KR100840507B1 - Injector structure of an engine - Google Patents

Injector structure of an engine Download PDF

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Publication number
KR100840507B1
KR100840507B1 KR1020070051855A KR20070051855A KR100840507B1 KR 100840507 B1 KR100840507 B1 KR 100840507B1 KR 1020070051855 A KR1020070051855 A KR 1020070051855A KR 20070051855 A KR20070051855 A KR 20070051855A KR 100840507 B1 KR100840507 B1 KR 100840507B1
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KR
South Korea
Prior art keywords
solenoid
fuel injector
cylindrical member
needle
tube
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KR1020070051855A
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Korean (ko)
Inventor
공기재
강경균
강성현
윤수현
신문성
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주식회사 케피코
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/04Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
    • F02M61/10Other injectors with elongated valve bodies, i.e. of needle-valve type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/168Assembling; Disassembling; Manufacturing; Adjusting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/09Fuel-injection apparatus having means for reducing noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/80Fuel injection apparatus manufacture, repair or assembly
    • F02M2200/8046Fuel injection apparatus manufacture, repair or assembly the manufacture involving injection moulding, e.g. of plastic or metal

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

A fuel injector for an engine is provided to improve the injection molding formability of a fuel injector by filling resin between a solenoid and a cylindrical member. A fuel injector for an engine comprises a needle(1), a solenoid(3), an upper tube(5) and a lower tube(7). The upper tube communicates with the lower tube in the longitudinal direction of a fuel injector to ensure an operation space of the needle between the needle and the solenoid and to provide a passage for supplied fuel. A cylindrical member(11) is inserted from the bottom direction of the fuel injector to surround the exterior of the solenoid and has at least one groove(9) at the inner peripheral surface thereof. The upper portion of the cylindrical member is connected with the outer peripheral surface of the upper tube through at least two metal panels(13).

Description

엔진의 연료분사기 구조{INJECTOR STRUCTURE OF AN ENGINE}ENGINE STRUCTURE OF AN ENGINE

도 1은 본 발명에 따른 엔진의 연료분사기 구조를 도시한 도면,1 is a view showing a fuel injector structure of an engine according to the present invention;

도 2는 도 1의 연료분사기의 하우징을 제거한 상태를 도시한 도면,2 is a view showing a state in which the housing of the fuel injector of FIG. 1 is removed;

도 3과 도 4는 도 2의 다른 방향 관측도로서, 각각 사출성형시의 수지 유입 경로를 설명한 도면,3 and 4 is a view of the direction observed in the other direction of Figure 2, respectively illustrating the resin inflow path during injection molding,

도 5는 도 2로부터 원통형부재를 제거한 상태를 도시한 도면,5 is a view showing a state in which the cylindrical member is removed from FIG.

도 6은 원통형부재를 도시한 사시도,6 is a perspective view showing a cylindrical member,

도 7은 원통형부재의 단면을 설명한 도면이다.7 is a view for explaining a cross section of the cylindrical member.

<도면의 주요 부분에 대한 부호의 간단한 설명><Brief description of symbols for the main parts of the drawings>

1; 니들 3; 솔레노이드One; Needle 3; Solenoid

5; 상측튜브 7; 하측튜브5; Upper tube 7; Lower tube

9; 수지유동홈 11; 원통형부재9; Resin flow groove 11; Cylindrical member

13; 금속성패널 15; 내경축소부13; Metallic panel 15; Internal diameter reduction part

17; 함몰부 17; Depression

본 발명은 엔진의 연료분사기에 관한 것으로서, 보다 상세하게는 연료분사기 내부에서 발생하는 소음을 차단시키는 차음효과를 충분히 발휘하면서도, 연료분사기의 사출성형시에 사출성형성을 향상시킬 수 있도록 하는 기술에 관한 것이다.The present invention relates to a fuel injector of an engine, and more particularly, to a technology that can sufficiently improve the injection molding during injection molding of a fuel injector while sufficiently exhibiting a sound insulation effect that blocks noise generated inside the fuel injector. It is about.

연료분사기는 통상 내부에 솔레노이드가 자기장을 형성할 수 있도록 되어 있고, 상기 자기장의 형성 여부에 따라 동작하여 공급받은 연료를 분사하도록 하는 니들이 구비되어 있다.The fuel injector is generally provided with a solenoid so as to form a magnetic field therein, and is provided with a needle for injecting the supplied fuel by operating according to the formation of the magnetic field.

