KR100811742B1 - Inner oven of electric rice cooker and manufacturing method thereof - Google Patents

Inner oven of electric rice cooker and manufacturing method thereof Download PDF

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Publication number
KR100811742B1
KR100811742B1 KR1020060081075A KR20060081075A KR100811742B1 KR 100811742 B1 KR100811742 B1 KR 100811742B1 KR 1020060081075 A KR1020060081075 A KR 1020060081075A KR 20060081075 A KR20060081075 A KR 20060081075A KR 100811742 B1 KR100811742 B1 KR 100811742B1
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South Korea
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carbon
inner pot
pressure cooker
molded body
electric pressure
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KR1020060081075A
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Korean (ko)
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KR20080018643A (en
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장원용
정이훈
임현수
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주식회사 부방테크론
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • A47J27/08Pressure-cookers; Lids or locking devices specially adapted therefor
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • A47J27/002Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • A47J27/08Pressure-cookers; Lids or locking devices specially adapted therefor
    • A47J27/086Pressure-cookers; Lids or locking devices specially adapted therefor with built-in heating means
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels
    • A47J36/02Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
    • A47J36/025Vessels with non-stick features, e.g. coatings
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels
    • A47J36/02Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
    • A47J36/04Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay the materials being non-metallic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/04Casting in, on, or around objects which form part of the product for joining parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/16Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S220/00Receptacles
    • Y10S220/912Cookware, i.e. pots and pans

Abstract

본 발명은 전기압력밥솥용 내솥 및 그 제조방법에 관한 것이다. 본 발명은 탄소 구조체를 분쇄·소결하여 내솥 형상으로 성형된 탄소 성형체; 상단부가 상기 탄소 성형체의 상단부보다 높도록 상기 탄소 성형체의 외측면에 밀착 형성된 금속층;을 포함하는 전기압력밥솥용 내솥을 제공한다. 또한, 본 발명은 (1) 탄소 구조체를 준비하는 단계; (2) 상기 탄소 구조체를 분쇄하는 단계; (3) 상기 분쇄된 탄소 구조체를 원통형 용기에 넣어 소결하여 원통형의 탄소 소결체를 제작하는 단계; (4) 상기 제작된 원통형의 탄소 소결체를 소결하여 숙성시키는 단계; (5) 상기 숙성된 원통형 탄소 소결체를 내솥 형태로 성형하여 탄소 성형체를 제작하는 단계; 및 (6) 상단부가 상기 탄소 성형체의 상단부보다 높도록 상기 탄소 성형체의 외측면에 금속을 주조하여 금속층을 형성하는 단계;를 포함하는 전기압력밥솥용 내솥 제작방법을 제공한다.The present invention relates to an inner pot for an electric pressure cooker and a manufacturing method thereof. The present invention is a carbon molded body pulverized and sintered to form an inner pot shape; It provides an inner pot for an electric pressure cooker comprising a; metal layer formed in close contact with the outer surface of the carbon molded body so that the upper end is higher than the upper end of the carbon molded body. In addition, the present invention (1) preparing a carbon structure; (2) pulverizing the carbon structure; (3) manufacturing the cylindrical carbon sintered body by sintering the pulverized carbon structure in a cylindrical container; (4) sintering and aging the cylindrical carbon sintered body produced; (5) forming the aged cylindrical carbon sintered body into an inner pot shape to produce a carbon molded body; And (6) forming a metal layer by casting a metal on an outer surface of the carbon molded body such that an upper end thereof is higher than an upper end of the carbon molded body.

전기압력밥솥, 소결, 탄소 성형체, 숯, 탄소광물, 알루미늄 주조 Electric pressure cooker, sintered, carbon molded body, charcoal, carbon mineral, aluminum casting

Description

전기압력밥솥용 내솥 및 그 제작방법{INNER OVEN OF ELECTRIC RICE COOKER AND MANUFACTURING METHOD THEREOF}Inner pot for electric pressure cooker and its manufacturing method {INNER OVEN OF ELECTRIC RICE COOKER AND MANUFACTURING METHOD THEREOF}

도 1은 일반적인 유도가열 전기압력밥솥의 투시도.1 is a perspective view of a general induction heating electric pressure cooker.

도 2는 본 발명에 따른 전기압력밥솥용 내솥의 단면도.Figure 2 is a cross-sectional view of the inner pot for electric pressure cooker according to the present invention.

도 3은 본 발명에 따른 전기압력밥솥용 내솥의 제작방법을 설명하기 위한 흐름도.Figure 3 is a flow chart for explaining the manufacturing method of the inner pot for an electric pressure cooker according to the present invention.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

200; 내솥 210; 탄소 성형체200; Inner pot 210; Carbon molded body

220; 금속층 220; 테프론 코팅층220; Metal layer 220; Teflon Coating Layer

본 발명은 전기압력밥솥용 내솥 및 그 제작방법에 관한 것으로서, 더욱 상세하게는 탄소 성형체 및 금속층을 포함하는 내솥을 적용함으로써 음식물을 장기간 보관하더라도 음식물이 변색되거나 변질되는 것을 방지할 수 있는 전기압력밥솥용 내솥 및 그 제작방법에 관한 것이다.The present invention relates to an inner pot for an electric pressure cooker and a method for manufacturing the same, and more particularly, by applying an inner pot including a carbon molded body and a metal layer, an electric pressure cooker which can prevent food from being discolored or deteriorated even if the food is stored for a long time. It relates to an inner pot and a method for manufacturing the same.

