KR100844165B1 - Ocher dyeing apparatus - Google Patents

Abstract

A dyeing apparatus is provided to perform a dyeing process uniformly by a tension control roller and to prevent the generation of a spot, thereby reducing the badness of dyeing. An upper surface of a body member(110) is opened and a dyeing cistern(112) for receiving the dyeing stuffs is formed to a body(111). A swirling portion(120) has a swirling fan formed at the inside of the dyeing cistern of the body member. The swirling fan is rotated by driving a fan motor(121) and circulates the dyeing stuffs. A dyeing member(130) includes a textile roller(131) combined with the inside of the dyeing cistern of the body member and immersed into the dyeing stuffs. The textile of the textile roller is unwound by the rotation of the bobbin roller and passed through the circulated dyeing stuffs. An upper body(141) is formed at the upper portion of the body of the body member. Plural hitting rods(145) are formed at the center shaft(146) of a hitting member(140) so that the bobbin roller is hit by the driving of a cam(142) formed at the upper body. Further, a dyeing apparatus additionally contains a heating unit for heating the dyeing stuffs inside dyeing cistern of the body member.

Description

Dyeing device {OCHER DYEING APPARATUS}

1 is a perspective view showing a dyeing apparatus according to the present invention.

2 is a cross-sectional perspective view showing a dyeing apparatus according to the present invention.

Figure 3 is a front sectional view showing a dyeing apparatus according to the present invention.

Figure 4 is a side cross-sectional view showing a dyeing apparatus according to the present invention.

5 is a view showing a state in which the dyeing section bobbin roller of the dyeing apparatus according to the invention moves in the left and right directions.

Figure 6 is a view showing a state in which the dyeing section bobbin roller of the dyeing apparatus according to the invention moves in the front and rear direction.

* Description of the symbols for the main parts of the drawings *

100: dyeing apparatus 110: main body

111: body 112: dye bath

113: installation hole 114: heating means

115: vehicle 115a: bracket

115b: wheel 116: height adjustment means

116a: nut 116b: bolt

116c: pedestal 120: vortex

121: fan motor 122: vortex fan

130: dyeing unit 131: fabric roller

132: bobbin roller 133: tension control roller

134: front and rear operating means 134a: front and rear guide sphere

134b: Front and rear screw 134c: Front and rear drive motor

134d: front and rear guide protrusion 135: left and right operating means

135a: left and right guide holes 135b: left and right screws

135c: left and right drive motor 136: bearing housing

137: power transmission means 138: bobbin driven motor

139: Settlement panel 139a: Front and rear guide protrusion

140: hitting portion 141: upper body

142: cam 143: camshaft

144: cam drive motor 145: batting rod

146: central axis 147: close contact

148: restoring means 149: elastic member

The present invention relates to a dyeing apparatus.

In general, dyeing is a dye that is dissolved or dispersed in an aqueous solution or a pooling agent to infiltrate and fix dyes in fabrics, yarns, and the like. The method includes dyeing methods using natural dyes and synthetic dyes.

Such dyeing has developed synthetic dyeing using chemical dyes with the development of the industry, and synthetic dyeing can be mass-produced, but since it contains chemicals, there are problems that are harmful to the human body, shorten the life of the fabric, and cause pollution. .

So nowadays, environmentally friendly natural dyeing methods are used a lot, and these natural dyeings do not use chemical dyes but literally use natural dyes to water the cloth, so that charcoal, ocher, gardenia, persimmon, wormwood, etc. Often used.

Looking at the dyeing method using ocher during such natural dyeing;

first; Mix ocher in water and whisk it slowly to loosen it and dilute it with finely crushed water.

second; Rub or beat the cloth evenly over the diluted ocher to allow the pigment from the loess to penetrate into the fabric.

third; If the cloth is evenly colored with ocher, twist the cloth and check if the cloth is evenly watered. Rub the lumps or spots.

fourth; Put the cloth with ocher in the sun, roll the well-dried cloth, and repeat the ocher dyeing several times.

Lastly, repeat the process of sucking and drying the well-dried cloth until the ocher dyes are no longer removed.

