KR100798019B1 - Synthesis grouting method for supplementing the ground and stagnant water - Google Patents

Synthesis grouting method for supplementing the ground and stagnant water Download PDF

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KR100798019B1
KR100798019B1 KR1020070084415A KR20070084415A KR100798019B1 KR 100798019 B1 KR100798019 B1 KR 100798019B1 KR 1020070084415 A KR1020070084415 A KR 1020070084415A KR 20070084415 A KR20070084415 A KR 20070084415A KR 100798019 B1 KR100798019 B1 KR 100798019B1
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type slurry
pipe
injection
slurry
ground
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조현준
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/12Consolidating by placing solidifying or pore-filling substances in the soil
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/06Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers ; Inhibiting the action of active ingredients
    • C04B40/0641Mechanical separation of ingredients, e.g. accelerator in breakable microcapsules
    • C04B40/065Two or more component mortars
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/16Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/0004Compounds chosen for the nature of their cations
    • C04B2103/0006Alkali metal or inorganic ammonium compounds
    • C04B2103/0008Li
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/10Accelerators; Activators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/20Retarders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00732Uses not provided for elsewhere in C04B2111/00 for soil stabilisation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/70Grouts, e.g. injection mixtures for cables for prestressed concrete
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/003Injection of material
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0004Synthetics
    • E02D2300/0018Cement used as binder
    • E02D2300/0023Slurry

Abstract

A complex grouting method for ground reinforcement and water barrier performance is provided to increase the strength and durability of a ground injection material by mixing A-type slurry functioning as accelerator and B-type slurry functioning as retarder in the optimum ratio and injecting evenly to the ground. A complex grouting method for ground reinforcement and water barrier performance comprises the steps of: perforating the ground to the planned depth using a perforating machine or a hand drill, and manufacturing A-type slurry functioning as accelerator and B-type slurry functioning as retarder using a stirrer; and inserting injection equipment and an injection pipe connected with the stirrer into a perforated hole, injecting the A-type slurry and the B-type slurry under low pressure through the injection pipe, and then ascending and pulling up the injection pipe, wherein an injection pipeline of the injection pipe is formed to discharge the A-type slurry and the B-type slurry at the mixed state by forming a first pipeline(11) injected with the A-type slurry and a second pipeline(12) injected with the B-type slurry individually and putting the first pipeline into the second pipeline, and the A-type slurry is manufactured by mixing inorganic powder, which is composed of 50~65 weight percent CSA(Calcium Sulfoaluminate) clinker, 30~45 weight percent C12A7(lime-alumina compound), 4~8 weight percent CaCl2(calcium chloride) and 0.5~1 weight percent poly-carbon acid based super-plasticizer with water in the volume fraction of 33 to 67, and the B-type slurry is manufactured by mixing a compound formed by mixing inorganic powder, which is composed of 90~95 weight percent anhydrous gypsum, 1~3 weight percent Li(OH2), 2~5 weight percent hydration and 0.2~2 weight percent poly-carbon acid based super-plasticizer and cement in the weight ratio of 38 to 90, with water in the volume fraction of 29 to 81.

Description

지반보강 및 차수용 복합 그라우팅공법{Synthesis grouting method for supplementing the ground and stagnant water}Synthesis grouting method for supplementing the ground and stagnant water}

본 발명은 하천제방이나 지하철공사시 연약지반의 지내력 보강과 누수를 차단하기 위하여 실시하거나 터널을 형성하기 위하여 암반을 굴착하면서 터널 암반에 형성된 균열부 및 동공부에 대한 그라우팅을 실시하여 지반을 안정화시키기 위하여 실시하거나 방파제나 방조제의 침하된 동공부에 그라우팅하여 지반침하를 방지하는 공법에 관한 것이다. The present invention is to stabilize the ground by performing grouting for cracks and pupils formed in the tunnel rock while excavating the rock to form a tunnel or to strengthen the bearing capacity of the soft ground during river embankment or subway construction The present invention relates to a method for preventing ground subsidence by grouting or grouting into the submerged pupil of a breakwater or seawall.

일반적으로 종래의 그라우팅공법은 주입펌프 등을 이용하여 토사 또는 암반의 틈새 등에 그라우트를 주입하는 공법으로, 주입관을 지반에 설치하고 그 주입관을 통해 그라우트를 분사시켜 그라우트와 같은 주입재에 의한 지반의 고결로 대상 지반의 지내력을 증가시키고, 투수계수를 감소시켜 차수성을 향상시키며, 압축성을 저감시키고, 시공 시 발생되는 소음 및 진동을 감소시켜 저진동 저소음의 공사를 가능하게 하며, 공기를 단축시키는 공법이다. 이러한 그라우팅공법은 그 효과를 인 정받아 지반의 보강 및 차수, 기초파일 형성, 연약지반 개량, 구조물 보강, 터널보강 및 차수용 등 다양한 용도로 널리 이용되고 있다.In general, the conventional grouting method is a method of injecting grout into the gap of soil or rock using an injection pump, etc., by installing an injection pipe in the ground and spraying the grout through the injection pipe of the ground by the injection material such as grout The method of increasing the bearing strength of the target ground, reducing the permeability coefficient, improving the water-repellency, reducing the compressibility, reducing the noise and vibration generated during construction, and enabling the construction of low vibration and low noise, and shortening the air to be. The grouting method is widely used in various applications such as ground reinforcement and order, foundation pile formation, soft ground improvement, structure reinforcement, tunnel reinforcement and order.

기존의 그라우팅 공법에서는 지반을 고결시키기 위한 급결제로 대부분 물유리(규산소다)가 사용되어 왔다. 물유리계 지반주입재는 사용량의 조절에 따라 겔타임(초결 경화시간)을 자유롭게 조절할 수 있으며, 용액형과 현탁액 모두에 적용이 가능하다는 장점은 있지만, 물유리가 강알칼리성이고 시간이 지남에 따라 용탈현상의 발생으로 수축이 심하고 재령경과에 따른 강도발현이 저하되어 가시설로는 사용이 가능하나 반영구적인 차수 및 지반보강에는 한계가 있으며 특히 용출수에 의한 중금속의 환경오염으로 시급히 대체물질이 요구되고 있다.In the existing grouting method, water glass (sodium silicate) has been mostly used as a fastener to solidify the ground. Water glass-based ground injection material has the advantage of being able to freely control the gel time (initial curing time) according to the amount of use and can be applied to both solution type and suspension.However, the water glass is strongly alkaline and dissolves over time. It can be used as a temporary facility due to severe contraction and deterioration of strength expression due to age, but there are limitations on semi-permanent order and ground reinforcement. In particular, alternative materials are urgently needed due to environmental pollution of heavy metals by elution water.

기존의 물유리계 지반주입재의 문제를 해결하기 위해 관련업계에서는 용탈이 적은 특수 규산소다의 개발과 유기질계 주입재료 및 반영구적인 차수 및 보강재료로서 무기질계 주입재료 개발 등 여러 방향으로 활로를 모색하고 있다.In order to solve the problem of the existing water glass-based ground injection materials, related industries are seeking ways in various directions, such as the development of special soda silicate with low dissolution and the development of inorganic injection materials as organic injection materials and semi-permanent order and reinforcement materials. .

또한 이러한 종래의 그라우팅공법의 구체적인 종류로는 LW공법 및 SGR공법 등을 들 수 있다. In addition, specific types of the conventional grouting method include the LW method and the SGR method.