상기한 바와 같은 연료분사기에서는 상기 솔레노이드가 니들을 구동함에 따라 니들의 충돌음이 반복적으로 발생하여 외부로 전파되므로, 이러한 소음을 적절히 차단시켜줄 필요가 있다.In the fuel injector as described above, since the impact sound of the needle is repeatedly generated and propagated to the outside as the solenoid drives the needle, it is necessary to appropriately block such noise.

종래에 상기한 바와 같은 연료분사기의 차음효과 향상을 위해 솔레노이드 주위를 감싸는 원통형부재를 인서트한 상태로 연료분사기의 외부를 이루는 하우징이 사출성형되도록 하는 구조가 있다.In order to improve the sound insulation effect of the fuel injector as described above, there is a structure in which the housing forming the outside of the fuel injector is injection molded while inserting a cylindrical member surrounding the solenoid.

그러나 상기한 바와 같은 구조의 연료분사기는 상기 원통형부재에 의해 연료분사기의 차음효과를 개선할 수는 있겠으나, 연료분사기의 구조나 크기 및 형상의 제약상 상기 원통형부재가 솔레노이드의 외측에 매우 밀접한 상태로 삽입되므로, 상기 하우징의 사출성형시에, 상기 원통형부재와 솔레노이드 사이 및 솔레노이드 내측의 공간에 수지가 원활히 유입되기 어려운 문제점이 있다.However, the fuel injector having the structure as described above may improve the sound insulation effect of the fuel injector by the cylindrical member, but the cylindrical member is very close to the outer side of the solenoid due to the structure, size, and shape of the fuel injector. Since it is inserted into, the injection molding of the housing, there is a problem that the resin is difficult to smoothly flow into the space between the cylindrical member and the solenoid and the inside of the solenoid.

즉, 종래의 구조에서 솔레노이드와 원통형부재 사이의 조밀한 공간으로 수지가 충분히 원활하게 삽입되도록 하기 위해서는 사출압을 상승시켜야 하는데, 이는 제조되고 있는 연료분사기의 다른 부분 및 사출기에 무리한 부하를 주게 되어 각종 변형 등과 같은 부작용을 초래하게 되며, 솔레노이드와 원통형부재 사이의 공간에 사출시 쉽게 빠져 나오지 못하는 공기에 의한 공극이 발생하는 등 수지의 충진효율이 크게 저하될 수 있는 구조적 취약점이 있는 것이다.That is, in the conventional structure, the injection pressure must be increased in order to insert the resin into the dense space between the solenoid and the cylindrical member sufficiently smoothly, which imposes an excessive load on the other parts and the injection machine of the fuel injector being manufactured. There is a side effect such as deformation, there is a structural weakness that can significantly reduce the filling efficiency of the resin, such as a void caused by air that does not easily come out during injection into the space between the solenoid and the cylindrical member.

본 발명은 상기한 바와 같은 문제점을 해결하기 위하여 안출된 것으로서, 솔레노이드 주위에 원통형부재를 구비하여 솔레노이드와 니들의 상호 작용에 의한 연료분사기의 소음이 외부로 누출되는 것을 효과적으로 차단할 수 있도록 하면서도, 사출성형에 의해 연료분사기를 제조하는 과정에서 솔레노이드와 원통형부재 사이에 수지가 원활하게 충진될 수 있도록 하여 연료분사기의 사출성형성을 크게 개선할 수 있도록 한 엔진의 연료분사기 구조를 제공함에 그 목적이 있다.The present invention has been made to solve the problems as described above, while having a cylindrical member around the solenoid to effectively block the noise of the fuel injector due to the interaction of the solenoid and the needle to the outside, injection molding It is an object of the present invention to provide a fuel injector structure of an engine that enables the resin to be smoothly filled between the solenoid and the cylindrical member in the process of manufacturing the fuel injector to greatly improve the injection molding of the fuel injector.

