KR100851150B1 - Apparatus for preventing the damage of a coveyor part for transferring rod wire coils - Google Patents

Abstract

The present invention relates to a device for preventing damage to the knurler portion 90 for conveying the large diameter wire coil 71, more specifically, the conveyor belt 60 and the roller to transfer the large diameter wire coil (71). The Kenvey unit 90 composed of a chain conveyor 70 includes an impact buffer 10 and a tension adjusting unit 20 inside the roller chain conveyor 70, and a lubricant supply unit 30 in the conveyor belt 60. Conveyor for conveying wire coils configured to extend the life of the equipment by maximally suppressing damage caused by the jumping of the conveying belt 61 and the chains 76 due to the overload of the wire coil 71 being transferred It relates to a negative damage prevention device (100).

Conveyor Belt, Roller Chain Conveyor, Shock Absorber, Tension Adjuster, Lubricant Supply Unit

Description

Damage prevention device of conveyor part for wire rod coil transfer {APPARATUS FOR PREVENTING THE DAMAGE OF A COVEYOR PART FOR TRANSFERRING ROD WIRE COILS}

1 is a failure state diagram of the conventional wire coil production and transfer;

2a and 2b is a plan view and a side view of a conventional wire coil transfer conveyor.

Figure 3a is a bearing damage state of the conveyor belt of the conventional conveyor portion;

Figure 3b is a state of supply of lubricating oil of the conveyor belt of the conventional conveyor unit;

Figure 3c is a damage occurrence state of the roller chain conveyor of the conventional conveyor unit;

3d is an enlarged perspective view of a portion of a chain of a roller chain conveyor in a conventional conveyor section;

Figure 3e is a perspective view of a tension strengthening device of a roller chain conveyor of a conventional conveyor unit;

Figure 4 is a perspective view of the breakage preventing device of the conveyor for conveying wire rods according to the present invention;

Figure 5a is an exploded perspective view of the impact relief unit of the damage prevention device according to the present invention;

Figure 5b is a side view of the shock absorber of the damage prevention device according to the present invention;

Figure 6a is a perspective view of the tension adjustment unit of the damage prevention device according to the present invention;

Figure 6b is an exploded perspective view of the tension adjustment unit of the damage prevention device according to the present invention;

Figure 7a is a perspective view of the lubricating oil supply unit of the damage prevention device according to the present invention;

Figure 7b is an exploded perspective view of the lubricating oil supply unit of the damage prevention device according to the present invention; And

8A and 8B are a layout view and an operation diagram of the lubricating oil supply unit of the breakage preventing device according to the present invention, respectively.

Explanation of symbols on the main parts of the drawings

10 .... Shock absorber 11 .... Shock absorbing rail

12 .... fixing plate 13, 14 .... 1st, 2nd shock absorbing spring

20 .... Tension adjustment part 21 .... Wheel

22 .... Central axis 23 .... Guide

28 .... Hydraulic cylinder 29 .... Spring

30 .... Lubricant Supply Unit 31 .... Feed Cam

31a .... Nozzle port 32 .... Supply shaft

32a .... outlet 36a, 36b .... upper and lower housing

60 .... Conveyor Belt 70 .... Roller Chain Conveyor

71 .... Daekyung Wire Coil 90 .... Conveyor Section

100 .... Breakage preventing device of the conveyor unit for conveying the wire rod according to the present invention

The present invention relates to an apparatus for preventing damage to a kvaer portion for conveying a large diameter wire coil, and more specifically, a Kenveyer consisting of a conveyor belt and a roller chain conveyor to convey the large diameter wire coil inside the roller chain conveyor. Including a shock-absorbing portion and a tension adjusting portion, and including a lubricating oil supply in the conveyor belt to extend the life of the equipment by suppressing the damage caused by the transfer of the transfer belt and chains due to the overload of the wire coil being conveyed. It relates to a damage prevention device of the conveyor unit for conveying the wire rod configured.

