KR100797271B1 - An inspection apparatus for detecting the rugged defect in the surface of steel sheet - Google Patents

Abstract

The present invention relates to an inspection apparatus used for detecting irregularities generated on the surface of a steel sheet.

The present invention is a device for detecting and inspecting irregularities generated on the steel plate surface running in one direction, comprising a plurality of grindstones 11 in contact with the outer surface on the lower surface of the steel sheet, the top and bottom A polishing unit 10 having a first elevating member 18 for elevating and lowering in a direction to linearly contact and grind the grindstone 11 with the lower surface of the steel sheet being driven at the same load, and the steel sheet and the grindstone 11 The second lifting member having a suction port 31 disposed close to the lower surface of the steel plate to suck the fine dust generated during the surface polishing as the suction force generated at the tip, and to raise and lower the suction port 31 in the vertical direction. And a suction removal unit 30 for suctioning and removing the fine dust polished to prevent the adsorption of the fine dust, which is polished to the steel plate surface, and more particularly, the bending mark generated on the steel plate surface that is difficult to visually fertilize. The good action on the examiner simple and efficient effect that can do the steel surface inspection and decision operation is obtained.

 Grindstone, bending mark, lifting member, suction port, suction motor

Description

Inspection device for detecting irregularities of steel plate surface irregularities {AN INSPECTION APPARATUS FOR DETECTING THE RUGGED DEFECT IN THE SURFACE OF STEEL SHEET}

1 is a perspective view showing a polishing unit employed in the inspection apparatus for detecting the surface irregularities of the steel sheet surface irregularities according to the present invention,

Figure 2 is a perspective view showing a suction removal unit employed in the inspection device for detecting the surface irregularities defect steel plate according to the present invention,

3 is an overall configuration diagram showing an inspection apparatus for detecting unevenness of steel sheet surface according to the present invention;

4 is an exploded perspective view showing a grindstone and an intermediate plate employed in the inspection apparatus for detecting the surface irregularities of the steel sheet surface according to the present invention

5 is a configuration diagram in which two idle rolls are arranged in the inspection apparatus for detecting unevenness of steel sheet surface according to the present invention.

        Explanation of symbols on the main parts of the drawings

11 .... Stone 13 .... First Spring

15 .... medium plate 17 .... abrasive body

18 .... 1st lifting member 19 .... 3rd spring

23 .... Children's Axis 25 .... Children's Roll                 

31 .... intake 32 .... suction

33 .... Suction body 34 .... Suction induction pipe

The present invention relates to an inspection apparatus used to detect irregularities generated on the surface of the steel sheet, and more particularly, by flexibly displaying the bending mark generated on the surface of the steel sheet, which is difficult to visually fertilize, the work inspector is simple and efficient. The present invention relates to an inspection apparatus for detecting irregularities in steel plate surface irregularities, which can be improved to perform steel plate surface inspection and determination work.

In general, in steel mills, cold rolled steel sheets used in automobiles, home appliances, and the like have a beautiful surface, and after coating, surface quality is very important.

In other words, in the production of electroplated steel sheet, the plating on the surface of the steel sheet is performed by immersing a conductor roll in a plating cell filled with a predetermined amount of the plating solution, and plating the surface of the steel sheet to be wound. To carry out the work, the roll for energization is composed of a shell made of urethane, a rubber material, and two steel bands for energizing the steel sheet.

Accordingly, in the actual plating operation process, the temperature of the plating solution is increased, and the temperature of the outer surface of the roll and the steel band is increased to 65 to 70 ° C by the heat generated by energization of the steel band. When such temperature rise occurs, due to the difference in thermal expansion rate between the outer sheath of the rubber material and the metal steel material, that is, the dissimilar material, the rubber and steel band have the same thermal expansion coefficient as the difference of the thermal expansion rate in the flat state before the temperature rise. Steps inevitably occur at the boundary of the steel band.

Such a step is transferred in the longitudinal direction of the surface of the steel sheet by the tension of the steel sheet while being in contact with the steel sheet in progress, thereby generating a bent mark (hereinafter, referred to as a bent mark) at both predetermined portions by the width of the steel band.