This method of dyeing ocher is done by loosening the ocher in a container of a certain size and dyeing it by leaving the cloth. The ocher is a pigment, not a dye. There was an uncomfortable problem that must be stirred every time.

In addition, as all the dyeing work was carried out by hand, the worker had to beat and rub the cloth contained in the yellow soil, so that the work efficiency of the worker was not reduced to mass production.

Moreover, natural dyeing is still carried out to this day, but there is a problem that the price is high due to the manufacture by hand, and there are many problems in manufacturing a uniform color fabric on the cloth while the worker rubs or beats the cloth.

Therefore, there is an urgent need for the development of a device that can simplify such ocher staining.

Accordingly, the present invention for solving the above problems is to provide a dyeing apparatus that can reduce the process of the manual work and to easily dye the dye on the fabric by the mechanical device.

Dyeing apparatus of the present invention for achieving the above object; A main body portion having an upper surface opened to form a dye bath containing the dye pigment inside the body; A vortex part which forms a vortex fan which is rotated by the driving of a fan motor in the dye bath of the main body to allow the dye pigment to be circulated; A dyeing unit formed so as to pass through the pigment vortex while unwinding by rotating the bobbin roller formed on the other side of the main body portion of the dyeing tank to the original roller to be stored in the pigment; An upper body is formed on the upper body of the main body, and a striking part including a plurality of striking rods formed on a central axis hitting the bobbin roller by driving the cam formed on the upper body.

It is characterized in that the heating means is further formed in the dye bath of the dyeing unit main body of the present invention to heat the dye pigment accommodated in the dye bath so as to maintain the dye pigment in a hot water state.

Forming a plurality of moving means to form a bracket with a wheel to move the body to the body bottom of the dyeing apparatus main body of the present invention, forming a nut on the body inside the moving means, the bottom of the bolt coupled to the nut Forming a plurality of height adjustment means having a pedestal to be in close contact with the surface is characterized in that it is configured to adjust the level of the dye bath while adjusting the height of the body by the rotation of the bolt.

Dyeing device dyeing unit of the present invention is formed in the same line on the outside of the dye tank installation hole of the main body portion to form a front and rear guide sphere coupled to guide the settle panel, the front and rear screw coupled to the front and rear screw to drive the front and rear guide sphere Front and rear operating means for forming a drive motor to operate back and forth; Left and right operating means for forming a left and right guide sphere guided to the upper surface of the front and rear operating means, combined with left and right screws to drive the left and right guide sphere repeatedly to form a left and right drive motor that rotates forward and backward repeatedly. ; A bearing housing coupled to the upper and left guide spheres so as to rotate the bobbin roller; It is characterized by consisting of a bobbin drive motor that is connected to the power transmission means in the same line as the bearing housing on the upper left and right guide sphere to rotate the bobbin roller.

Both sides of the dyeing device dyeing unit bobbin roller of the present invention is coupled to rotate in the dyeing tank is characterized in that it further comprises a tension control roller for adjusting the tension to guide the fabric passing through the pigment.

Dyeing device hitting unit of the present invention; A cam formed in a plurality of radially at equal intervals on the cam shaft so as to be rotated by the power of the cam driving motor formed on one side of the upper body; A striking rod that protrudes from the upper portion of the close contact with the outer circumferential surface of the cam so that the close contact is in close contact with the outer circumferential surface, and the lower end pendulum moves about the central axis to strike the fabric wound on the bobbin roller so that the pigment penetrates into the fabric; One end is fixed to the upper portion of the striking rod, the other end is characterized in that the restoring means is configured to be in close contact with the outer peripheral surface of the cam by the elastic member formed therein is coupled to the upper body.

Thus, looking at the preferred embodiment of the present invention configured with reference to the drawings as follows.

First, in the drawings, the same components or parts are to be noted that the same reference numerals as possible. In describing the present invention, detailed descriptions of related well-known functions or configurations are omitted in order not to obscure the subject matter of the present invention.