1 is a view showing a failure state during the production and transfer of wire rods according to the related art, and FIGS. 2A and 2B are a plan view and a side view of a conveyor unit 90 for conveying a wire rod according to the related art, and FIG. 3A is a conveyor belt 60 of the conventional conveyor unit. Figure 3b is a state of damage occurrence of the bearing (69), Figure 3b is a state of lubricating oil supply failure of the conveyor belt of the conventional conveyor portion, Figure 3c is a state of damage occurrence of the roller chain conveyor 70 of the conventional conveyor portion, Figure 3d Is a partially enlarged perspective view of the chain 76 of the roller chain conveyor of the conventional conveyor part, and FIG. 3E is a perspective view of the tension reinforcement apparatus 95 of the roller chain conveyor of the conventional conveyor part.

2a and 2b, the conveyor unit 90 for transferring the conventional wire coil 71 is composed of a conveyor belt 60 and a roller chain conveyor (70).

Looking at the configuration of the conveyor unit 90 briefly, the conveyor belt 60 of the conveyor unit 90 is a sprocket (62) rotated in one motor 73 and the reduction gear 74 and this It is composed of a conveyance belt 61 is engaged and rotated.

In addition, the side of the sprocket 62 is mounted with a first chain gear 64 connected to the central axis 62a of the sprocket 62 and wound with a chain 66, the central axis bearing Supported by (63), the chain 76 is rotated in engagement with the first chain gear 64 and the second chain gear 65 spaced apart. The gear 65a coaxially spaced from the second chain gear 65 rotates in engagement with the chain 76 provided on the side of the roller chain conveyor 70.

The roller chain conveyor 70 includes a plurality of rollers 72 installed in contact with the chain 76 and the inner side of the chain 76 and supported to transport the wire coil 71.

When the motor 73 is rotated by the above-described configuration, the kenveyor belt 60 and the roller chain conveyor 70 are simultaneously rotated by chain driving and gear coupling.

In this case, referring to FIG. 1, the large diameter wire coil 71, which is generally rolled in a hot state, is wound alternately in two reelers 91, and then transported horizontally onto the conveyor belt 60. It is placed on the conveyance belt 61.

Subsequently, the wire coil 71 placed on the conveyor belt 60 undergoes a pattern process that is cooled differently according to the material, and then the conveyor at a constant speed for inspection and product quality at the back end of the product after cutting and packaging process. On the conveyance belt 61 of the belt 60 is conveyed, and then caught on the hanger 75 is conveyed to the subsequent process.

However, when the end portion 71a of the wire rod coil 71 is not easily wound in the drum of the winding machine reeler 91 during the process of transferring the wire coil 71 using the conveyor belt 60, The wire coil 71 has a phenomenon that the end portion 61 of the wire belt 71 is further released due to the acceleration of the transfer belt 61 while driving on the conveyor belt 60, and thus the wire coil 71 ), A winding defective portion 71b is generated at the lower end of the.

In addition, referring to Figures 2a and 2b, the wire coil 71 is moved from the conveyor belt 60 to the roller chain conveyor 70, the wire rod is poor winding while running on the roller chain conveyor (70). The end portion 71a of the coil 71 is sandwiched between the rollers 72, so that the chain 76 bounces as shown in FIG. 3C, thereby causing the rollers ( 72 directly hits the lower portion of the wire coil 71 to damage the lower portion of the wire coil 71, or the chain 76 constitutes the chain 76 due to the force that the chain 76 bounces. Small roller pins 76a are broken and cracks 76b are generated in the chain 76, so that the transfer operation is interrupted as a whole.

In addition, a tension reinforcing device (95) consisting of a support roller (96) installed at the end of the connecting table (97) fixed to the support (98) by a bolt (99) is installed on the lower inner surface of the chain (76). While the running tension of 76 is kept constant, the tension reinforcing device 95 only maintains the tension of the chain 76 in a fixed fixed setting position, so that the chain 76 is used for a long time. If the tension is increased, there is a problem that can not give tension to the elongated chain 76, the end portion 71a of the wire coil 71 is sandwiched between the rollers 72, the chain 76 bounces There is a problem in that it is not possible to impart proper tension to the chain 76 even when the chain 76 is prevented from deviating from the existing travel space.