This bending mark is remarkable, especially when the steel sheet is thin, and because it is a level of defect that is difficult to visually observe, the operator cuts every coil specimen to a certain length so that the surface of the steel sheet corresponding to the stepped portion is cut. After checking the presence or absence of the bend mark by rubbing on the image, it is determined whether the steel sheet quality is passed.

However, this inspection work has a problem that the worker's work load is very large, and the deviation of each worker is remarkably generated because it is an inspection work by manual labor.

Accordingly, conventionally, a method of visual observation using a stove-scope for defects such as fine scabs and holes on the surface of the steel sheet is detected, and an optical diffraction pattern is detected by illuminating the laser light on the target surface. It is detected depending on the optical diffraction method, the radiation diffraction method projected onto the surface of the fluorescent X-ray steel plate, the magnetic method using the change of the eddy current and the impedance, the image difference signal detection method through the imaging and image processing of the surface, and the like. In addition, an on-line inspection device (pin hole detector, SDD) that uses an optical system to detect holes and other defects is commercially available.

However, the conventional inspection apparatuses as described above have a problem that it is almost impossible to detect a simple uneven bent defect on the surface of the steel sheet caused by the step of the roll surface for power supply mainly to detect appearance defects such as scabs and holes.

Accordingly, the present invention has been proposed to solve the conventional problems as described above, the object of which is to easily present the bending mark on the surface of the steel sheet in an objective manner that is difficult to visually observe without any manual intervention. Yet, an object of the present invention is to provide an inspection apparatus for detecting unevenness of surface defects of a steel sheet that can efficiently perform inspection and determination of steel sheets.

As a technical configuration for achieving the above object, the present invention

In the device for detecting and inspecting irregularities generated on the steel plate surface in one direction,

The lower surface of the steel sheet is provided with a plurality of grindstones in contact with the outer surface, and the first lifting member for raising and lowering the grindstone in the vertical direction, and grinding the grindstone by linearly contacting the grindstone with the same load under Wealth,

A second raising and lowering member having a suction port disposed close to the lower surface of the steel sheet so as to suck the fine dust generated during the surface grinding of the steel plate and the grindstone as a suction force generated at the tip, and to raise and lower the suction port in a vertical direction; The present invention provides an inspection apparatus for detecting unevenness of a steel plate surface, including a suction removing unit for suctioning and removing the fine dust so as not to be adsorbed onto the steel plate surface.

Hereinafter, the present invention will be described in more detail with reference to the drawings.

1 is a perspective view showing a polishing portion employed in the inspection apparatus for detecting the surface irregularities defects of the steel sheet according to the present invention, Figure 2 is a suction removal portion employed in the inspection apparatus for detecting the surface irregularities defects of the steel sheet according to the present invention 3 is an overall configuration diagram showing an inspection apparatus for detecting uneven surface defects of a steel plate according to the present invention, and FIG. 4 shows a grindstone and an intermediate plate employed in the inspection apparatus for detecting uneven surface defects of a steel plate according to the present invention. 5 is an exploded perspective view illustrating a structure in which two idle rolls are arranged in an inspection apparatus for detecting surface irregularities of a steel sheet surface according to the present invention.

As shown in Figs. 1 to 5, the apparatus 1 of the present invention is polished to exhibit uneven defects which are brought into contact with or in close proximity to the lower surface of the steel plate traveling in one direction and are transferred onto the steel plate surface, and the fine powder generated during polishing By equipping the lower space of the steel sheet to suck and remove the vacuum, such a device (1) is composed of a polishing section 10, the suction removal section (30).

That is, the polishing unit 10 for linearly contacting and polishing the lower surface of the steel sheet running in one direction is provided with a plurality of grindstones 11 contacting the outer surface of the lower surface of the steel sheet to detect defects. A first lifting member 18 for raising and lowering the grindstone 11 and raising and lowering the grindstone 11 in the up and down direction is configured to raise the grindstone 11 and return the descending grind 11 at the end of the inspection work.                     