일반적으로 압력밥솥은 압력에 따라 물의 끓는점이 달라지는 것을 이용하여 밥을 지을 때 쌀이 담긴 내솥의 압력을 높게 함으로써 물의 끓는점을 높여 밥맛을 좋게 할 수 있도록 한 밥솥이다. 즉, 압력밥솥을 이용하여 밥을 지으면 쌀의 전분질이 알파화되는 비율이 높아져 단맛이 향상된다. In general, the pressure cooker is a rice cooker to increase the boiling point of the water to improve the taste of the rice by increasing the pressure of the inner pot containing the rice when the rice is cooked using the boiling point of the water depending on the pressure. That is, when rice is cooked using a pressure cooker, the ratio of alpha of the starch of the rice is increased, thereby improving sweetness.

통상적으로, 물의 온도가 높아질수록 쌀의 전분질이 알파화되는 비율 또한 더욱 높아지게 된다. 따라서, 압력밥솥의 내솥 압력이 높아지면 물의 끓는점이 높아지므로 내솥의 쌀이 알파화되는 비율이 더욱 커지게 되고, 이에 따라 밥이 빨리 조리될 뿐만 아니라 단맛의 비율이 높아져 밥맛이 좋아지게 되는 것이다. Typically, the higher the temperature of the water, the higher the rate at which the starch of the rice is alphaized. Therefore, as the pressure of the inner pot of the pressure cooker increases, the boiling point of the water increases, so that the ratio of the alpha of the inner pot becomes larger, and thus the rice is cooked quickly and the ratio of sweetness is increased, thereby improving the taste of the rice.

이처럼 압력밥솥은 일반 밥솥에 비해 밥이 빨리 되고 밥맛이 좋기 때문에 널리 실용화되어 있다.Like this, the pressure cooker is widely used because the rice is faster and the rice tastes better than the normal rice cooker.

전술한 바와 같은 압력밥솥은 기존에는 연소열을 이용하여 내솥 내부의 쌀을 가열시켜 취사를 수행하는 방식이 사용되어 왔으나, 최근에는 이러한 연소열을 이용한 압력밥솥과는 달리 상용전기를 이용하여 발열하는 가열히터를 이용한 방식의 전기압력밥솥이 대중화되고 있으며, 특히 유도전류를 발생시켜 내솥이 발생된 유도전류에 의해 발열하면서 조리물을 가열시키는 유도가열방식이 적용된 전기압력밥솥 이 널리 사용되고 있다.As described above, the pressure cooker has been used to heat cooking inside the inner pot by using combustion heat to perform cooking, but recently, unlike a pressure cooker using the combustion heat, a heating heater that generates heat using a commercial electric machine The electric pressure cooker of the method using is popularized, in particular, the electric pressure cooker is applied to the induction heating method to heat the food while generating the induction current by the induction current generated by the inner pot is widely used.

이하, 유도가열 전기압력밥솥의 구조에 대해 도 1을 참조하여 설명한다.Hereinafter, the structure of the induction heating electric pressure cooker will be described with reference to FIG. 1.

도 1은 일반적인 유도가열 전기압력밥솥의 투시도로서, 도 1에 도시된 바와 같이, 전기압력밥솥은 상부가 개방된 설치공간부가 형성되어 외부를 구성하는 본체(10), 본체(10)의 설치공간부에 설치 고정되는 외솥(20), 외솥(20)의 내부에 설치되는 내솥(30), 본체(10)의 상부를 개폐시키는 본체뚜껑(13), 본체뚜껑(13)의 하 부에 설치되어 내솥(30)을 개폐시키는 내솥뚜껑(33), 조리에 따른 일정 이상의 증기압이 발생되면 증기를 배출시키는 증기배출수단(40) 및 내솥(30)을 가열하는 가열수단(50)을 포함하여 구성된다.1 is a perspective view of a general induction heating electric pressure cooker, as shown in Figure 1, the electric pressure cooker is an installation space of the main body 10, the installation space of the main body 10 is formed by forming an open upper space Installed in the outer pot 20, the inner pot 30 is installed in the outer pot 20, the body lid 13 for opening and closing the upper portion of the body 10, the lower portion of the body lid 13 is installed Inner pot lid 33 for opening and closing the inner pot 30, the steam discharge means 40 for discharging steam when a predetermined or more steam pressure generated according to the cooking is configured to include a heating means 50 for heating the inner pot (30). .

이때, 내솥(30)의 상부 테두리부에 해당하는 플랜지(flange; 31)가 외솥(20)에 걸쳐지면서 내솥(30)이 외솥(20) 내부에 안착되고, 내솥(30)을 안착시킨 후 플랜지(31) 부위에 락킹장치(미도시)를 체결하여 취반공정을 수행한다.At this time, the flange (flange; 31) corresponding to the upper edge portion of the inner pot 30 spans the outer pot 20, and the inner pot 30 is seated inside the outer pot 20, and the inner pot 30 is seated on the flange. (31) by fastening the locking device (not shown) to the portion to perform the cooking process.