In addition, referring to Figures 3a and 3b, the conventional conveyor belt 60, the central shaft (68a) for supporting the rollers 68 and the rolling bearing 69 in the conveying belt 61 is bent due to overloading In addition, the rolling bearing 69 is broken, and as a result, the rollers 68 that fall out have a problem of acting as a stopper that prevents the movement of the transfer belt 61.

In order to solve this problem, it is necessary to continuously supply lubricating oil to the rolling bearing 69 in the conveyance belt 61. Conventionally, the tip of the grease supply device 67 disposed on the rollers 68 side is transferred to the rollers. Nipples (not shown) arranged on the side of 68 were supplied with grease, which is a lubricant while being touched, and the viscosity of the grease was high so that the grease was not properly supplied to the rolling bearing 69, and then lumped to the bottom 67a. There is a problem that the lubrication supply process is not performed smoothly as a whole fall into the) form.

The present invention has been proposed in order to solve the above-mentioned conventional problems, when the conveyor belt and the roller chain conveyor device of the conveyor for conveying the large diameter wire coils are overloaded, a phenomenon that the chain of the roller chain conveyor bounces. Conveyors for conveying wire rod coils configured to extend the life of the Kenvey belts by preventing the chains and related parts from being worn out or broken quickly and smoothly supplying lubricant to the conveyor belts. The object is to provide a negative damage prevention device.

As a technical configuration for achieving the above object, the present invention, by the rotation of the conveyor belt, a gear connected coaxially with the second chain gear connected to the chain spaced apart from the side-mounted first chain gear of the sprocket driving the same. A conveyor unit for transporting wire rod coils having a rotating roller chain conveyor, comprising: an impact relaxation unit having impact relaxation springs installed on a buffer rail spaced above the side chain of the roller chain conveyor; And a tension adjusting part having a wheel for tensioning the side chain while being elastically supported by a spring installed rearwardly and engaged with the inner surface of the side chain, absorbing the impact applied when the overload is transmitted to the roller chain conveyor. By providing a wire rod coil conveyor damage prevention device configured to maintain a constant tension of the conveyor.

Hereinafter, the present invention will be described in more detail with reference to the drawings.

Figure 4 is a perspective view of the damage preventing device 100 (hereinafter, referred to as a damage preventing device 100) of the conveyor for conveying wire rods according to the present invention.

Referring to Figure 4, the damage prevention device 100 according to the present invention is largely shock-absorbing springs 13 installed on the buffer rail 11 spaced apart to the upper side of the side chain 76 of the roller chain conveyor 70 Wheel 21 for tensioning the side chain 76 while being elastically supported by a shock-absorbing portion 10 having a) (14) and the inner side of the side chain 76 and the spring 29 is installed rearward It is configured to include a tension adjusting unit 20 having.

Looking at the configuration of the damage prevention device 100 according to the invention in more detail, the impact relief unit 10 is shown in detail in Figures 5a and 5b.

Figure 5a is an exploded perspective view of the impact relief unit 10 of the damage prevention device 100 according to the present invention, Figure 5b is a side view of the impact relief unit 10 of the damage prevention device 100 according to the present invention.

5A and 5B, the shock absorbing rail 11 of the shock absorbing part 10 has a plurality of female screws 11a on an upper side thereof, and holes 12a at positions corresponding to the female screws 11a upward. The fixed plate 12 is formed is disposed, the support rod 15 is inserted into the holes (12a) is screwed to the female screws (11a) and the support end (15b) is formed on the upper side, the support rod 15 Between the support end (15b) and the upper side of the fixing plate 12 of the first buffer spring 14 is installed around the supporting rod 15, the lower side of the fixing plate 12 and the upper side of the buffer rail (11) A shock absorbing spring 13 is installed around the support rod 15.

