KR100818560B1 - Cumulate weigher and weighing methode of sand and water - Google Patents

Cumulate weigher and weighing methode of sand and water Download PDF

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KR100818560B1
KR100818560B1 KR1020060114189A KR20060114189A KR100818560B1 KR 100818560 B1 KR100818560 B1 KR 100818560B1 KR 1020060114189 A KR1020060114189 A KR 1020060114189A KR 20060114189 A KR20060114189 A KR 20060114189A KR 100818560 B1 KR100818560 B1 KR 100818560B1
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South Korea
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sand
water
weighing
weight
compressed air
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KR1020060114189A
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Korean (ko)
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이상휘
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이상휘
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G13/00Weighing apparatus with automatic feed or discharge for weighing-out batches of material
    • G01G13/16Means for automatically discharging weigh receptacles under control of the weighing mechanism
    • G01G13/18Means for automatically discharging weigh receptacles under control of the weighing mechanism by valves or flaps in the container bottom
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G13/00Weighing apparatus with automatic feed or discharge for weighing-out batches of material
    • G01G13/02Means for automatically loading weigh pans or other receptacles, e.g. disposable containers, under control of the weighing mechanism
    • G01G13/022Material feeding devices
    • G01G13/028Material feeding devices by pneumatic carrying means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G17/00Apparatus for or methods of weighing material of special form or property
    • G01G17/04Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes

Abstract

An accumulated weighing device of sand and water and a sand and water weighing method using the same are provided to achieve accurate and simple measurement in volume of sand and water by including a weighing bath and compressed air pipes for balancing and discharging. An accumulated weighing device of sand and water comprises a weighing bath(11), a compressed air pipe(13) for balancing and a compressed air pipe(14) for discharging. The weighing bath is equipped with a weight sensing device. The compressed air pipe for balancing causes disturbance in the weighing bath during weighing. The compressed air pipe for discharging promotes discharge of sand and water during discharging.

Description

모래와 물의 누적 계량장치와 이를 이용한 모래와 물의 계량방법{Cumulate Weigher and Weighing Methode of Sand and Water}Accumulated Weighing Device for Sand and Water and Method of Weighing Sand and Water Using It {Cumulate Weigher and Weighing Methode of Sand and Water}

도 1은 모래와 물의 누적 계량장치의 구성도이다.1 is a block diagram of a cumulative measuring device of sand and water.

도 2는 계량 중인 상태의 모습이다.2 is a state of being weighed.

<도면의 주요부분에 대한 부호의 설명><Description of the code | symbol about the principal part of drawing>

11. 계량조 12. 게이트11.Weigh Tank 12.Gate

13. 평형용 압축공기관 14. 배출용 압축공기관13. Balanced compressed air engine 14. Compressed air engine for discharge

15. 로드셀 16. 모래15. Load Cell 16. Sand

17. 물 18. 거리 측정기17. Water 18. Rangefinder

모래와 물을 원자재의 일부로 사용하는 제품의 제조 공정은 대부분 각각의 재료를 계량하여 혼합기에 투입하는 것이다. 계량장치가 재료 수 별로 필요하고, 장소 역시 재료 수 별로 필요하다.In the manufacture of products that use sand and water as part of the raw material, most of the process involves weighing each material and feeding it into the mixer. A metering device is needed by the number of materials and the location is also required by the number of materials.

계량이 끝 난후 혼합기로 배출시킬 때, 모래는 투입이 안 되고 배출구가 막히는 경우가 많다.When discharging to the mixer after the end of the metering, the sand is not fed and the outlet is often clogged.

공압이나 전동 진동기 또는 함마로 계량조를 두드려서 배출을 촉진하나, 큰 진동과 소음이 발생한다.Tap the weighing tank with pneumatic or electric vibrator or hammer to promote discharge, but generate large vibration and noise.

