KR100834081B1 - Furnature door manufacturing method - Google Patents

Furnature door manufacturing method Download PDF

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Publication number
KR100834081B1
KR100834081B1 KR1020070096478A KR20070096478A KR100834081B1 KR 100834081 B1 KR100834081 B1 KR 100834081B1 KR 1020070096478 A KR1020070096478 A KR 1020070096478A KR 20070096478 A KR20070096478 A KR 20070096478A KR 100834081 B1 KR100834081 B1 KR 100834081B1
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South Korea
Prior art keywords
groove
door
film
molding
furniture
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KR1020070096478A
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Korean (ko)
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문종호
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문종호
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20—Furniture panels or like furniture elements
    • A47B96/205—Composite panels, comprising several elements joined together
    • A47B96/206—Composite panels, comprising several elements joined together with laminates comprising planar, continuous or separate layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
    • B27D5/003—Other working of veneer or plywood specially adapted to veneer or plywood securing a veneer strip to a panel edge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00—Doors, windows, or like closures for special purposes; Border constructions therefor
    • E06B5/006—Doors, windows, or like closures for special purposes; Border constructions therefor for furniture

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  • Securing Of Glass Panes Or The Like (AREA)

Abstract

A manufacturing method of a door for furniture is provided to prevent twist of the door, to reduce a cost, and to represent various colors and design to the door. A manufacturing method of a door for furniture comprises the steps of: cutting a board made of an MDF(medium density fiber) material in a door shape; forming a groove on the cut object; evenly trimming the surface of the groove and spreading an adhesive on the groove; forming a printing layer by covering the upper surface of the groove that the adhesive is spread with a printing film having printing layers(12,14) and PVC film layers(11,13), and pressing it by a press; attaching a molding to the printed groove; and spreading urethane on the whole door. The molding comprises a molding body with a groove and slurry inserted into the groove.

Description

가구의 문짝 제조 방법{FURNATURE DOOR MANUFACTURING METHOD} FURNATURE DOOR MANUFACTURING METHOD}

본 발명은 가구의 제조 방법에 관한 것으로, 특히 저렴하고도 더욱 다양한 형태로 만들어 낼 수 있는 가구 문짝의 제조 방법에 관한 것이다The present invention relates to a method of manufacturing furniture, and in particular, to a method of manufacturing furniture doors that can be produced in a variety of inexpensive and even more forms

종래의 가구류 문짝은 고급스러움을 주기 위해 원목을 많이 사용하였다Conventional furniture doors used a lot of solid wood to give a luxury.

이러한 종래의 가구 문짝으로는, 그 가구의 외부로 드러나는 표면(외면)을 고급스럽게 표현하여 내는데에 있어서 한계가 있다. 왜냐하면 문짝을 이루는 구성 부품이 단일 원목이거나 또는 단지 2 개의 부재(MDF + 원목)의 조합으로 이루어지기 때문이다Such conventional furniture doors have limitations in expressing the surface (outer surface) exposed to the exterior of the furniture in a luxurious manner. Because the components that make up the door consist of a single piece of wood or just a combination of two parts (MDF + solid wood)

또한 예를 들어, 문짝의 가운데 부재를 원목을 사용함으로 인해 원목이 변형되면 그에 따라 그 테두리를 감싸고 있는 MDF 판재도 비틀림 또는 이격 현상 등의 변형이 발생한다. In addition, for example, when the wood is deformed by using the wood in the middle member of the door according to the deformation of the MDF plate covering the edge according to the distortion or separation phenomenon occurs.

본 발명은 상기한 점을 감안하여 발명한 것으로, 종래 원목 문짝에 비하여 비틀림이 없고, 저렴하고, 다양한 색상 및 디자인의 표현이 가능한 문짝의 제조방법을 제공함에 본 발명의 목적이 있다The present invention has been invented in view of the above, and it is an object of the present invention to provide a method of manufacturing a door that is free from twisting, and is inexpensive and capable of expressing various colors and designs as compared to conventional wooden doors.

