 parts by weight, painting is very difficult. If the water content is more than 35 parts by weight, solids in the paint settle and harden. Difficult to obtain film thickness.

이하, 실시예 및 비교예를 통하여 보다 상세히 설명하고자 한다. 이들 실시예 및 비교예는 오로지 본 발명을 보다 구체적으로 설명하기 위한 것으로, 본 발명의 요지에 따라 본 발명의 범위가 이들 실시예에 의해 제한되지 않는다는 것은 당업계에 통상의 지식을 가진 자에게 있어서 자명할 것이다.Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. These examples and comparative examples are only for illustrating the present invention in more detail, it is to those of ordinary skill in the art that the scope of the present invention is not limited by these examples in accordance with the gist of the present invention. Will be self explanatory.

본 실시예에서는 수성계 수지, 무기계 난연제, 체질 안료, 특수 안료, 첨가제, 및 물을 이용하여 할로겐을 포함하지 않는 케이블용 비발포 수성계 난연 도료 조성물을 제조하였다.In this embodiment, a non-foaming aqueous flame retardant coating composition for a cable containing no halogen was prepared using an aqueous resin, an inorganic flame retardant, a sieving pigment, a special pigment, an additive, and water.

실시예Example 1 One

도료의 제조가 가능한 용기에 물 26.8 중량부를 투입하고 교반하면서 폴리카르복실산소다염으로 이루어진 분산제(한국 산노프코사) 0.2 중량부, 냉동안정제(프로필렌 글리콜, SK옥시케미칼사) 3.0 중량부, 및 노닐페놀 폴리에틸렌 글리콜에테르로 이루어진 습윤제(동남합성사) 0.2 중량부를 첨가하여 500 ~ 1000 RPM에서 10 ~ 15분 동안 교반하였다. 상기 교반한 혼합물에 이산화티탄(LYONDELL CHEMICAL사) 3.0 중량부와 탄산칼슘(우진케미칼사) 15.0 중량부, 활석(KOCH사) 10.0 중량부, 및 퍼라이트(삼웅소재사) 2.0 중량부를 순차적으로 투입한 후 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 교반하였다.26.8 parts by weight of water was added to a container capable of producing a paint, and 0.2 parts by weight of a dispersant (Sanoff Co., Ltd.) made of polycarboxylic acid polybasic salt, 3.0 parts by weight of a freeze stabilizer (propylene glycol, SKoxy Chemicals), and nonyl 0.2 parts by weight of a humectant (Dongnam Synthetic) consisting of phenol polyethylene glycol ether was added and stirred at 500 to 1000 RPM for 10 to 15 minutes. 3.0 parts by weight of titanium dioxide (LYONDELL CHEMICAL), 15.0 parts by weight of calcium carbonate (Wujin Chemical), 10.0 parts by weight of talc (KOCH), and 2.0 parts by weight of perlite (Samung Materials) were added sequentially to the stirred mixture. Stir until a uniform state for 20 to 30 minutes at 800 ~ 1200 RPM.

상기 특수안료인 퍼라이트까지 포함된 교반 혼합물에 산화안티몬(일성안티몬사) 4.8 중량부를 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 충분히 교반하여 균일한 상태가 되면 에틸렌 비닐 아세테이트 에멀젼 수지(AIRPRODUCTS사) 30.0 중량부와 수분산 우레탄 수지(AIR PRODUCTS사) 5.0 중량부를 400 ~ 600 RPM에서 20 ~ 30분간 균일한 상태가 될 때까지 충분히 교반하여 수성계 난연 도료 조성물을 제조하였다.4.8 parts by weight of antimony oxide (ILS antimony) was added to the stirred mixture including the special pigment perlite until it became uniform for 20 to 30 minutes at 800 to 1200 RPM. (AIRPRODUCTS) 30.0 parts by weight and 5.0 parts by weight of the water-dispersed urethane resin (AIR PRODUCTS) were sufficiently stirred at 400 to 600 RPM for 20 to 30 minutes to prepare a water-based flame retardant coating composition.