한편, 상기 내솥(30)은 알루미늄, 알루미늄합금 및 스테인레스 스틸 등의 재질로 이루어지는데, 내솥(20)이 이와 같은 금속재질로 이루어져 있기 때문에 밥을 지어 오랜 시간 보온시 밥이 변색되거나 고유의 맛이 변화되는 문제점이 발생한다.On the other hand, the inner pot 30 is made of a material such as aluminum, aluminum alloy and stainless steel, the inner pot 20 is made of such a metallic material, so the rice is discolored or inherent taste when warmed for a long time The problem of change arises.

이에, 상기한 문제점을 해결하기 위해 곱돌이나 탄소 성형체 등으로 형성된 내솥이 개시되기도 하였으나, 내솥이 탄소 성형체만으로 형성될 경우 전기압력밥솥의 플렌지(flange) 부위가 취반 공정시 가해지는 압력을 견디지 못해 탄소 성형체가 파괴되거나 뚜껑이 열리는 등 안전성능에 이상이 생겨 취반공정이 원활하게 진행될 수 없는 문제점이 있다.Thus, in order to solve the above problems, an inner pot formed of a multiplicity of stones or a carbon molded body is disclosed, but when the inner pot is formed of only a carbon molded body, the flange portion of the electric pressure cooker does not endure the pressure applied during the cooking process. There is a problem that the cooking process can not proceed smoothly because the abnormality in the safety performance, such as the molded body is destroyed or the lid is opened.

따라서 본 발명은 상기와 같은 종래의 문제점을 해결하기 위하여 안출된 것으로서, 본 발명의 목적은 숯이나 탄소광물과 같은 재료를 소결시킨 탄소 소결체를 내솥의 주재료로 사용함으로써 음이온 및 원적외선을 다량 방출하고, 음식물의 변색 및 변질을 방지할 수 있는 전기압력밥솥용 내솥 및 그 제작방법을 제공하는 데 있다.Therefore, the present invention has been made in order to solve the conventional problems as described above, the object of the present invention by using a carbon sintered body sintered material such as charcoal or carbon mineral as the main material of the inner pot to emit a large amount of anion and far infrared rays, The present invention provides an inner pot for an electric pressure cooker capable of preventing discoloration and deterioration of food, and a method of manufacturing the same.

본 발명의 다른 목적은, 탄소 성형체의 외측면에 알루미늄과 같은 금속주물을 주조하여 금속층을 형성한 내솥을 적용함으로써, 플렌지 부위가 취반과정 중 가해지는 고온고압에도 잘 견딜 수 있어 취반공정이 원활하게 진행될 수 있는 전기압력밥솥용 내솥 및 그 제작방법을 제공하는 데 있다.Another object of the present invention, by applying an inner pot formed by casting a metal casting, such as aluminum on the outer surface of the carbon molded body to form a metal layer, the flange portion can withstand the high temperature and high pressure applied during the cooking process smoothly cooking process It is to provide an inner pot for an electric pressure cooker and a method of manufacturing the same.

이상과 같은 목적을 달성하기 위해, 본 발명은 탄소 구조체를 분쇄·소결하여 내솥 형상으로 성형된 탄소 성형체; 상단부가 상기 탄소 성형체의 상단부보다 높도록 상기 탄소 성형체의 외측면에 밀착 형성된 금속층;을 포함하는 전기압력밥솥용 내솥을 제공한다.In order to achieve the above object, the present invention is a carbon molded body pulverized and sintered to form an inner pot shape; It provides an inner pot for an electric pressure cooker comprising a; metal layer formed in close contact with the outer surface of the carbon molded body so that the upper end is higher than the upper end of the carbon molded body.

여기서, 본 발명에 따른 전기압력밥솥용 내솥은 상기 탄소 성형체의 내측면에 형성된 테프론 코팅층;을 더 포함하는 것이 바람직하다.Here, the inner pot for an electric pressure cooker according to the present invention; preferably further comprises a Teflon coating layer formed on the inner surface of the carbon molded body.

이때, 바람직하게는 상기 탄소 구조체는 숯 또는 탄소광물이다.In this case, preferably, the carbon structure is char or carbon mineral.

한편, 상기 탄소 성형체는 (1) 탄소 구조체를 준비하는 단계; (2) 상기 탄소 구조체를 분쇄하는 단계; (3) 상기 분쇄된 탄소 구조체를 원통형 용기에 넣어 소결시켜 원통형의 탄소 소결체를 제작하는 단계; (4) 상기 제작된 원통형 탄소 소결체를 소결하여 숙성시키는 단계; 및 (5) 상기 숙성된 원통형 탄소 소결체를 내솥 형태로 성형하여 탄소 성형체를 제작하는 단계를 포함하여 제작된다.On the other hand, the carbon molded body (1) preparing a carbon structure; (2) pulverizing the carbon structure; (3) manufacturing the cylindrical carbon sintered body by sintering the pulverized carbon structure in a cylindrical container; (4) sintering and aging the prepared cylindrical carbon sintered body; And (5) forming the aged cylindrical carbon sintered body into an inner pot to produce a carbon molded body.