종래의 1.5shot 방식으로 통용되는 대표적인 지반보강 주입방식인 LW 공법은 지반 특성을 사용목적에 부합하도록 개량하기 위한 특수한 성질의 주입재를 지반에 침투시키는 공법이다. 상기 공법은 고무슬리브가 부착된 맨젯튜브를 삽입한 후 맨 젯튜브와 케이싱의 사이에 중력주입 Seal재를 주입한 후 케이싱을 인발하고, 상하에 두개의 패커가 장치된 주입관을 맨젯튜브 속에 넣고 원하는 위치부터 주입한다. 이때 주입재는 맨젯튜브의 주입공을 통해 고무슬리이브를 밀고 나와 Seal재를 파괴하며 지반속으로 침투하게 된다. 이러한 LW공법은 주로 자갈층, 모래층에 전면 침투 가능하고, 연약한 점성토 및 실트층에서는 액상으로 주입되어 침하방지, 지반강화 등의 효과 있으나 0.6mm 이하 세사층에서는 주입이 곤란하다는 한계점이 있다.The LW method, which is a representative ground reinforcement injection method commonly used in the conventional 1.5shot method, is a method of penetrating into the ground a special injection material for improving the soil characteristics to meet the purpose of use. In the above method, after inserting the man-jet tube with rubber sleeve, the gravity injection seal material is injected between the man-jet tube and the casing, the casing is drawn out, and an injection tube equipped with two packers at the top and bottom is placed in the man-tube tube. Inject from the desired position. At this time, the injection material pushes the rubber sleeve through the injection hole of the mandrel tube, destroys the seal material, and penetrates into the ground. The LW method is mainly penetrated into the gravel layer and the sand layer, and is injected into the liquid phase in the soft viscous soil and the silt layer, so that it is effective in preventing settlement and strengthening the ground, but it is difficult to inject it in the fine yarn layer below 0.6mm.

종래의 2.0shot방식의 대표적인 주입방식인 SGR(Space Grout Rocket System)공법은 이중관로드에 특수 선단장치(Rocket)를 결합시켜 대상지반에 유도공간을 형성, 순결에 가까운 겔타임을 가진 물유리계액과 시멘트 혼합액을 사용하여 연약지반을 개량하는 공법으로써, 주 주입재료는 규산소다, 급결제, 시멘트가 있으며 주 시공장비로는 보링기와 믹싱 플랜트, 주입 플랜트이다. 이러한 SGR공법에서 특수 선단장치(Rocket)에서 방출되는 그라우트는 유도공간(Space)을 통하여 대상지반의 모든 방향으로 균일하게 주입된다. 또 상기 SGR공법은 3조식 교반장치를 사용함으써 급결성과 완결성 주입재의 연속적인 복합주입이 용이하며, 일반적으로 점성토, 사질토 지반에 모두 가능하다. 그러나 이러한 SGR공법은 물유리계 주입재가 물유리 자체의 풀 효과(gluing effect)에 의해 시멘트와 반응하여 겔을 형성하고 시멘트 입자를 물유리가 피복하여 장기적으로 시멘트의 수화반응을 방해하고 강도를 저하시키며 시간이 경과할수록 물유리 경화체는 물에 서서히 용해되어 주입재의 체적이 감소하게 되어 결국 주입재의 용탈현상을 초래하고 겔을 형성하는 연결고리를 끊어 지게 하여 압축강도 및 재료 불리로 인한 내구성을 저하시키게 됨으로써 장기적인 공사현장에서는 적용될 수 없다는 문제점이 있다.SGR (Space Grout Rocket System) method, which is a typical injection method of 2.0shot method, combines a special tip device with a double pipe rod to form an induction space on the target ground, and water glass-based liquid and cement with gel time close to purity. As a method of improving the soft ground by using the mixed solution, the main injection materials are sodium silicate, fastener and cement. The main construction equipment is boring machine, mixing plant and injection plant. In this SGR method, the grout discharged from the special tip device (Rocket) is uniformly injected in all directions of the target ground through the guide space (Space). In addition, the SGR method is easy to use a continuous composite injection of fastening and final injection material by using a three tank type agitator, generally available for both viscous and sandy soils. However, in this SGR method, the water glass-based injection material reacts with the cement by the gluing effect of the water glass itself to form a gel, and the water glass is coated with the cement particles, which prevents the hydration reaction of the cement in the long term, lowers the strength, and As time goes by, the water glass cured body gradually dissolves in water, reducing the volume of the injection material, which eventually causes the injection material to dissolve and breaks the linkage that forms the gel, thereby lowering the durability due to the compressive strength and the disadvantage of the material. There is a problem that can not be applied.

또 전술된 바와 같은 그라우팅공법들은 각각의 공법에 따라 각기 다른 주입재 및 주입관을 사용하고 있고, 적용될 수 있는 지반조건에도 그 한계가 있어, 지반조건 및 시공상황으로 인해 하나의 시공현장에서 상기와 같은 공법 다수개를 병행하여 시공할 경우 부분별로 행해지는 공법들은 그에 맞는 각각의 주입관 및 주입재를 따로따로 준비 및 설치하여야 하고, 이에 따른 주입장비 및 교반장치 또한 각각 설치되어야 함으로 공정이 번거롭게 되고 공기 지연이 불가피하게 되며 많은 인력 및 시간이 소요되어 비경제적이고 시공성이 떨어진다는 문제점이 있다.In addition, as described above, the grouting methods use different injection materials and injection pipes according to the respective methods, and there are limitations on the ground conditions to which they can be applied. When several constructions are carried out in parallel, the processes performed by each part should be prepared and installed separately for each injection pipe and injection material, and accordingly, injection equipment and agitation device should be installed separately, which makes the process cumbersome and delays. This becomes unavoidable and requires a lot of manpower and time, which is uneconomical and poor in construction.

또한 상기 기존 공법들은 사용되는 주입재가 급결액 및 완결액으로 제한되어 있어 겔타임 조절이 용이하지 않으며 시공목적 및 지반상황에 맞게 적절한 주입재사용이 어려워 시공상에 한계가 있었다.In addition, the existing methods are limited to the injection material used in the quickening solution and the complete solution is not easy to control the gel time, and it is difficult to use a suitable injection material according to the construction purpose and ground conditions, there was a limitation in construction.

한편, 특허 제0671934호는 상기한 기존 공법들의 문제점을 해결하는 발명으로서 무기질계 주입재, 약액계 주입재 및 고강도계 주입재 중에서 시공목적 및 시공상황에 맞게 선택된 지반주입재를 판막노즐이 형성되어 있는 주입관을 통하여 대상 지반에 저압분사로 복합 주입시킴으로써, 하나의 주입관으로 모든 지반에 적용가능하고, 주입시 주입관의 판막노즐로 인해 분사효과가 향상되고 지반주입재의 유실 및 역류가 방지되며, 겔타임 조절이 용이한 급결액, 중결액, 완결액, 시멘트밀 크 및 무기질계밀크로 모든 종류의 지반주입재(무기질계, 약액계 및 고강도계 주입재)를 형성하여 사용함으로써 지반주입재 사용에 제한이 없으며, 모든 지반에 적용가능하고, 시공목적 및 지반 상황에 맞게 지반주입재 및 주입방식이 선택되어 시공됨으로 지반보강 및 차수 효과가 크고 시공성 및 경제성이 높은 그라우팅공법으로 평가된다.On the other hand, Patent No. 0671934 is an invention that solves the problems of the existing methods described above is an injection pipe in which the valve nozzle is formed of the ground injection material selected according to the construction purpose and construction conditions of the inorganic injection material, chemical liquid injection material and high-strength injection material By injecting the compound into the ground through low pressure injection, it can be applied to all grounds with a single injection pipe, and the injection effect is improved due to the valve nozzle of the injection pipe during injection, and the loss and backflow of the ground injection material is prevented. There are no limitations on the use of ground injection materials by forming and using all kinds of ground injection materials (inorganic, chemical, and high strength injection materials) as easy quickening solution, stopping liquid, finishing liquid, cement milk and mineral milk. It is applicable to the ground, and the ground injection material and injection method are selected and constructed according to the purpose of construction and the ground situation. It is evaluated by a grouting method with a high degree of order effect and high workability and economic efficiency.