실시예Example 2 2

도료의 제조가 가능한 용기에 물 26.8 중량부를 투입하고 교반하면서 폴리카르복실산소다염으로 이루어진 분산제(한국 산노프코사) 0.2 중량부, 냉동안정제(프로필렌 글리콜, SK옥시케미칼사) 3.0 중량부, 및 노닐페놀 폴리에틸렌 글리콜에테 르로 이루어진 습윤제(동남합성사) 0.2 중량부를 첨가하여 500 ~ 1000 RPM에서 10 ~ 15분 동안 교반하였다. 상기 교반한 혼합물에 이산화티탄(LYONDELL CHEMICAL사) 3.0 중량부와 탄산칼슘(우진케미칼사) 15.0 중량부, 활석(KOCH사) 10.0 중량부, 및 퍼라이트(삼웅소재사) 2.0 중량부를 순차적으로 투입한 후 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 교반하였다.26.8 parts by weight of water was added to a container capable of producing a paint, and 0.2 parts by weight of a dispersant (Sanoff Co., Ltd.) made of polycarboxylic acid polybasic salt, 3.0 parts by weight of a freeze stabilizer (propylene glycol, SKoxy Chemicals), and nonyl 0.2 parts by weight of a humectant (Dongnam Synthetic) consisting of phenol polyethylene glycol ether was added and stirred at 500 to 1000 RPM for 10 to 15 minutes. 3.0 parts by weight of titanium dioxide (LYONDELL CHEMICAL), 15.0 parts by weight of calcium carbonate (Wujin Chemical), 10.0 parts by weight of talc (KOCH), and 2.0 parts by weight of perlite (Samung Materials) were added sequentially to the stirred mixture. Stir until a uniform state for 20 to 30 minutes at 800 ~ 1200 RPM.

상기 특수안료인 퍼라이트까지 포함된 교반 혼합물에 수산화알루미늄(SHOWA DENKO사) 6.8 중량부를 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 충분히 교반하여 균일한 상태가 되면 에틸렌 비닐 아세테이트 에멀젼 수지(AIRPRODUCTS사) 25.0 중량부와 아크릴 에멀젼 수지 (BASF사) 8.0 중량부를 400 ~ 600 RPM에서 20 ~ 30분간 균일한 상태가 될 때까지 충분히 교반하여 수성계 난연 도료 조성물을 제조하였다.6.8 parts by weight of aluminum hydroxide (SHOWA DENKO Co., Ltd.) in a stirred mixture containing even the special pigment perlite until the uniform state for 20 to 30 minutes at 800 ~ 1200 RPM to achieve a uniform state ethylene vinyl acetate emulsion resin (AIRPRODUCTS) 25.0 parts by weight and 8.0 parts by weight of the acrylic emulsion resin (BASF) were sufficiently stirred at 400 to 600 RPM for 20 to 30 minutes to prepare a water-based flame retardant coating composition.

실시예Example 3 3

도료의 제조가 가능한 용기에 물 26.8 중량부를 투입하고 교반하면서 폴리카르복실산소다염으로 이루어진 분산제(한국 산노프코사) 0.2 중량부, 냉동안정제(프로필렌 글리콜, SK옥시케미칼사) 3.0 중량부, 및 노닐페놀 폴리에틸렌 글리콜에테르로 이루어진 습윤제(동남합성사) 0.2 중량부를 첨가하여 500 ~ 1000 RPM에서 10 ~ 15분 동안 교반하였다. 상기 교반한 혼합물에 이산화티탄(LYONDELL CHEMICAL사) 3.0 중량부와 탄산칼슘(우진케미칼사) 15.0 중량부, 활석(KOCH사) 10.0 중량부, 및 퍼라이트(삼웅소재사) 2.0 중량부를 순차적으로 투입한 후 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 교반하였다.26.8 parts by weight of water was added to a container capable of producing a paint, and 0.2 parts by weight of a dispersant (Sanoff Co., Ltd.) made of polycarboxylic acid polybasic salt, 3.0 parts by weight of a freeze stabilizer (propylene glycol, SKoxy Chemicals), and nonyl 0.2 parts by weight of a humectant (Dongnam Synthetic) consisting of phenol polyethylene glycol ether was added and stirred at 500 to 1000 RPM for 10 to 15 minutes. 3.0 parts by weight of titanium dioxide (LYONDELL CHEMICAL), 15.0 parts by weight of calcium carbonate (Wujin Chemical), 10.0 parts by weight of talc (KOCH), and 2.0 parts by weight of perlite (Samung Materials) were added sequentially to the stirred mixture. Stir until a uniform state for 20 to 30 minutes at 800 ~ 1200 RPM.