1 is a perspective view showing a dyeing apparatus according to the present invention, Figure 2 is a cross-sectional perspective view showing a dyeing apparatus according to the present invention, Figure 3 is a front sectional view showing a dyeing apparatus according to the present invention, Figure 4 is a present invention 5 is a side cross-sectional view showing a dyeing apparatus according to the present invention, and FIG. 5 is a view showing a state in which the dyeing section bobbin roller of the dyeing apparatus according to the present invention is moved left and right, and FIG. It is a figure which shows the state moving to a direction.

1 to 6 as shown in the dyeing apparatus 100 of the present invention; A main body part 110 in which a dye tank 112 containing a dye pigment is formed in the body 111; A vortex part 120 having a vortex fan 122 formed in the dyeing tank 112; A dyeing unit 130 formed at one side of the dyeing tank 112 and formed so that the dough of the cloth roller 131 is released by the rotation of the bobbin roller 132; It comprises a striking portion 140 formed of a plurality of striking rods 145 striking the bobbin roller 132 on the body 111 of the main body 110.

Here, the dye pigment is made of charcoal, ocher, gardenia, persimmon, mugwort and the like so as to enter the raw material using a natural dye without using a chemical dye.

The main body 110 of the dyeing apparatus 100 includes a dyeing tank 112 accommodating dyeing pigments, and a body 111 fixedly installing the dyeing tank 112.

The dyeing tank 112 of the main body 110 is formed so that the top surface is opened to accommodate the dye pigment and forms an installation hole 113 penetrated inward to both sides of the upper side.

In addition, it is preferable to further configure the heating means 114 to heat the dye pigment accommodated in the dye bath 112 to maintain the dye pigment in a predetermined hot water state.

Here, the heating means 114 may be formed in various forms such as a heating coil, a heat exchanger.

The body 111 of the main body 110 is formed in a frame shape and a plurality of moving means 115 having wheels 115b formed on the brackets 115a to provide convenience of movement of the body 111 on the bottom thereof. do.

In addition, the height adjusting means forming a nut 116a in the body 111 to the inside of the moving means 115, a pedestal 116c in close contact with the ground on the lower portion of the bolt 116b coupled to the nut 116a. 116 is formed to adjust the level of the dyeing tank 112 while adjusting the height of the body 111 by the rotation of the bolt 116b.

 The vortex part 120 of the dyeing apparatus 100 has a vortex fan 122 that is rotated by receiving power by driving the fan motor 121 formed in the lower part of the body 111 in the dye tank 112. It is preferable to form a whisk to circulate the dye pigment by rotation of the vortex fan 122 so that the pigment does not sink to the bottom of the dye bath (112).

The dyeing unit 130 of the dyeing apparatus 100 includes a fabric roller 131 wound around a fabric to be dyed, a bobbin roller 132 wound around while unwinding the fabric wound on the fabric roller 131, and the bobbin roller ( The front and rear operation means 134 to operate the front and rear 132 and the left and right operation means 135 formed on the upper surface of the front and rear operation means 134 to operate the bobbin roller 132 side to side.

And the bobbin drive motor 138 is configured to rotate the bobbin roller 132.

The fabric roller 131 of the dyeing unit 130 is configured to be immersed in the dye pigment while being coupled to rotate on one side of the dye bath 112.

The bobbin roller 132 of the dyeing unit 130 is connected to the bobbin driving motor 138 and the power transmission means 137 that is external power to the other side of the dye tank 112 facing the fabric roller 131 so as to rotate. Configure.

The front and rear operating means 134 of the dyeing unit 130 is a settlement panel 139 having a front and rear guide protrusion 139a on the upper surface in the front and rear directions to the outside of the installation hole 113 formed on both sides of the dyeing tank 112. It is formed to be fixed to the body 111 to configure the front and rear guide sphere 134a to be guided to the front and rear guide projections (139a).

Here, the left and right guide protrusions 134d are formed in the left and right directions on the outer side of the front and rear guide spheres 134a.

Then, the front and rear guide sphere 134a is formed to drive the front and rear guide sphere 134a, and the front and rear drive motor 134c coupled with the front and rear screw 134b is formed on the bobbin roller 132 by the bobbin drive motor 138. It is preferable that the front and rear guide sphere 134a is configured to gradually retreat backward by the front and rear screw 134b while the fabric is wound.