본 발명은 특허 제0671934호인 '지반보강 및 차수를 위한 통합 그라우팅공법'을 더욱 개선하기 위한 것이다.The present invention is to further improve the '06 integrated grouting method for ground reinforcement and order '.

특허 제0671934호에서는 급결액 및 중결액으로 이루어지는 1차주입재와 완결액과 무기질계밀크, 완결액과 시멘트밀크 또는 시멘트밀크 중 어느 한 가지 종류로 선택되는 2차주입재를 동시에 주입하거나, 시간간격을 두고 나누어 주입하는 방식을 취하고 있는데, 1차주입재와 2차주입재를 하나의 관로를 통해 지반에 주입하다 보면 그라우트재가 주입관내에서 고결되어 주입관이 막히는 문제가 발생하게 되고, 1차주입재와 2차주입재의 관로를 나누어 주입하면 1,2차주입재가 충분히 섞이지 않고 분리되는 문제가 발생하게 된다.Patent No. 0671934 simultaneously injects a primary injection material consisting of a quickening solution and a stopper liquid, and a secondary injection material selected from any one of a mineral liquid, a mineral liquid, a cement liquid, and a cement milk, or time intervals. In this case, the primary injection material and the secondary injection material are injected into the ground through a single pipe, and the grout material is solidified in the injection pipe, causing the injection pipe to be clogged. Dividing the pipeline of the injection material causes a problem that the first and second injection materials are separated without being sufficiently mixed.

따라서, 본 발명에서는 나뉘어 주입되는 급결재와 시멘트가 충분히 혼합되면서도 그라우트재에 의한 주입관 막힘의 우려가 없도록 주입관로의 구조를 개량하고, 한편으로 지반주입재의 구성물질과 배합비율을 조절함으로서 지반주입재의 강도 및 내구성을 향상시킴을 그 목적으로 한다.Therefore, the present invention improves the structure of the injection pipe so that there is no fear of clogging the injection pipe due to the grout material while mixing the fastener and the cement injected separately, and on the other hand, by adjusting the constituents and the mixing ratio of the ground injection material, The purpose is to improve the strength and durability of the.

1. One. 주입관의Of injection tube 구조 개선 Restructuring

지반주입재의 주입관 관로를 A형 슬러리가 주입되는 제1관로와 B형 슬러리가 주입되는 제2관로로 나누되, 제1관로는 제2관로에 관입되어 결과적으로 A형 슬러리와 B형 슬러리가 혼합된 상태로 지반에 주입되도록 구성한다.The injection pipe line of the ground injection material is divided into a first pipe into which the A-type slurry is injected and a second pipe into which the B-type slurry is injected, and the first pipe is introduced into the second pipe and consequently, the A-type slurry and the B-type slurry are It is configured to be injected into the ground in a mixed state.

A형 슬러리와 B형 슬러리가 분리되어 주입됨으로써 관로 내에서 지반주입재가 고결되는 일이 없도록 하되, 지반주입재가 지반으로 배출될 때에는 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 하여, 지반주입재의 성능(급결성)이 충분히 발휘되도록 하는 것이다.By separating and injecting the A type slurry and the B type slurry, the ground injection material is prevented from solidifying in the pipeline, but when the ground injection material is discharged to the ground, the A type slurry and the B type slurry are discharged in a mixed state. The performance (fastness) of the injection material is sufficiently exhibited.

2. 지반주입재의 구성물질과 배합비율 조절2. Control of component and mix ratio of ground injection material

A형 슬러리는 시멘트를 급결시키는 기능을 갖도록 배합하고, B형 슬러리는 시멘트밀크의 경화가 지연되도록 배합하여, A형 슬러리와 B형 슬러리가 별개의 관로에 주입되어 이동하는 과정에서는 겔화작용이 일어나지 않도록 한다. 다만, A형 슬러리와 B형 슬러리가 혼합된 상태에서 겔타임을 조절하고, 지반주입재의 경화가 진행된 후의 압축강도 확보를 위해 지반주입재는 무기질계로 하고, 무기질계 주입재의 구성물질과 배합비율을 조절하여 요구되는 성능이 발현되도록 한다.Type A slurry is formulated to have the function of quenching cement, type B slurry is formulated to delay the hardening of cement milk, and gelation does not occur when A type slurry and B type slurry are injected into separate pipes and moved. Do not However, in order to control the gel time in the state where the A-type slurry and the B-type slurry are mixed, and to secure the compressive strength after the hardening of the ground injection material proceeds, the ground injection material is inorganic, and the constituents and the mixing ratio of the inorganic injection material are controlled. To achieve the required performance.

본 발명에 따르면, 지반주입재에 의해 주입관이 막히는 문제와, 급결재(A형 슬러리)와 특정 첨가재가 가미된 시멘트밀크(B형 슬러리)를 분리하여 주입할 때 지반내에서 A형 슬러리와 B형 슬러리가 고르게 혼합되지 않는 문제를 모두 해소할 수 있으며, A형 슬러리와 B형 슬러리는 무기질계 재료로 배합함으로써 효율적인 겔타 임 조절, 압축강도 강화, 환경오염 방지 등의 효과를 얻을 수 있다.According to the present invention, the problem of clogging the injection pipe by the ground injection material and the type A slurry and B in the ground when separating and injecting the fastener (type A slurry) and the cement milk (type B slurry) added with a specific additive material All the problems that the type slurry is not evenly mixed can be solved, and the A type slurry and the B type slurry can be mixed with the inorganic type material to effectively control the gel time, strengthen the compressive strength, and prevent environmental pollution.

본 발명은 (a) 계획심도까지 지반을 천공하고, 교반장치로 급결제 역할을 수행하는 A형 슬러리와 완결제 역할을 수행하는 B형 슬러리를 각각 제조하는 단계; 및 (b) 상기 교반장치와 연결된 주입장비 및 주입관을 천공 구멍에 삽입하고, 상기 주입관을 통해 A형 슬러리 및 B형 슬러리를 겔타임에 따라 저압주입하며 상기 주입관을 상승 인발시키는 단계; 로 이루어지되, 상기 A형 슬러리는 CSA클링커 50~65중량%, C12A7 30~45중량%, CaCl2 4~8중량%, 및 폴리카본산계 유동화제 0.5~1중량%로 배합된 무기질계 분체와 물이 33:67의 부피비로 혼합된 것이고, 상기 B형 슬러리는 무수석고 90~95중량%, Li(OH)2 1~3중량%, 소석회 2~5%, 및 폴리카본산계 유동화제 0.2~2중량%로 배합된 물기질계 분체와 시멘트가 38:90의 중량비로 혼합된 혼합물과 물이 29:81의 부피비로 혼합된 것이며, 상기 주입관은 A형 슬러리가 주입되는 제1관로와 B형 슬러리가 주입되는 제2관로가 분리되어 이어지다가 일정 선상에서 제1관로가 제2관로에 관입되어 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 구성된 것을 특징으로 하는 지반보강 및 차수용 복합 그라우팅공법이다.The present invention comprises the steps of (a) perforating the ground to the planned depth, and preparing a type A slurry to serve as a fastener and a type B slurry to serve as a complete agent with a stirring device; And (b) inserting an injection device and an injection tube connected to the stirring device into a drilling hole, and low-pressure injection of A-type slurry and B-type slurry through the injection tube according to gel time, and drawing up the injection tube. The A-type slurry is composed of 50 to 65% by weight of CSA clinker, 30 to 45% by weight of C 12 A 7 , 4 to 8% by weight of CaCl 2 , and 0.5 to 1% by weight of polycarboxylic acid-based fluidizing agent. System powder and water are mixed in a volume ratio of 33:67, and the type B slurry is 90 to 95% by weight of anhydrous gypsum, 1 to 3% by weight of Li (OH) 2 , 2 to 5% of calcined lime, and a polycarboxylic acid-based fluidization The water-based powder blended with 0.2 to 2% by weight of the mixture and the cement is a mixture of water and a mixture of 29:81 by weight ratio of 38:90, the injection tube is a first injection type A slurry Ground reinforcement, characterized in that the first pipe is introduced into the second pipe line and discharged in a mixed state of the A-type slurry and the B-type slurry on a predetermined line followed by separating the second pipeline into which the B-type slurry is injected. And a complex grouting method for ordering.