상기 특수안료인 퍼라이트까지 포함된 교반 혼합물에 수산화마그네슘(HUBER사) 5.0 중량부를 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 충분히 교반하여 균일한 상태가 되면 에틸렌 비닐 아세테이트 에멀젼 수지(AIRPRODUCTS사) 10.0 중량부와 아크릴 실리콘 에멀젼 수지 (SANYO사) 24.8 중량부를 400 ~ 600 RPM에서 20 ~ 30분간 균일한 상태가 될 때까지 충분히 교반하여 수성계 난연 도료 조성물을 제조하였다.Magnesium hydroxide (HUBER) 5.0 parts by weight to a stirred mixture containing even the special pigment perlite until the uniform state for 20 to 30 minutes at 800 ~ 1200 RPM uniformly ethylene vinyl acetate emulsion resin ( AIRPRODUCTS) 10.0 parts by weight and 24.8 parts by weight of the acrylic silicone emulsion resin (SANYO) were sufficiently stirred at 400 to 600 RPM for 20 to 30 minutes to prepare a water-based flame retardant coating composition.

비교예Comparative example 1 One

도료의 제조가 가능한 용기에 물 26.8 중량부를 투입하고, 교반하면서 폴리카르복실산소다염으로 이루어진 분산제(한국 산노프코사) 0.2 중량부, 냉동안정제(프로필렌 글리콜, SK옥시케미칼사) 3.0 중량부, 및 노닐페놀 폴리에틸렌 글리콜에테르로 이루어진 습윤제(동남합성사) 0.2 중량부를 첨가하여 500 ~ 1000 RPM에서 10 ~ 15분 동안 교반하였다. 상기 교반한 혼합물에 이산화티탄(LYONDELL CHEMICAL사) 3.0 중량부와 탄산칼슘(우진케미칼사) 30.0 중량부를 순차적으로 투입한 후 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 교반하였다.26.8 parts by weight of water was added to a container capable of producing a paint, and 0.2 parts by weight of a dispersing agent (Sanoff Co., Ltd.) made of polycarboxylic acid polybasic salt, 3.0 parts by weight of a freeze stabilizer (propylene glycol, SKoxy Chemical Co., Ltd.), and 0.2 parts by weight of a wetting agent (Dongnam Synthetic) consisting of nonylphenol polyethylene glycol ether was added and stirred at 500 to 1000 RPM for 10 to 15 minutes. 3.0 parts by weight of titanium dioxide (LYONDELL CHEMICAL) and 30.0 parts by weight of calcium carbonate (Wujin Chemical) were sequentially added to the stirred mixture, followed by stirring at 800 to 1200 RPM for 20 to 30 minutes.

상기 탄산칼슘까지 포함된 교반 혼합물에 산화안티몬(일성안티몬사) 15.0 중량부를 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 충분히 교반하여 균일한 상태가 되면 비닐아세테이트 에멀젼 수지 (VINAVIL사) 21.8 중량부를 400 ~ 600 RPM에서 20 ~ 30분간 균일한 상태가 될 때까지 충분히 교반하여 수성계 난연 도료 조성물을 제조하였다.15.0 parts by weight of antimony oxide (ILS antimony) was added to the stirring mixture up to the calcium carbonate until it was uniformly stirred at 800 to 1200 RPM for 20 to 30 minutes to obtain a homogeneous vinyl acetate emulsion resin (VINAVIL company ) 21.8 parts by weight of the water-based flame retardant coating composition was sufficiently stirred at 400-600 RPM until it became uniform for 20-30 minutes.