The left and right operating means 135 of the dyeing unit 130 constitutes left and right guide spheres 135a coupled to be guided to the left and right guide protrusions 134d formed on the top and rear guide spheres 134a of the front and rear operation means 134. .

And the bobbin roller 132 is wound on the left and right screws 135b by forming a left and right driving motor 135c that is coupled to the left and right screws 135b on the side of the left and right guide sphere 135a and repeatedly rotates forward and backward. By moving left and right by the fabric is configured to wind evenly to the bobbin roller 132.

Here, the bobbin roller 132 is configured to rotate smoothly by forming a bearing housing 136 to which the bobbin roller 132 is coupled to the upper and left guide spheres 135a.

In addition, the bobbin drive motor 138 is formed in the same line as the bearing housing 136 on the left and right guide sphere (135a), while the power is transferred to the bobbin roller 132 by the power transmission means 137 to the bearing housing It is configured to rotate the bobbin roller 132 coupled to (136).

In addition, both sides of the bobbin roller 132 of the dyeing unit 130 is coupled to rotate both sides in the dye bath 112 to guide the fabric passing through the pigment to further control the tension adjusting roller 133 to adjust the tension. have.

The striking unit 140 of the dyeing apparatus 100 includes an upper body 141 formed on the other side of the body 111 of the main body unit 110; A cam 142 coupled to a cam shaft 143 so as to rotate on the upper body 141; A striking rod 145 for pendulum movement about a central axis 146 by driving the cam 142; The striking rod 145 is configured by the restoring means 148 to closely contact the cam 142.

The upper body 141 of the hitting unit 140 is formed in a frame shape on the upper portion of the bobbin roller 132, which is the other side of the body 111.

The cam 142 of the hitting unit 140 is formed in a plurality at equal intervals on the cam shaft 143 coupled to both sides to the upper body 141 rotated in a radial form from the center of the cam shaft 143 to both sides. Do.

In addition, it is preferable to form the cam driving motor 144 on the upper body 141 so as to drive the cam shaft 143 by the power of the cam driving motor 144.

The striking rod 145 of the striking part 140 is spaced apart from the upper bobbin roller 132 at equal intervals so that both ends thereof are opposed to the cam 142 on the central shaft 146 fixed to the upper body 141. Form a plurality.

Here, the upper side of the striking rod 145 is configured to be rotatable to the central shaft 146, wherein the lower end bobbin roller 132 is moved back and forth, left and right by the front and rear operating means 134 and the left and right operating means 135. ) To be opposed to

Furthermore, the contact rod 147 is formed on the upper end of the hitting rod 145 to be in close contact with the outer circumference of the cam 142, and the hitting rod 145 is driven by the cam 142 based on the central axis 146. The lower part of the pendulum is to hit the bobbin roller 132.

Restoring means 148 of the striking portion 140 is formed in the same line as the striking rod 145 is composed of a cylinder and a rod, the cylinder is fixed to the upper body 141 and the end of the rod of the striking rod 145 Make sure that it is in close contact with the top.

In addition, the elastic member 149 is formed inside the cylinder of the restoring means 148 to press the upper portion of the striking rod 145 toward the cam 142 while the rod is buffered so that the contact hole 147 is an outer circumferential surface of the cam 142. It should be kept in close contact with

The operation of the present invention configured as described above is as follows.

First, by using the height adjusting means 116 to adjust the horizontal of the dye tank 112

And it is heated to the inside of the dye bath 112 to receive a dye pigment in a hot water state to maintain a predetermined temperature in the dye bath 112 of the main body portion 110, in which the heating means to maintain the dye pigment in a hot water state Let 114 work.

Here, the predetermined temperature of the dye pigment is ideally maintained at a temperature of about 50 ~ 60 ℃ in warm hot water and may vary depending on the dye pigment and fabric.

As such, when the dye pigment is accommodated in the dye bath 112, the fabric cloth wound as the dyeing object is bonded to the fabric roller 131 is rotated to one side of the dye tank 112, but combined to be stored in the received dye pigment.