자연 상태의 모래를 원자재로 사용하여 물과 혼합할 경우의 품질에 영향을 주는 주요한 요소 중의 하나는 모래에 함유된 수분의 양이다.One of the major factors affecting the quality of natural sand as a raw material and mixing it with water is the amount of water in the sand.

모래에 포함된 수분의 양을 모르고서는 적정한 물의 투입량을 결정할 수 없기 때문이다.This is because it is not possible to determine the proper water input without knowing the amount of water contained in the sand.

모래에 포함된 수분의 양을 측정하는 방법은, 모래에 전극을 꼽아 전기 저항을 측정하는 저항 측정방식이나, 모래의 표면에 적외선이나 전자파를 투사하여 반사파를 측정하는 광선 또는 전자파의 흡수 측정방식이 있으나, 오차가 크다.The method of measuring the amount of water contained in the sand is a resistance measuring method of measuring an electrical resistance by attaching an electrode to the sand, or an absorption or light absorption measuring method of measuring reflected waves by projecting infrared or electromagnetic waves onto the sand surface. However, the error is large.

미리 혼합하여도 제품의 특성이나 생산의 공정에 불리한 영향이 없는 재료끼리는 누적 방식으로 공정을 변화시키면 장치와 공간이 생략된다.Even if they are mixed in advance, materials that do not adversely affect the properties of the product or the process of production are changed in a cumulative manner so that the device and space are omitted.

물먹은 모래가 잘 걸리는 모서리 부분에 압축공기를 불어 주면 배출이 원활해진다. 강한 기류가 막힌 부분을 쑤셔 주는 막대의 역할을 한다.Blow compressed air at the corners where the wet sand is easily drained. It acts as a rod to pick up the blockage of strong airflow.

압축공기의 또 다른 목적은 수중에서 내부의 교란을 일으켜 물결을 발생시킴으로써 모래를 물에 잠기게 하는 것이다.Another purpose of compressed air is to immerse the sand in water by causing internal disturbances and ripples.

체적을 구할 때 표면이 수평이면 체적의 측정이 정확하고 간단하게 이루어지기 때문이다.This is because if the surface is horizontal when measuring the volume, the volume measurement is accurate and simple.

중량과 체적이 정확하게 측정을 하여 모래와 물의 정확한 투입을 하여야 정확한 품질의 제품을 생산할 수 있다.Accurate measurement of weight and volume and accurate injection of sand and water can produce products of the correct quality.

이 발명은 모래와 물을 원자재의 일부로 사용하는 제품의 생산 설비와 과정에서, 중량 감지장치(15)를 갖춘 계량조(11)에, 계량조의 내부에 교란을 유발시키는 평형용 압축공기관(13)과 배출시에 배출을 촉진하는 배출용 압축공기관(14)을 장치한 모래(16)와 물(17)의 누적 계량장치와, 이를 이용한 모래와 물의 계량방법에 관한 발명이다.This invention is an equilibrium compressed air engine (13) for causing disturbances in a weighing tank (11) equipped with a weight sensing device (15), in the production facility and process of a product using sand and water as part of raw materials. The present invention relates to a cumulative measuring device for sand 16 and water 17 equipped with a compressed air engine 14 for promoting discharge at the time of discharge, and a method for measuring sand and water using the same.

계량장치에 있어서는 장치가 간단해지고, 배출 공정에서의 막힘 현상이 없어지고, 모래와 물의 혼합물의 표면이 수평이 되게 하고, 계량방법에 있어서는 간단하면서도 정확한 물과 모래 체적의 측정이 가능하게 되어, 정확한 모래와 물의 산출과 투입이 이루어짐으로써 제품의 품질이 향상된다.In the weighing device, the device becomes simpler, the blockage phenomenon in the discharge process is eliminated, the surface of the sand and water mixture is leveled, and in the weighing method, the simple and accurate water and sand volume can be measured. Product quality is improved by the production and input of sand and water.