비교예Comparative example 2 2

도료의 제조가 가능한 용기에 물 26.8 중량부를 투입하고, 교반하면서 폴리카르복실산소다염으로 이루어진 분산제(한국 산노프코사) 0.2 중량부, 냉동안정제(프로필렌 글리콜, SK옥시케미칼사) 3.0 중량부, 및 노닐페놀 폴리에틸렌 글리콜에테르로 이루어진 습윤제(동남합성사) 0.2 중량부를 첨가하여 500 ~ 1000 RPM에서 10 ~ 15분 동안 교반하였다. 상기 교반한 혼합물에 이산화티탄(LYONDELL CHEMICAL사) 3.0 중량부와 탄산칼슘( 우진케미칼사) 30.0 중량부를 순차적으로 투입한 후 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 교반하였다.26.8 parts by weight of water was added to a container capable of producing a paint, and 0.2 parts by weight of a dispersing agent (Sanoff Co., Ltd.) made of polycarboxylic acid polybasic salt, 3.0 parts by weight of a freeze stabilizer (propylene glycol, SKoxy Chemical Co., Ltd.), and 0.2 parts by weight of a wetting agent (Dongnam Synthetic) consisting of nonylphenol polyethylene glycol ether was added and stirred at 500 to 1000 RPM for 10 to 15 minutes. 3.0 parts by weight of titanium dioxide (LYONDELL CHEMICAL) and 30.0 parts by weight of calcium carbonate (Wujin Chemical, Inc.) were sequentially added to the stirred mixture, followed by stirring at 800 to 1200 RPM for 20 to 30 minutes.

상기 탄산칼슘까지 포함된 교반 혼합물에 수산화마그네슘(HUBER사) 12.0 중량부를 800 ~ 1200 RPM에서 20 ~ 30 분간 균일한 상태가 될 때까지 충분히 교반하여 균일한 상태가 되면 아크릴 에멀젼 수지(BASF사) 24.8 중량부를 400 ~ 600 RPM에서 20 ~ 30분간 균일한 상태가 될 때까지 충분히 교반하여 수성계 난연 도료 조성물을 제조하였다.Magnesium hydroxide (HUBER) 12.0 parts by weight in a stirred mixture containing up to the calcium carbonate until a uniform state for 20 to 30 minutes in a uniform state at 800 ~ 1200 RPM acryl emulsion resin (BASF) 24.8 The parts by weight were sufficiently stirred at 400 to 600 RPM for 20 to 30 minutes to prepare a water-based flame retardant coating composition.

시험예Test Example 1 One

실시예 1 내지 3과 비교예 1 내지 2로 제조된 난연 도료 조성물을 PVC재질로 이루어진 케이블 내면에 도포하여 도막을 형성한다. 이때 온도가 5℃ 내지 35℃이며, 상대습도가 85% 이하인 환경에서 붓도장으로 도막을 형성하여 다음과 같은 물성을 평가하였다.The flame-retardant coating composition prepared in Examples 1 to 3 and Comparative Examples 1 to 2 is applied to the inner surface of the cable made of PVC material to form a coating film. At this time, the temperature was 5 ℃ to 35 ℃, the relative humidity was 85% or less to form a coating film with a brush coating to evaluate the following physical properties.

물성시험은 난연성, 내수성, 접착력, 및 굴곡성을 시험한다.Physical property tests test flame retardancy, water resistance, adhesion, and bendability.

1-1. 난연성 시험1-1. Flame retardancy test

ES 124-390~883의 5.10.2.2항에 따라 시험편의 길이 2400mm를 트레이에 설치하고 리본 가스버너로 20분간 연소한 후 화염을 제거했을 때 자기 소화성을 나타내며 시료가 전소되지 않아야 한다.In accordance with 5.10.2.2 of ES 124-390 ~ 883, a specimen length of 2400 mm is placed on a tray, burned for 20 minutes with a ribbon gas burner, and self-extinguishing when the flame is removed.

1-2. 내수성 시험1-2. Water resistance test

청수 40℃상태에서 시료를 완전히 침수하여 20일간 방치하고 24 시간 동안 실내에서 보관 후에 검사한다.The sample is completely immersed in fresh water at 40 ℃, left for 20 days, and kept in the room for 24 hours.

1-3. 접착력 시험1-3. Adhesion test

물에 침적하기 전과 후의 시료를 1㎝ 간격으로 서로 교차되게 칼로 긁고 3M 테이프로 그 부위를 접착시킨 후 떼어낸다.The samples before and after being immersed in water are scraped with a knife to cross each other at 1 cm intervals, and the parts are adhered with 3M tape and then removed.