이때, 상기 (3) 단계에서, 상기 분쇄된 탄소 구조체는 원통형 용기에서 2500~3500℃에서 40~50 시간 소결되고, 상기 (4) 단계에서, 상기 원통형 탄소 소결체는 2500~3000℃에서 60~80 시간소결되는 것이 바람직하다.At this time, in the step (3), the pulverized carbon structure is sintered 40 to 50 hours at 2500 ~ 3500 ℃ in a cylindrical vessel, in the step (4), the cylindrical carbon sintered body is 60 ~ 80 at 2500 ~ 3000 ℃ Preferably, it is time sintered.

또한, 상기 금속층은 금속주물을 주조하여 형성되는 것이 바람직하고, 더욱 바람직하게는 상기 금속층은 알루미늄주물을 주조하여 형성된 알루미늄층이다.In addition, the metal layer is preferably formed by casting a metal casting, more preferably the metal layer is an aluminum layer formed by casting an aluminum casting.

본 발명의 다른 실시예에 의하면, (1) 탄소 구조체를 준비하는 단계; (2) 상기 탄소 구조체를 분쇄하는 단계; (3) 상기 분쇄된 탄소 구조체를 원통형 용기에 넣어 소결하여 원통형의 탄소 소결체를 제작하는 단계; (4) 상기 제작된 원통형의 탄소 소결체를 소결하여 숙성시키는 단계; (5) 상기 숙성된 원통형 탄소 소결체를 내솥 형태로 성형하여 탄소 성형체를 제작하는 단계; 및 (6) 상단부가 상기 탄소 성형체의 상단부보다 높도록 상기 탄소 성형체의 외측면에 금속을 주조하여 금속층을 형성하는 단계;를 포함하는 전기압력밥솥용 내솥 제작방법을 제공한다.According to another embodiment of the present invention, (1) preparing a carbon structure; (2) pulverizing the carbon structure; (3) manufacturing the cylindrical carbon sintered body by sintering the pulverized carbon structure in a cylindrical container; (4) sintering and aging the cylindrical carbon sintered body produced; (5) forming the aged cylindrical carbon sintered body into an inner pot shape to produce a carbon molded body; And (6) forming a metal layer by casting a metal on an outer surface of the carbon molded body such that an upper end thereof is higher than an upper end of the carbon molded body.

여기서, 상기 탄소 구조체는 숯 또는 탄소광물인 것이 바람직하다.Here, the carbon structure is preferably char or carbon minerals.

또한, 바람직하게는 상기 (3) 단계에서, 상기 분쇄된 탄소 구조체는 원통형 용기에서 2500~3500℃에서 40~50 시간 소결되고, 상기 (4) 단계에서, 상기 원통형 탄소 소결체는 2500~3000℃에서 60~80 시간 소결된다.In addition, preferably in the step (3), the pulverized carbon structure is sintered 40 to 50 hours at 2500 ~ 3500 ℃ in a cylindrical vessel, in the step (4), the cylindrical carbon sintered body at 2500 ~ 3000 ℃ Sintered for 60 to 80 hours.

한편, 바람직하게는 상기 금속층은 알루미늄을 주조하여 형성된다.On the other hand, preferably the metal layer is formed by casting aluminum.

또한, 탄소 성형체는 원통형의 탄소 소결체를 CNC(computer numerical control)작업에 의해 내솥 형태로 성형하여 얻어지는 것이 바람직하다.In addition, the carbon molded body is preferably obtained by molding the cylindrical carbon sintered body into an inner pot form by CNC (computer numerical control) operation.

한편, 상기 탄소 성형체의 내측면에 테프론을 코팅하여 테프론 코팅층을 형성하는 단계;를 더 포함하는 것이 바람직하다.On the other hand, coating the Teflon on the inner surface of the carbon molded body to form a Teflon coating layer; preferably further comprises a.

또한, 상기 분쇄된 탄소 구조체에 첨가제를 첨가하여 교반하는 단계;를 더 포함하는 것이 바람직하며, 바람직하게는 상기 첨가제는 식물성 고분자, 목탄, 연 질 탄소 접착제 또는 경질 탄소 접착제 중 적어도 하나이다.The method may further include adding and stirring an additive to the pulverized carbon structure. Preferably, the additive is at least one of a vegetable polymer, charcoal, a soft carbon adhesive, or a hard carbon adhesive.

또한, 바람직하게는 상기 금속층 외측면을 용사코팅 또는 스텐징하는 단계;를 더 포함한다.Also preferably, the method may further include spray coating or stenting the outer surface of the metal layer.

이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 보다 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 2는 본 발명에 따른 전기압력밥솥용 내솥의 단면도이다.2 is a cross-sectional view of the inner pot for an electric pressure cooker according to the present invention.

도 2에 도시된 바와 같이, 본 발명에 따른 전기압력밥솥용 내솥(300)은 탄소 성형체(310), 금속층(320) 및 테프론 코팅층(330)을 포함한다.As shown in FIG. 2, the inner pot 300 for an electric pressure cooker according to the present invention includes a carbon molded body 310, a metal layer 320, and a teflon coating layer 330.