상기한 바와 같은 목적을 달성하기 위한 본 발명 엔진의 연료분사기 구조는The fuel injector structure of the engine of the present invention for achieving the above object is

니들과 솔레노이드를 구비하고, 상기 니들과 솔레노이드 사이에서 상기 니들의 작동공간을 확보함과 아울러 공급된 연료의 통로를 제공하도록 연료분사기의 상하방향으로 서로 연통되도록 연결된 상측튜브 및 하측튜브를 포함하여 구성된 엔진의 연료분사기 구조에 있어서,It includes a needle and a solenoid, and comprises an upper tube and a lower tube connected to each other in the up and down direction of the fuel injector to secure the operating space of the needle between the needle and the solenoid and to provide a passage of the supplied fuel In the fuel injector structure of an engine,

상기 솔레노이드의 외측에는, 연료분사기의 하측방향으로부터 삽입되어 솔레노이드의 외부를 감싸고, 내주면에 적어도 하나 이상의 수지유동홈을 형성한 원통형부재가 구비되고;An outer side of the solenoid is provided with a cylindrical member inserted from a lower direction of the fuel injector to surround the outside of the solenoid and having at least one resin flow groove formed on an inner circumferential surface thereof;

상기 원통형부재의 상측부분과 상기 상측튜브의 외주면은 적어도 2개 이상 의 금속성패널에 의해 연결된 것을 특징으로 한다.The upper portion of the cylindrical member and the outer peripheral surface of the upper tube is characterized in that connected by at least two or more metallic panels.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described with reference to the accompanying drawings.

도 1 내지 도 7을 참조하면, 본 발명 실시예는 봉형상의 니들(1)과 원통체 형상의 솔레노이드(3)를 구비하고, 상기 니들(1)과 솔레노이드(3) 사이에서 상기 니들(1)의 작동공간을 확보함과 아울러 공급된 연료의 통로를 제공하도록 연료분사기의 상하방향으로 서로 연통되도록 연결된 원통체 형상의 상측튜브(5) 및 하측튜브(7)를 포함하여 구성된 점은 종래와 동일한 구성이다.1 to 7, an embodiment of the present invention includes a rod-shaped needle 1 and a cylindrical solenoid 3, between the needle 1 and the solenoid 3. The same structure as the conventional one includes the upper tube 5 and the lower tube 7 of cylindrical shape connected to communicate with each other in the up and down direction of the fuel injector to secure an operating space of the fuel injector. Configuration.

여기서, 상기 솔레노이드(3)의 외측에는, 연료분사기의 하측방향으로부터 삽입되어 솔레노이드(3)의 외부를 감싸고, 내주면에 적어도 하나 이상의 수지유동홈(9)을 형성한 원통형부재(11)가 구비된 점에 특징이 있으며, 상기 원통형부재(11)의 상측부분과 상기 상측튜브(5)의 외주면은 적어도 2개 이상의 금속성패널(13)에 의해 연결된 구조이다.Here, the outer side of the solenoid (3), the cylindrical member 11 is inserted from the lower side of the fuel injector to surround the outside of the solenoid (3), and formed at least one resin flow groove (9) on the inner circumferential surface It is characterized in that, the upper portion of the cylindrical member 11 and the outer peripheral surface of the upper tube (5) is a structure connected by at least two or more metallic panels (13).

본 실시예에서, 상기 원통형부재(11)의 하측에는 내주면이 상기 하측튜브(7)의 외주면에 밀착하는 직경으로 형성된 내경축소부(15)가 구비되고, 상기 수지유동홈(9)은 상기 내경축소부(15)의 내주면에 형성된 구조이다.In the present embodiment, the inner side of the cylindrical member 11 is provided with an inner diameter reducing portion 15 formed of a diameter in close contact with the outer peripheral surface of the lower tube (7), the resin flow groove (9) is the inner diameter It is a structure formed in the inner peripheral surface of the reduction part 15.

따라서, 연료분사기의 제조를 위한 사출성형 작업시에 수지가 상기 원통형부재(11)의 내측으로 유입될 수 있는 통로는 도 3 및 도 4에 도시된 바와 같이, 상기 원통형부재(11) 하측의 수지유동홈(9) 및 상기 원통형부재(11) 상측의 두 개의 금속성패널(13) 사이에 형성되는 공간이 되어, 수지의 유입 및 내부의 공기의 배출이 매우 신속하고 원활하게 이루어질 수 있어서, 불필요하게 사출압을 상승시키지 않고도 공극의 발생 등을 방지하고 충분한 수지의 충진효율을 얻을 수 있다.Therefore, the passage through which the resin can be introduced into the cylindrical member 11 during the injection molding operation for manufacturing the fuel injector is a resin below the cylindrical member 11, as shown in FIGS. 3 and 4. It becomes a space formed between the flow groove 9 and the two metallic panels 13 above the cylindrical member 11, the inflow of the resin and the discharge of the air inside can be made very quickly and smoothly, It is possible to prevent the generation of voids and increase the filling efficiency of the resin without increasing the injection pressure.