도 1a 내지 도 1c는 본 발명에 따른 지반보강 및 차수용 복합 그라우팅공법의 시공공정을 간략히 나타낸 단면도이다.1A to 1C are cross-sectional views briefly showing the construction process of the ground reinforcement and order composite grouting method according to the present invention.

본 발명의 실시를 위해서는 우선 시공현장에 교반장치, 주입장비 및 플랜트 등을 설치한다. 이때 교반장치는 2 조식, 3조식, 4조식 및 2&4 조식 중에서 시공상황 및 시공목적에 알맞은 것을 택일하여 사용한다.In order to implement the present invention, first install a stirring device, an injection device, and a plant in a construction site. At this time, the stirring device is selected from 2 breakfasts, 3 breakfasts, 4 breakfasts and 2 & 4 breakfasts to suit the construction situation and purpose.

도 1a에 도시된 천공기(2) 또는 핸드드릴 등을 이용하여 계획심도까지 시공 지반(1)을 천공한다. 이때 시험시공을 실시하여 시공현장에 알맞은 지반주입재 종류를 선택할 수 있으며, 본 발명에서는 교반장치를 이용하여 급결재를 포함한 무기질 분체 및 물을 배합한 A형 슬러리와 완결재를 포함한 무기질 분체와 시멘트와 물을 배합한 B형 슬러리를 형성한다.The construction ground 1 is drilled to the planned depth by using the punching machine 2 or the hand drill shown in FIG. 1A. At this time, it is possible to select the type of ground injection material suitable for the construction site by carrying out the test construction.In the present invention, the inorganic powder including cement and the inorganic powder including cement and water, and the cement and the cement, Form B slurry in which water is blended.

도 1b에 도시된 바와 같이 지반 내 천공 구멍에 상기 주입관(10)을 주입한다. 이후 상기 주입관(10)을 통하여 A형 슬러리 및 B형 슬러리를 저압분사방식으로 주입하고, 도 1c에 도시된 바와 같이 상기 주입관(10)을 상승인발시킨다. 이때 상기 주입재는 시공상황에 따라 도 2a 내지 도 2d에 도시된 바와 같은 여러 가지 주입관로를 통해 주입될 수 있다.As shown in FIG. 1B, the injection tube 10 is injected into a boring hole in the ground. Thereafter, the A-type slurry and the B-type slurry are injected through the injection pipe 10 in a low pressure injection method, and the injection pipe 10 is pulled up as shown in FIG. 1C. In this case, the injection material may be injected through various injection pipes as shown in FIGS. 2A to 2D according to construction conditions.

도 2a에 도시된 주입관(10)의 주입관로는 A형 슬러리가 주입되는 제1관로(11)와 B형 슬러리가 주입되는 제2관로(12)가 분리되어 이어지다가 일정 선상에서 제1관로(11)가 제2관로(12)에 관입되어 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 구성된 것이다.

도 2b에 도시된 주입관(10)의 주입관로는 제1관로(11)와 제2관로(12)에 각각 가지관(11a, 12a)이 연결되되, 제1관로의 가지관(11a)이 제2관로의 가지관(12a)에 관입되어 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 구성된 것이다.
도 2c에 도시된 주입관의 주입관로는 2개의 제2관로(12)가 제1관로(11) 양측에 분리 배치되어 이어지다가 일정 선상에서 하나로 병합되고, 제1관로(11)는 2개의 제2관로(12)가 하나로 병합된 부위에 관입되어 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 구성된 것이다.
도 2d에 도시된 주입관의 주입관로는 제1관로(11)와 2개의 제2관로(12)에 각각 가지관(11a, 12a)이 연결되되, 제1관로의 가지관(11a)이 제2관로의 가지관(12a)에 관입되어 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 구성된 것이다.
부연하면, 2개의 제2관로(12)가 제1관로(11) 양측에 분리 배치되어 이어지다가 일정 선상에서 하나로 병합되고, 제2관로(12) 중 하나로 병합된 부위에 가지관(12a)이 연결되고, 하나로 병합된 제2관로(12)에 관입된 제1관로(11)에도 가지관(11a)이 연결되어, 상기 제1관로(11)의 가지관(11a)이 상기 제2관로(12)의 가지관(12a)에 관입되도록 구성된 실시예로 구체화할 수 있는 것이다.
The injection pipe line of the injection pipe 10 shown in FIG. 2A is connected to the first pipe line 11 into which the A-type slurry is injected and the second pipe line 12 into which the B-type slurry is injected, followed by a first pipe line on a predetermined line. (11) is inserted into the second conduit 12 and configured to be discharged in a state in which the A-type slurry and the B-type slurry are mixed.

The injection pipe line of the injection pipe 10 shown in Figure 2b is connected to the branch pipe (11a, 12a) to the first pipe line 11 and the second pipe line 12, respectively, the branch pipe (11a) of the first pipe line is It penetrates into the branch pipe 12a of a 2nd pipe | channel, and is comprised so that A type | mold slurry and a B type slurry may be discharged in mixed state.
The injection pipe line of the injection pipe shown in FIG. 2C is connected to two second pipe lines 12 separately arranged on both sides of the first pipe line 11, and merged into one on a predetermined line, and the first pipe line 11 is divided into two pipe lines. The two pipes 12 are introduced into the merged portion and are configured to discharge the A-type slurry and the B-type slurry in a mixed state.
The injection pipe line of the injection pipe shown in FIG. 2d is connected to the first pipe line 11 and the two second pipe lines 12, respectively, the branch pipes 11a and 12a, the branch pipe (11a) of the first pipe line Penetrated into the branch pipe (12a) of the two pipe is configured to be discharged in a mixed state of the A type slurry and B type slurry.
In other words, the two second conduits 12 are separated and arranged on both sides of the first conduit 11, and then merged into one on a predetermined line, and the branch conduits 12a are merged into one of the second conduits 12. The branch pipe 11a is also connected to the first pipe line 11 connected to the second pipe line 12 merged into one, so that the branch pipe 11a of the first pipe line 11 is connected to the second pipe line ( It can be embodied in the embodiment configured to penetrate into the branch pipe (12a) of 12).