탄소 성형체(310)는 내솥(300)을 형성하는 주된 층으로서, 내솥(300)의 형상 인 상부가 개구되고 하면이 밀폐된 원통형으로 형성되며, 이는 인체에 무해한 숯 또는 탄소광물(이하, '탄소 구조체'이라 함)로 이루어진다. 여기서, 탄소 구조체가 숯이나 탄소광물만으로 한정되는 것은 아니며, 탄소로 이루어진 인체에 무해한 물질이라면 본 발명의 권리 범위에 속한다.The carbon molded body 310 is a main layer forming the inner pot 300, and is formed in a cylindrical shape in which an upper portion of the inner pot 300 is opened and a lower surface thereof is sealed, which is harmless to charcoal or carbon minerals (hereinafter, 'carbon Structure ". Here, the carbon structure is not limited to charcoal or carbon minerals only, and any carbon harmless material is included in the scope of the present invention.

탄소 성형체(310)는 탄소 구조체를 분쇄하여 소정의 공정과정을 거쳐 얻어진 순도높은 재료를 사용하여 성형되는데, 이와 같은 탄소 성형체(310)를 내솥(300)에 적용함으로써 원적외선 및 음이온이 다량 방출되는 내솥(300)을 제조할 수 있어 조리된 음식물의 변색 및 변질을 최소화할 수 있다.The carbon molded body 310 is formed by using a high-purity material obtained through a predetermined process by pulverizing the carbon structure, and by applying such a carbon molded body 310 to the inner pot 300, the inner pot that is released a large amount of far infrared rays and anions 300 may be manufactured to minimize discoloration and deterioration of the cooked food.

상기 탄소 성형체(310)의 외측면에는 주조법에 의해 주조된 금속층(320)이 형성된다. 상기 금속층(320)은 탄소 성형체(310)의 외측면을 감싸며 형성되되 개구된 상단부의 높이가 탄소 성형체(310)의 상단부보다 높게 위치하도록 형성된다.The outer surface of the carbon molded body 310 is formed with a cast metal layer 320 by a casting method. The metal layer 320 is formed to surround the outer surface of the carbon molded body 310 and is formed so that the height of the opened upper end is higher than the upper end of the carbon molded body 310.

즉, 금속층(320)의 상단부에 연장 형성된 'ㄱ'자 형 테두리부가 형성되는데, 이는 락킹장치와 체결되는 플렌지(321)에 해당한다. 이와 같이, 내솥의 플렌지(321) 부위를 금속층으로 형성하고, 탄소 성형체(310)의 상단부가 플렌지(321) 부위보다 낮게 형성되도록 내솥을 제작함으로써, 탄소 성형체(310)로 인한 제 효과가 충분히 발휘되면서도 플렌지(321) 부위가 취반공정 중에 가해지는 고압에 견딜 수 있어 취반 공정이 원활히 수행된다.That is, the 'b' shaped edge portion extending from the upper end of the metal layer 320 is formed, which corresponds to the flange 321 is fastened to the locking device. In this way, by forming the inner portion of the flange 321 of the inner pot with a metal layer, and by making the inner pot so that the upper end portion of the carbon molded body 310 is lower than the flange 321 portion, the effect caused by the carbon molded body 310 is fully exhibited. While the flange 321 portion can withstand the high pressure applied during the cooking process, the cooking process is smoothly performed.

여기서, 상기 금속층(320)은 가벼우면서도 열전도율 및 내식성이 우수한 알루미늄으로 형성되는 것이 바람직하며, 상기 알루미늄 금속층(320)은 탄소 성형체(310)의 재질에 따라 그 주조법이 달라질 수 있다.Here, the metal layer 320 is preferably made of aluminum, which is light and has excellent thermal conductivity and corrosion resistance, and the aluminum metal layer 320 may have a casting method according to the material of the carbon molded body 310.

한편, 탄소 성형체(310)의 내측면에는 테프론 코팅층(330)이 형성되며, 금속층으로만 형성된 내솥 상단부의 경우 금속층의 내측면에 테프론이 코팅된다.Meanwhile, the Teflon coating layer 330 is formed on the inner surface of the carbon molded body 310, and the Teflon is coated on the inner surface of the metal layer in the upper portion of the inner pot formed only of the metal layer.

테프론은 비점착성, 저마찰계수, 비유성, 내열성, 전기적 특성, 저온도 내구력 및 내화학성이 매우 우수한 것으로 알려져 있다. 특히, 테프론 코팅은 거의 모든 물질이 달라붙지 않는 비점착성과 물이나 기름이 잘 묻지 않는 비유성이 우수하여 이를 밥솥에 적용할 경우 밥이 바닥에 달라붙거나 눌러붙는 것을 방지할 수 있으며, 기름이나 물이 잘 묻지 않기 때문에 청소가 용이한 장점이 있다.Teflon is known to have excellent non-tackiness, low friction coefficient, non-oiliness, heat resistance, electrical properties, low temperature durability and chemical resistance. In particular, the Teflon coating is excellent in non-tackiness that almost all materials do not stick to and non-tackiness that does not adhere well to water or oil. When applied to a rice cooker, it prevents rice from sticking to or sticking to the bottom. It is easy to clean because water does not get well.

이와 같이 탄소 성형체(310)를 기준으로 외측면에는 금속층(320)이, 내측면에는 테프론 코팅층(330)이 형성된 본 발명에 따른 전기압력밥솥용 내솥(300)의 제작방법에 대해 도 3을 참조하여 설명한다. As described above with reference to FIG. 3, a method of manufacturing the inner pot 300 for an electric pressure cooker according to the present invention in which the metal layer 320 is formed on the outer surface and the Teflon coating layer 330 is formed on the inner surface of the carbon molded body 310 is described. Will be explained.