1-4. 도막 두께별 굴곡성 시험1-4. Flexibility Test by Coating Thickness

케이블 외경의 20배를 갖는 원통에 시료를 감아 180˚로 구부림을 10회 반복하여 이상 유무를 검사한다.The sample is wrapped in a cylinder 20 times the outer diameter of the cable and bent at 180˚ for 10 times to check for abnormalities.

아래 [표 1]은 상기 실시예와 비교예로부터 난연성, 내수성, 접착력, 및 굴곡성 시험을 통하여 얻은 결과를 나타낸 표이다.Table 1 below is a table showing the results obtained through flame retardancy, water resistance, adhesion, and flexibility test from the above Examples and Comparative Examples.

시험 항목Test Items 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 비교예 1Comparative Example 1 비교예 2Comparative Example 2 난연성Flame retardant 양호Good 양호Good 양호Good 양호Good 양호Good 내수성Water resistance 양호Good 양호Good 양호Good 불량Bad 불량Bad 접착력Adhesion 양호Good 양호Good 양호Good 불량Bad 불량Bad 굴곡성Flexibility 양호Good 양호Good 양호Good 불량Bad 불량Bad

따라서 표 1의 결과로 판단할 때 실시예로 제조한 난연 도료 조성물은 난연성, 내수성, 접착력, 및 굴곡성이 양호하며, 난연 도료 조성물의 특수안료와 수성계 수지가 내수성, 접착력, 및 굴곡성의 성능을 향상시키는 것을 확인할 수 있다.Therefore, the flame-retardant coating composition prepared in Examples as judged by the results of Table 1 has a good flame retardancy, water resistance, adhesion, and flexibility, and the special pigments and water-based resin of the flame retardant coating composition has the performance of water resistance, adhesion, and flexibility It can confirm that it improves.

시험예Test Example 2 2

실시예 1 내지 3으로 제조된 난연 도료 조성물을 PVC재질로 이루어진 케이블 내면에 도포하여 도막을 형성한다. 이때 온도가 5℃ 내지 35℃이며, 상대습도가 85% 이하인 환경에서 붓도장으로 도막을 형성하며, 난연 도료 조성물의 물성을 시험하기 위한 예로서, 한국 전기연구원의 구매 규격에 따른 시험을 실시하였다.The flame-retardant coating composition prepared in Examples 1 to 3 is applied to the inner surface of the cable made of PVC material to form a coating film. At this time, the coating film is formed by brush painting in an environment of 5 ° C to 35 ° C and a relative humidity of 85% or less, and the test was conducted according to the purchase standard of the Korea Institute of Electrical Engineers as an example to test the physical properties of the flame retardant coating composition. .

2-1. 구조 및 재료 시험2-1. Structural and material testing

난연성 수지를 주요 성분으로 하며 석면이 포함되지 않아야 하고, 제품상태 및 작업시 악취가 발생하지 않아야 하며 2시간 이내에 재도장을 할 수 있도록 지촉 건조되어야 한다. 또한, 도포하여 건조된 후에 케이블의 굴곡에도 잘 견뎌야 하며 케이블의 허용 전류에 영향을 끼치지 않아야 한다.It should be composed of flame retardant resins and should not contain asbestos, it should be free from odor during product condition and operation, and it should be dried to be repainted within 2 hours. In addition, after application and drying, the cable must be able to withstand the bending of the cable and not affect the cable's allowable current.

도료 조성물의 도장 두께는 건조 후 1.0㎜ 이내로 특성이 만족 되어야하며 붓칠 2회 도포 이내로 완료되어야 한다. 또한, 붓칠 1회 도포는 일상적인 붓칠 도료 작업인 2~4회 붓 칠을 기준으로 하며, 도료의 색상은 회색 또는 흰색 계통이어야 한다.The coating thickness of the coating composition should be satisfied within 1.0 mm after drying and should be completed within two times of brush painting. In addition, the one-time paint is applied based on two to four times the daily brush painting work, the color of the paint should be gray or white.

2-2. 수직 불꽃 시험2-2. Vertical flame test

ES 124-390~883의 5.10.2.2항에 따라 시험편의 길이 2400㎜를 트레이에 설치하고 리본 가스버너로 20분간 연소한 후 화염을 제거했을 때 자기 소화성을 나타내며 시료가 전소되지 않아야 한다.In accordance with 5.10.2.2 of ES 124-390 ~ 883, the specimen length of 2400 mm is placed on a tray, burned for 20 minutes with a ribbon gas burner, and the flame is removed.