Here, the grindstone 11 is a steel plate width in the slide groove 15b of the intermediate plate 15 through the upper and lower pipes 13b and 14b having the first spring 13 to support it upwardly. Assembled in a reciprocating direction, the grindstone 11 is replaceably assembled as a fastening member 13c on the grindstone base 13a, and the upper pipe 13b is a long hole of the lower pipe 14b. It is inserted into the slide groove (15b) of the intermediate plate 15 at the lower end of the lower pipe (14b) having a fitting jaw (14c) is assembled to (14a) and assembled so as to flow up and down in the lower pipe (14b), The sliding jaw 15a fixed by the fixing member 15c is integrally provided.

Accordingly, when the lower surface of the steel plate traveling in one direction and the two grindstones 11 are in contact with each other, the elastic force of the first spring 13 makes contact with the same load on the surface of the steel sheet and the parallelism between the two grindstones 2 is achieved. The upper and lower pipes 13b and 14b into which the sliding jaw 15a is inserted into the slide groove 15b of the intermediate plate 15 can be kept constant. And, since the sliding jaw (15a) can be moved along the slide groove (15b) of the intermediate plate 15, the grinding wheel (11) worn by the polishing of a certain period of time, by changing the wear position of the grinding wheel (11) I can give it.

Here, the grindstone 11 is provided with an abrasive member consisting of an oil stone, the length of the outer surface which is in contact with the lower surface of the steel sheet is provided with more than the width of the steel band wound on the roll for electricity in the steel plate width direction It is good and the shape is comprised in the semicircular cross section.

At this time, the reason why the grindstone 11 is formed in a semi-cylindrical shape on a semi-circular cross section is because the lower surface of the steel plate in progress in one direction and the outer surface of the grindstone 11 are in line contact, thereby minimizing the impact to the device side due to contact resistance. If, when the cross-sectional area in which the steel plate lower surface and the grindstone is in contact with the rectangular cross section of the shape of a large grindstone, the impact is strongly transmitted to the grindstone 11 itself, the spring 13 and the polishing body 17 fixing them. In some cases, the grindstone 11 and the part fixing the same may be damaged, and another cause of unexpected defects may occur.

Here, the hemispherical shape may be considered as the shape of the optimum grindstone to reduce the contact resistance to the maximum, but since it is a point contact in contact with the lower surface of the steel sheet, it is almost impossible to accurately contact the bending mark that cannot be observed with the naked eye. Therefore, it is not preferable.

When the grindstone 11 is composed of two pairs of left and right pairs, each of the grindstones 11 is positioned on the roll surface of electricity and spaced apart enough to cover two steel band widths, respectively, to be fixed to the intermediary plate 15, and more preferably, The distance between the grindstones 11 should be smaller than the distance covering the width of the steel band a little, so that only the inner edge of the center of the roll length direction in the width direction of the steel sheet in the width of the two steel bands can be covered. If the width of the grindstone 11 can be completely covered, the uneven portion as much as the step must be completely polished to bring out the stepped portion, but in the latter case, the polishing amount is relatively smaller than the former.

Here, although the number of grindstones 11 provided in the intermediate plate 15 is illustrated as two, but is not limited thereto, the two grindstones 11 may be expanded by extending the installation width of the intermediate plate 15 in the advancing direction of the steel sheet. Another two grindstones (11) equal to) can be installed at the front or rear of the pre-installed grindstone 11 by spaced apart by the same interval, respectively, to increase the polishing efficiency.

In addition, the first elevating member 18 is vertically installed on the bottom surface has an abrasive body 17 at the rod end, the upper end of the main body 16 is connected to the upper plate to the intermediate plate 15, the intermediate Equipped with a second spring (16) for elastically supporting the plate (15) upwards and absorbing the impact generated during grinding of the grinding wheel, and having an upper guide rod (16a) assembled to the upper surface of the main body (17) so as to flow up and down In addition, between the main body 17 and the bottom surface is provided with a third spring (19) to elastically support the main body 17 upwards, and to absorb the impact generated when grinding the grinding wheel upper end on the lower surface of the main body 17 Vertically install the lower guide rod (19a) to be assembled so as to flow up and down.

In this case, the lower end of the upper guide rod (16a) and the upper end of the lower guide rod (9a), respectively, engaging jaw (16b, 19b) are formed to prevent separation from the main body (17), respectively.