상기한 본 발명의 목적을 달성하기 위한 본 발명의 주요 구성은, MDF 재질의 판재를 문짝 형태로 절단하는 단계; 절단된 가공대상물(1)에 홈(2)을 가공하는 단계; 홈(2)의 표면을 평탄하게 다듬어 접착제를 도포하는 단계; 상기한 접착제 도포된 상면에 인쇄층과 PVC 필름층을 갖는 인쇄용 필름을 씌워 프레스로 가압하여 인쇄층이 형성(표현)되게 하는 단계; 인쇄된 홈(2)에 몰딩제(21)을 부착하는 단계; 몰딩제(21) 부착 후 전체적으로 우레탄을 도포하는 단계를 포함하는 것을 특징으로 하며, 상기한 인쇄층 형성 단계는, 홈(2)에 제1필름(3)을 부착한 후, 그 위에 가공대상물(1) 전체를 덮는 크기의 제2 필름(4)을 올려 놓고 프레스로 가압하여 인쇄층이 형성되게 하는 것을 특징으로 하며, 상기한 몰딩제(21)은, 홈(23)이 형성된 몰딩체(22)과 이 홈(23)에 끼워지는 곤죽체(24)로 이루어지며, 이렇게 미리 가공된 몰딩제(21)을 사용하여 부착하는 것을 특징으로 하며, 상기한 홈(2,23)은 몰다로 가공하는 것을 특징으로 하며, 그에 의하여 만들어 지는 문짝은, MDF 재질로 이루어지며 상면에 홈(2)을 형성하는 문짝과, 상기한 문짝의 홈(2)의 둘레에 설치되 며, 홈(23)을 형성하고 있는 몰딩제체(22)와, 상기한 몰딩제체(22)의 홈(23)에 끼워지는 곤죽체(24)를 포함하여 이루어지는 것을 특징으로 한다The main configuration of the present invention for achieving the above object of the present invention, the step of cutting a sheet of MDF material in the form of a door; Processing the groove 2 in the cut object 1; Smoothing the surface of the groove 2 to apply the adhesive; Putting a printing film having a printing layer and a PVC film layer on the adhesive-coated upper surface and pressing the film with a press to form (expressing) the printing layer; Attaching the molding agent 21 to the printed groove 2; It is characterized in that it comprises a step of applying a urethane as a whole after the molding agent 21, the printing layer forming step, after attaching the first film (3) to the groove (2), the object to be processed thereon ( 1) The second film 4 having a size covering the whole is placed and pressed by a press to form a printing layer, wherein the molding agent 21 is a molding body 22 having a groove 23 formed therein. ) And a concave body 24 fitted into the groove 23, and is characterized in that it is attached using a pre-molded molding agent 21, the groove (2, 23) is processed into Characterized in that the door is made of, the door is made of MDF material and forms a groove (2) on the upper surface, and is installed around the groove (2) of the door, the groove (23) It comprises the molding body 22 formed, and the concave body 24 fitted into the groove 23 of the molding body 22 described above. Characterized in that

본 발명에 의하면, 문짝의 전체적인 색상, 형상 등을 종래의 원목 문짝 제조 방법과 비교하여 볼때 보다 자유롭게 표현 가능하다According to the present invention, the overall color, shape, and the like of the door can be more freely expressed when compared with the conventional wooden door manufacturing method.

또한 몰딩제 등의 부품을 별도의 조립식으로 만들기 때문에 더욱 다양한 형태의 고급스러운 문짝을 만들어 낼 수 있다In addition, molding parts such as moldings are made as a separate assembly, so that various types of luxurious doors can be produced.

또한 상기한 본 발명에 따른 제조 방법에 의하면 문찍이 휘어질 염려가 없으며, 또한 MDF는 원목 보다 저렴하므로 고급스러우면서도 저렴한 제작이 가능하다In addition, according to the manufacturing method according to the present invention described above, there is no fear that the door is bent, and MDF is cheaper than solid wood, so it is possible to produce luxury and cheaply.

또한 본 발명에 의하면 MDF 재질의 판재로도 거의 원목과 동일한 형태로 만들어 낼 수 있다In addition, according to the present invention can be produced in the same shape as the solid wood even with a sheet of MDF material

도 1 은 본 발명에 따른 제조 방법을 공정 순서로 도시한 것이다1 shows a manufacturing method according to the present invention in the order of processes

도시한 바와 같이 본 발명에서는 먼저, 소정의 크기로 MDF 판재를 절단하여 가공대상물(1)을 만들어 낸다. 이 가공대상물은 예를 들어, 장롱문짝, 방문짝, 싱크대 문짝, 붙박이장 문짝, 액자 등을 만들기 위한 것이다As shown in the present invention, first, the MDF plate material is cut to a predetermined size to produce the object 1. This object is intended to make, for example, a doormat, a doormat, a sinktop, a built-in doormat, a picture frame, etc.

그리고 그 중간 부위를 NC 공작기계로 설정된 원하는 소정의 홈(2)형태가 이루어지게 파내어 가공한다. 그리고 그 파낸 홈(2)에 대한 표면 평탄 작업을 한다. 예를 들어 사포 작업을 한다. 그리고 그 홈(2) 표면에 수성 접착제를 전체적으로 도포한다. And the intermediate part is excavated and processed so that the desired predetermined | prescribed groove 2 shape set by NC machine tool may be made. Then, surface flattening is performed on the dug-out groove 2. For example, sanding. And the aqueous adhesive agent is apply | coated entirely to the surface of the groove | channel 2.