도 3은 본 발명에 따른 전기압력밥솥용 내솥의 제작방법을 설명하기 위한 흐 름도이다. 이하, 도 2와 동일한 구성요소는 동일한 부호를 붙인다.Figure 3 is a flow chart for explaining the manufacturing method of the inner pot for electric pressure cooker according to the present invention. Hereinafter, the same components as in Fig. 2 are denoted by the same reference numerals.

먼저, 목탄이나 백탄 등으로 이루어진 숯덩어리 또는 탄소광물 덩어리 등과 같은 탄소 구조체를 준비한다(S100).First, prepare a carbon structure such as charcoal or carbon mineral mass made of charcoal or white charcoal (S100).

다음으로, 준비된 탄소 구조체를 분쇄한 후(S110) 다수의 공정을 거쳐 고순도의 탄소 구조체 분쇄물을 분리해낸다(S120).Next, the prepared carbon structure is pulverized (S110) and the carbon structure pulverized product of high purity is separated through a plurality of processes (S120).

탄소 구조체의 양에 따라 이들의 응집력을 증가시킬 필요가 있는 경우 천연 첨가제인 식물성 고분자 분말, 소나무나 비장탄 등으로 이루어진 목탄, 연질 탄소 접착제 또는 경질 탄소 접착제 중 어느 하나를 첨가하여 교반한다(S130)When it is necessary to increase their cohesion according to the amount of the carbon structure is added by stirring any one of the natural additive vegetable polymer powder, charcoal consisting of pine or charcoal, soft carbon adhesive or hard carbon adhesive (S130).

다음으로, 분리된 고순도의 탄소 구조체를 원통형 용기에 넣어 2500~3000℃에서 40~50시간 소결시켜 불순물이 제거된 원통형 탄소 소결체를 제작한다(S140).Next, the separated high-purity carbon structure is put into a cylindrical container and sintered at 2500 to 3000 ° C. for 40 to 50 hours to produce a cylindrical carbon sintered body from which impurities are removed (S140).

계속하여, 제작된 원통형 탄소 소결체의 물성(강도)을 증가시키기 위해 2500~3000℃의 가마에서 60~80시간 소결시켜 탄소 소결체를 숙성시킨 후(S150), CNC(computer numerical control)작업에 의해 내솥 형태의 탄소 성형체(310)를 제작한다(S160). 여기서, CNC 작업이란 속이 꽉찬 원통형의 탄소 소결체를 내솥의 내관 및 외관 형상을 갖도록 형상 제품화하는 작업을 말한다.Subsequently, in order to increase the physical properties (strength) of the manufactured cylindrical carbon sintered body, the carbon sintered body was aged by sintering for 60 to 80 hours in a kiln of 2500 to 3000 ° C (S150), and then the inner pot was prepared by computer numerical control (CNC). Producing a carbon molded body 310 of the form (S160). Here, the CNC work refers to a work of forming a cylindrical carbon sintered body that has a solid shape to have a shape of an inner pot and an outer shape of the inner pot.

이어서, 완성된 탄소 성형체(310)의 외측면에 주조법에 의해 금속층(320)이 형성된다(S180). 이때, 금속층(320)이 탄소 성형체(310)의 외측면을 감싸도록 하되 금속층(320)의 상단이 탄소 성형체(310)의 상단보다 높은 위치에 위치하도록 성형하고, 금속층(320)의 상단부를 'ㄱ'자형으로 절곡시켜 플렌지(321)를 형성한다(S170). 이때, 상기 금속층(320)은 알루미늄을 주물하여 형성된 알루미늄층인 것이 바람직하다. Next, the metal layer 320 is formed on the outer surface of the completed carbon molded body 310 by the casting method (S180). At this time, the metal layer 320 to surround the outer surface of the carbon molded body 310, but is molded so that the upper end of the metal layer 320 is located at a position higher than the upper end of the carbon molded body 310, the upper end of the metal layer 320 ' B-shaped to form a flange 321 (S170). At this time, the metal layer 320 is preferably an aluminum layer formed by casting aluminum.

계속하여, 유도가열 전기압력밥솥용 내솥(300)의 경우 유도가열 방식을 적용할 수 있도록 알루미늄층을 용사코팅하거나 스텐징을 박아넣는 작업을 수행한다(S180).Subsequently, in the case of the inner pot 300 for the induction heating electric pressure cooker, the spray coating or the injecting of the aluminum layer is performed to apply the induction heating method (S180).

여기서, 용사(Thermal Spray, 溶射)란, 분말 혹은 선형재료를 고온열원으로부터 용융액적으로 변화시켜 고속으로 기재에 충돌시켜 급냉응고 적층한 피막을 형성하는 기술이다. 재료의 가열, 용융을 위해 에너지 밀도가 높은 연소화염, Arc 및 플라즈마 등의 열원을 필요로 한다. 용사는 성질이 다른 재료로 기재표면에 피막을 형성하는 기술은 기재가 보유하고 있는 특성을 살리고, 결함을 보완할 수 있으며, 재료기능의 다양화 및 고도화를 가능하게 하는 표면처리법의 하나이다.Here, thermal spray is a technique in which a powder or a linear material is changed into a molten liquid from a high temperature heat source to impinge on a substrate at high speed to form a rapidly-cooled and laminated film. For heating and melting of materials, heat sources such as combustion flames with high energy density, arc and plasma are required. The technique of forming a film on the surface of the substrate by using different materials for thermal spraying is one of the surface treatment methods that make use of the characteristics possessed by the substrate, to compensate for defects, and to diversify and enhance material functions.