도 1은 표제의 발명의 구성도이다.1 is a schematic diagram of the invention of the title.

평형용 압축공기관(13)은 계량조의 중앙을 향해 강한 바람을 넣음으로써 수면 위로 노출된 모래의 봉우리를 잠수시킨다. 배출시킬 때 물만 빠지는 것을 막고, 물과 모래의 혼합된 체적을 구하기가 수월해 진다.The balanced compression air engine 13 submerges the peaks of sand exposed on the surface of the water by injecting a strong wind toward the center of the weighing tank. When draining, it prevents only water from falling out and makes it easier to find the mixed volume of water and sand.

배출용 압축공기관(14)은 모래가 흘러내리면서 정체되기 쉬운 모서리 부분에서 게이트(12)가 열린 배출구 쪽으로 압축공기를 불어준다.The discharge compressed air pipe 14 blows the compressed air toward the discharge port in which the gate 12 is opened at a corner portion where sand easily flows down.

압축공기관의 개폐는 중량 감지장치인 로드셀(15)의 신호에 따라서 제조 설비의 제어장치에 의해 행해진다.The opening and closing of the compressed air engine is performed by the control device of the manufacturing facility in accordance with the signal of the load cell 15 which is the weight sensing device.

도 2는 평형용 압축공기관(13)이 닫힌 상태에서의 모래와 물이 차례로 계량되어 있는 모습이다. 평형용 압축공기관이 열리면 내부에서 물과 모래가 끓어 올라 모래의 봉우리가 무너져서 표면이 평평해 진다.2 is a view in which sand and water in the state in which the balanced compression air engine 13 is closed are sequentially measured. When the equilibrium compressed air is opened, water and sand boil inside and the peaks of the sand collapse and the surface becomes flat.

표면이 평평해 지면 거리측정기(18)의 단 한 번의 측정으로 내용물의 체적이 정확하게 연산 된다.When the surface is flat, the volume of the contents is accurately calculated with only one measurement by the range finder 18.

모래와 물을 원자재의 일부로 사용하는 제품의 생산 과정에서, 모래와 물을 계량하여 혼합기에 투입하는 과정은 아래의 공정과 방식으로 계량과 보정 및 배출을 하면, 정확한 모래와 물의 투입량을 산출과 투입이 이루어져서 제품의 품질이 향상된다.In the production of products that use sand and water as part of the raw materials, the process of weighing sand and water into the mixer is based on the following process and method. This is done to improve the quality of the product.

계량 단계 :
1. 중량 감지장치를 갖춘 모래와 물의 누적 계량조에, 모래를 설계중량을 투입한다.
* 이때의 모래에는 함량을 알 수 없는 수분(표면수라고 칭함)을 포함한 상태의 중량을 갖는 모래임.
Weighing Steps:
1. In the cumulative weighing tank of sand and water equipped with a weight sensing device, sand is put into the design weight.
* At this time, the sand is sand having a weight including moisture (called surface water) whose content is unknown.

삭제delete

2. 평형용 압축공기를 불면서 모래가 잠기도록 설계치에 관계없이 물을 투입한다.
* 물을 설계치 이상으로라도 투입하는 이유는 모래가 완전히 물에 잠겨야 계량조의 표면이 수평을 이루어 계량조의 내용물의 용적을 정확하게 측정할 수 있기 때문이므로 설계치의 이내로 물을 투입해서 모래가 물에 안 잠길 때는 설계치 이상으로라도 투입하는 것이 정확한 투입을 유도할 수 있다.
2. Add water irrespective of the design value so that the sand is submerged while blowing the balanced compressed air.
* The reason for adding water even above the designed value is that the sand must be completely submerged so that the surface of the weighing tank is level so that the volume of the contents of the weighing tank can be accurately measured. In this case, inputting beyond the design value can lead to accurate input.