도포 작업이 완료되면 필름을 부착한다Attach the film when the application is complete

제1필름(3)이 홈(2)에 부착되고 그 위에 이층으로 제2필름(4)이 부착된다The first film 3 is attached to the groove 2 and the second film 4 is attached to the second layer thereon.

제1,2필름(3,4)은 판박이 형태의 필름이다. 따라서 상기와 같이 두 필름을 적층 시킨 후, 프레스기를 이용하여, 즉 압착에 의해 필름에 형상화된 그림, 도형 등이 상면(7)에 인쇄 형성된다.The first and second films 3 and 4 are sheet-shaped films. Therefore, after laminating the two films as described above, a picture, a figure, and the like, which are formed on the film by pressing, that is, by pressing, are printed on the upper surface 7.

프레스기의 그 하단 가압부는 고무 재질로 이루어져 있어, 홈(2)과 같은 굴곡이 있는 면이라 하여도 그 고무재질로 인해 탄성적으로 그 형상에 맞게 변형되면서 압축하므로, 제1,2 필름(3,4)에 형성된 도형 등이 충분히 인쇄될 수 있다The pressurization of the lower end of the press is made of a rubber material, and even if the curved surface such as the groove (2), because the rubber material is elastically deformed to fit the shape, the first, second film (3, Figures formed in 4) can be printed sufficiently

한편, 제1,2 필름(3,4)을 이중으로 겹칠 경우 인쇄가 어떻게 이루어지는가에 대하여는 도 2 를 참고로 설명한다On the other hand, how the printing is performed when the first and second films 3 and 4 are overlapped will be described with reference to FIG.

도 2 와 같이 제1,2필름(3,4)은 인쇄층(12,14)과 PVC필름층(11,13)이 이루어져 있어 제1,2필름(3,4)이 덮어져 압착된 후, 제일 상층에의 제2필름(4)의 PVC필름(13)을 벗겨낸다. 그러면 인쇄층(14)이 제일 위에 인쇄된다. 그리고 2 차로 제1필름(3)의 PVC필름층(11)을 벗겨내면 도면과 같이 인쇄층(12,14)이 남는다As shown in FIG. 2, the first and second films 3 and 4 are formed of the print layers 12 and 14 and the PVC film layers 11 and 13, and then the first and second films 3 and 4 are covered and compressed. The PVC film 13 of the second film 4 in the uppermost layer is peeled off. The print layer 14 is then printed on the top. When the PVC film layer 11 of the first film 3 is peeled off secondly, the print layers 12 and 14 remain as shown in the drawing.

이와 같이 하면 제1,2 필름(3,4)에 각각 달리 인쇄된 인쇄층(12,14) 즉, 그 인쇄 내용에 따라 매우 다양하고 자유로운 도형을 표현할 수 있다In this way, the print layers 12 and 14 that are differently printed on the first and second films 3 and 4, that is, various shapes can be expressed according to the printing contents.

도 3 은 그 후속 공정을 설명한다3 describes its subsequent process.

상기한 공정이 완료되면, 예를 들어 4 조각의 몰딩제(21)를 접착제로 접착시 킨다. 몰딩제(21) 역시 MDF 재질 또는 다른 재질의 목재나 굳이 목재가 아니라도 다른 재질로 만들어 낼 수 있다. 몰딩제(21)은 단일체로 만들지 않고 2 개 이상의 부재로 만들어 낼 수 있다. 도 3 에서 보듯이, 몰딩체(22)에 예를 들어 몰다 기계로 홈(23)을 형성하고 그 홈(23)에, 여러가지 아름다운 문양의 형상으로 만들어지는 즉, 데코레이션 용으로 많이 사용되는 곤죽체(24)를 끼워 넣는 등의 구성으로 만들어 낼 수도 있다. 이와 같이 만들면 몰딩제(21) 자체도 단순하지 않게 매우 다양하게 만들어 낼 수 있다. 즉 전체적으로 단순하게 나무 재질로 만들어지는 것이 아니라 더욱 다양한 형태의 문짝을 만들어 낼 수 있다When the above process is completed, for example, four pieces of molding agent 21 are adhered with an adhesive. The molding agent 21 may also be made of other materials, not MDF or other materials of wood or wood. The molding agent 21 may be made of two or more members without making a single body. As shown in Fig. 3, the grooves 23 are formed in a molding body 22, for example, by a machine, and the grooves 23 are formed in various shapes of beautiful patterns, that is, they are often used for decoration. It is also possible to produce a configuration such as fitting (24). In this way, the molding agent 21 itself can be produced in a variety of ways, not simply. In other words, it is not simply made of wood, but can produce doors of various shapes.