그리고, 텐징 작업은 유도열을 형성시키기 위해 알루미늄층 외측면에 스텐으로 된 징을 박아 넣는 것을 말한다.And, the stamping operation is to embed a stainless gong on the outer surface of the aluminum layer to form induced heat.

마지막으로, 완성된 탄소 성형체(310)의 내측면 및 금속층(320)의 상부 내측면에 테프론을 코팅하여 테프론 코팅층을 형성한다(S190).Finally, Teflon is coated on the inner surface of the completed carbon molded body 310 and the upper inner surface of the metal layer 320 to form a Teflon coating layer (S190).

이상에서는 도면과 명세서에 최적 실시예를 개시하였다. 여기서는 설명을 위해 특정한 용어들이 사용되었으나, 이는 단지 본 발명을 설명하기 위한 목적에서 사용된 것이며, 의미를 한정하거나 실용신안등록청구범위에 기재된 본 발명의 범위를 제한하기 위하여 사용된 것은 아니다. 그러므로, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다. 따라서, 본 발명의 진정한 기술적 보호범위는 첨부된 특허청구범위 의 기술적 사상에 의해 정해져야 한다.In the above, the best embodiment has been disclosed in the drawings and the specification. Although specific terms have been used herein for the purpose of description, they are used only for the purpose of describing the present invention and are not intended to limit the scope of the invention as defined in the appended claims. Therefore, those skilled in the art will understand that various modifications and equivalent other embodiments are possible from this. Therefore, the true technical protection scope of the present invention should be defined by the technical spirit of the appended claims.

본 발명에 의하면, 숯이나 탄소광물과 같은 재료를 소결시킨 탄소 성형체를 내솥에 적용함으로써, 원적외선 방사기능, 음이온 방출기능, 습도조절기능 및 부패방지 기능 등이 조리되는 음식물에 작용하여 음식물 고유의 맛과 영양분이 유지될 수 있으며, 장기간 보관에 따른 음식물의 변질 및 변색을 방지할 수 있을 뿐만 아니라 음식물 부패의 원인균 발생을 억제할 수 있고, 탄소 성형체의 강력한 흡착기능을 통해 조리되는 음식물에 포함된 중금속 등의 유해물질들을 흡착 여과하여 인체에 이로운 음식물 섭취가 가능해지며, 전기압력밥솥으로부터 발생되는 전자파를 흡수차단할 수 있게 된다.According to the present invention, by applying a carbon molded body sintered materials such as charcoal and carbon minerals to the inner pot, far infrared radiation function, anion release function, humidity control function and anti-corruption function act on the food to be cooked intrinsic taste of food And nutrients can be maintained, not only to prevent food deterioration and discoloration due to long-term storage, but also to suppress the occurrence of the causative agent of food decay, heavy metals contained in the cooked food through the strong adsorption function of the carbon molded body By adsorbing and filtering harmful substances such as food, it is possible to eat food that is beneficial to the human body, and to absorb and block electromagnetic waves generated from an electric pressure cooker.

또한, 본 발명에 의하면, 탄소 소결층의 외측면에 알루미늄과 같은 금속주물을 주조하여 금속층을 형성하고, 플렌지 부위를 금속층으로 형성한 내솥을 적용함으로써, 취반과정에서 수반되는 고온고압에 플렌지 부위가 파괴되지 않아 취반공정을 원활하게 수행할 수 있다.In addition, according to the present invention, by casting a metal casting, such as aluminum on the outer surface of the carbon sintering layer to form a metal layer, by applying an inner pot formed by forming a flange portion of the metal layer, the flange portion at high temperature and high pressure accompanying the cooking process Since it is not destroyed, the cooking process can be performed smoothly.

Claims (16)