In addition, the first elevating member 18 is a cylinder member or a hydraulic press that can be raised to a certain height so that the outer peripheral surface of the grindstone 11 can be in linear contact with the lower surface of the steel sheet when polishing the surface of the steel sheet for the detection of irregularities And a stepping motor capable of precise height control, and having a proper capacity in consideration of the total weight of the polishing body 17 in which all the component parts are provided. The pressure of the grindstone 11 which contacts the said steel plate can be adjusted by control of a descent height.

On the other hand, the upper surface of the steel plate is arranged so that the rear surface of the steel plate in contact with the outer surface of the grindstone 11 to be in contact with the steel sheet at the same position as the grindstone 11 to load the grindstone 11 for polishing An idle roll 25 is provided to be sufficiently applied to the surface of the steel sheet to double the polishing efficiency by the grindstone 11, and the idle roll 25 is rotatable to an idle shaft 23 installed in the steel plate width direction. To be assembled.

The eye roll 25 is a roll member made of rubber (Urethane) so as not to scratch the surface of the steel sheet, and the width thereof is preferably equal to or larger than the width of the grindstone 11 in contact with the steel sheet.

In this case, the material of the component may be used as a general steel plate or rod for a mechanical structure that is commonly used, and since the device is used in the field, the anticorrosive treatment should be perfectly made to prevent corrosion with paint.

The idle roll 25 should be placed exactly above the grindstone 11 in complete line contact with the grindstone 11 with a steel plate running in one direction, but if this is technically difficult, it is shown in FIG. As described above, the idle rolls 23 may be arranged before and after the virtual lines on which the contact lines of the steel plate surfaces on which the grindstone 11 is in contact are projected.

On the other hand, the suction removal unit 30 for suction removal so that the fine dust generated during grinding of the steel plate by the grindstone 11 is not adsorbed on the surface of the steel sheet is close to the lower surface of the steel sheet to suck the fine dust as the suction force generated from the tip A suction port 31 is disposed, and a second lifting member 38 is provided to freely raise and lower the suction port 31 in the vertical direction.

Here, the suction port 31 is provided in the width direction of the steel plate at the tip of the suction cylinder 32 which is connected via the suction motor 35 and the suction induction pipe 34 to generate a strong suction force when driving.

In addition, the smaller the clearance of the suction port 31 is, the better the air suction pressure is, which is advantageous for the inhalation of fine dust, but if it is smaller than necessary, there is a possibility of noise generation. Is preferable.

In addition, the length of the suction port 31 in the steel plate width direction should be smaller than the minimum width of the steel plate traveling in one direction, which is longer than the steel plate minimum width, the suction pressure through the suction cylinder 32 is atmospheric This is because the leakage part is generated and the dust removal effect by the air intake is drastically reduced. The suction port 31 does not need to be completely open in the steel plate width direction, and may have a shape in which a part of the center is sealed to increase the suction pressure.

On the other hand, the lower surface of the suction body 33 on the left and right sides of the second lifting member 38, which is connected to the lower end of the suction body 33 and the rod end is integrally provided at the upper end of the suction cylinder (32) The upper end is assembled to flow up and down, and the lower guide rods 39a having the fourth springs 39 are respectively installed vertically, and the locking jaw 39b is formed at the upper end of the lower guide rods 39a.

In addition, the second elevating member 38 is a cylinder member for raising the suction body 33 on which the suction cylinder 32 is mounted to a height such that the tip of the suction port 31 does not contact the lower surface of the steel sheet. B. The hydraulic press and the height control are easily equipped with a stepping motor, and the maximum height of the suction port 31 is controlled by the locking step 39b mounted on the upper end of the lower guide bar 39a. Here, the closer the distance between the suction port 31 and the steel sheet, the better the suction power, but should be considered in consideration of the noise, the capacity of the suction motor, etc. It is preferable to determine the optimum distance between the steel sheets for suction.

In addition, the inlet of the suction induction pipe 34 is preferably installed in communication with the bottom surface of the suction cylinder 32 corresponding to the two lower stages under which the fine dust is most generated during polishing. It is good to be composed of a metal or resin material having a large diameter and no deformation even under high pressure suction.

Here, the material of each component constituting the suction removal unit 30 may be made of a general steel plate or rod for mechanical structure, which is normally used like the polishing unit 10, and is used in the field. It should be treated in such a way as to prevent it.