그리고 마지막으로 완성된 문짝에 우레탄을 2-3 회 도포하여 광택을 냄과 아울러 스크래치를 방지하도록 한다. Finally, urethane is applied 2-3 times on the finished door to prevent gloss and scratch.

본 발명은 비록 가구의 문짝에 한하여 설명하였으나 이에 한정되지 않고 문짝 외의 다른 용도의 가구의 외면을 구성하는 것에 사용될 수 있음은 물론이고 이러한 것 역시 본 발명의 기술 사상의 범위에 속하는 것으로 해석되어야 한다Although the present invention has been described with reference to furniture doors, the present invention is not limited thereto, and may be used to construct an outer surface of furniture for other uses than doors, and this should also be interpreted as falling within the scope of the technical idea of the present invention.

도 1 내지 도 3 은 본 발명에 따른 제조 공정 순서를 설명하기 위한 도면1 to 3 is a view for explaining the manufacturing process sequence according to the present invention

Claims (5)

MDF 재질의 판재를 문짝 형태로 절단하는 단계;Cutting the sheet of MDF material into the shape of a door; 절단된 가공대상물(1)에 홈(2)을 가공하는 단계;Processing the groove 2 in the cut object 1; 홈(2)의 표면을 평탄하게 다듬어 접착제를 도포하는 단계;Smoothing the surface of the groove 2 to apply the adhesive; 상기한 접착제 도포된 상면에 인쇄층과 PVC 필름층을 갖는 인쇄용 필름을 씌워 프레스로 가압하여 인쇄층이 형성되게 하는 단계;Covering a printing film having a printing layer and a PVC film layer on the adhesive-coated upper surface and pressing the film with a press to form a printing layer; 인쇄된 홈(2)에 몰딩제(21)을 부착하는 단계;Attaching the molding agent 21 to the printed groove 2; 몰딩제(21) 부착 후 전체적으로 우레탄을 도포하는 단계를 포함하며,Applying the urethane as a whole after the molding agent (21), 상기한 몰딩제(21)은, 홈(23)이 형성된 몰딩체(22)과 이 홈(23)에 끼워지는 곤죽체(24)로 이루어지며, 이렇게 미리 가공된 몰딩제(21)을 사용하여 부착하는 것을 특징으로 하는 가구의 문짝 제조 방법The molding agent 21 is composed of a molding body 22 in which the grooves 23 are formed, and a concave body 24 fitted into the grooves 23. Door manufacturing method of furniture characterized by attaching 제 1 항에 있어서, The method of claim 1, 상기한 인쇄층 형성 단계는, The printing layer forming step, 홈(2)에 제1필름(3)을 부착한 후, 그 위에 가공대상물(1) 전체를 덮는 크기의 제2 필름(4)을 올려 놓고 프레스로 가압하여 인쇄층이 형성되게 하는 것을 특징으로 하는 가구의 문짝 제조 방법After attaching the first film (3) to the groove (2), the second film (4) having a size that covers the entire processing object (1) is placed thereon and pressed by a press to form a printed layer, characterized in that Door manufacturing method of furniture 삭제delete 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2, 상기한 홈(2,23)은 몰다로 가공하는 것을 특징으로 하는 가구의 문짝 제조 방법The grooves (2,23) described above is processed to drive the door manufacturing method of furniture 삭제delete
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0742454A (en) * 1993-07-31 1995-02-10 Sanyo Toso Kogyo Kk Door
KR19980064927A (en) * 1998-06-05 1998-10-07 배성태 Pattern Formation Method of Aggregate Door
KR19990068817A (en) * 1999-06-25 1999-09-06 신홍기 Method for fabricating door
KR20040003371A (en) * 2002-07-02 2004-01-13 강대신 The method of a fire door which stiched decorative flat
KR20040075157A (en) * 2003-02-20 2004-08-27 주식회사 시민텍코아판넬 Door for rest room and production method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0742454A (en) * 1993-07-31 1995-02-10 Sanyo Toso Kogyo Kk Door
KR19980064927A (en) * 1998-06-05 1998-10-07 배성태 Pattern Formation Method of Aggregate Door
KR19990068817A (en) * 1999-06-25 1999-09-06 신홍기 Method for fabricating door
KR20040003371A (en) * 2002-07-02 2004-01-13 강대신 The method of a fire door which stiched decorative flat
KR20040075157A (en) * 2003-02-20 2004-08-27 주식회사 시민텍코아판넬 Door for rest room and production method thereof

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