한편, 주입관을 도 2e에 도시된 바와 같이 구성하여, B형 슬러리에 모래, 자갈 등의 다른 첨가물을 혼합 배출할 수 있도록 할 수 있고, 도 2f에 도시된 바와 같이 A,B형 슬러리의 혼합물이 측방향으로만 배출되도록 주입관을 구성할 수 있는 등, 지반상황이나 시공목적에 따른 주입관로의 설계변경이 가능하다. Meanwhile, the injection tube may be configured as shown in FIG. 2E to mix and discharge other additives such as sand and gravel into the B-type slurry, and as shown in FIG. 2F, a mixture of the A and B type slurry. The injection pipe can be configured to be discharged only in the lateral direction, such that the design of the injection pipe can be changed according to the ground situation or the purpose of construction.

위와 같이 주입관의 관로를 A형 슬러리와 B형 슬러리를 나누어 주입하고, A형 슬러리가 B형 슬러리가 함께 배출되도록 구성하는 이유는 지반주입재가 관로 내에서 겔화되지 않으면서도, 지반에 주입되는 즉시 급결될 수 있도록 하기 위함이다. 즉, A형 슬러리에 포함된 급결재는 B형 슬러리에 포함된 시멘트를 경화시키는 것이므로 주입관에 주입하는 단계에서는 A형 슬러리와 B형 슬러리를 각기 다른 관로에 주입하여 관로가 막히지 않도록 하고, 지반주입재가 지반에 주입되는 단계에서는 A형 슬러리와 B형 슬러리를 혼합시킨 상태로 배출함으로써 지반내에서 급결되도록 하는 것이다.As above, the injection pipe line is divided into the A type slurry and the B type slurry, and the A type slurry is configured to discharge the B type slurry together. As soon as the ground injection material is injected into the ground without gelling in the pipe, It is intended to be fastened. That is, the fastener included in the A-type slurry is to cure the cement contained in the B-type slurry, so in the step of injecting into the injection tube, the A-type slurry and the B-type slurry are injected into different pipelines so that the pipeline is not blocked. In the step of injecting the injection material into the ground is discharged in a mixed state of the A-type slurry and B-type slurry to be quickly quenched in the ground.

한편, 본 발명의 지반보강 및 차수용 복합 그라우팅공법에서 지반주입재로 사용되는 A형 슬러리와 B형 슬러리는 모두 무기질계 주입재의 일종이다. On the other hand, both the A type slurry and the B type slurry used as the ground injection material in the ground reinforcement and order composite grouting method of the present invention is a kind of inorganic type injection material.

무기질계 주입재는 기존의 지반보강 그라우팅공법에서 겔형성을 위해 사용되던 물유리 대신, 석회, 석고, 보크사이트를 주성분으로 하는 소성화합물을 이용하여, 물의 부피비를 조절함으로서 겔타임을 수초에서 수분까지 자유롭게 조절할 수 있도록 한 것이다. 무기질계 주입재는 칼슘 알루미네이트계 광물의 급속한 수화반응으로 경화가 촉진되고, 경화시 에트린자이트 수화물을 생성하여 조기 강도 발현 증진과 경화 후 건조 수축을 보상하여 균열 발생을 억제한다. 또한, 최근 환경적으로 문제가 되고 있는 6가 크롬을 고정화시키는 역할을 하여 6가 크롬의 용출을 막고, 무기질계의 특성상 시간이 갈수록 경화체의 조직이 치밀해지고 강도가 증가하는 특징을 가지고 있다. 이러한 무기질계 주입재는 다양한 물의 부피비로 용도에 맞게 선택적으로 사용할 수 있으며 물의 부피비가 낮을수록 겔타임이 빠르고 물의 부피비가 높을수록 겔타임이 늦어지므로 원하는 겔타임을 임의로 조절할 수 있으며 압축강도도 용도에 맞게 원하는 대로 조정이 가능한 재료이다.Inorganic fillers are freely controlled from seconds to minutes by controlling the volume ratio of water by using plastic compounds composed mainly of lime, gypsum, and bauxite, instead of water glass used for gel formation in conventional ground reinforcement grouting methods. I would have to. Inorganic fillers are accelerated by rapid hydration of calcium aluminate minerals, and produce ethrinzide hydrates during curing to compensate for cracking by promoting early strength development and compensating for dry shrinkage after curing. In addition, it plays a role of immobilizing hexavalent chromium, which is an environmental problem in recent years, preventing elution of hexavalent chromium, and the structure of the cured body becomes dense and strength increases with time due to the characteristics of the inorganic system. These inorganic fillers can be selectively used in various volume ratios of water, and the lower the volume ratio of water, the faster the gel time and the higher the volume ratio of water, the slower the gel time. The material can be adjusted as desired.

무기질계 주입재의 구체적인 특징을 물유리계 주입재와 비교하여 설명하면 다음과 같다.When explaining the specific characteristics of the inorganic injection material compared with the water glass injection material as follows.

1) 용탈방지1) Prevention of dissolution

물유리계(규산소다계) 주입재의 큰 결점은 수화 생성물 속의 겔공극과 모세관에 유리 CaO가 물과 접촉, 흡착되어 있다가 이 유리수의 대부분이 수중에서는 유실되고 대기 중에서는 증발되면서 모세관 장력의 발생으로 수축과 균열이 발생한다. 그러나 무기질계 주입재는 침상의 에트린자이트 수화물을 생성시킴으로서 이것이 수중에서는 팽창을 도모하고 대기 중에서는 수축을 억제하는 역할을 하여 용탈현상이 없다.The major drawback of the water glass-based (sodium silicate) filler is that free CaO is adsorbed and adsorbed on the gel pores and capillaries in the hydration product, but most of the free water is lost in water and evaporates in the air, resulting in capillary tension. Shrinkage and cracking occur. Inorganic fillers, however, produce acicular ethrinzide hydrates, which promote expansion in water and inhibit shrinkage in the air, so there is no leaching.

2) 메카니즘2) mechanism

무기질계 주입재는 전체 조직이 치밀하여 공극이 거의 관찰되지 않는 이상적인 경화제 조직을 형성하고 있어 차수성능 및 내구성 그리고 강도 특성 등에서도 우수한 특성을 가진다.Inorganic injection material has an excellent hardener structure, the overall structure is dense, forming an ideal hardener structure with little voids, and also has excellent characteristics in order performance, durability and strength properties.

에트린자이트(침상결정)가 다량 생성되어 초기 급결성과 조강성을 발휘하며 시멘트의 수화반응에 의하여 장기강도가 발현된다. 반면에 물유리계 주입재의 경우는 매우 느슨한 조직을 형성하고 있으며 공극의 크기가 매우 크고 공극율이 높이며, 시멘트의 입자나 수화광물은 보이지 않고 풀효과(Gluing effect)에 의해 생성된 겔화된 물유리가 시멘트 입자에 덮여 있는 것으로 나타난다. 따라서 겔화된 물유리의 대부분이 수화물을 형성하지 못화기 유리된 상태로 존재하게 되어 시멘트의 수화반응을 억제시켜 경화제의 강도 발현을 저해하게 되며 또한 물과 접촉시 겔화된 물유리가 재용해되어 조직이 약화되는 용탈현상이 나타나게 되며 이로 인하여 환경오염을 야기시킨다.A large amount of ethrinzite (needle crystals) is formed to exhibit initial quenching and roughness, and long-term strength is expressed by the hydration reaction of cement. On the other hand, in the case of water glass-based injection material, it forms a very loose structure, the pore size is very large and the porosity is high, and the cemented water glass produced by the glueing effect is not seen in cement particles or hydrated minerals. Appears to be covered in. Therefore, most of the gelled water glass remains in a state of being freed from hydrate formation, thereby inhibiting the hydration reaction of cement, thereby inhibiting the development of strength of the curing agent, and weakening the tissue by re-dissolving the gelled water glass upon contact with water. The dissolution phenomenon appears, which causes environmental pollution.