The first buffered spring 14 is a conical spring of which diameter decreases from the bottom to the top, and the second buffered spring 13 is a conical spring of which diameter decreases from the top to the lower side, and the buffer rail 11 is larger than the upper portion. The lower part has a trapezoidal cross section that is narrowly formed. In addition, the shock absorbing rail 11 is made of a rubber material to absorb shocks better.

By the configuration described above, the impact relief unit 10 serves to cushion the shock when the roller chain conveyor 70 bounces.

On the other hand, Figure 6a is a perspective view of the tension adjustment unit 20 of the damage prevention apparatus 100 according to the present invention, Figure 6b is an exploded perspective view of the tension adjustment unit 20 of the damage prevention apparatus 100 according to the present invention.

6A and 6B, gear teeth 21a are formed on the outer circumferential surface of the wheel 21 of the tension adjusting unit 20 so that the wheels 21 are well caught by the chain 76 and the wheel center portion 21b. ) Is penetrated by the central axis 22 that is rectangular in both sides (22b). The central shaft 22 is formed in a circular shape so that the center portion 22a penetrates the wheel center hole 21b, and both sides thereof are formed in a quadrangular shape.

In addition, both sides of the central shaft 22 is formed with an inner square hole 24a and a bracket 24 having a '24' shaped support 24b mounted therein, and ends of the supports 24b. The male thread portion 24c is screwed to both sides of the buckle nut 26, and the 'c' shaped clamp 27 mounted to the rear of the buckle nut 26 is a hydraulic cylinder installed at the rear base frame 97. It is screwed to the front surface of the head portion 28b coupled with the end of the operation bar 28a of (28). In addition, the spring 29 is mounted and elastically supported around the operating bar 28a of the cylinder 28, and both side portions of the central shaft 22 are disposed in the guide 23 fixed to the base frame 97. It is configured to move forward and backward along the guide hole 23a.

On the other hand, the breakage prevention device 100 according to the present invention is provided with a lubricating oil supply unit 30 for smoothly supplying lubricating oil to the lower portion of the conveyor belt (60).

7A is a perspective view of the lubricating oil supply unit 30 of the breakage preventing device 100 according to the present invention, and FIG. 7B is an exploded perspective view of the lubricating oil supply unit 30 of the breakage preventing device 100 according to the present invention.

7A and 7B, the lubricating oil supply unit 30 has lubricating oil feeding cams 31 installed on the inner surface of the belt 61 at the lower portion of the conveyor belt 60. The feeding cams 31 Has a flat contact surface 31b in contact with a plurality of rollers 69 mounted on the inner surface of the belt 61, and a plurality of nozzle holes 31a formed in the contact surface 31b, respectively.                     

In addition, the lubricating oil supply unit 30 is connected to penetrate through the inside of the feed cams 31, and a plurality of outlets 32a corresponding to the nozzle holes 31a are formed on an outer circumferential surface thereof, and lubricating oil is stored therein. It has a supply shaft 32.

The feed cams 31 of the lubricating oil supply unit 30 are rotatably fitted to both sides of the lubricating oil supply shaft 32, and the outlets 32a are fitted to the nozzle holes 31a during rotation. Both sides of the supply shaft 32 are coupled to the retainer 34, the fixing ring 35 and the nut 39 toward the feed cams 31, and the outer peripheral surface of the center of the supply shaft 31. The upper and lower housings 36a and 36b are coupled by bolts to adjust the initial setting angle of the outlets 32a while supporting the supply shaft 31.

Hereinafter, the operation of the damage prevention apparatus 100 according to the present invention will be described with reference to the drawings.

First, when the chain 76 is momentarily bounced off or out of the roller chain conveyor 70 of the conveyor unit 90 to the upper portion of the roller 72 driving gear 65a, the chain Although the rollers 72 collide against the lower portion of the buffer rail 11 installed at an upper portion with a slight height distance from the 76, an impact force is applied to the rubber property of the buffer rail 11. As a result, the buffer rail 11 is dispersed and absorbed into the entire buffer rail 11. In addition, the second buffer spring 14 directly installed on the upper portion of the buffer rail 11 also absorbs the impact applied to the lower portion of the buffer rail 11 by its elastic force, so that the roller 72 and the parts connected thereto are Allow for cushioning to prevent breakage.                     