3. 측정된 수면의 높이와, 모래와 물의 혼합물의 중량에 의해 순수한 모래와 물의 중량을 산출한다.
* 측정된 수면의 높이에 의해 계량조의 정확한 용적이 산출되고, 계량조에 설치된 로드셀에 의해 계량조의 내용물의 중량이 측정되면, 물과 모래의 비중을 알기 때문에 순수한 모래와 물의 중량이 연산된다.
3. The weight of pure sand and water is calculated from the measured height of the water surface and the weight of the sand and water mixture.
* The exact volume of the weighing tank is calculated by the measured height of the water surface, and the weight of pure sand and water is calculated because the specific gravity of water and sand is known when the weight of the weighing tank is measured by the load cell installed in the weighing tank.

보정 단계 :
1. 계량 단계의 1.에서 투입된 모래의 중량과 계량
단계의3.에서 산출된 모래의 중량의 차이에, 계량 단계의 1.에서 투입된 모래의 중량과 계량 단계의 3.에서 산출된 모래의 중량의 비율을 감안한 모래를 더하여 추가로 투입한다.
* 전 단계의 1.에서 측정된 모래의 중량은 표면수가 포함된 모래의 중량이고 3.에서 연산된 모래의 중량은 순수한 모래의 중량이다.
두 수치의 차이만큼 모래는 감소하고 물의 투입이 증가한 것이다.
두 수치의 차이에서 모래에 포함된 수분의 양의 비율, 즉 함수비가 측정되기 때문에 감소한 모래만큼 추가로 투입해야 하며, 투입해야 할 량은 컴퓨터로 즉시 계산된다.
Calibration step:
1. Weight and weighing of sand put in step 1 of the weighing stage
In addition to the difference in the weight of the sand calculated in step 3, the sand considering the ratio of the weight of the sand introduced in step 1 of the weighing step and the weight of the sand calculated in step 3 of the weighing step is added.
* The weight of sand measured in 1. of the previous step is the weight of sand including surface water and the weight of sand calculated in 3. is the weight of pure sand.
By the difference between the two figures, sand decreased and water input increased.
Since the difference between the two figures is the ratio of the amount of water contained in the sand, that is, the water content, the additional amount of sand must be added.

2. 모래와 물의 설계 중량의 합계치에 도달하도록 펌프로 물을 가감한다.
* 전 단계에서 모래의 보정이 된 후, 물의 투입량이 설계치와 차이가 있으면 펌프로 물의 양을 조절한다.
2. Add water to and from the pump to reach the sum of the design weight of sand and water.
* After the sand is calibrated in the previous step, if the water input is different from the designed value, adjust the water amount with the pump.

배출 단계 : 1. 게이트를 열고 배출용 압축공기를 불면서 모래와 물을 배출시킨다.Drain Step: 1. Open the gate and blow out the sand and water while blowing compressed air.

계량장치에 있어서는 장치가 간단해지고, 배출 공정에서의 막힘 현상이 없어지고, 모래와 물의 혼합물의 표면이 수평이 되게 하고, 계량방법에 있어서는 간단하면서도 정확한 물과 모래 체적의 측정이 가능하게 되어, 정확한 모래와 물의 산출과 투입이 이루어짐으로써 제품의 품질이 향상된다.In the weighing device, the device becomes simpler, the blockage phenomenon in the discharge process is eliminated, the surface of the sand and water mixture is leveled, and in the weighing method, the simple and accurate water and sand volume can be measured. Product quality is improved by the production and input of sand and water.