On the other hand, the suction removal unit 30 is located at a distance away from the polishing unit 10 in the direction of the steel sheet advance, the polishing unit 10 and the suction removal unit 30 in order to increase the dust removal effect by suction. It is preferable to install as close as possible, and it is also possible to integrate the suction removal unit 30 in the polishing unit 10 in consideration of the stability and weight of the entire apparatus.

The operation and effects of the present invention having the configuration as described above will be described.

First, the first lifting and lowering of the bending mark transferred on the surface of the steel sheet due to the step by the steel band mounted on the roll for electricity is made on the surface of the steel sheet so that the inspection can be easily observed by the working inspector. The distance between the point where the grindstone 11 lifted and lowered by the member 18 is in line contact with the lower surface of the steel sheet and the inspection table on which the work inspector is located is accurately measured and the distance between the grindstone 11 and the steel sheet is known. After this, we can know the time when the step reached by the grinding stone reaches the inspection table.

In addition, the length of the step which is exhibited by polishing for inspection is generally about 5 m to 10 m, and the traveling speed of the steel sheet is already known, so that the grinding wheel 11 is placed on the steel sheet on the surface of the bending mark. The time of contact can be known by calculation.

That is, when the position of the grindstone 11 is less than 10 m from the inspection table and the traveling speed of the steel sheet is 120 m / min, the beginning of the bend mark exhibited at the time of grinding the grindstone reaches the inspection table within 5 seconds, and the contact time is 5 If it was a second, 10m of the bend mark appeared continuously.

As a result, it is preferable to appropriately set the installation position of the grindstone 11 in line contact with the steel sheet according to the average traveling speed of the steel sheet, the inspection preparation status and skill of the inspection personnel.

As described above, when the installation position of the grindstone 11 is determined and the installation is completed, another worker disposed in close proximity to the apparatus 1 of the present invention according to the instruction of the work inspector relied on the inspection table is first and second. Simultaneously raising and lowering the elevating members 18 and 38 to make linear contact with the lower surface of the steel plate that travels in one direction to the grindstone 11 on the semicircular section, and at the same time, the suction port 31 of the suction body 33 is moved to the grindstone 11. The polishing body 17 and the suction body 33 are respectively raised to an optimum height so as to stop without contacting the lower surface of the steel plate at a predetermined distance from the steel plate advancing direction at a predetermined distance.

In addition, when the steel plate and the grindstone 11 are in line contact, the grindstone 11 is oriented in one direction by the elastic restoring force of the first and second springs 13 and 16 disposed on the upper and lower portions of the intermediate plate 15. Close contact with the lower surface of the steel sheet to enable the polishing operation, it is possible to prevent the damage of the device by absorbing the shock generated during the polishing operation between the grindstone 11 and the steel sheet.

In addition, the fine dust generated during the grinding of the steel plate and the grindstone is transferred to the suction port 31 by the suction force generated during the driving of the suction motor 35 to remove all the suction, the sucked fine dust is suction cylinder 32, Through the suction induction pipe 34 is collected in a dust collector (not shown) installed in the suction motor 35 and filtered, only the filtered clean air is discharged to the outside.

Subsequently, when a predetermined time required to manifest a step of 5 m to 10 m in length is elapsed on the lower surface of the steel sheet according to the traveling speed of the steel sheet traveling in one direction after the grinding by the grindstone 11 starts, the first rising and lowering The member 18 is lowered and operated in the opposite direction to stop the line contact between the lower surface of the steel sheet and the grindstone 11, and the time is calculated by calculating the distance between the grindstone 11 and the suction port 31 as the traveling speed of the steel sheet. After the elapse of time, the second elevating member 38 is operated to lower and insulate the inlet 32, which sucks in the fine dust generated during polishing, from the steel sheet.

Here, it generates a suction force for sucking the fine dust generated during the grinding grinding, and it takes a certain time until the steady state to transfer the generated suction force to the suction induction pipe 34, the suction cylinder 32 and the suction port 31, It is preferable to completely operate the fine dust suction removal beforehand so that the normal suction force is generated in the suction port 31 prior to the contact between the grindstone 11 and the lower surface of the steel sheet.