Then, the other end of the bobbin roller 132 to the other side of the dyeing tank 112 facing the original roller 131 is coupled to rotate in the bearing housing 136.

Here, by unwinding the fabric wound on the fabric roller 131 and fixed to the outer periphery of the bobbin roller 132, the bobbin roller while the tension fabric is tensioned past the lower portion of the tension control roller 133 in a state in which the loose fabric is stored in the dye pigment To 132.

In this state, the vortex fan 122 is rotated by driving the fan motor 121 so that the dye pigment accommodated inside the dye tank 112 is not circulated and precipitated.

When the dye pigment is circulated, the bobbin driving motor 138 is driven so that power is transmitted to the bobbin roller 132 through the power transmission means 137 and rotated, and the original roller (rot) of the bobbin roller 132 is rotated. 131) while the fabric is unwound and the dye passes through the dye pigment, the fabric is wound on the bobbin roller 132.

At this time, the striking rod 145 hits the fabric wound on the bobbin roller 132 so that the dye pigment penetrates the fabric wound on the bobbin roller 132.

Here, the cam driving motor 144 is operated so that the striking rod 145 is hit, and the cam shaft 143 is rotated by the cam driving motor 144 to drive the cam 142.

At this time, the close contact 147 of the striking rod 145 is in close contact with the outer periphery of the cam 142 formed in a radial form by the pressing force of the restoring means 148, the striking rod 145 is driven by the drive of the cam 142 As the lower part pendulum moves about the central axis 146, the fabric wound on the bobbin roller 132 is sequentially hit from the center to the outside to allow the dye pigment to penetrate the fabric.

And the front and rear screw 134b by driving the front and rear driving motor 134c of the front and rear operating means 134 configured in the dyeing unit 130 so that the distance between the batting rod 145 and the bobbin roller 132 is kept constant. ) To rotate.

Here, the front and rear screw 134b is rotated back and forth with the front and rear guide sphere 134a along the front and rear guide protrusion 139, so that the striking rod 145 and the bobbin roller 132 maintain a constant interval.

Then, the left and right guide sphere 135a on which the bearing housing 136 and the bobbin driving motor 138 are mounted so that the fabric dyed through the dye pigment is uniformly wound on the bobbin roller 132. The left and right driving motor 135c coupled to the left and right screws 135b is operated to move in the left and right directions.

Here, the left and right drive motor (135c) is rotated forward and reverse in a predetermined cycle to rotate the left and right screws (135b) forward and reverse rotation, the left and right guide port (135a) repeatedly from the upper and rear guide sphere (134a) to the left and right direction. By moving, the bobbin roller 132 moves in the left and right directions.

In addition, when the fabric wound on the fabric roller 131 is loosened and the dyeing material is wound on the bobbin roller 132 as the dye enters the fabric, the fabric roller 131 and the bobbin roller 132 are separated from the dyeing tank 112, The separated original roller 131 and the bobbin roller 132 by changing the position of the combination again.

When the positions of the fabric roller 131 and the bobbin roller 132 are changed, the fabric of the bobbin roller 132 is fixed to the fabric roller 131 again to operate the bobbin driving motor 138 to proceed with dyeing.

Repeat this method several times to get a dye on the fabric.

Therefore, it is possible to simply dye the natural fabric using the dyeing apparatus 100.

The dyeing apparatus of the present invention configured as described above can solve the problem of improving productivity and reducing labor costs compared to the manual dyeing method, thereby providing an effect of reducing costs.

Dyeing apparatus of the present invention by passing through the dye pigment while the fabric is passed through the dye pigment by the bobbin roller while passing through the dye pigment to make the dye uniformly on the fabric to prevent the occurrence of stains It provides the effect of reducing defects.

In the dyeing apparatus of the present invention, the batting rod of the striking part uniformly strikes the fabric containing the dyeing material, so that the dyeing pigment penetrates into the fabric so that the infiltrated ocher is not separated from the fabric so that the stained yellow soil does not fall out easily. Provides the effect of producing.