Claims (3)

모래와 물을 원자재의 일부로 사용하는 제품의 생산 설비에서, 중량 감지장치를 갖춘 계량조에, 계량 중에 계량조의 내부에 교란을 유발시키는 평형용 압축공기관과 배출시에 배출을 촉진하는 배출용 압축공기관을 장치한 모래와 물의 누적 계량장치.In production facilities for products that use sand and water as part of raw materials, weighing tanks equipped with a weight sensing device are provided with equilibrium compressed air engines that cause disturbances in the weighing tanks during weighing and discharged air engines that promote discharge during discharge. Accumulated metering device for sand and water. 청구항 1의 장치에 추가하여, 계량조의 상부에 계량되는 내용물의 체적을 측정하기 위한 거리측정기를 장치한 모래와 물의 누적 계량장치.In addition to the apparatus of claim 1, a cumulative metering device for sand and water equipped with a range finder for measuring the volume of the content to be weighed at the top of the metering tank. 모래와 물을 원자재의 일부로 사용하는 제품의 생산 과정에서, 모래와 물을 계량하여 혼합기에 투입하는 과정을, 아래의 공정과 방식으로 계량과 보정 및 배출을 하는, 모래와 물의 누적 계량장치를 이용한 모래와 물의 계량방법.In the production of products that use sand and water as part of raw materials, the process of weighing sand and water into a mixer is carried out using a cumulative weighing device for sand and water, which is measured, calibrated and discharged in the following process and manner. How to measure sand and water. 계량 단계 :Weighing Steps: 1. 중량 감지장치를 갖춘 모래와 물의 누적 계량조에, 모래를 설계 중량을 투입한다.1. In the cumulative weighing tank of sand and water equipped with a weight sensor, sand is put into the design weight. 2. 평형용 압축공기를 불어서 모래가 잠기도록 물을 투입한다.2. Blow water into the sand by blowing equilibrium compressed air. 3. 측정된 수면의 높이와 모래와 물의 혼합물의 중량에 의해 순수한 모래와 물의 중량을 산출한다.3. Calculate the weight of pure sand and water by measuring the height of the water surface and the weight of the sand and water mixture. 보정 단계 :Calibration step: 1. 전 단계의 1.에서 투입된 모래의 중량과 3.에서 산출된 모래의 중량의 차이에, 전 단계의 1.에서 투입된 모래의 중량과 3.에서 산출된 모래의 중량의 비율을 감안한 모래를 추가로 투입한다.1. Consider the difference between the weight of sand introduced in step 1 and the weight of sand calculated in 3., taking into account the ratio of the weight of sand introduced in step 1 to the weight of sand calculated in 3. Additionally. 2. 모래와 물의 설계 중량의 합계치에 도달하도록 펌프로 물을 가감한다.2. Add water to and from the pump to reach the sum of the design weight of sand and water. 배출 단계 :Ejection Steps: 1. 게이트를 열고 배출용 압축공기를 불면서 모래와 물을 배출시킨다.1. Open the gate and blow sand and water while blowing compressed air.
KR1020060114189A 2006-11-18 2006-11-18 Cumulate weigher and weighing methode of sand and water KR100818560B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108592836A (en) * 2018-04-28 2018-09-28 深圳大学 A kind of solid volume measuring device

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JPS51124465A (en) 1975-04-22 1976-10-29 Hokushin Gohan Kk Air-blast particles' weight measuring method
JPH05238560A (en) * 1992-02-25 1993-09-17 Sony Corp Method and device for supplying fixed amount of powder
JP2002323365A (en) 2001-04-27 2002-11-08 Bridgestone Corp Weighing device for powder and control method
KR20040012946A (en) * 2001-06-20 2004-02-11 가부시키가이샤 오바야시 Weighing equipment for concrete material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51124465A (en) 1975-04-22 1976-10-29 Hokushin Gohan Kk Air-blast particles' weight measuring method
JPH05238560A (en) * 1992-02-25 1993-09-17 Sony Corp Method and device for supplying fixed amount of powder
JP2002323365A (en) 2001-04-27 2002-11-08 Bridgestone Corp Weighing device for powder and control method
KR20040012946A (en) * 2001-06-20 2004-02-11 가부시키가이샤 오바야시 Weighing equipment for concrete material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108592836A (en) * 2018-04-28 2018-09-28 深圳大学 A kind of solid volume measuring device

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