2-3. 산소 지수 시험2-3. Oxygen index test

ES 124-390~883의 5.10.1항에 따라 시료의 연소 시간이 3분간 지속되거나 또는 착염 후 탄화 길이가 50㎜가 될때 까지의 연소 지속시 산소 유량과 질소 유량을 측정하여 30% 이상인지 확인한다.Check the oxygen flow rate and nitrogen flow rate by measuring the oxygen flow rate and the nitrogen flow rate at least 30% in accordance with ES 124-390 ~ 883, Section 5.10.1, or when combustion continues until the carbonization length reaches 50 mm after complexing. do.

2-4. 저염소 시험(할로겐화 수소)2-4. Low chlorine test (hydrogen halide)

ES 124-390~883의 5.11 항에 따라 할로겐화 수소 발생량(불화 수소 제외)이 350㎎/g 이하이며, 불화 수소 발생량이 200㎎/g 이하인지 확인한다.According to item 5.11 of ES 124-390 to 883, confirm that the amount of hydrogen halide (excluding hydrogen fluoride) is 350 mg / g or less, and that the amount of hydrogen fluoride is 200 mg / g or less.

2-5. 냉열특성 시험2-5. Cold heat characteristic test

-15℃이하의 저온 용기에서 24시간 경과 후 다시 80℃로 가온시켜 24시간 경과 시키는 열 사이클을 2회 반복한 다음에 갈라짐, 부풀음, 벗겨짐, 연화 발생 등의 유무를 확인한다.After 24 hours in a low temperature container below -15 ℃, heat it again to 80 ℃ and repeat the heat cycle twice for 24 hours, and then check for cracking, swelling, peeling and softening.

2-6. 굴곡특성 시험2-6. Flexural Characteristic Test

케이블 외경의 20배를 갖는 원통에 시료를 감아 180°로 구부림을 1회 반복하여 갈라짐, 부풀음, 벗겨짐, 연화 발생 등 유무를 확인한다.The sample is wound around a cylinder 20 times the outer diameter of the cable and bent 180 ° once to check for cracks, swelling, peeling, and softening.

2-7. 발연 농도 시험2-7. Fume concentration test

400이하 (ASTM E 662 NIST / F-MODE)인지 확인한다.Check if it is less than 400 (ASTM E 662 NIST / F-MODE).

2-8. 케이블허용 전류 저감률 시험2-8. Cable allowable current reduction rate test

도료를 칠한 전선과 칠하지 않은 전선을 연결하여 AC60Hz 전류를 인가하여 두 전선의 온도차를 비교하였을 때 차이가 3% 이하인지 확인한다.Connect the unpainted and unpainted wires and apply AC60Hz current to check if the difference is less than 3% when comparing the temperature difference between the two wires.

2-9. 내염수성 시험2-9. Salt water resistance test

40℃상태에서 3%의 식염수에 시료를 완전히 침수하여 10일간 방치하고 24시간동안 실내에서 보관 후에 갈라짐, 부품을, 벗겨짐, 연화 발생 등 유무를 확인하다.After immersing the sample in 3% saline solution at 40 ℃ completely for 10 days and storing it indoors for 24 hours, check for cracks, parts, peeling, softening, etc.

2-10. 내후성 시험2-10. Weather resistance test

내후성 시험기로 400시간을 폭로 후 갈라짐, 부품을, 벗겨짐, 연화 발생 등 유무를 확인하다.After 400 hours of exposure with a weather tester, check for cracks, parts, peeling, and softening.

2-11. 내유성 시험2-11. Oil resistance test

70℃ 절연유(JIS C 2320 1종 2호)에 2일간 시료를 침유시키고 대기 중에서 24시간 보관 후 갈라짐, 부풀음, 벗겨짐, 연화 발생 등 유무를 확인한다.Immerse the sample in 70 ℃ insulating oil (JIS C 2320 Class 1 No. 2) for 2 days, and keep it in the air for 24 hours to check for cracking, swelling, peeling, and softening.