According to the present invention as described above, the gland on the semi-circular cross section of the steel band width or more accurately contact the steel plate surface corresponding to the position where the bending mark is generated using the elastic force of the spring, and the tension and the spring applied to the steel plate traveling in one direction By grinding the closely contacted parts that are in line contact with the load on the grindstone, and simultaneously sucking and removing all the fine dust generated during grinding, the step can be displayed on the surface of the steel sheet so that the work inspector can easily observe the eyes. As in the prior art, the bending mark, which is difficult to observe visually, eliminates the manual work of the worker cutting every coil specimen and grinds the grindstone to greatly reduce the work load of the worker, and efficiently perform the surface inspection work on the steel sheet and at the same time work productivity. The effect which can improve is obtained.

While the invention has been shown and described with respect to specific embodiments thereof, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit or scope of the invention as set forth in the claims below. I would like to clarify that knowledge is easy to know.

Claims (8)

In the device for detecting and inspecting irregularities generated on the steel plate surface in one direction, A steel sheet having a plurality of grindstones 11 in contact with an outer surface of the lower surface of the steel sheet, and a first elevating member 18 for elevating the grindstone 11 in the vertical direction. A polishing unit 10 for polishing the line by contacting the lower surface with the same load; Inlet port 31 is disposed close to the lower surface of the steel plate to suck the fine dust generated during the surface polishing of the steel plate and the grindstone 11 as a suction force generated at the tip, the suction port 31 in the vertical direction And a suction removal unit (30) provided with a second elevating member (38) for raising and lowering so as to suck and remove the fine dust ground so as not to be adsorbed on the surface of the steel sheet. The method of claim 1, The grindstone 11 is provided in the steel plate width direction in the sliding groove 15b of the intermediate plate 15 through the upper and lower pipes 13b and 14b having the first spring 13 to support it upwardly. Assembled in a reciprocating manner, the grindstone 11 is replaceably assembled as the fastening member 13c on the grindstone base 13a, and the upper pipe 13b is the long hole 14a of the lower pipe 14b. The fitting jaw (14c) is assembled in the lower pipe (14b) is assembled so as to flow up and down, the lower end is inserted into the slide groove (15b) of the intermediate plate 15, the fixing member (15c) An inspection apparatus for detecting unevenness of a steel sheet surface, characterized in that the sliding jaw (15a) is fixed to be integrally provided. The method of claim 1, The grindstone (11) is provided with a length equal to or more than the width of the steel band causing the bending mark, the inspection device for detecting the surface irregularities of the steel sheet, characterized in that composed of a semi-cylindrical member on a semi-circular cross section. The method of claim 1, An upper guide having an intermediate plate 15 and an upper end connected to an upper end of the abrasive body 17 connected to the rod end of the first elevating member 18 and having a second spring 16 elastically supporting upward. A rod 16a is provided, and between the polishing body 17 and the bottom surface, a lower guide rod 19a having a third spring 19 that elastically supports the main body 17 upward is installed vertically. Inspection device for detecting irregularities in the surface of the steel sheet. The method of claim 1, The upper surface of the steel plate is a load of the steel plate 11 is in contact with the outer surface of the grindstone 11 so that the load applied to the surface of the steel plate 11 is sufficiently applied to double the polishing efficiency by the grindstone 11 Inspection device for detecting uneven surface defects of the steel plate surface, characterized in that the idle roll 25 is provided in contact with the steel plate at the same position as the grindstone (11). The method of claim 5, The idle roll (25) is inspection device for detecting the surface irregularities of the steel sheet surface, characterized in that arranged in front and rear, respectively with the imaginary line projected by the contact line of the steel plate surface contacting the grindstone (11). The method of claim 1, The inlet 31 is provided in the width direction of the steel plate at the tip of the suction cylinder 32 which is connected via the suction motor 35 and the suction induction pipe 34 to generate a strong suction force when driving the steel sheet Inspection device for detecting surface irregularities defects. The method of claim 7, wherein The upper and lower ends of the suction body 33 are formed on the left and right sides of the second lifting member 38 to which the lower end of the suction body 33 and the rod front end are integrally provided at the suction cylinder 32. The inspection apparatus for detecting unevenness of the steel plate surface, which is assembled so as to be movable up and down, and vertically installs a lower guide rod (39a) having a fourth spring (39).

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