On the other hand, the first buffer spring 14 serves to adjust the elasticity of the second buffer spring 13, by turning the support rod 15 to the support end (15b) the first buffer spring ( 14) by adjusting the degree of pressing, since the elastic force of the first and second buffer springs 13 and 14 can be adjusted according to the impact received by the shock absorbing rail 11, the chain 76 springs up when an impact occurs. It is possible to control the degree of the rising height, so that the chain 76 does not deviate to the surroundings and serves to slide well along the driving path so that the cracks or cuts in the chain 76 do not occur.

On the other hand, the wheel 21 of the tension adjusting unit 20 acts as a flow wheel, and does not maintain the tension of the chain 76 at a constant position as in the conventional tension reinforcement device 95, the When the chain 76 is stretched or sag due to springing during use, the operation bar 28a of the hydraulic cylinder 28 is in the A direction (Fig. 6A) by its hydraulic force and the elastic force of the spring 29. And tension is applied while the wheel 21 is tightly coupled to the inner surface of the chain 76 so that the chain 76 always has a tension.

On the contrary, when the chain 76 contracts, the operation bar 28a of the cylinder 28 contracts in the B direction (see FIG. 6A) by the hydraulic force and the elastic force of the spring 29. While the wheel 21 is not in close contact with the chain 76, only the appropriate tension is applied to the chain 76.

On the other hand, Figures 8a and 8b is a layout and operation diagram of each of the lubricant supply unit 30 of the damage prevention device 100 according to the present invention.                     

8A and 8B, the feeding holes 31 of the lubricating oil supply unit 30 are normally connected to the supply shaft 32 so that the nozzle holes 31a are discharged from the discharge holes 32a. And the rollers 68 mounted on the conveyance belt 61 are moved while hitting the lower flat contact surface 31b of the feed cams 31 in order. 31 is rotated by an angle θ, and thus, when the feed cams 31 are rotated to a preset rotational position, the discharge holes 32a and the nozzle holes 31a are arranged to fit together. Lubricant is supplied to the rollers 68 through the outlets 32a and the nozzle holes 31a.

The lubricating oil is supplied only when the rollers 68 respectively rotate the feed cams 31 by an angle θ so that the discharge holes 32a and the nozzle holes 31a correspond to each other. In addition, since the feed cams 31 are returned to their original positions according to the eccentric weight, the discharge holes 32a and the nozzle holes 31a are not disposed to match, and thus the supply of lubricant oil is stopped. Accordingly, the rollers 68 may be supplied with only the necessary portion of the lubricating oil, thereby preventing the waste of excessive lubricating oil supply.

According to the action of the breakage prevention device 100 according to the present invention as described above, even when an overload is transmitted to the conveyor unit 90, the breakage phenomenon due to the phenomenon of the whole splashing is prevented in advance, and the lubricating oil is conveyed to the conveyor belt 60. Is supplied smoothly to extend the life of the conveyor belt 60.

As described above, according to the breakage preventing device of the conveyor for conveying the wire rod according to the present invention, even when the overload is transmitted to the conveyor unit, even if the transfer chain of the roller chain conveyor constituting the conveyor unit bounces, the shock is alleviated. In addition, the chain is not easily detached from the running mirror, and can maintain a constant tension at all times, so there is a useful effect that the occurrence of damage and breakage as a whole is significantly reduced.

In addition, according to the breakage prevention device of the wire transfer coil conveying unit according to the present invention, since the lubricant is smoothly supplied to the conveyor belt of the conveyor unit, the conveyor belt is not easily worn even if used for a long time, its life is extended, the necessary part Lubricant is supplied only to have a useful effect of preventing the waste of lubricant supply.