아래 [표 2]는 상기 실시예와 비교예로부터 구조 및 재료, 수직 불꽃, 산소 지수, 저염소, 냉열특성, 굴곡특성, 발연 농도, 케이블허용 전류 저검률, 내염수성, 내후성 및 내유성 시험을 통하여 얻은 결과를 나타낸 표이다.[Table 2] below shows the structure and material, vertical flame, oxygen index, low chlorine, cold heat characteristic, bending characteristic, smoke concentration, cable allowable current low rate, salt resistance, weather resistance and oil resistance test from the above Examples and Comparative Examples. It is a table which shows the obtained result.

시험 항목Test Items 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 구조 및 재료Structure and material 양호Good 양호Good 양호Good 수직 불꽃 시험Vertical flame test 양호Good 양호Good 양호Good 산소 지수 시험Oxygen index test 양호Good 양호Good 양호Good 저염소 시험(할로겐화 수소)Low chlorine test (hydrogen halide) 양호Good 양호Good 양호Good 냉열특성 시험Cold heat characteristic test 양호Good 양호Good 양호Good 굴곡특성 시험Flexural Characteristic Test 양호Good 양호Good 양호Good 발연 농도 시험Fume concentration test 양호Good 양호Good 양호Good 케이블허용 전류 저검률 시험Cable Allowable Current Low Calibration Rate Test 양호Good 양호Good 양호Good 내염수성 시험Salt water resistance test 양호Good 양호Good 양호Good 내후성 시험Weather resistance test 양호Good 양호Good 양호Good 내유성 시험Oil resistance test 양호Good 양호Good 양호Good

따라서 표 2의 결과로 판단할 때 실시예로 제조한 난연 도료 조성물은 한국 전기연구원의 시험항목을 만족한다는 것을 알 수 있다.Therefore, when judged by the results of Table 2, it can be seen that the flame-retardant coating composition prepared in Example satisfies the test items of the Korea Institute of Electrical Engineers.

이상에서는 본 발명에서 특정의 바람직한 실시예에 대하여 도시하고 또한 설명하였다. 그러나 본 발명은 상술한 실시예에 한정되지 아니하며, 특허 청구의 범위에서 첨부하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형 및 균등한 타 실시가 가능할 것이다. 따라서 본 발명의 진정한 기술적 보호범위는 첨부한 특허청구범위에 의해서만 정해져야 할 것이다.In the above, specific preferred embodiments of the present invention have been illustrated and described. However, the present invention is not limited to the above-described embodiments, and any person having ordinary skill in the art to which the present invention pertains may make various modifications and other equivalents without departing from the gist of the present invention attached to the claims. Implementation will be possible. Therefore, the true technical protection scope of the present invention should be defined only by the appended claims.

상술한 본 발명에 따르면, 수성계 수지, 무기계 난연제, 특수안료, 첨가제, 체질 안료 및 물로 이루어진 케이블용 비발포 난연 도료 조성물을 제공함으로써 내수성이 양호하고 PVC에 대한 접착력과 굴곡성이 우수하며, 통신구내의 갑작스런 화재에 대한 케이블의 전소를 방지하거나 지연하여 화재의 확산을 지연함으로써 각종 시설물을 안전하게 보호하고 피해를 최소화할 수 있다.According to the present invention described above, by providing a non-foamed flame retardant coating composition for cables consisting of an aqueous resin, an inorganic flame retardant, special pigments, additives, extender pigments and water, good water resistance, excellent adhesion and flexibility to PVC, By delaying the spread of the fire by preventing or delaying the burning of the cable in case of sudden fire, the various facilities can be safely protected and the damage can be minimized.

또한, 본 발명은 수성계 수지를 사용하여 휘발성 유기화합물의 사용을 최소화함으로써, 냄새가 없는 양호한 작업환경과 환경오염을 줄이는 환경친화적인 도료 조성물로 이용할 수 있다.In addition, the present invention can be used as an environmentally friendly coating composition that reduces the use of volatile organic compounds by using an aqueous resin, thereby reducing the odor and good working environment and environmental pollution.

또한, 본 발명은 무기계 난연제를 사용함으로써, 할로겐화합물을 포함하지 않기 때문에 화재시 독성 가스와 다이옥신으로부터 인명을 보호할 수 있다.In addition, the present invention uses an inorganic flame retardant, and since it does not contain a halogen compound, it is possible to protect human life from toxic gases and dioxins in case of fire.