물론, 상기한 바와 같은 원통형부재(11)가 상기 솔레노이드(3)의 외부를 감싸고 있는 구조에 의해, 연료분사기의 내부에서 니들(1)의 작동에 따라 발생되는 소음이 연료분사기의 외부로 누출되는 것을 효과적으로 차단할 수 있어서, 연료분사기의 차음성능 또한 충분히 확보할 수 있다.Of course, the cylindrical member 11 as described above surrounds the outside of the solenoid 3, the noise generated by the operation of the needle 1 in the fuel injector leaks to the outside of the fuel injector Can be effectively blocked, and the sound insulation performance of the fuel injector can also be sufficiently secured.

한편, 상기 두 금속성패널(13)은 상기 원통형부재(11)와 함께 상기 솔레노이드(3)의 외측을 폐곡면으로 감싸서 자속의 폐회로를 구성함으로써, 솔레노이드(3)에 의해 형성되는 자기력의 극대화를 이룰 수 있도록 하기 위한 것이므로, 상기 금속성패널(13)과 함께 상기 원통형부재(11)도 금속성재질로 이루어지는 것이 바람직하다.On the other hand, the two metallic panels 13 together with the cylindrical member 11 wraps the outer side of the solenoid 3 in a closed curve to form a closed circuit of the magnetic flux, thereby maximizing the magnetic force formed by the solenoid 3 Since it is intended to be, the cylindrical member 11 together with the metallic panel 13 is preferably made of a metallic material.

한편, 본 실시예에서 상기 상측튜브(5)와 하측튜브(7)의 연결부위는 상기 솔레노이드(3)의 내측 공간부에 위치하고, 상기 하측튜브(7)의 상측부분의 외주면은 외경이 축소되는 함몰부(17)를 구비하며, 상기 함몰부(17)에 의해 상기 솔레노이드(3)와 상기 하측튜브(7) 사이에 형성된 공간은 상기 원통형부재(11)의 수지유동홈(9)에 연결된 구조이다.On the other hand, in the present embodiment, the connection portion of the upper tube 5 and the lower tube 7 is located in the inner space of the solenoid 3, the outer peripheral surface of the upper portion of the lower tube 7 is reduced in outer diameter A recess 17 is provided, and the space formed between the solenoid 3 and the lower tube 7 by the recess 17 is connected to the resin flow groove 9 of the cylindrical member 11. to be.

따라서, 사출성형시에 상기 수지유동홈(9)으로 유입되는 수지가 상기 함몰부(17)가 형성하는 공간으로 원활하게 유입되어 상기 솔레노이드(3)와 상기 하측튜브(7) 사이의 공간을 충진하게 된다.Therefore, the resin flowing into the resin flow groove 9 during injection molding flows smoothly into the space formed by the depression 17 to fill the space between the solenoid 3 and the lower tube 7. Done.

상기한 바와 같이 함몰부(17)로 유입되어 하나의 층을 이루게 되는 수지는, 상기 니들(1)이 작동하는 공간으로부터 연료분사기의 외부에 이르는 공간 사이에, 또 하나의 이종 재질의 벽을 형성하므로, 상기 솔레노이드(3)와 하측튜브(7) 사이의 구조적 결속관계를 견고히 함은 물론, 다수의 이종 재질로 이루어진 중첩된 방음벽 구조를 상기 원통형부재(11)와 함께 형성함으로써, 연료분사기에서 발생하는 소음의 차음성능을 극대화시키는 역할을 아울러 수행하게 된다.As described above, the resin flowing into the depression 17 to form one layer forms a wall of another heterogeneous material between the space from which the needle 1 operates to the outside of the fuel injector. Therefore, by strengthening the structural binding relationship between the solenoid (3) and the lower tube (7), as well as forming the overlapping soundproof wall structure made of a plurality of different materials together with the cylindrical member (11), generated in the fuel injector It also plays a role of maximizing the sound insulation performance of the noise.