3) 고 내구성3) high durability

물유리계 주입재는 소량의 전해질이 혼합되어 겔화되는데, 특히 수산화칼슘이나 포틀랜드시멘트 등의 알칼리성 물질을 가하면 물유리 중의 SiO2가 CaO와 반응하여 비정질의 C-S-H를 급속히 생성하는 풀효과에 의해 겔이 형성된다. 이는 시멘트의 수화반응에 직접 관여하지 않기 때문에 물유리계 주입재로 형성된 경화체는 시간이 경과되면 물에 서서히 용해되어 체적이 감소하면서 겔을 형성하는 연결고리가 끊어져 경화체가 부스러지는 현상이 발생될 뿐 아니라 시멘트 입자를 감싸고 있어 수화반응을 방해하여 장기적으로도 강도 증진을 기대하기 어렵다.The water glass-based injection material is gelled by mixing a small amount of electrolyte. In particular, when alkaline substances such as calcium hydroxide or portland cement are added, the gel is formed by a paste effect in which SiO 2 in the water glass reacts with CaO to rapidly produce amorphous CSH. Since it is not directly involved in the hydration reaction of cement, the cured product formed by the water glass-based injection material gradually dissolves in water as time passes and the volume decreases, and the linkage to form the gel is broken, resulting in the hardening of the hardened product. It envelops the particles, which hinders the hydration reaction, making it difficult to expect strength enhancement in the long term.

반면, 무기질계 주입재는 시멘트 광물로서 포틀랜드시멘트와 반응시 Ca(OH)2 및 CaSO4가 공존함으로서 다량의 C3A·3CaSO4·32H2O(에트린자이트)의 침상결정이 생성되어 수초 내지 수분 내에 반응하여 치밀한 조직을 형성하므로 공극을 감소시키고 수밀성을 높여주며 장기적으로는 시멘트 수화에 의해 생성된 수화물에 의해 경화체 구조가 치밀화되어 물에 용해되지 않으며 항구적인 내구성을 발현한다.On the other hand, inorganic fillers are cement minerals, when Ca (OH) 2 and CaSO 4 coexist with portland cement, a large amount of C 3 A · 3CaSO 4 · 32H 2 O (ethrinzite) needle crystals are produced It reacts in a few minutes to form a dense structure, thereby reducing voids and increasing water tightness, and in the long term, the hardened structure is densified by the hydrate produced by cement hydration, so that it does not dissolve in water and exhibits endurable durability.

4) 고강도 발현4) high intensity expression

물유리계 주입재는 물유리 자체가 풀효과에 의해 겔을 형성하고 시멘트 입자 를 피복하여 장기적으로 시멘트 수화를 방해하므로 장기강도가 저하된다.The water glass-based injection material has a long effect on the strength of the glass because the water glass itself forms a gel and covers the cement particles to prevent cement hydration in the long term.

그러나 무기질계 주입재는 다량의 C3A·3CaSO4·32H2O(에트린자이트)의 침상결정이 생성되어 초기 강도가 우수하며 시멘트의 수화를 방해하지 않기 때문에 시간이 경과할수록 시멘트 수화물에 의해 조직이 더욱 치밀화되어 강도가 상승되는 우수한 장기강도 특성을 나타낸다.Inorganic fillers, however, are produced by a large amount of C 3 A · 3CaSO 4 · 32H 2 O (ethrinzite) needle crystals, which have good initial strength and do not interfere with hydration of cement. The tissue becomes more densified and exhibits excellent long-term strength properties with increased strength.

5) 해수에 대한 저항성5) resistance to seawater

물유리계 주입재는 시멘트의 수화 생성물인 Ca(OH)2와 반응하여 C-S-H겔을 형성하는 풀효과에 의해 겔을 형성하지만 바닷물을 사용하거나 바닷물이 있는 곳에서는 바닷물 성분 중 NaCl 및 MgCl2 등의 염화물이 시멘트의 생성물인 Ca(OH)2와 먼저 반응하여 CaCl2를 형성하여 C-S-H겔의 형성을 방해하므로 겔이 형성되지 못한다. Water glass-based injection material forms gel by the pool effect of reacting with Ca (OH) 2 , which is a hydration product of cement, to form CSH gel. However, in the case of using sea water or in the presence of sea water, chloride such as NaCl and MgCl 2 is Reacting first with Ca (OH) 2, which is a product of cement, forms CaCl 2 , which interferes with the formation of CSH gels.

그러나 무기질계 주입재는 경화재(A형 슬러리)와 시멘트(B형 슬러리)의 반응만으로도 에트린자이트를 생성하여 겔을 형성하므로 바닷물 성분 중 염화물의 영향으로 겔타임이 다소 늦어지긴 하지만 큰 영향은 없다.Inorganic fillers, however, are formed by the reaction of hardener (A type slurry) and cement (B type slurry) to form ethrinzite to form a gel. .

6) 환경 친화성6) Environmental friendliness

물유리계 주입재는 용탈현상에 의하여 시멘트계 성분에 포함된 재료에서 6가 크롬 같은 유해한 성분들이 용출되어 환경 및 인체에 영향을 주어 점차 건설현장에서 물유리계 주입재의 사용이 줄어들고 있는 실정이다.Water glass-based injection material is a situation in which the use of water glass-based injection material is gradually reduced in construction sites because harmful components such as hexavalent chromium are eluted from the material contained in the cement-based component due to the dissolution phenomenon.

무기질계 주입재는 용탈현상이 전혀 없으며, 수화반응을 통하여 중금속 성분이 수화물에 고정화되어 6가 크롬 같은 중금속이 용출되지 않아 친환경적인 재료이다.Inorganic-based injection material has no leaching phenomenon and is an environmentally friendly material because heavy metal components are immobilized on the hydrate through hydration reaction and heavy metals such as hexavalent chromium are not eluted.

7) 작업의 편리성7) Convenience of work

무기질계 주입재는 사용수 온도가 15℃ 이상의 물이면 작업이 가능하고 겔타임을 수초에서 수분가지 임의로 조절할 수 있어 현장 여건에 맞게 편리하게 사용할 수 있는 범용적인 재료이며, 별도의 플랜트가 필요 없고, 기존 3조식 플랜트에서도 사용 가능하다.Inorganic injection materials can be used if the water temperature is 15 ℃ or higher, and the gel time can be arbitrarily controlled in a few seconds, making it a universal material that can be conveniently used according to the site conditions. It can also be used in three tank plants.

본 발명에서의 A형 슬러리는 무기질계 분체와 물이 혼합되어 급결제 역할을 수행하는 것이고, B형 슬러리는 완결제 역할을 하는 무기질계 분체와 시멘트와 물이 혼합된 것으로서, A형 슬러리는 B형 슬러리에 포함된 시멘트와 만나 그 기능을 발휘하게 된다. In the present invention, the type A slurry is a mixture of inorganic powder and water to play a role of a fastener, and the type B slurry is a mixture of inorganic powder and cement and water, which serves as a complete agent, the type A slurry is B It meets the cement contained in the mold slurry and performs its function.