Claims (7)

수성계 수지 20 내지 40 중량부, 난연제 3 내지 20 중량부, 체질안료 20 내지 35 중량부, 특수 안료 1 내지 10 중량부, 첨가제 0.1 내지 10 중량부, 및 물 25 내지 35 중량부를 포함하되,20 to 40 parts by weight of an aqueous resin, 3 to 20 parts by weight of a flame retardant, 20 to 35 parts by weight of extender pigments, 1 to 10 parts by weight of special pigments, 0.1 to 10 parts by weight of additives, and 25 to 35 parts by weight of water, 상기 수성계 수지는,The aqueous resin, 우레탄 에멀젼수지(Urethane emulsion resin), 에틸렌 비닐 아세테이트 에멀젼수지(Ethylene vinyl acetate emulsion resin), 아크릴 실리콘 에멀젼수지(Acryl silicon emulsion resin), 아크릴 에멀젼수지(Acryl emulsion resin), 포타슘실리케이트 무기계 수지(Potassium silicate resin) 중에서 선택된 적어도 어느 하나로 이루어지고,Urethane emulsion resin, Ethylene vinyl acetate emulsion resin, Acryl silicon emulsion resin, Acryl emulsion resin, Potassium silicate inorganic resin (Potassium silicate resin) ) And at least one selected from 상기 체질 안료는,The extender pigment, 탄산칼슘(Calcium carbonate), 크레이(Clay), 카오린(Kaoline), 황산바륨(Barium sulfate), 활석(Talc) 및 규조토(Diatomaceous earth), 이산화티탄(Titanium dioxide) 중에서 선택된 적어도 어느 하나로 이루어지고,Made of at least one selected from calcium carbonate, cray, kaoline, barium sulfate, talc, diatomaceous earth, titanium dioxide, 상기 특수 안료는,The special pigment, 벤토나이트(Bentonite), 퍼라이트(Perlite), 및 실리카(Silicon dioxide) 중에서 선택된 적어도 어느 하나로 이루어지고,Made of at least one selected from bentonite, perlite, and silica; 상기 첨가제는,The additive, 냉동안정제, 분산제, 습윤제가 혼합되어 이루어지는 것을 특징으로 하는 비발포 수성계 난연 도료 조성물.A non-foaming aqueous flame retardant coating composition comprising a freeze stabilizer, a dispersant, and a wetting agent. 삭제delete 삭제delete 삭제delete 제 1항에 있어서,The method of claim 1, 상기 난연제는,The flame retardant, 수산화알루미늄(Aluminium hydroxide), 수산화마그네슘(Magnesium hydroxide), 산화세륨(Cerium Oxide), 산화안티몬(Antimony oxide), 산화규소(Silicon oxide), 주석산 아연(Tartaric acid zinc), 몰리브덴산염(Molybdates), 구아니딘계 화합물, 및 지르코늄(Zirconium) 중에서 선택된 적어도 어느 하나로 이루어진 것을 특징으로 하는 비발포 수성계 난연 도료 조성물.Aluminum hydroxide, magnesium hydroxide, cerium oxide, antimony oxide, silicon oxide, tartaric acid zinc, molybdate, guanidine Non-foaming aqueous flame retardant coating composition, characterized in that consisting of at least one selected from the group compound, and zirconium (Zirconium). 제 1항에 있어서,The method of claim 1, 상기 난연제는,The flame retardant, 유독 가스의 방출을 막기 위한 비할로겐이며 무기계인 난연제로 이루어진 것을 특징으로 하는 비발포 수성계 난연 도료 조성물.A non-foaming aqueous flame retardant coating composition comprising a non-halogen and inorganic flame retardant to prevent the release of toxic gases. 제 1항에 있어서,The method of claim 1, 상기 도료 조성물은,The coating composition, 온도가 5℃ 내지 35℃이며 상대습도가 85% 이하인 환경에서 케이블 내면에 붓도장으로 도막을 형성하는 것을 특징으로 하는 비발포 수성계 난연 도료 조성물.A non-foamable water based flame retardant coating composition, characterized in that the coating film is formed on the inner surface of the cable by brush coating in an environment having a temperature of 5 ° C to 35 ° C and a relative humidity of 85% or less.
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