이상과 같이 본 발명에 의하면, 솔레노이드 주위에 원통형부재를 구비하여 솔레노이드와 니들의 상호 작용에 의한 연료분사기의 소음이 외부로 누출되는 것을 효과적으로 차단할 수 있도록 하면서도, 사출성형에 의해 연료분사기를 제조하는 과정에서 솔레노이드와 원통형부재 사이에 수지가 원활하게 충진될 수 있도록 하여 연료분사기의 사출성형성을 크게 개선할 수 있도록 한다.According to the present invention as described above, while providing a cylindrical member around the solenoid to effectively block the leakage of the noise of the fuel injector due to the interaction of the solenoid and the needle to the outside, the process of manufacturing the fuel injector by injection molding The resin can be smoothly filled between the solenoid and the cylindrical member to greatly improve the injection molding of the fuel injector.

Claims (3)

니들과 솔레노이드를 구비하고, 상기 니들과 솔레노이드 사이에서 상기 니들의 작동공간을 확보함과 아울러 공급된 연료의 통로를 제공하도록 연료분사기의 상하방향으로 서로 연통되도록 연결된 상측튜브 및 하측튜브를 포함하여 구성된 엔진의 연료분사기 구조에 있어서,It includes a needle and a solenoid, and comprises an upper tube and a lower tube connected to each other in the up and down direction of the fuel injector to secure the operating space of the needle between the needle and the solenoid and to provide a passage of the supplied fuel In the fuel injector structure of an engine, 상기 솔레노이드의 외측에는, 연료분사기의 하측방향으로부터 삽입되어 솔레노이드의 외부를 감싸고, 내주면에 적어도 하나 이상의 수지유동홈을 형성한 원통형부재가 구비되고; An outer side of the solenoid is provided with a cylindrical member inserted from a lower direction of the fuel injector to surround the outside of the solenoid and having at least one resin flow groove formed on an inner circumferential surface thereof; 상기 원통형부재의 상측부분과 상기 상측튜브의 외주면은 적어도 2개 이상의 금속성패널에 의해 연결된 것을 특징으로 하는 엔진의 연료분사기 구조.The upper part of the cylindrical member and the outer peripheral surface of the upper tube is a fuel injection structure of the engine, characterized in that connected by at least two or more metallic panels. 청구항 1에 있어서,The method according to claim 1, 상기 상측튜브와 하측튜브의 연결부위는 상기 솔레노이드의 내측 공간부에 위치하고; A connection portion of the upper tube and the lower tube is located in the inner space of the solenoid; 상기 하측튜브의 상측부분의 외주면은 외경이 축소되는 함몰부를 구비하며;The outer circumferential surface of the upper portion of the lower tube has a depression in which the outer diameter is reduced; 상기 함몰부에 의해 상기 솔레노이드와 상기 하측튜브 사이에 형성된 공간은 상기 원통형부재의 수지유동홈에 연결된 것을 특징으로 하는 엔진의 연료분사기 구조.And a space formed between the solenoid and the lower tube by the recess is connected to a resin flow groove of the cylindrical member. 청구항 2에 있어서,The method according to claim 2, 상기 원통형부재의 하측에는 내주면이 상기 하측튜브의 외주면에 밀착하는 직경으로 형성된 내경축소부가 구비되고;An inner diameter reducing part formed at a lower side of the cylindrical member to have a diameter in close contact with an outer circumferential surface of the lower tube; 상기 수지유동홈은 상기 내경축소부의 내주면에 형성된 것을 특징으로 하는 엔진의 연료분사기 구조.And the resin flow groove is formed on the inner circumferential surface of the inner diameter reduction portion.
KR1020070051855A 2007-05-29 2007-05-29 Injector structure of an engine KR100840507B1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08312495A (en) * 1995-05-11 1996-11-26 Keihin Seiki Mfg Co Ltd Electromagnetic fuel injection valve
JP2001090636A (en) 1999-09-24 2001-04-03 Denso Corp Fuel injection valve
JP2001193608A (en) 1999-12-28 2001-07-17 Keihin Corp Valve housing of fuel injection valve and manufacturing method for it
JP2004239102A (en) 2003-02-04 2004-08-26 Honda Motor Co Ltd Installing structure of fuel injector for engine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08312495A (en) * 1995-05-11 1996-11-26 Keihin Seiki Mfg Co Ltd Electromagnetic fuel injection valve
JP2001090636A (en) 1999-09-24 2001-04-03 Denso Corp Fuel injection valve
JP2001193608A (en) 1999-12-28 2001-07-17 Keihin Corp Valve housing of fuel injection valve and manufacturing method for it
JP2004239102A (en) 2003-02-04 2004-08-26 Honda Motor Co Ltd Installing structure of fuel injector for engine

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