상기 A형 슬러리는 CSA클링커 50~65중량%, C12A7 30~45중량%, CaCl2 4~8중량%, 및 폴리카본산계 유동화제 0.5~1중량%로 배합된 무기질계 분체와 물이 33:67의 부피비로 혼합된 것이다.(즉, 물의 부피비는 67부피%임.)
상기 B형 슬러리는 무수석고 90~95중량%, Li(OH)2 1~3중량%, 소석회 2~5%, 및 폴리카본산계 유동화제 0.2~2중량%로 배합된 물기질계 분체와 시멘트가 38:90의 중량비로 혼합된 혼합물과 물이 29:81의 부피비로 혼합된 것이다.(즉, 물의 부피비는 81부피%임.)
The A-type slurry is composed of inorganic powder and water blended with 50 to 65% by weight of CSA clinker, 30 to 45% by weight of C 12 A 7 , 4 to 8% by weight of CaCl 2 , and 0.5 to 1% by weight of polycarboxylic acid-based fluidizing agent. This is mixed in a volume ratio of 33:67 (ie, the volume ratio of water is 67% by volume).
The B-type slurry is a water-based powder and cement blended with 90 to 95% by weight of anhydrous gypsum, 1 to 3% by weight of Li (OH) 2 , 2 to 5% of hydrated lime, and 0.2 to 2% by weight of a polycarboxylic acid-based fluidizing agent. A mixture of water at a weight ratio of 38:90 and water at a volume ratio of 29:81 (ie, the volume ratio of water is 81% by volume).

상기 A형 슬러리와 B형 슬러리의 무기질계 분체의 재료 스펙은 다음과 같다.Material specifications of the inorganic powder of the A-type slurry and the B-type slurry are as follows.

1) CSA 클링커1) CSA Clinker

- Al2O3 성분이 37% 이상일 것Al 2 O 3 Ingredients must be at least 37%

- 분말도 7000㎠/g 이상일 것 -Powder should be more than 7000㎠ / g

2) CaCl2 2) CaCl 2

- 일반 공업용-General industrial

3) C12A7 3) C 12 A 7

- Al2O3 성분이 37% 이상일 것Al 2 O 3 Ingredients must be at least 37%

- 분말도 5000㎠/g 이상일 것 -Powder should be more than 5000㎠ / g

4) 무수석고4) anhydrous gypsum

- 분말도 5000㎠/g 이상일 것 -Powder should be more than 5000㎠ / g

5) Li(OH)2 5) Li (OH) 2

- 95% 이상이 #100 통과분일 것 -95% or more must pass # 100

6) 소석회6) slaked lime

- CaO 성분의 60% 이상이 #200 통과분일 것-60% or more of CaO should be # 200

삭제delete

도 4는 여러 가지 배합조건에 따른 겔타임, 압축강도, B형 슬러리 점도, Na2O 비율 및 분말도 시험결과를 나타낸 것이다. 본 발명의 발명자는 위와 같은 A형 슬러리와 B형 슬러리의 최적 배합비율을 도출하기 위해 A형 슬러리에 함유된 물의 부피비를 67부피%로 유지하고, A형 슬러리의 무기질계 분체는 CSA 클링커 및 CaCl2의 혼합물과 C12A7 및 폴리카본산계 유동화제의 혼합물 간의 중량비를 95 : 5로 배합한 상태로 고정하고, B형 슬러리에 함유된 물의 부피비를 67부피%로 유지한 상태에서 시멘트와 무기질 분체의 중량비를 달리하고, 무기질 분체 구성재료의 중량비를 달리해가면서 겔타임, 압축강도, B형 슬러리 점도, 분말도 등을 측정하였다.(실험예 1 내지 8의 데이터 참조) Figure 4 shows the gel time, compressive strength, type B slurry viscosity, Na 2 O ratio and the powder test results according to various mixing conditions. The inventor of the present invention maintains the volume ratio of the water contained in the A slurry to 67% by volume in order to derive the optimum mixing ratio of the A slurry and B slurry as described above, the inorganic powder of the A slurry is CSA clinker and CaCl The weight ratio between the mixture of 2 and the mixture of C 12 A 7 and the polycarboxylic acid-based fluidizing agent is fixed at 95: 5, and the cement and inorganic materials are maintained at a volume ratio of 67% by volume of water contained in the type B slurry. By varying the weight ratio of the powder and the weight ratio of the inorganic powder constituent material, the gel time, compressive strength, viscosity of the type B slurry, the powder degree, etc. were measured. (Refer to the data of Experimental Examples 1 to 8)

한편, 도 4에서는 비교예 1, 2, 3에 대한 시험결과도 파악될 수 있는데, 비교예 1은 SGR 제품이고, 비교예 2는 마이크로 시멘트 계열 제품이고, 비교예 3은 무기 급결제 계열 제품이다.Meanwhile, in FIG. 4, test results for Comparative Examples 1, 2, and 3 may also be understood. Comparative Example 1 is an SGR product, Comparative Example 2 is a micro cement-based product, and Comparative Example 3 is an inorganic fastener-based product. .

도 4에서 파악되는 바와 같이 본 발명에서 제시하는 배합조건에 따른 실험예들은 B형 슬러리 점도가 대체적으로 낮으므로, 주입관로 내에서의 유동성이 높을 것으로 보이며, 실험예 1 내지 8에서 급격한 겔타임의 변화를 보이고 있다. As can be seen in Figure 4, the experimental examples according to the compounding conditions presented in the present invention, since the viscosity of the B-type slurry is generally low, it seems that the fluidity in the injection pipe is high, the rapid gel time of Experimental Examples 1 to 8 It is showing a change.

도 4의 실험결과는 실험예 4의 배합조건에서 가장 유리한 압축강도가 발현됨을 밝히고 있다. 즉, 상기한 선행조건을 고정시키고, B형 슬러리의 시멘트와 무기질계 분체의 중량비를 90 : 38로 하고, 무기질계 분체를 구성하는 무수석고와 Li(OH)2와 소석회와 폴리카본산계 유동화제의 중량비를 94.5 : 3 : 2 : 0.5로 배합하는 경우, 초기 압축강도는 비교예 3에 비해 다소 떨어지나 28일 압축강도는 45㎏f/㎠로서 가장 높게 나타난다.Experimental results of Figure 4 reveals that the most favorable compressive strength is expressed in the mixing conditions of Experimental Example 4. That is, the above conditions were fixed, and the weight ratio of cement to inorganic powder in the B slurry was 90:38, and anhydrous gypsum, Li (OH) 2 , slaked lime and polycarboxylic acid fluidizing agent constituting the inorganic powder were used. When the weight ratio of 94.5: 3: 2: 0.5 is blended, the initial compressive strength is slightly lower than that of Comparative Example 3, but the 28-day compressive strength is the highest as 45kgf / cm 2.

도 1a 내지 도 1c는 본 발명에 따른 지반보강 및 차수용 복합 그라우팅공법의 시공공정을 간략히 나타낸 단면도이다.1A to 1C are cross-sectional views briefly showing the construction process of the ground reinforcement and order composite grouting method according to the present invention.

도 2a 내지 도 2f는 주입관 관로구성에 대한 여러 실시예를 도시한 것이다.2a to 2f show various embodiments of the injection tube conduit configuration.

도 3은 A형 슬러리와 B형 슬러리의 무기질계 분말의 중량비를 도시한 것이다.Figure 3 shows the weight ratio of the inorganic powder of the A slurry and B slurry.

도 4는 여러 가지 배합조건에 따른 겔타임, 압축강도, B형 슬러리 점도, Na2O 비율 및 분말도 시험결과를 나타낸 것이다.Figure 4 shows the gel time, compressive strength, type B slurry viscosity, Na 2 O ratio and the powder test results according to various mixing conditions.