The dyeing apparatus of the present invention can be dyed uniformly by the dye pigment is circulated inside the dyeing tank by the vortex fan of the vortex part can be uniformly dyed and the operator does not stir the dye pigment to improve the workability of the worker To be effective.

The dyeing apparatus of the present invention is provided with a heating means for heating the dye pigment inside the dye bath can be continuously maintained in the hot water state of the dye pigment provides an effect that can continue to use the dye pigment.

Although the present invention has been described with reference to one embodiment shown in the drawings, this is merely exemplary and will be understood by those of ordinary skill in the art that various modifications and variations can be made therefrom. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.

Claims (6)

A main body part 110 having an upper surface opened to form a dye bath 112 containing the dye pigment in the body 111; A vortex part 120 which forms a vortex fan 122 that is rotated by the driving of the fan motor 121 in the dye tank 112 of the main body part 110 so that the dye pigment is circulated; The fabric roller 131 is coupled to one side of the dye tank 112 of the main body 110 so as to be stored in the pigment, and the fabric of the fabric roller 131 is loosened by the rotation of the bobbin roller 132 formed on the other side. A dyeing unit 130 formed to pass through the vortex pigment; Forming the upper body 141 on the body 111 of the main body 110, the impact rod 145 hitting the bobbin roller 132 by driving the cam 142 formed on the upper body 141 Dyeing apparatus comprising a striking portion 140 formed on the central axis (146). The method of claim 1, By further forming a heating means 114 in the dye tank 112 of the main body portion 110 to heat the dye pigment accommodated in the dye bath 112 to maintain the dye pigment in a hot water state, characterized in that Dyeing device. The method of claim 1, A bottom surface of the body 111 of the main body 110; In order to move the body 111, a plurality of moving means 115 having a bracket 115a having a wheel 115b is formed, and a nut 116a is formed in the body 111 inside the moving means 115. And a plurality of height adjusting means 116 having a pedestal 116c formed in close contact with the bottom surface of the bolt 116b coupled to the nut 116a to rotate the bolt 116b. Dyeing device, characterized in that configured to adjust the level of the dyeing tank 112 while adjusting the height. The method of claim 1, The dyeing unit 130 is; Before and after the front and rear guide sphere 134a is formed to form a settle panel 139 in the same line to the outside of the dye tank 112 installation hole 113 of the main body 110 to be guided to the settle panel 139, Front and rear operating means 134 for forming the front and rear drive motor 134c coupled to the front and rear screw 134b at the rear to drive the sphere 134a; Left and right guide spheres (135a) guided to the upper surface of the front and rear operating means 134, coupled to the left and right screws (135b) to the side to drive the left and right guide sphere (135a) is repeatedly rotated forward and backward Left and right operating means 135 for driving the left and right by forming a drive motor (135c); A bearing housing 136 coupled to the bobbin roller 132 so as to rotate on the upper and left guide spheres 135a; The left and right guide sphere (135a), the dyeing apparatus, characterized in that consisting of a bobbin drive motor 138 is connected to the power transmission means 137 in the same line as the bearing housing (136) to rotate the bobbin roller (132). The method of claim 1, Under the bobbin roller 132 of the dyeing unit 130 Both sides are combined so as to rotate in the dyeing tank 112, the dyeing apparatus characterized in that it further comprises a tension control roller 133 to guide the fabric passing through the pigment to adjust the tension. The method of claim 1, The hitting unit 140; A plurality of cams 142 formed radially on the cam shaft 143 at equal intervals to be rotated by the power of the cam driving motor 144 formed at one side of the upper body 141; The close contact 147 is in close contact with the outer circumferential surface of the cam 142 protrudes from the top, the close contact 147 is in close contact with the outer circumferential surface, the lower end pendulum movement around the central axis 146 to the bobbin roller 132 A blow rod 145 for hitting the wound fabric to allow the pigment to penetrate the fabric; One end is fixed to the upper portion of the striking rod 145, the other end is coupled to the upper body 141 by the elastic member 149 formed inside the close contact 147 to the outer peripheral surface of the cam 142 Dyeing device, characterized in that consisting of the restoring means 148 to be in close contact.

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