탄소 구조체를 준비하는 단계와, 상기 탄소 구조체를 분쇄하는 단계와, 상기 분쇄된 탄소 구조체를 원통형 용기에 넣어 소결시켜서 원통형 탄소 소결체를 제작하는 단계와, 상기 제작된 탄소 소결체를 소결하여 숙성시키는 단계와, 상기 숙성된 탄소 소결체를 내솥 형태로 성형하는 단계를 거쳐 제작된 탄소 성형체;Preparing a carbon structure, pulverizing the carbon structure, sintering the pulverized carbon structure in a cylindrical container to produce a cylindrical carbon sintered body, and sintering and aging the manufactured carbon sintered body; A carbon molded product manufactured by molding the aged carbon sintered body into an inner pot shape; 상단부가 상기 탄소 성형체의 상단부보다 높도록 상기 탄소 성형체의 외측면에 밀착 형성된 금속층;을 포함하는 전기압력밥솥용 내솥.The inner pot for an electric pressure cooker comprising a; metal layer formed in close contact with the outer surface of the carbon molded body so that the upper end is higher than the upper end of the carbon molded body. 삭제delete 삭제delete 삭제delete 제 1 항에 있어서,The method of claim 1, 상기 분쇄된 탄소 구조체는 원통형 용기에서 2500~3500℃에서 40~50 시간 소결되고,The pulverized carbon structure is sintered 40 to 50 hours at 2500 ~ 3500 ℃ in a cylindrical vessel, 상기 원통형 탄소 소결체는 2500~3000℃에서 60~80 시간 소결되는 것을 특징으로 하는 전기압력밥솥용 내솥. The cylindrical carbon sintered body is an inner pot for an electric pressure cooker, which is sintered at 2500 ~ 3000 ℃ 60 ~ 80 hours. 삭제delete 삭제delete (1) 탄소 구조체를 준비하는 단계;(1) preparing a carbon structure; (2) 상기 탄소 구조체를 분쇄하는 단계;(2) pulverizing the carbon structure; (3) 상기 분쇄된 탄소 구조체를 원통형 용기에 넣어 소결하여 원통형의 탄소 소결체를 제작하는 단계;(3) manufacturing the cylindrical carbon sintered body by sintering the pulverized carbon structure in a cylindrical container; (4) 상기 제작된 원통형 탄소 소결체를 소결하여 숙성시키는 단계; (4) sintering and aging the prepared cylindrical carbon sintered body; (5) 상기 숙성된 원통형 탄소 소결체를 내솥 형태로 성형하여 탄소 성형체를 제작하는 단계; 및(5) forming the aged cylindrical carbon sintered body into an inner pot shape to produce a carbon molded body; And (6) 상단부가 상기 탄소 성형체의 상단부보다 높도록 상기 탄소 성형체의 외측면에 금속을 주조하여 금속층을 형성하는 단계;를 포함하는 전기압력밥솥용 내솥 제작방법.(6) forming a metal layer by casting a metal on the outer surface of the carbon molded body so that the upper end is higher than the upper end of the carbon molded body; the inner pot for electric pressure cooker comprising a. 제 8 항에 있어서,The method of claim 8, 상기 탄소 구조체는 숯 또는 탄소광물인 것을 특징으로 하는 전기압력밥솥용 내솥 제작방법.The carbon structure is an inner pot manufacturing method for an electric pressure cooker, characterized in that the char or carbon mineral. 제 8 항에 있어서,The method of claim 8, 상기 (3) 단계에서, 상기 분쇄된 탄소 구조체는 원통형 용기에서 2500~3500℃에서 40~50 시간 소결되고,In the step (3), the pulverized carbon structure is sintered 40 to 50 hours at 2500 ~ 3500 ℃ in a cylindrical vessel, 상기 (4) 단계에서, 상기 원통형 탄소 소결체는 2500~3000℃에서 60~80 시간소결되는 것을 특징으로 하는 전기압력밥솥용 내솥 제작방법. In the step (4), the cylindrical carbon sintered body is an inner pot manufacturing method for an electric pressure cooker, characterized in that the sintered 60 to 80 hours at 2500 ~ 3000 ℃. 제 8 항에 있어서,The method of claim 8, 상기 금속층은 알루미늄을 주조하여 형성된 것을 특징으로 하는 전기압력밥솥용 내솥 제작방법.The metal layer is an inner pot manufacturing method for an electric pressure cooker, characterized in that formed by casting aluminum. 제 8 항에 있어서,The method of claim 8, 상기 탄소 성형체는 원통형의 탄소 소결체를 CNC(computer numerical control)작업에 의해 내솥 형태로 성형하여 얻어지는 것을 특징으로 하는 전기압력밥솥용 내솥 제작방법.The carbon molded body is an inner pot manufacturing method for an electric pressure cooker, characterized in that obtained by molding the cylindrical carbon sintered body into the inner pot form by CNC (computer numerical control) operation. 제 8 항에 있어서,The method of claim 8, 상기 탄소 성형체의 내측면에 테프론을 코팅하여 테프론 코팅층을 형성하는 단계;를 더 포함하는 전기압력밥솥용 내솥 제작방법.Coating the Teflon on the inner surface of the carbon molded body to form a Teflon coating layer; The inner pot for the electric pressure cooker further comprising. 제 8 항에 있어서,The method of claim 8, 상기 분쇄된 탄소 구조체에 첨가제를 첨가하여 교반하는 단계;를 더 포함하는 것을 특징으로 하는 전기압력밥솥용 내솥 제작방법.The method of manufacturing an inner pot for an electric pressure cooker, characterized in that it further comprises; adding an additive to the pulverized carbon structure and stirring. 제 14 항에 있어서,The method of claim 14, 상기 첨가제는 식물성 고분자, 목탄, 연질 탄소 접착제 또는 경질 탄소 접착제 중 적어도 하나인 것을 특징으로 하는 전기압력밥솥용 내솥 제작방법.The additive is a method of manufacturing an inner pot for an electric pressure cooker, characterized in that at least one of a vegetable polymer, charcoal, soft carbon adhesive or hard carbon adhesive. 제 8 항에 있어서,The method of claim 8, 상기 금속층 외측면을 용사코팅 또는 스텐징하는 단계;를 더 포함하는 전기압력밥솥용 내솥 제작방법.An inner pot manufacturing method for an electric pressure cooker further comprising; spraying or stenting the outer surface of the metal layer.
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