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

1 : 지반 2 : 천공기1: Ground 2: Drilling Machine

10 : 주입관 11 : 제1관로10: injection pipe 11: the first pipe

11a : 가지관(제1관로) 12 : 제2관로11a: Branch line (1st line) 12: 2nd line

12a : 가지관(제2관로) 13 : 체크밸브12a: branch pipe (second pipe) 13: check valve

Claims (5)

(a) 계획심도까지 지반을 천공하고, 교반장치로 급결제 역할을 수행하는 A형 슬러리와 완결제 역할을 수행하는 B형 슬러리를 각각 제조하는 단계; 및 (a) perforating the ground to the planned depth, and preparing a type A slurry serving as a fastener and a type B slurry serving as a finalizer with a stirring device, respectively; And (b) 상기 교반장치와 연결된 주입장비 및 주입관을 천공 구멍에 삽입하고, 상기 주입관을 통해 A형 슬러리 및 B형 슬러리를 겔타임에 따라 저압주입하며 상기 주입관을 상승 인발시키는 단계; 로 이루어지되,(b) inserting an injection device and an injection tube connected to the stirring device into a drilling hole, low-pressure injection of A-type slurry and B-type slurry through the injection tube, and drawing up the injection tube through the injection time; Consisting of, 상기 A형 슬러리는 CSA클링커 50~65중량%, C12A7 30~45중량%, CaCl2 4~8중량%, 및 폴리카본산계 유동화제 0.5~1중량%로 배합된 무기질계 분체와 물이 33:67의 부피비로 혼합된 것이고,The A-type slurry is composed of inorganic powder and water blended with 50 to 65% by weight of CSA clinker, 30 to 45% by weight of C 12 A 7 , 4 to 8% by weight of CaCl 2 , and 0.5 to 1% by weight of polycarboxylic acid-based fluidizing agent. In a 33:67 volume ratio 상기 B형 슬러리는 무수석고 90~95중량%, Li(OH)2 1~3중량%, 소석회 2~5%, 및 폴리카본산계 유동화제 0.2~2중량%로 배합된 물기질계 분체와 시멘트가 38:90의 중량비로 혼합된 혼합물과 물이 29:81의 부피비로 혼합된 것이며, The B-type slurry is a water-based powder and cement blended with 90 to 95% by weight of anhydrous gypsum, 1 to 3% by weight of Li (OH) 2 , 2 to 5% of hydrated lime, and 0.2 to 2% by weight of a polycarboxylic acid-based fluidizing agent. Is a mixture of water in a weight ratio of 38:90 and water in a volume ratio of 29:81, 상기 주입관은 A형 슬러리가 주입되는 제1관로와 B형 슬러리가 주입되는 제2관로가 분리되어 이어지다가 일정 선상에서 제1관로가 제2관로에 관입되어 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 구성된 것을 특징으로 하는 지반보강 및 차수용 복합 그라우팅공법.The injection pipe is separated by a first pipe line into which the A-type slurry is injected and a second pipe into which the B-type slurry is injected, and then the first pipe is introduced into the second pipe on a predetermined line, and the A-type slurry and the B-type slurry are mixed. Ground grouting and reinforcement complex grouting method characterized in that configured to be discharged in a state. 제1항에서, In claim 1, 상기 주입관은 제1관로와 제2관로에 각각 가지관이 연결되되, 제1관로의 가지관이 제2관로의 가지관에 관입되어 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 구성된 것을 특징으로 하는 지반보강 및 차수용 복합 그라우팅공법. The injection pipe is a branch pipe is connected to each of the first pipe line and the second pipe line, the branch pipe of the first pipe line is inserted into the branch pipe of the second pipe line is configured to be discharged in a mixed state of the A-type slurry and B-type slurry Complex grouting method for ground reinforcement and degree characterized in that the. 제1항에서,In claim 1, 상기 주입관은 2개의 제2관로가 제1관로 양측에 분리 배치되어 이어지다가 상기 2개의 제2관로가 일정 선상에서 하나로 병합되고, 상기 제1관로는 하나로 병합된 제2관로에 관입되어 A형 슬러리와 B형 슬러리가 혼합된 상태로 배출되도록 구성된 것을 특징으로 하는 지반보강 및 차수용 복합 그라우팅공법.The injection pipe is divided into two second pipes on both sides of the first pipe line, and then the two second pipes are merged into one on a predetermined line, and the first pipe line is inserted into the second pipe merged into one A type. A ground grouting and ordering compound grouting method characterized in that the slurry and B-type slurry is configured to be discharged in a mixed state. 제3항에서,In claim 3, 하나로 병합된 제2관로에는 가지관이 연결되고,Branch pipe is connected to the second pipe merged into one, 하나로 병합된 제2관로에 관입된 제1관로에도 가지관이 연결되어,Branch pipes are also connected to the first pipeline connected to the second pipeline merged into one, 상기 제1관로의 가지관이 상기 제2관로의 가지관에 관입되도록 구성된 것을 특징으로 하는 지반보강 및 차수용 복합 그라우팅공법.Ground reinforcement and order composite grouting method characterized in that the branch pipe of the first pipe line is configured to be introduced into the branch pipe of the second pipe line. 삭제delete
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Publication number Priority date Publication date Assignee Title
KR101011785B1 (en) * 2009-12-08 2011-02-07 박용원 Apparatus for injecting grout material and method for injecting grout material using the same
CN105690558A (en) * 2016-01-20 2016-06-22 上海市基础工程集团有限公司 Circulating slurry regeneration control method for underground diaphragm wall construction of silty-fine sand layer
KR102357387B1 (en) 2021-11-10 2022-02-08 권상수 Method for grouting using urea resin foam for preventing leakage of grout material

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KR200167151Y1 (en) 1997-07-22 2000-04-01 양형칠 Injecting device of the ground hardening material for soft foundation
JP2000226846A (en) 1998-12-04 2000-08-15 Shin Nippon Techno Kk Soil improvement impregnation construction method and device therefor
KR100402472B1 (en) 2000-09-09 2003-10-22 주식회사 대우엔지니어링 Grouting Apparatus
KR100549958B1 (en) 2005-03-24 2006-02-08 정시영 Ground reinforcing composites in environmentally friendly inorganic system and its ground reinforcing construction method thereof
KR100671934B1 (en) 2005-08-29 2007-01-19 김기원 Synthesis grouting method for supplementing the ground and stagnant water

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Publication number Priority date Publication date Assignee Title
KR200167151Y1 (en) 1997-07-22 2000-04-01 양형칠 Injecting device of the ground hardening material for soft foundation
JP2000226846A (en) 1998-12-04 2000-08-15 Shin Nippon Techno Kk Soil improvement impregnation construction method and device therefor
KR100402472B1 (en) 2000-09-09 2003-10-22 주식회사 대우엔지니어링 Grouting Apparatus
KR100549958B1 (en) 2005-03-24 2006-02-08 정시영 Ground reinforcing composites in environmentally friendly inorganic system and its ground reinforcing construction method thereof
KR100671934B1 (en) 2005-08-29 2007-01-19 김기원 Synthesis grouting method for supplementing the ground and stagnant water

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101011785B1 (en) * 2009-12-08 2011-02-07 박용원 Apparatus for injecting grout material and method for injecting grout material using the same
CN105690558A (en) * 2016-01-20 2016-06-22 上海市基础工程集团有限公司 Circulating slurry regeneration control method for underground diaphragm wall construction of silty-fine sand layer
CN105690558B (en) * 2016-01-20 2018-05-04 上海市基础工程集团有限公司 Fine sand layer construction of diaphragm wall circulating mud regenerates adjusting method
KR102357387B1 (en) 2021-11-10 2022-02-08 권상수 Method for grouting using urea resin foam for preventing leakage of grout material

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