While the invention has been shown and described with respect to specific embodiments thereof, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit or scope of the invention as set forth in the claims below. I would like to clarify that knowledge is easy to know.

Claims (6)

In the conveyor unit for conveying the wire rod coil having a conveyor belt and a roller chain conveyor rotated by the rotation of the gear coaxially with the chained second chain gear spaced apart from the side-mounted first chain gear of the driving sprocket, An impact mitigating portion (10) having impact mitigating springs (13) (14) installed on a buffer rail (11) spaced above the side chain (76) of the roller chain conveyor (70); And Including a tension adjusting unit 20 having a wheel 21 for engaging the inner surface of the side chain and is elastically supported by a spring (29) installed rearward to apply tension to the side chain, when the overload transfer to the roller chain conveyor Conveyor breakage preventing device for conveying the wire rod coil configured to maintain a constant tension of the roller chain conveyor while absorbing the shock. The method of claim 1, The buffer rail 11 of the shock absorbing part 10 has a plurality of female screws 11a on an upper side thereof, and a fixing plate 12 having holes 12a formed at a position corresponding to the female screws on an upper side thereof is disposed. The holes are inserted with a support rod 15 which is screwed to the female screws and has a support end 15b formed at an upper side thereof, and a first buffer spring 14 is disposed around the support rod between the support end of the support rod and the upper side of the fixing plate. And a second buffer spring 13 is installed around the support bar at the lower side of the fixing plate and the upper side of the buffer rail, and configured to cushion the impact when the roller chain conveyor bounces. Breakage prevention device. The method of claim 2, The first buffered spring 14 is a conical spring of which diameter decreases from the bottom to the top, and the second buffered spring 13 is a conical spring of which diameter decreases from the top to the lower side, and the buffer rail 11 is larger than the upper portion. Containing a trapezoidal cross-section is formed in the lower portion narrow, it is made of a rubber material so as to absorb more shock, characterized in that the conveyor unit for preventing damage to the wire transfer. The method of claim 1, The center axis 22 having both sides of a quadrangular shape 22b penetrates through the wheel center portion 21b of the tension adjusting part 20, and inner square holes 24a are formed at both sides of the central axis, and a '-' shape is formed on the side. A bracket 24 having a support 24b is inserted therein, and an end male thread portion 24c of the supports is screwed to both sides of the buckle nut 26, and a clamp 27 mounted rearward to the buckle nut. Is screwed to the front of the head portion 28b coupled to the end of the operation bar 28a of the hydraulic cylinder 28 installed on the rear base frame 97, the spring 29 is mounted around the operation bar Supporting elasticity, both sides of the central shaft 22, the damage prevention device for conveying the coil part for conveying the wire rod, characterized in that configured to advance back and forth along the guide hole (23a) inside the guide (23) fixed to the base frame. The method of claim 1 further comprising The lower part of the conveyor belt 60 has a flat contact surface 31b in contact with a plurality of rollers 69 mounted on the inner surface of the belt 61 and a plurality of nozzle holes 31a formed in the contact surface. Eccentric lubricant feed cams 31 and a plurality of outlets 32a connected to the inside of the feed cams and adapted to the nozzle holes are formed on an outer circumferential surface thereof, and a lubricant supply shaft 32 in which lubricant is stored therein. Conveyor belt breakage prevention device for wire rod conveying, characterized in that it further comprises a lubricating oil supply unit 30 configured to supply lubricating oil to the conveyor belt (60). The method of claim 5, The feed cams 31 of the lubricating oil supply unit 30 are rotatably fitted to both sides of the lubricating oil supply shaft 32 so that the outlets 32a fit the nozzle holes 31a during rotation. Both sides of the supply shaft 32 are coupled to the retainer 34, the retaining ring 35 and the nut 39 to the side of the feed cams, while supporting the supply shaft on the outer peripheral surface of the center of the supply shaft 31; The upper and lower housings (36a) and (36b) are coupled by bolts to adjust the initial setting angle of the outlets.

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